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CN110697367A - Automatic processing production line for elevator brake iron core - Google Patents

Automatic processing production line for elevator brake iron core Download PDF

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Publication number
CN110697367A
CN110697367A CN201911079659.XA CN201911079659A CN110697367A CN 110697367 A CN110697367 A CN 110697367A CN 201911079659 A CN201911079659 A CN 201911079659A CN 110697367 A CN110697367 A CN 110697367A
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clamping
assembly
block
conveying
machining center
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CN201911079659.XA
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CN110697367B (en
Inventor
刘永吉
韩伟华
李晓五
王照
吴景龙
曾志良
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Zhuhai Handi Automation Equipment Co Ltd
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Zhuhai Handi Automation Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/905Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

本发明提供一种电梯制动器铁芯自动加工生产线,包括物料存放机构、输送机构、机器人上下料机构、自动清洗吹干装置和多个加工中心设备,物料存放机构包括料车和定位组件,料车位于定位组件内;机器人上下料机构水平移动地设置在输送机构上,机器人上下料机构包括机械手臂、安装座、视觉模块组件、测高组件和两个夹持组件,安装座位于机械手臂上,两个夹持组件位于在安装座上,视觉模块组件位于两个夹持组件之间,测高组件位于其中一个夹持组件一侧;多台加工中心设备沿输送机构的长度方向设置,自动清洗吹干装置设置在输送机构的一侧;控制单元分别与机器人上下料机构、加工中心设备和自动清洗吹干装置连接。本发明能节省人力、提高效率和降低成本。

Figure 201911079659

The invention provides an elevator brake iron core automatic processing production line, which includes a material storage mechanism, a conveying mechanism, a robot loading and unloading mechanism, an automatic cleaning and drying device and a plurality of machining center equipment. The material storage mechanism includes a feeding car and a positioning component. It is located in the positioning component; the robot loading and unloading mechanism is horizontally arranged on the conveying mechanism, and the robot loading and unloading mechanism includes a mechanical arm, a mounting seat, a vision module component, a height measuring component and two clamping components, and the mounting seat is located on the mechanical arm. Two clamping components are located on the mounting base, the vision module component is located between the two clamping components, and the height measuring component is located on one side of one of the clamping components; multiple machining center equipment is arranged along the length of the conveying mechanism and automatically cleaned The drying device is arranged on one side of the conveying mechanism; the control unit is respectively connected with the robot loading and unloading mechanism, the machining center equipment and the automatic cleaning and drying device. The invention can save manpower, improve efficiency and reduce cost.

Figure 201911079659

Description

电梯制动器铁芯自动加工生产线Elevator brake iron core automatic processing production line

技术领域technical field

本发明涉及自动化加工技术领域,具体是涉及一种电梯制动器铁芯自动加工生产线。The invention relates to the technical field of automatic processing, in particular to an automatic processing production line for an elevator brake iron core.

背景技术Background technique

电梯制动器是电梯重要的安全装置,铁芯是电梯制动器必不可少的一个重要部件。目前在工厂内主要通过加工中心设备对铁芯进行加工,加工时,铁芯的上料和下料均需人工手动操作,不仅会消耗较大的体力,还会影响生产效率的提高。部分工厂会采用机械手取代人工上下料,但一般一个机械手对应一台或两台加工中心设备,若加工中心设备数量较多时,常常需要配备较多的机械手。该种生产方式虽然能提高生产效率,但是也会提高生产成本,不符合生产效益。另一方面,传统的铁芯加工完成后,需通过运料车转移至清洗工位,并通过人工手动进行清洗及吹干,铁芯的转移和手动清洗均会耗费较多时间,不利于提高生产效率。The elevator brake is an important safety device for the elevator, and the iron core is an indispensable and important part of the elevator brake. At present, the iron core is mainly processed by the machining center equipment in the factory. During processing, the feeding and unloading of the iron core need to be manually operated, which not only consumes a lot of physical strength, but also affects the improvement of production efficiency. Some factories will use robots to replace manual loading and unloading, but generally one robot corresponds to one or two machining center equipment. If the number of machining center equipment is large, more robots are often required. Although this production method can improve production efficiency, it also increases production cost, which is not in line with production efficiency. On the other hand, after the traditional iron core processing is completed, it needs to be transferred to the cleaning station by the material transporter, and manually cleaned and dried by hand. The transfer and manual cleaning of the iron core will take a lot of time, which is not conducive to improving the Productivity.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种能节省人力、提高效率、降低成本的电梯制动器铁芯自动加工生产线。The purpose of the present invention is to provide an elevator brake iron core automatic processing production line which can save manpower, improve efficiency and reduce cost.

