CN110697367A - Automatic processing production line for elevator brake iron core - Google Patents
Automatic processing production line for elevator brake iron core Download PDFInfo
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- CN110697367A CN110697367A CN201911079659.XA CN201911079659A CN110697367A CN 110697367 A CN110697367 A CN 110697367A CN 201911079659 A CN201911079659 A CN 201911079659A CN 110697367 A CN110697367 A CN 110697367A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/905—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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Abstract
本发明提供一种电梯制动器铁芯自动加工生产线,包括物料存放机构、输送机构、机器人上下料机构、自动清洗吹干装置和多个加工中心设备,物料存放机构包括料车和定位组件,料车位于定位组件内;机器人上下料机构水平移动地设置在输送机构上,机器人上下料机构包括机械手臂、安装座、视觉模块组件、测高组件和两个夹持组件,安装座位于机械手臂上,两个夹持组件位于在安装座上,视觉模块组件位于两个夹持组件之间,测高组件位于其中一个夹持组件一侧;多台加工中心设备沿输送机构的长度方向设置,自动清洗吹干装置设置在输送机构的一侧;控制单元分别与机器人上下料机构、加工中心设备和自动清洗吹干装置连接。本发明能节省人力、提高效率和降低成本。
The invention provides an elevator brake iron core automatic processing production line, which includes a material storage mechanism, a conveying mechanism, a robot loading and unloading mechanism, an automatic cleaning and drying device and a plurality of machining center equipment. The material storage mechanism includes a feeding car and a positioning component. It is located in the positioning component; the robot loading and unloading mechanism is horizontally arranged on the conveying mechanism, and the robot loading and unloading mechanism includes a mechanical arm, a mounting seat, a vision module component, a height measuring component and two clamping components, and the mounting seat is located on the mechanical arm. Two clamping components are located on the mounting base, the vision module component is located between the two clamping components, and the height measuring component is located on one side of one of the clamping components; multiple machining center equipment is arranged along the length of the conveying mechanism and automatically cleaned The drying device is arranged on one side of the conveying mechanism; the control unit is respectively connected with the robot loading and unloading mechanism, the machining center equipment and the automatic cleaning and drying device. The invention can save manpower, improve efficiency and reduce cost.
Description
技术领域technical field
本发明涉及自动化加工技术领域,具体是涉及一种电梯制动器铁芯自动加工生产线。The invention relates to the technical field of automatic processing, in particular to an automatic processing production line for an elevator brake iron core.
背景技术Background technique
电梯制动器是电梯重要的安全装置,铁芯是电梯制动器必不可少的一个重要部件。目前在工厂内主要通过加工中心设备对铁芯进行加工,加工时,铁芯的上料和下料均需人工手动操作,不仅会消耗较大的体力,还会影响生产效率的提高。部分工厂会采用机械手取代人工上下料,但一般一个机械手对应一台或两台加工中心设备,若加工中心设备数量较多时,常常需要配备较多的机械手。该种生产方式虽然能提高生产效率,但是也会提高生产成本,不符合生产效益。另一方面,传统的铁芯加工完成后,需通过运料车转移至清洗工位,并通过人工手动进行清洗及吹干,铁芯的转移和手动清洗均会耗费较多时间,不利于提高生产效率。The elevator brake is an important safety device for the elevator, and the iron core is an indispensable and important part of the elevator brake. At present, the iron core is mainly processed by the machining center equipment in the factory. During processing, the feeding and unloading of the iron core need to be manually operated, which not only consumes a lot of physical strength, but also affects the improvement of production efficiency. Some factories will use robots to replace manual loading and unloading, but generally one robot corresponds to one or two machining center equipment. If the number of machining center equipment is large, more robots are often required. Although this production method can improve production efficiency, it also increases production cost, which is not in line with production efficiency. On the other hand, after the traditional iron core processing is completed, it needs to be transferred to the cleaning station by the material transporter, and manually cleaned and dried by hand. The transfer and manual cleaning of the iron core will take a lot of time, which is not conducive to improving the Productivity.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种能节省人力、提高效率、降低成本的电梯制动器铁芯自动加工生产线。The purpose of the present invention is to provide an elevator brake iron core automatic processing production line which can save manpower, improve efficiency and reduce cost.