为了实现上述的目的,本发明提供的电梯制动器铁芯自动加工生产线,包括:物料存放机构,物料存放机构包括料车和定位组件,料车位于定位组件内;输送机构,输送机构包括输送架和输送导轨,输送导轨位于输送架上;机器人上下料机构,机器人上下料机构位于输送机构上并能沿输送导轨的长度方向来回移动,机器人上下料机构包括滑移座、机械手臂、安装座、视觉模块组件、测高组件和两个夹持组件,滑移座的第一侧与输送导轨滑动连接,滑移座的第二侧与机械手臂的第一端连接,安装座位于机械手臂的第二端上,两个夹持组件位于在安装座上,视觉模块组件位于两个夹持组件之间,测高组件位于其中一个夹持组件一侧;加工中心设备,加工中心设备的数量设为多台,多台加工中心设备沿输送导轨的长度方向设置在输送导轨的同一侧上,加工中心设备位于机器人上下料机构的工作范围内;自动清洗吹干装置,自动清洗吹干装置设置在输送机构的一侧并位于机器人上下料机构的工作范围内;控制单元,控制单元分别与机器人上下料机构、加工中心设备和自动清洗吹干装置连接。In order to achieve the above-mentioned purpose, the elevator brake iron core automatic processing production line provided by the present invention includes: a material storage mechanism, the material storage mechanism includes a feeding car and a positioning assembly, and the feeding car is located in the positioning assembly; a conveying mechanism, the conveying mechanism includes a conveying frame and a positioning assembly. The conveying guide rail, the conveying guide rail is located on the conveying frame; the robot loading and unloading mechanism, the robot loading and unloading mechanism is located on the conveying mechanism and can move back and forth along the length of the conveying guide rail. The robot loading and unloading mechanism includes sliding seat, mechanical arm, mounting seat, vision Module assembly, height measuring assembly and two clamping assemblies, the first side of the sliding seat is slidably connected with the conveying guide rail, the second side of the sliding seat is connected with the first end of the robotic arm, and the mounting seat is located on the second side of the robotic arm. On the end, two clamping components are located on the mounting seat, the vision module component is located between the two clamping components, and the height measuring component is located on one side of one of the clamping components; for machining center equipment, the number of machining center equipment is set to be more. The machining center equipment is arranged on the same side of the conveying guide rail along the length direction of the conveying guide rail, and the machining center equipment is located within the working range of the robot loading and unloading mechanism; the automatic cleaning and drying device is set on the conveying mechanism. One side of the robot is located in the working range of the loading and unloading mechanism of the robot; the control unit is connected with the loading and unloading mechanism of the robot, the machining center equipment and the automatic cleaning and drying device respectively.

由上述方案可见,通过设置输送机构,机器人上下料机构能在物料存放机构及多台加工中心设备之间来回移动,实现一个机器人上下料机构对多台加工中心设备执行上料和下料操作,有利于节省人力、提高生产效率,与现有技术中一个机器人对应一台或两台加工中心设备相比,还降低了生产成本;通过在机器人上下料机构上设置视觉模块组件,通过摄像进行视觉定位,有利于提高机器人上下料机构的精准定位,使得夹持组件刚好位于工件的正上方,通过设置测高组件,有利于夹持组件下移并夹持工件,方便对每一加工中心设备进行上料和下料操作;通过设置自动清洗吹干装置,工件加工完成后,通过机器人上下料机构转移至自动清洗吹干装置内进行自动清洗及吹出,有利于节省时间,提高生产效率。It can be seen from the above scheme that by setting the conveying mechanism, the robot loading and unloading mechanism can move back and forth between the material storage mechanism and multiple machining center equipment, so that one robot loading and unloading mechanism can perform loading and unloading operations on multiple machining center equipment. It is beneficial to save manpower and improve production efficiency. Compared with the existing technology in which one robot corresponds to one or two machining center equipment, it also reduces the production cost; by setting the vision module component on the robot loading and unloading mechanism, the vision is carried out through the camera. Positioning is conducive to improving the precise positioning of the robot loading and unloading mechanism, so that the clamping component is just above the workpiece. By setting the height measuring component, it is beneficial for the clamping component to move down and clamp the workpiece, which is convenient for each machining center equipment. Loading and unloading operations; by setting up an automatic cleaning and drying device, after the workpiece is processed, it is transferred to the automatic cleaning and drying device through the robot loading and unloading mechanism for automatic cleaning and blowing out, which is conducive to saving time and improving production efficiency.

进一步的方案是,视觉模块组件位于两个夹持组件之间,视觉模块组件包括摄像机、镜头挡板和挡板驱动组件,摄像机位于两个夹持组件之间并向下设置,镜头挡板与摄像头表面垂直设置并封堵在摄像机的摄像头下方,挡板驱动组件与镜头挡板连接。A further solution is that the vision module assembly is located between the two clamping assemblies, the vision module assembly includes a camera, a lens baffle and a baffle drive assembly, the camera is located between the two clamping assemblies and is set downward, and the lens baffle is connected to the two clamping assemblies. The surface of the camera is vertically arranged and blocked under the camera of the camera, and the shutter drive assembly is connected with the lens shutter.

进一步的方案是,测高组件包括第一高度检测部件、第二高度检测部件、导向轴和检测挡板,导向轴上下移动地设置在安装座上,夹持组件设有夹持口,第一高度检测部件位于安装座上,第二高度检测部件位于导向轴的第一端上,第一高度检测部件和第二高度检测部件相对设置,检测挡板位于导向轴的第二端上并位于夹持口上方。A further solution is that the height measurement assembly includes a first height detection part, a second height detection part, a guide shaft and a detection baffle, the guide shaft is arranged on the mounting seat to move up and down, the clamping assembly is provided with a clamping opening, and the first The height detection part is located on the mounting seat, the second height detection part is located on the first end of the guide shaft, the first height detection part and the second height detection part are arranged oppositely, and the detection baffle is located on the second end of the guide shaft and is located in the clip. Above the mouth.

由上述方案可见,通过设置检测挡板,当机器人上下料机构下移至检测挡板与工件表面抵接时,机器人上下料机构继续下移预设高度,使得检测挡板被工件顶起,使得第二高度检测部件与第一高度检测部件在水平方向上正对并向控制单元发送到位信号,控制单元控制机器人上下料机构停止下移,避免发生不必要的碰撞事故。It can be seen from the above solution that by setting the detection baffle, when the robot loading and unloading mechanism moves down until the detection baffle is in contact with the surface of the workpiece, the robot loading and unloading mechanism continues to move down to a preset height, so that the detection baffle is lifted by the workpiece, so that the detection baffle is lifted by the workpiece. The second height detection component and the first height detection component face each other in the horizontal direction and send a position signal to the control unit, and the control unit controls the robot loading and unloading mechanism to stop moving downward to avoid unnecessary collision accidents.

进一步的方案是,夹持组件包括锁紧组件、夹持驱动组件和两个夹爪,夹持驱动组件驱动两个夹爪相对靠近或相对远离,锁紧组件包括锁紧驱动组件、浮动接头和限位块,浮动接头的两端分别与锁紧驱动组件和限位块连接,限位块位于其中一个夹爪的外侧。A further solution is that the clamping assembly includes a locking assembly, a clamping driving assembly and two clamping jaws, the clamping driving assembly drives the two clamping jaws to be relatively close to or away from each other, and the locking assembly includes a locking driving assembly, a floating joint and A limit block, the two ends of the floating joint are respectively connected with the locking drive assembly and the limit block, and the limit block is located on the outer side of one of the clamping jaws.

由上述方案可见,通过锁紧组件,当夹持组件夹持工件后,锁紧驱动组件驱动限位块移动至夹爪的外侧,即使意外断电,在驱动组件复位前,限位块会一直位于夹爪外侧,起阻挡夹爪意外释放工件的作用。It can be seen from the above scheme that through the locking assembly, after the clamping assembly clamps the workpiece, the locking drive assembly drives the limit block to move to the outside of the clamping jaw. Even if the power is accidentally cut off, the limit block will remain until the drive assembly is reset. Located on the outside of the jaws, it acts to prevent the jaws from accidentally releasing the workpiece.

进一步的方案是,夹持组件还包括长边固定块,长边固定块位于其中一个夹爪上,长边固定块的两端均设有夹持部,两个夹持部相对设置。In a further solution, the clamping assembly further includes a long-side fixing block, the long-side fixing block is located on one of the clamping jaws, both ends of the long-side fixing block are provided with clamping portions, and the two clamping portions are arranged oppositely.