为了实现上述的目的,本发明提供的电梯制动器铁芯自动加工生产线,包括:物料存放机构,物料存放机构包括料车和定位组件,料车位于定位组件内;输送机构,输送机构包括输送架和输送导轨,输送导轨位于输送架上;机器人上下料机构,机器人上下料机构位于输送机构上并能沿输送导轨的长度方向来回移动,机器人上下料机构包括滑移座、机械手臂、安装座、视觉模块组件、测高组件和两个夹持组件,滑移座的第一侧与输送导轨滑动连接,滑移座的第二侧与机械手臂的第一端连接,安装座位于机械手臂的第二端上,两个夹持组件位于在安装座上,视觉模块组件位于两个夹持组件之间,测高组件位于其中一个夹持组件一侧;加工中心设备,加工中心设备的数量设为多台,多台加工中心设备沿输送导轨的长度方向设置在输送导轨的同一侧上,加工中心设备位于机器人上下料机构的工作范围内;自动清洗吹干装置,自动清洗吹干装置设置在输送机构的一侧并位于机器人上下料机构的工作范围内;控制单元,控制单元分别与机器人上下料机构、加工中心设备和自动清洗吹干装置连接。In order to achieve the above-mentioned purpose, the elevator brake iron core automatic processing production line provided by the present invention includes: a material storage mechanism, the material storage mechanism includes a feeding car and a positioning assembly, and the feeding car is located in the positioning assembly; a conveying mechanism, the conveying mechanism includes a conveying frame and a positioning assembly. The conveying guide rail, the conveying guide rail is located on the conveying frame; the robot loading and unloading mechanism, the robot loading and unloading mechanism is located on the conveying mechanism and can move back and forth along the length of the conveying guide rail. The robot loading and unloading mechanism includes sliding seat, mechanical arm, mounting seat, vision Module assembly, height measuring assembly and two clamping assemblies, the first side of the sliding seat is slidably connected with the conveying guide rail, the second side of the sliding seat is connected with the first end of the robotic arm, and the mounting seat is located on the second side of the robotic arm. On the end, two clamping components are located on the mounting seat, the vision module component is located between the two clamping components, and the height measuring component is located on one side of one of the clamping components; for machining center equipment, the number of machining center equipment is set to be more. The machining center equipment is arranged on the same side of the conveying guide rail along the length direction of the conveying guide rail, and the machining center equipment is located within the working range of the robot loading and unloading mechanism; the automatic cleaning and drying device is set on the conveying mechanism. One side of the robot is located in the working range of the loading and unloading mechanism of the robot; the control unit is connected with the loading and unloading mechanism of the robot, the machining center equipment and the automatic cleaning and drying device respectively.
由上述方案可见,通过设置输送机构,机器人上下料机构能在物料存放机构及多台加工中心设备之间来回移动,实现一个机器人上下料机构对多台加工中心设备执行上料和下料操作,有利于节省人力、提高生产效率,与现有技术中一个机器人对应一台或两台加工中心设备相比,还降低了生产成本;通过在机器人上下料机构上设置视觉模块组件,通过摄像进行视觉定位,有利于提高机器人上下料机构的精准定位,使得夹持组件刚好位于工件的正上方,通过设置测高组件,有利于夹持组件下移并夹持工件,方便对每一加工中心设备进行上料和下料操作;通过设置自动清洗吹干装置,工件加工完成后,通过机器人上下料机构转移至自动清洗吹干装置内进行自动清洗及吹出,有利于节省时间,提高生产效率。It can be seen from the above scheme that by setting the conveying mechanism, the robot loading and unloading mechanism can move back and forth between the material storage mechanism and multiple machining center equipment, so that one robot loading and unloading mechanism can perform loading and unloading operations on multiple machining center equipment. It is beneficial to save manpower and improve production efficiency. Compared with the existing technology in which one robot corresponds to one or two machining center equipment, it also reduces the production cost; by setting the vision module component on the robot loading and unloading mechanism, the vision is carried out through the camera. Positioning is conducive to improving the precise positioning of the robot loading and unloading mechanism, so that the clamping component is just above the workpiece. By setting the height measuring component, it is beneficial for the clamping component to move down and clamp the workpiece, which is convenient for each machining center equipment. Loading and unloading operations; by setting up an automatic cleaning and drying device, after the workpiece is processed, it is transferred to the automatic cleaning and drying device through the robot loading and unloading mechanism for automatic cleaning and blowing out, which is conducive to saving time and improving production efficiency.
进一步的方案是,视觉模块组件位于两个夹持组件之间,视觉模块组件包括摄像机、镜头挡板和挡板驱动组件,摄像机位于两个夹持组件之间并向下设置,镜头挡板与摄像头表面垂直设置并封堵在摄像机的摄像头下方,挡板驱动组件与镜头挡板连接。A further solution is that the vision module assembly is located between the two clamping assemblies, the vision module assembly includes a camera, a lens baffle and a baffle drive assembly, the camera is located between the two clamping assemblies and is set downward, and the lens baffle is connected to the two clamping assemblies. The surface of the camera is vertically arranged and blocked under the camera of the camera, and the shutter drive assembly is connected with the lens shutter.
进一步的方案是,测高组件包括第一高度检测部件、第二高度检测部件、导向轴和检测挡板,导向轴上下移动地设置在安装座上,夹持组件设有夹持口,第一高度检测部件位于安装座上,第二高度检测部件位于导向轴的第一端上,第一高度检测部件和第二高度检测部件相对设置,检测挡板位于导向轴的第二端上并位于夹持口上方。A further solution is that the height measurement assembly includes a first height detection part, a second height detection part, a guide shaft and a detection baffle, the guide shaft is arranged on the mounting seat to move up and down, the clamping assembly is provided with a clamping opening, and the first The height detection part is located on the mounting seat, the second height detection part is located on the first end of the guide shaft, the first height detection part and the second height detection part are arranged oppositely, and the detection baffle is located on the second end of the guide shaft and is located in the clip. Above the mouth.