由上述方案可见,通过设置长边固定块,当夹持组件夹持工件时,两个夹持部与工件的两端抵接,方便同时对工件的四个侧面进行夹持,既有利于提高夹持的牢靠度,有利于防止工件在夹持口内位置发生偏移,方便实现与加工中心设备的精准定位。It can be seen from the above solution that by setting the long-side fixing block, when the clamping component clamps the workpiece, the two clamping parts abut against the two ends of the workpiece, which facilitates clamping the four sides of the workpiece at the same time, which is beneficial to improve the performance of the workpiece. The firmness of the clamping is beneficial to prevent the workpiece from shifting in the clamping port, and it is convenient to achieve precise positioning with the machining center equipment.

进一步的方案是,定位组件包括定位架和第一导向组件,定位架上设有停车位,第一导向组件位于定位架上并位于停车位内;料车位于停车位内,料车上设有第二导向组件,第二导向组件与第一导向组件连接。A further solution is that the positioning assembly includes a positioning frame and a first guide assembly, the positioning frame is provided with a parking space, the first guide assembly is located on the positioning frame and is located in the parking space; the feeding truck is located in the parking space, and the feeding car is provided with The second guide assembly is connected with the first guide assembly.

由上述方案可见,通过设置第一导向组件和第二导向组件连接,有利于料车准确地进入到预设位置,方便机器人上下料机构夹取工件和释放工件。It can be seen from the above solution that by setting the first guide assembly and the second guide assembly to connect, it is beneficial for the trolley to enter the preset position accurately, and it is convenient for the robot loading and unloading mechanism to clamp and release the workpiece.

进一步的方案是,定位架上设有夹紧组件,夹紧组件包括夹紧驱动组件、支撑块、第一夹紧块和第二夹紧块,支撑块和第二夹紧块均位于停车位内,支撑块与第一夹紧块的中部铰接,第一夹紧块的第一端与夹紧驱动组件铰接,第一夹紧块的第二端与第二夹紧块相对设置并相距预设空间。A further solution is that a clamping assembly is provided on the positioning frame, and the clamping assembly includes a clamping drive assembly, a support block, a first clamping block and a second clamping block, and both the supporting block and the second clamping block are located in the parking space. Inside, the support block is hinged with the middle of the first clamping block, the first end of the first clamping block is hinged with the clamping drive assembly, and the second end of the first clamping block and the second clamping block are arranged opposite and a predetermined distance from each other. Set up space.

由上述方案可见,通过设置夹紧组件,当料车位于预设位置时,通过夹紧组件夹紧料车,避免料车发生位置偏移现象。It can be seen from the above solution that by setting the clamping component, when the material trolley is at the preset position, the material trolley is clamped by the clamping component, so as to avoid the phenomenon of positional deviation of the material trolley.

进一步的方案是,输送机构和加工中心设备之间设有防护架组件,防护架组件包括防护顶板,防护顶板宽度方向的两侧分别与输送架、加工中心设备连接;防护顶板上设有天窗和防护门,天窗位于加工中心设备的一侧,防护门沿防护顶板长度方向移动地设置在天窗上。A further solution is that a protective frame assembly is arranged between the conveying mechanism and the machining center equipment, and the protective frame assembly includes a protective top plate, and the two sides in the width direction of the protective top plate are respectively connected with the conveying frame and the machining center equipment; the protective top plate is provided with skylights and The protective door, the skylight is located on one side of the machining center equipment, and the protective door is arranged on the skylight so as to move along the length direction of the protective top plate.

由上述方案可见,通过设置防护顶板,有利于保证车间的安全性,通过设置天窗,方便机器人上下料机构从天窗进入加工设备的工作区域,实现加工设备的上料和下料操作。It can be seen from the above scheme that by setting the protective roof, it is beneficial to ensure the safety of the workshop, and by setting the skylight, it is convenient for the robot loading and unloading mechanism to enter the working area of the processing equipment from the skylight, and realize the loading and unloading operations of the processing equipment.

进一步的方案是,自动清洗吹干装置一侧设有缓存台,缓存台上设有定位工装。A further solution is that a buffer table is arranged on one side of the automatic cleaning and drying device, and a positioning tool is arranged on the buffer table.

由上述方案可见,通过设置缓存台,当自动清洗吹干装置正在清洁过程中,后续加工完成的工件可暂时存放在缓存台上,避免因自动清洗吹干装置原因而导致生产线停线现象。It can be seen from the above solution that by setting the buffer table, when the automatic cleaning and drying device is in the process of cleaning, the workpieces that have been processed subsequently can be temporarily stored on the buffer table, so as to avoid the production line stoppage caused by the automatic cleaning and drying device.