由上述方案可见,通过设置检测挡板,当机器人上下料机构下移至检测挡板与工件表面抵接时,机器人上下料机构继续下移预设高度,使得检测挡板被工件顶起,使得第二高度检测部件与第一高度检测部件在水平方向上正对并向控制单元发送到位信号,控制单元控制机器人上下料机构停止下移,避免发生不必要的碰撞事故。It can be seen from the above solution that by setting the detection baffle, when the robot loading and unloading mechanism moves down until the detection baffle is in contact with the surface of the workpiece, the robot loading and unloading mechanism continues to move down to a preset height, so that the detection baffle is lifted by the workpiece, so that the detection baffle is lifted by the workpiece. The second height detection component and the first height detection component face each other in the horizontal direction and send a position signal to the control unit, and the control unit controls the robot loading and unloading mechanism to stop moving downward to avoid unnecessary collision accidents.
进一步的方案是,夹持组件包括锁紧组件、夹持驱动组件和两个夹爪,夹持驱动组件驱动两个夹爪相对靠近或相对远离,锁紧组件包括锁紧驱动组件、浮动接头和限位块,浮动接头的两端分别与锁紧驱动组件和限位块连接,限位块位于其中一个夹爪的外侧。A further solution is that the clamping assembly includes a locking assembly, a clamping driving assembly and two clamping jaws, the clamping driving assembly drives the two clamping jaws to be relatively close to or away from each other, and the locking assembly includes a locking driving assembly, a floating joint and A limit block, the two ends of the floating joint are respectively connected with the locking drive assembly and the limit block, and the limit block is located on the outer side of one of the clamping jaws.
由上述方案可见,通过锁紧组件,当夹持组件夹持工件后,锁紧驱动组件驱动限位块移动至夹爪的外侧,即使意外断电,在驱动组件复位前,限位块会一直位于夹爪外侧,起阻挡夹爪意外释放工件的作用。It can be seen from the above scheme that through the locking assembly, after the clamping assembly clamps the workpiece, the locking drive assembly drives the limit block to move to the outside of the clamping jaw. Even if the power is accidentally cut off, the limit block will remain until the drive assembly is reset. Located on the outside of the jaws, it acts to prevent the jaws from accidentally releasing the workpiece.
进一步的方案是,夹持组件还包括长边固定块,长边固定块位于其中一个夹爪上,长边固定块的两端均设有夹持部,两个夹持部相对设置。In a further solution, the clamping assembly further includes a long-side fixing block, the long-side fixing block is located on one of the clamping jaws, both ends of the long-side fixing block are provided with clamping portions, and the two clamping portions are arranged oppositely.
由上述方案可见,通过设置长边固定块,当夹持组件夹持工件时,两个夹持部与工件的两端抵接,方便同时对工件的四个侧面进行夹持,既有利于提高夹持的牢靠度,有利于防止工件在夹持口内位置发生偏移,方便实现与加工中心设备的精准定位。It can be seen from the above solution that by setting the long-side fixing block, when the clamping component clamps the workpiece, the two clamping parts abut against the two ends of the workpiece, which facilitates clamping the four sides of the workpiece at the same time, which is beneficial to improve the performance of the workpiece. The firmness of the clamping is beneficial to prevent the workpiece from shifting in the clamping port, and it is convenient to achieve precise positioning with the machining center equipment.
进一步的方案是,定位组件包括定位架和第一导向组件,定位架上设有停车位,第一导向组件位于定位架上并位于停车位内;料车位于停车位内,料车上设有第二导向组件,第二导向组件与第一导向组件连接。A further solution is that the positioning assembly includes a positioning frame and a first guide assembly, the positioning frame is provided with a parking space, the first guide assembly is located on the positioning frame and is located in the parking space; the feeding truck is located in the parking space, and the feeding car is provided with The second guide assembly is connected with the first guide assembly.
由上述方案可见,通过设置第一导向组件和第二导向组件连接,有利于料车准确地进入到预设位置,方便机器人上下料机构夹取工件和释放工件。It can be seen from the above solution that by setting the first guide assembly and the second guide assembly to connect, it is beneficial for the trolley to enter the preset position accurately, and it is convenient for the robot loading and unloading mechanism to clamp and release the workpiece.
进一步的方案是,定位架上设有夹紧组件,夹紧组件包括夹紧驱动组件、支撑块、第一夹紧块和第二夹紧块,支撑块和第二夹紧块均位于停车位内,支撑块与第一夹紧块的中部铰接,第一夹紧块的第一端与夹紧驱动组件铰接,第一夹紧块的第二端与第二夹紧块相对设置并相距预设空间。A further solution is that a clamping assembly is provided on the positioning frame, and the clamping assembly includes a clamping drive assembly, a support block, a first clamping block and a second clamping block, and both the supporting block and the second clamping block are located in the parking space. Inside, the support block is hinged with the middle of the first clamping block, the first end of the first clamping block is hinged with the clamping drive assembly, and the second end of the first clamping block and the second clamping block are arranged opposite and a predetermined distance from each other. Set up space.