进一步的方案是,输送机构的一端设有遮光房,物料存放机构、缓存台均位于遮光房内;遮光房设有第一开口、第二开口和第三开口,机器人上下料机构穿插在第一开口内,定位组件位于第二开口一侧,料车穿插在第二开口内并与定位组件连接,自动清洗吹干装置位于第三开口内并部分凸出第三开口。A further solution is that one end of the conveying mechanism is provided with a shading room, and the material storage mechanism and the buffer table are located in the shading room; the shading room is provided with a first opening, a second opening and a third opening, and the robot loading and unloading mechanism is interspersed in the first opening. In the opening, the positioning component is located on one side of the second opening, the feeding cart is inserted in the second opening and connected with the positioning component, and the automatic cleaning and drying device is located in the third opening and partially protrudes from the third opening.

由上述方案可见,通过设置遮光房,有利于保证视觉模块组件在有利的光线环境下进行摄像,保证摄像质量。It can be seen from the above solution that by setting the shading room, it is beneficial to ensure that the vision module assembly is photographed in a favorable light environment and to ensure the quality of the photograph.

附图说明Description of drawings

图1是本发明实施例的结构图。FIG. 1 is a structural diagram of an embodiment of the present invention.

图2是图1中A处放大图。FIG. 2 is an enlarged view of part A in FIG. 1 .

图3是本发明物料存放机构实施例的结构图。3 is a structural diagram of an embodiment of the material storage mechanism of the present invention.

图4是本发明定位组件实施例的结构图。FIG. 4 is a structural diagram of an embodiment of a positioning assembly of the present invention.

图5是图1中B处放大图。FIG. 5 is an enlarged view of B in FIG. 1 .

图6是本发明实施例机械手臂第二端的结构图。FIG. 6 is a structural diagram of the second end of the robotic arm according to the embodiment of the present invention.

图7是本发明夹持组件实施例的结构图。FIG. 7 is a structural diagram of an embodiment of a clamping assembly of the present invention.

图8是本发明自动清洗吹干装置实施例第一视角的结构图。FIG. 8 is a structural diagram of an embodiment of the automatic cleaning and drying device of the present invention from a first perspective.

图9是本发明自动清洗吹干装置实施例第二视角的结构图。FIG. 9 is a structural diagram of an embodiment of the automatic cleaning and drying device of the present invention from a second perspective.

图10是本发明翻转组件实施例的结构图。FIG. 10 is a structural diagram of an embodiment of the flipping assembly of the present invention.

图11是本发明翻转工装实施例的结构图。FIG. 11 is a structural diagram of an embodiment of a turning tool according to the present invention.

图12是本发明升降平移组件实施例的结构图。FIG. 12 is a structural diagram of an embodiment of the lifting and translation assembly of the present invention.

图13是本发明过滤组件实施例的结构图。FIG. 13 is a structural diagram of an embodiment of a filter assembly of the present invention.

以下结合附图及实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.

具体实施方式Detailed ways

参见图1和图2,图1是本发明实施例的结构图,图2是图1中A处放大图。电梯制动器铁芯自动加工生线包括控制单元、物料存放机构1、缓存台2、输送机构3、机器人上下料机构4、自动清洗吹干装置5和多个加工中心设备6,控制单元分别与物料存放机构1、输送机构3、机器人上下料机构4、自动清洗吹干装置5和加工中心设备6连接。Referring to FIG. 1 and FIG. 2 , FIG. 1 is a structural diagram of an embodiment of the present invention, and FIG. 2 is an enlarged view of part A in FIG. 1 . The elevator brake iron core automatic processing line includes a control unit, a material storage mechanism 1, a buffer table 2, a conveying mechanism 3, a robot loading and unloading mechanism 4, an automatic cleaning and drying device 5 and a plurality of machining center equipment 6. The storage mechanism 1 , the conveying mechanism 3 , the robot loading and unloading mechanism 4 , the automatic cleaning and drying device 5 are connected with the machining center equipment 6 .

输送机构3包括输送架31和两个输送导轨32,两个输送导轨32水平平行地位于输送架31上,输送导轨32所在位置高于加工中心设备6的顶部,输送架31的两端均设有爬梯34。物料存放机构1、缓存台2和自动清洗吹干装置5均位于输送机构3的第一端,机器人上下料机构4位于输送机构3上并能沿输送导轨32的长度方向来回移动,多个加工中心设备6沿输送机构3的输送方向设置在输送导轨32的同一侧,物料存放机构1、缓存台2、自动清洗吹干装置5和每一加工中心设备6均位于机器人上下料机构4的工作范围内。缓存台2上设有至少两个定位工装21,用于暂时存放加工完成的工件并等待后续清洗。加工完成的工件经过自动清洗吹干装置5清洗及吹干后放回物料存放机构1上。The conveying mechanism 3 includes a conveying frame 31 and two conveying guide rails 32. The two conveying guide rails 32 are located on the conveying frame 31 horizontally and in parallel. The conveying guide rail 32 is located higher than the top of the machining center equipment 6. There are ladders 34. The material storage mechanism 1, the buffer table 2 and the automatic cleaning and drying device 5 are all located at the first end of the conveying mechanism 3. The robot loading and unloading mechanism 4 is located on the conveying mechanism 3 and can move back and forth along the length direction of the conveying guide rail 32. The central equipment 6 is arranged on the same side of the conveying guide rail 32 along the conveying direction of the conveying mechanism 3 . The material storage mechanism 1 , the buffer table 2 , the automatic cleaning and drying device 5 and each machining center equipment 6 are located in the work of the robot unloading and unloading mechanism 4 . within the range. The buffer table 2 is provided with at least two positioning toolings 21 for temporarily storing the processed workpieces and waiting for subsequent cleaning. The processed workpiece is cleaned and dried by the automatic cleaning and drying device 5 and then returned to the material storage mechanism 1 .

输送机构3的第一端上设有遮光房7,遮光房7包括框架71和多个遮光板,多个遮光板铺设在框架71的各个侧面及顶面上,遮光板采用能遮挡外部光线的材料制成。输送导轨32的第一端端部、物料存放机构1、缓存台2均位于遮光房7内,遮光房7设有第一开口72、第二开口73、第三开口74,第一开口72和第二开口73位于遮光房7相对的两侧上,第三开口74位于朝向输送导轨32的一侧上。机器人上下料机构4水平移动地穿插在第一开口72内。物料存放机构1包括料车11和定位组件12,定位组件12位于固设在遮光房7内并位于第二开口73一侧,料车11穿插在第二开口73内并与定位组件12连接。自动清洗吹干装置5位于第三开口74内并部分凸出第三开口74,向遮光房7外部延伸。The first end of the conveying mechanism 3 is provided with a shading room 7. The shading room 7 includes a frame 71 and a plurality of shading plates. The plurality of shading plates are laid on each side and top surface of the frame 71. material. The first end of the conveying guide rail 32, the material storage mechanism 1, and the buffer table 2 are all located in the shading room 7. The shading room 7 is provided with a first opening 72, a second opening 73, a third opening 74, and the first opening 72 and The second openings 73 are located on opposite sides of the shading room 7 , and the third openings 74 are located on the side facing the conveying rail 32 . The robot loading and unloading mechanism 4 is inserted into the first opening 72 in a horizontal movement. The material storage mechanism 1 includes a feeding cart 11 and a positioning assembly 12 . The positioning assembly 12 is fixed in the shading room 7 and is located on the side of the second opening 73 . The automatic cleaning and drying device 5 is located in the third opening 74 and partially protrudes from the third opening 74 and extends to the outside of the shading room 7 .

参见图3和图4,图3是本发明物料存放机构实施例的结构图,图4是本发明定位组件实施例的结构图。定位组件12包括定位架121、第一导向组件122和两个夹紧组件123。定位架121包括顶座1211和四个支臂1212,四个支臂1212水平平行设设置在顶座1211的同一侧上形成两个“n”型的停车位124,料车11位于停车位124内。支臂1212上设有至少两个随动轮1213,随动轮1213可与料车11滚动连接。第一导向组件122位于顶座1211面向支臂1212的一侧上,料车11上设有第二导向组件111,第二导向组件111与第一导向组件122连接。在一种实施方式中,第一导向组件122包括导向块,第二导向组件111包括导向槽,导向块与导向槽卡接。在另一种实施方式中,第一导向组件122包括导向槽,第二导向组件111包括导向块,导向块与导向槽卡接。3 and 4, FIG. 3 is a structural diagram of an embodiment of a material storage mechanism of the present invention, and FIG. 4 is a structural diagram of an embodiment of a positioning assembly of the present invention. The positioning assembly 12 includes a positioning frame 121 , a first guide assembly 122 and two clamping assemblies 123 . The positioning frame 121 includes a top seat 1211 and four support arms 1212. The four support arms 1212 are arranged horizontally and parallel on the same side of the top seat 1211 to form two "n" type parking spaces 124, and the feeder 11 is located at the parking spaces 124. Inside. The support arm 1212 is provided with at least two follower wheels 1213 , and the follower wheels 1213 can be connected with the feeding cart 11 in a rolling manner. The first guide assembly 122 is located on the side of the top seat 1211 facing the support arm 1212 . The feeder 11 is provided with a second guide assembly 111 which is connected to the first guide assembly 122 . In one embodiment, the first guide assembly 122 includes a guide block, the second guide assembly 111 includes a guide groove, and the guide block is engaged with the guide groove. In another embodiment, the first guide assembly 122 includes a guide groove, and the second guide assembly 111 includes a guide block, and the guide block is engaged with the guide groove.