由上述方案可见,通过设置夹紧组件,当料车位于预设位置时,通过夹紧组件夹紧料车,避免料车发生位置偏移现象。It can be seen from the above solution that by setting the clamping component, when the material trolley is at the preset position, the material trolley is clamped by the clamping component, so as to avoid the phenomenon of positional deviation of the material trolley.
进一步的方案是,输送机构和加工中心设备之间设有防护架组件,防护架组件包括防护顶板,防护顶板宽度方向的两侧分别与输送架、加工中心设备连接;防护顶板上设有天窗和防护门,天窗位于加工中心设备的一侧,防护门沿防护顶板长度方向移动地设置在天窗上。A further solution is that a protective frame assembly is arranged between the conveying mechanism and the machining center equipment, and the protective frame assembly includes a protective top plate, and the two sides in the width direction of the protective top plate are respectively connected with the conveying frame and the machining center equipment; the protective top plate is provided with skylights and The protective door, the skylight is located on one side of the machining center equipment, and the protective door is arranged on the skylight so as to move along the length direction of the protective top plate.
由上述方案可见,通过设置防护顶板,有利于保证车间的安全性,通过设置天窗,方便机器人上下料机构从天窗进入加工设备的工作区域,实现加工设备的上料和下料操作。It can be seen from the above scheme that by setting the protective roof, it is beneficial to ensure the safety of the workshop, and by setting the skylight, it is convenient for the robot loading and unloading mechanism to enter the working area of the processing equipment from the skylight, and realize the loading and unloading operations of the processing equipment.
进一步的方案是,自动清洗吹干装置一侧设有缓存台,缓存台上设有定位工装。A further solution is that a buffer table is arranged on one side of the automatic cleaning and drying device, and a positioning tool is arranged on the buffer table.
由上述方案可见,通过设置缓存台,当自动清洗吹干装置正在清洁过程中,后续加工完成的工件可暂时存放在缓存台上,避免因自动清洗吹干装置原因而导致生产线停线现象。It can be seen from the above solution that by setting the buffer table, when the automatic cleaning and drying device is in the process of cleaning, the workpieces that have been processed subsequently can be temporarily stored on the buffer table, so as to avoid the production line stoppage caused by the automatic cleaning and drying device.
进一步的方案是,输送机构的一端设有遮光房,物料存放机构、缓存台均位于遮光房内;遮光房设有第一开口、第二开口和第三开口,机器人上下料机构穿插在第一开口内,定位组件位于第二开口一侧,料车穿插在第二开口内并与定位组件连接,自动清洗吹干装置位于第三开口内并部分凸出第三开口。A further solution is that one end of the conveying mechanism is provided with a shading room, and the material storage mechanism and the buffer table are located in the shading room; the shading room is provided with a first opening, a second opening and a third opening, and the robot loading and unloading mechanism is interspersed in the first opening. In the opening, the positioning component is located on one side of the second opening, the feeding cart is inserted in the second opening and connected with the positioning component, and the automatic cleaning and drying device is located in the third opening and partially protrudes from the third opening.
由上述方案可见,通过设置遮光房,有利于保证视觉模块组件在有利的光线环境下进行摄像,保证摄像质量。It can be seen from the above solution that by setting the shading room, it is beneficial to ensure that the vision module assembly is photographed in a favorable light environment and to ensure the quality of the photograph.
附图说明Description of drawings
图1是本发明实施例的结构图。FIG. 1 is a structural diagram of an embodiment of the present invention.
图2是图1中A处放大图。FIG. 2 is an enlarged view of part A in FIG. 1 .
图3是本发明物料存放机构实施例的结构图。3 is a structural diagram of an embodiment of the material storage mechanism of the present invention.
图4是本发明定位组件实施例的结构图。FIG. 4 is a structural diagram of an embodiment of a positioning assembly of the present invention.
图5是图1中B处放大图。FIG. 5 is an enlarged view of B in FIG. 1 .
图6是本发明实施例机械手臂第二端的结构图。FIG. 6 is a structural diagram of the second end of the robotic arm according to the embodiment of the present invention.
图7是本发明夹持组件实施例的结构图。FIG. 7 is a structural diagram of an embodiment of a clamping assembly of the present invention.
图8是本发明自动清洗吹干装置实施例第一视角的结构图。FIG. 8 is a structural diagram of an embodiment of the automatic cleaning and drying device of the present invention from a first perspective.
图9是本发明自动清洗吹干装置实施例第二视角的结构图。FIG. 9 is a structural diagram of an embodiment of the automatic cleaning and drying device of the present invention from a second perspective.
图10是本发明翻转组件实施例的结构图。FIG. 10 is a structural diagram of an embodiment of the flipping assembly of the present invention.
图11是本发明翻转工装实施例的结构图。FIG. 11 is a structural diagram of an embodiment of a turning tool according to the present invention.
图12是本发明升降平移组件实施例的结构图。FIG. 12 is a structural diagram of an embodiment of the lifting and translation assembly of the present invention.
图13是本发明过滤组件实施例的结构图。FIG. 13 is a structural diagram of an embodiment of a filter assembly of the present invention.