两个夹紧组件123均位于顶座1211上并分设在导向组件的两侧,夹紧组件123包括夹紧驱动组件1231、支撑块1232、第一夹紧块1233和第二夹紧块1234,夹紧驱动组件1231位于顶座1211的外侧上,支撑块1232和第二夹紧块1234均位于顶座1211的内侧上,第一夹紧块1233的中部与支撑块1232铰接,第一夹紧块1233的第一端与夹紧驱动组件1231铰接,第一夹紧块1233的第二端与第二夹紧块1234相对设置并相距预设空间,料车11的部分车架位于预设空间内。第一夹紧块1233的第二端设有第一缓冲块,第二夹紧块1234上设有第二缓冲块,第一缓冲块和第二缓冲块相对设置。The two clamping assemblies 123 are located on the top seat 1211 and are respectively arranged on both sides of the guide assembly. The clamping assembly 123 includes a clamping driving assembly 1231, a support block 1232, a first clamping block 1233 and a second clamping block 1234. The clamping drive assembly 1231 is located on the outer side of the top seat 1211, the support block 1232 and the second clamping block 1234 are both located on the inner side of the top seat 1211, the middle of the first clamping block 1233 is hinged with the supporting block 1232, the first clamping The first end of the block 1233 is hinged with the clamping drive assembly 1231, the second end of the first clamping block 1233 is opposite to the second clamping block 1234 and is separated from a preset space, and part of the frame of the feeder 11 is located in the preset space Inside. The second end of the first clamping block 1233 is provided with a first buffer block, the second clamping block 1234 is provided with a second buffer block, and the first buffer block and the second buffer block are disposed opposite to each other.

定位组件12上还设有到位检测器125,到位检测器125与控制单元连接,到位检测器125优选为光电传感器,到位检测器125位于顶座1211上并朝停车位124中部发射第一光电信号,当料车11进入停车位124且第一导向组件122与第二导向组件111连接时,到位检测器125发射出的第一光电信号被料车11遮挡并触发到位检测器125向控制单元发送到位信号,此时,控制单元控制夹紧驱动组件1231驱动第一夹紧块1233夹紧料车11,避免料车11发生位置偏移。The positioning assembly 12 is also provided with an in-position detector 125, which is connected to the control unit. The in-position detector 125 is preferably a photoelectric sensor. The in-position detector 125 is located on the top seat 1211 and emits a first photoelectric signal toward the middle of the parking space 124. , when the feeding truck 11 enters the parking space 124 and the first guide assembly 122 is connected to the second guiding assembly 111, the first photoelectric signal emitted by the in-position detector 125 is blocked by the feeding car 11 and triggers the in-position detector 125 to send to the control unit In-position signal, at this time, the control unit controls the clamping drive assembly 1231 to drive the first clamping block 1233 to clamp the feeding cart 11 to avoid the position deviation of the feeding cart 11 .