以下结合附图及实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
具体实施方式Detailed ways
参见图1和图2,图1是本发明实施例的结构图,图2是图1中A处放大图。电梯制动器铁芯自动加工生线包括控制单元、物料存放机构1、缓存台2、输送机构3、机器人上下料机构4、自动清洗吹干装置5和多个加工中心设备6,控制单元分别与物料存放机构1、输送机构3、机器人上下料机构4、自动清洗吹干装置5和加工中心设备6连接。Referring to FIG. 1 and FIG. 2 , FIG. 1 is a structural diagram of an embodiment of the present invention, and FIG. 2 is an enlarged view of part A in FIG. 1 . The elevator brake iron core automatic processing line includes a control unit, a
输送机构3包括输送架31和两个输送导轨32,两个输送导轨32水平平行地位于输送架31上,输送导轨32所在位置高于加工中心设备6的顶部,输送架31的两端均设有爬梯34。物料存放机构1、缓存台2和自动清洗吹干装置5均位于输送机构3的第一端,机器人上下料机构4位于输送机构3上并能沿输送导轨32的长度方向来回移动,多个加工中心设备6沿输送机构3的输送方向设置在输送导轨32的同一侧,物料存放机构1、缓存台2、自动清洗吹干装置5和每一加工中心设备6均位于机器人上下料机构4的工作范围内。缓存台2上设有至少两个定位工装21,用于暂时存放加工完成的工件并等待后续清洗。加工完成的工件经过自动清洗吹干装置5清洗及吹干后放回物料存放机构1上。The conveying
输送机构3的第一端上设有遮光房7,遮光房7包括框架71和多个遮光板,多个遮光板铺设在框架71的各个侧面及顶面上,遮光板采用能遮挡外部光线的材料制成。输送导轨32的第一端端部、物料存放机构1、缓存台2均位于遮光房7内,遮光房7设有第一开口72、第二开口73、第三开口74,第一开口72和第二开口73位于遮光房7相对的两侧上,第三开口74位于朝向输送导轨32的一侧上。机器人上下料机构4水平移动地穿插在第一开口72内。物料存放机构1包括料车11和定位组件12,定位组件12位于固设在遮光房7内并位于第二开口73一侧,料车11穿插在第二开口73内并与定位组件12连接。自动清洗吹干装置5位于第三开口74内并部分凸出第三开口74,向遮光房7外部延伸。The first end of the conveying
参见图3和图4,图3是本发明物料存放机构实施例的结构图,图4是本发明定位组件实施例的结构图。定位组件12包括定位架121、第一导向组件122和两个夹紧组件123。定位架121包括顶座1211和四个支臂1212,四个支臂1212水平平行设设置在顶座1211的同一侧上形成两个“n”型的停车位124,料车11位于停车位124内。支臂1212上设有至少两个随动轮1213,随动轮1213可与料车11滚动连接。第一导向组件122位于顶座1211面向支臂1212的一侧上,料车11上设有第二导向组件111,第二导向组件111与第一导向组件122连接。在一种实施方式中,第一导向组件122包括导向块,第二导向组件111包括导向槽,导向块与导向槽卡接。在另一种实施方式中,第一导向组件122包括导向槽,第二导向组件111包括导向块,导向块与导向槽卡接。3 and 4, FIG. 3 is a structural diagram of an embodiment of a material storage mechanism of the present invention, and FIG. 4 is a structural diagram of an embodiment of a positioning assembly of the present invention. The
两个夹紧组件123均位于顶座1211上并分设在导向组件的两侧,夹紧组件123包括夹紧驱动组件1231、支撑块1232、第一夹紧块1233和第二夹紧块1234,夹紧驱动组件1231位于顶座1211的外侧上,支撑块1232和第二夹紧块1234均位于顶座1211的内侧上,第一夹紧块1233的中部与支撑块1232铰接,第一夹紧块1233的第一端与夹紧驱动组件1231铰接,第一夹紧块1233的第二端与第二夹紧块1234相对设置并相距预设空间,料车11的部分车架位于预设空间内。第一夹紧块1233的第二端设有第一缓冲块,第二夹紧块1234上设有第二缓冲块,第一缓冲块和第二缓冲块相对设置。The two
定位组件12上还设有到位检测器125,到位检测器125与控制单元连接,到位检测器125优选为光电传感器,到位检测器125位于顶座1211上并朝停车位124中部发射第一光电信号,当料车11进入停车位124且第一导向组件122与第二导向组件111连接时,到位检测器125发射出的第一光电信号被料车11遮挡并触发到位检测器125向控制单元发送到位信号,此时,控制单元控制夹紧驱动组件1231驱动第一夹紧块1233夹紧料车11,避免料车11发生位置偏移。The
参见图5,图5是图1中B处放大图。机器人上下料机构4包括滑移座41和机械手臂42,机械手臂42为具有六个自由度的六轴机械手。机械手臂42的第一端与滑移座41连接。滑移座41分别与两个输送导轨32连接,两个输送导轨32之间设有齿条33,滑移座41上设有滑移驱动组件411和齿轮,齿轮与齿条33啮合连接,滑移驱动组件411与齿轮连接,用于驱动齿轮旋转,滑移驱动组件411优选为电机,能控制齿轮的正反向旋转。Referring to FIG. 5 , FIG. 5 is an enlarged view of B in FIG. 1 . The robot loading and unloading mechanism 4 includes a sliding
输送机构3和加工中心设备6之间设有防护架组件8,防护架组件8包括防护顶板81,防护顶板81沿输送机构3的长度方向设置。防护顶板81宽度方向的两侧分别与输送架31、加工中心设备6的顶部连接。防护顶板81上设有多个天窗82和多个防护门83,天窗82与防护门83一一对应设置,天窗82位于加工中心设备6的上下料一侧,天窗82的数量与加工中心设备6的数量相等。防护门83沿防护顶板81长度方向移动地封堵在天窗82上,防护门83一侧设有防护驱动组件84,防护驱动组件84优选为气缸,用于驱动防护门83的打开和闭合。当防护门83打开时,机械手臂42的第二端穿过天窗82向加工中心设备6延伸。A protective frame assembly 8 is provided between the conveying
参见图6和图7,图6是本发明实施例机械手臂第二端的结构图,图7是本发明夹持组件实施例的结构图。机械手臂42的第二端上设有安装座43、视觉模块组件44、测高组件45和两个夹持组件。两个夹持组件平行设置在安装座43的下部,分别用于夹持待加工的工件和加工完成的工件,为了方便说明,将夹持待加工工件的夹持组件为第一夹持组件46,将夹持加工完成的工件的夹持组件为第二夹持组件47。将第一夹持组件和第二夹持组件的连线方向设为X方向,将垂直于第一夹持组件和第二夹持组件之间连线的方向设为Y方向,将竖直方向设为Z方向。Referring to FIGS. 6 and 7 , FIG. 6 is a structural diagram of a second end of a robotic arm according to an embodiment of the present invention, and FIG. 7 is a structural diagram of an embodiment of a clamping assembly of the present invention. The second end of the
视觉模块组件44设置在安装座43上并位于第一夹持组件46和第二夹持组件47之间,测高组件45设置在安装座43上并位于第二夹持组件47的一侧。The
视觉模块组件44包括摄像机441、镜头挡板442和挡板驱动组件443,摄像机441的摄像头沿Z方向向下设置,镜头挡板442封堵在摄像机441的摄像头下方,挡板驱动组件443与镜头挡板442连接,用于驱动镜头挡板442沿Y方向来回移动,挡板驱动组件443优选为气缸。在加工开始前,视觉模块组件44预先拍摄标准位置图像,在加工过程中,机器人上下料机构4移动过程中拍摄当前位置图像并反馈至控制单元,控制单元将当前位置图像与标准位置图像对比,若当前位置图像与标准位置图像相同,则表示机器人上下料机构4已到达目标位置;若当前位置图像与标准位置图像不相同,控制单元适应性调节机器人上下料机构4的在XY平面上的位置及角度。The
测高组件45包括第一高度检测部件451、第二高度检测部件452、检测挡板453和两个导向轴454,两个导向轴454沿Z方向移动地设置在安装座43上,第一高度检测部件451位于安装座43上,第二高度检测部件452位于导向轴454的第一端端部上,第一高度检测部件451与第二高度检测部件452相对设置。在本实施例中,第一高度检测部件451为光电开关,第二高度检测部件452为遮挡件,用于遮挡或反射光电开关发射的第二光电信号。The
导向轴454的第二端沿Z方向向第二夹持组件47的夹持口延伸,检测挡板453位于导向轴454的第二端端部上并位于夹持口的上方。导向轴454的中部设有止挡部455和弹性件456,弹性件456弹性抵接在安装座43底部和止挡部455之间,使得在常态下,第二高度检测部件452与第一高度检测部件451处于同一高度上。当第二夹持组件47下移夹持工件时,检测挡板453与工件上表面抵接,当检测挡板453受到工件止挡而相对工件向上移动时,第二高度检测部件452向上移动与第一高度检测部件451错位,触发第一高度检测部件451向控制单元发送第二光电信号,控制单元接收到第二光电信号时控制机械手臂42停止下移,并同时控制第一夹持组件46和/或第二夹持组件47开始夹持工件。The second end of the guide shaft 454 extends toward the clamping opening of the
第一夹持组件46包括锁紧组件461、夹持驱动组件462、长边固定块463和两个夹爪464,夹持驱动组件462位于安装座43的下侧,两个夹爪464平行设置在夹持驱动组件462下部,夹持驱动组件462优选为气缸,用于驱动两个夹爪464相对靠近或相对远离。锁紧组件461包括锁紧驱动组件4611、浮动接头4612和限位块4613,锁紧驱动组件4611优选为气缸,锁紧驱动组件4611与浮动接头4612连接,使得浮动接头4612能沿Z方向来回移动,限位块4613位于浮动接头4612下方,当浮动接头4612沿Z方向下移时,推动限位块4613下移,使得限位块4613位于其中一个夹爪464的外侧面出,起限制夹爪464相对另一夹爪464远离运动,即限制两个夹爪464释放工件。长边固定块463位于其中一个夹爪464上,长边固定块463的两端均设有夹持部4631,夹持部4631向夹持口方向延伸,两个夹持部4631相对设置并相隔预设距离。两个夹持部4631的夹持方向垂直于两个夹爪464的夹持方向。第二夹持组件47的结构与第一夹持组件46的结构相同,在此不作赘述。The
参见图6,为了方便对加工完成的工件进行初步清洁处理,在第二夹持组件47的Y方向的两侧上分别设置吹气组件48。吹气组件48包括吹气安装板481和多个吹气接头482,吹气接头482与供气单元连通,吹气安装板481的第一端与安装座43连接,吹气安装板481的第二端沿夹持口延伸,多个吹气接头482可根据工件上的加工位置对应设置在吹气安装板481上。Referring to FIG. 6 , in order to facilitate preliminary cleaning of the processed workpiece,
参见图8和图9,图8是本发明自动清洗吹干装置实施例第一视角的结构图,图9是本发明自动清洗吹干装置实施例第二视角的结构图。自动清洗吹干装置5包括主体机架51和自动门52,主体机架51的第一侧上部设有进出料口511和门驱动组件512,自动门52封堵在进出料口511上。自动门52设为具有伸缩功能的风琴罩结构,自动门52的下部固定在主体机架51上,门驱动组件512与自动门52的上部连接并驱动自动门52上下伸缩移动。Referring to FIGS. 8 and 9, FIG. 8 is a structural diagram of an embodiment of the automatic cleaning and drying device of the present invention from a first perspective, and FIG. 9 is a structural diagram of an embodiment of the automatic cleaning and drying device of the present invention from a second perspective. The automatic cleaning and drying
主体机架51从上向下依次设有翻转组件53、升降平移组件54、过滤组件55和水箱56,升降平移组件54上设有喷水组件57和第一喷气组件58。主体机架51的顶部设有三个第一排烟管接头513,第一排烟管接头513将主体机架51的内部通过第一排烟管与外界导通。过滤组件55上设有三个第二排烟管接头551,第二排烟管接头551将过滤组件55内部通过第二排烟管与外界导通,避免主体机架51内部空间中集聚过多的碎屑和灰尘,影响清洗效果。The
水箱56与主体机架51可拆卸连接,水箱56上设有提手,提手位于主体机架51的第二侧上。水箱56上设有液位表561和两个液位传感器563,两个液位传感器563上下设置,分别用于监测最高预警水位和最低预警水位。液位表561用于显示当前水位。水箱56外侧设有至少一个排水口562,当在上一个液位传感器563监测到水箱56内部水位到达最高预警水位时,可打开排水口562进行排水;当在下一个液位传感器563监测到水箱56内部水位到达最低预警水位时,关闭排水口562停止排水。The
自动清洗吹干装置5还包括水泵59,水泵59设有第一出水端,出水端通过水管与喷水组件57连通。在一种实施方式中,水泵59上设有一个进水端,进水端与水箱56内部连通,在另一种实施方式中,水泵59上设有两个进水端,第一个进水端与水箱56内部连通,第二个进水端与外界供水装置连通。The automatic cleaning and drying
参见图10,图10是本发明翻转组件实施例的结构图。翻转组件53包括固定座531、翻转工装532和翻转驱动组件533,固定座531的中部设有翻转口5311,翻转工装532架设在翻转口5311上,翻转驱动组件533设置在固定座531上并位于翻转口5311一侧,翻转驱动组件533与翻转工装532的第一端连接,使得驱动翻转工装532能在水平方向上绕其自身中心旋转。固定座531上设有两个旋转安装座5312安装座43,两个旋转安装座5312安装座43分设在翻转口5311的两端并分别与翻转工装532的两端转动连接,翻转驱动组件533优选为电机,翻转驱动组件533与翻转工装532的一端端部连接。Referring to FIG. 10, FIG. 10 is a structural diagram of an embodiment of the flipping assembly of the present invention. The turning
翻转组件53还包括防溅护栏534和第二喷气组件535,防溅护栏534沿翻转口5311的边缘设置并向上延伸。第二喷气组件535位于翻转口5311的一侧,防溅护栏534上设有缺口,第二喷气组件535位于缺口内。第二喷气组件535包括多个第二喷气嘴5351,第二喷气嘴5351能向翻转工装532方向喷气。The flipping
参见图11,图11是本发明翻转工装实施例的结构图,翻转工装532包括夹具安装板5321、两个旋转轴5322、多个夹持座和多个夹具驱动组件5325。两个旋转轴5322分设在夹具安装板5321的两端,两个旋转轴5322同轴设置。第一个旋转轴5322与一个旋转安装座5312安装座43转动连接,第二个旋转轴5322与另一个旋转安装座5312安装座43转动连接的同时与翻转驱动组件533连接。夹具安装板5321中部设有避让口,多个夹持座分成两组,两组夹持座分设在避让口的两端上,夹持座的数量与夹具驱动组件5325的数量相等,夹具驱动组件5325与夹持座一一对应设置。Referring to FIG. 11 , FIG. 11 is a structural diagram of an embodiment of the turning tool of the present invention. The
夹持座包括自由块5323和固定块5324,固定块5324固设在夹具安装板5321上,自由块5323的第一端与夹具驱动组件5325铰接,自动块的中部通过连接块铰接在夹具安装板5321上,自由块5323的第二端位于固定块5324的正上方并与固定块5324形成用于夹持工件的夹持口。The clamping seat includes a
至少在一个固定块5324上设有在位传感器5326,在位传感器5326优选为接近传感器,用于监测工件是否在位,当监测到工件在位时,向控制单元发送在位信号,控制单元控制夹紧驱动组件1231夹持工件。At least one
参见图12,图12是本发明升降平移组件实施例的结构图。升降平移组件54包括升降架541、升降驱动组件542、平移座543和平移驱动组件544,固定座531的下侧竖直设有四个第一导向杆545,升降架541上下移动地套设在第一导向杆545上,四个第一导向杆545分设在升降架541的四个角部上。升降驱动组件542的数量设为两个,两个升降驱动组件542对称设置在升降架541长度方向的两端上并与升降架541连接,能驱动升降座沿第一导向杆545的长度方向移动。固定座531的下侧设有多个限位杆546,限位杆546竖直向下延伸,用于与升降架541抵接,避免升降架541上升位置过高,与工件发生碰撞。Referring to FIG. 12, FIG. 12 is a structural diagram of an embodiment of the lifting and translation assembly of the present invention. The lifting and translation assembly 54 includes a lifting frame 541, a lifting driving assembly 542, a translation seat 543 and a translation driving assembly 544. Four first guide rods 545 are vertically arranged on the lower side of the fixed
平移座543水平移动地位于升降架541上,升降架541上水平设有两个第二导向杆547,第二导向杆547沿升降架541的长度方向设置。平移座543长度方向的两端设有滑块座5431,滑块座5431与第二导向杆547滑动连接,平移驱动组件544沿升降架541的长度方向设置在第二导向杆547的一侧,平移驱动组件544与平移座543的一端连接,能驱动平移座543沿第二导向杆547的长度方向移动。升降驱动组件542和平移驱动组件544优选为气缸。The translation base 543 is horizontally located on the lift frame 541 , and two second guide rods 547 are horizontally provided on the lift frame 541 , and the second guide rods 547 are arranged along the length direction of the lift frame 541 . Both ends of the translation seat 543 in the length direction are provided with slider seats 5431 , the slider seats 5431 are slidably connected with the second guide rod 547 , and the translation drive assembly 544 is arranged on one side of the second guide rod 547 along the length direction of the lifting frame 541 , The translation drive assembly 544 is connected with one end of the translation base 543 , and can drive the translation base 543 to move along the length direction of the second guide rod 547 . Lift drive assembly 542 and translation drive assembly 544 are preferably air cylinders.
平移座543上设有清洁组件,清洁组件包括喷水组件57和第一喷气组件58,第一喷气组件58与喷水组件57平行设置。喷水组件57包括多个喷水头571,多个喷水头571沿平移座543的长度方向并排设置,每一喷水头571均竖直向上设置,用于竖直向上喷射清洗用水。第一喷气组件58包括多个第一喷气嘴581,多个第一喷气嘴581沿平移座543的长度方向并排设置,每一第一喷气嘴581均竖直向上设置,用于竖直向上喷射气体,用于清洗后吹干工件表面。The translation seat 543 is provided with a cleaning assembly, the cleaning assembly includes a water spray assembly 57 and a first air jet assembly 58 , and the first air jet assembly 58 is arranged in parallel with the water spray assembly 57 . The water spray assembly 57 includes a plurality of water spray heads 571 , which are arranged side by side along the length direction of the translation base 543 , and each water spray head 571 is arranged vertically upward for spraying cleaning water vertically upward. The first air jet assembly 58 includes a plurality of first air jet nozzles 581 , and the plurality of first air jet nozzles 581 are arranged side by side along the length direction of the translation seat 543 , and each first air jet nozzle 581 is vertically upwardly arranged for jetting vertically upwards. Gas, used to dry the workpiece surface after cleaning.
参见图13,图13是本发明过滤组件实施例的结构图。过滤组件55包括过滤箱552、抽屑盒553和过滤网554,过滤箱552固设在主体机架51上,抽屑盒553可拆卸地连接在过滤箱552内,抽屑盒553可向遮光房7外侧抽出。抽屑盒553的中部设有过滤口,过滤网554位于过滤口上。抽屑盒553上设有漏斗部5531,漏斗部5531沿抽屑盒553的内侧边缘向抽屑盒553的过滤口倾斜向下延伸,使得落在抽屑盒553内的液体和废屑均能汇聚在过滤网554上进行过滤。抽屑盒553的一侧上设有提手,抽屑盒553的提手与水箱56的提手处于主体机架51的同一侧上。Referring to FIG. 13, FIG. 13 is a structural diagram of an embodiment of the filter assembly of the present invention. The
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