参见图5,图5是图1中B处放大图。机器人上下料机构4包括滑移座41和机械手臂42,机械手臂42为具有六个自由度的六轴机械手。机械手臂42的第一端与滑移座41连接。滑移座41分别与两个输送导轨32连接,两个输送导轨32之间设有齿条33,滑移座41上设有滑移驱动组件411和齿轮,齿轮与齿条33啮合连接,滑移驱动组件411与齿轮连接,用于驱动齿轮旋转,滑移驱动组件411优选为电机,能控制齿轮的正反向旋转。Referring to FIG. 5 , FIG. 5 is an enlarged view of B in FIG. 1 . The robot loading and unloading mechanism 4 includes a sliding seat 41 and a mechanical arm 42, and the mechanical arm 42 is a six-axis manipulator with six degrees of freedom. The first end of the robotic arm 42 is connected to the sliding seat 41 . The sliding seat 41 is respectively connected with the two conveying guide rails 32, a rack 33 is arranged between the two conveying guide rails 32, the sliding seat 41 is provided with a sliding driving component 411 and a gear, the gear is meshed with the rack 33, and the sliding The sliding drive assembly 411 is connected with the gear for driving the gear to rotate, and the sliding drive assembly 411 is preferably a motor, which can control the forward and reverse rotation of the gear.

输送机构3和加工中心设备6之间设有防护架组件8,防护架组件8包括防护顶板81,防护顶板81沿输送机构3的长度方向设置。防护顶板81宽度方向的两侧分别与输送架31、加工中心设备6的顶部连接。防护顶板81上设有多个天窗82和多个防护门83,天窗82与防护门83一一对应设置,天窗82位于加工中心设备6的上下料一侧,天窗82的数量与加工中心设备6的数量相等。防护门83沿防护顶板81长度方向移动地封堵在天窗82上,防护门83一侧设有防护驱动组件84,防护驱动组件84优选为气缸,用于驱动防护门83的打开和闭合。当防护门83打开时,机械手臂42的第二端穿过天窗82向加工中心设备6延伸。A protective frame assembly 8 is provided between the conveying mechanism 3 and the machining center equipment 6 . The protective frame assembly 8 includes a protective top plate 81 , and the protective top plate 81 is arranged along the length direction of the conveying mechanism 3 . The two sides in the width direction of the protective top plate 81 are respectively connected with the conveying frame 31 and the top of the machining center equipment 6 . The protective top plate 81 is provided with a plurality of skylights 82 and a plurality of protective doors 83. The skylights 82 and the protective doors 83 are arranged in a one-to-one correspondence. The skylights 82 are located on the loading and unloading side of the machining center equipment 6. The number of skylights 82 is the same as that of the machining center equipment 6. are equal in number. The protective door 83 is movably blocked on the sunroof 82 along the length direction of the protective top plate 81 , and a protective driving assembly 84 is provided on one side of the protective door 83 . When the protective door 83 is opened, the second end of the robotic arm 42 extends toward the machining center device 6 through the skylight 82 .

参见图6和图7,图6是本发明实施例机械手臂第二端的结构图,图7是本发明夹持组件实施例的结构图。机械手臂42的第二端上设有安装座43、视觉模块组件44、测高组件45和两个夹持组件。两个夹持组件平行设置在安装座43的下部,分别用于夹持待加工的工件和加工完成的工件,为了方便说明,将夹持待加工工件的夹持组件为第一夹持组件46,将夹持加工完成的工件的夹持组件为第二夹持组件47。将第一夹持组件和第二夹持组件的连线方向设为X方向,将垂直于第一夹持组件和第二夹持组件之间连线的方向设为Y方向,将竖直方向设为Z方向。Referring to FIGS. 6 and 7 , FIG. 6 is a structural diagram of a second end of a robotic arm according to an embodiment of the present invention, and FIG. 7 is a structural diagram of an embodiment of a clamping assembly of the present invention. The second end of the robotic arm 42 is provided with a mounting seat 43 , a vision module assembly 44 , an altimetry assembly 45 and two clamping assemblies. The two clamping assemblies are arranged in parallel at the lower part of the mounting seat 43, and are respectively used to clamp the workpiece to be processed and the finished workpiece. For the convenience of description, the clamping assembly that clamps the workpiece to be processed is the first clamping assembly 46. , the clamping component for clamping the processed workpiece is the second clamping component 47 . The direction of the connecting line between the first clamping assembly and the second clamping assembly is set as the X direction, the direction perpendicular to the connecting line between the first clamping assembly and the second clamping assembly is the Y direction, and the vertical direction is set as the Y direction. Set to Z direction.

视觉模块组件44设置在安装座43上并位于第一夹持组件46和第二夹持组件47之间,测高组件45设置在安装座43上并位于第二夹持组件47的一侧。The vision module assembly 44 is disposed on the mounting base 43 and is located between the first clamping assembly 46 and the second clamping assembly 47 , and the height measuring assembly 45 is disposed on the mounting base 43 and located on one side of the second clamping assembly 47 .

视觉模块组件44包括摄像机441、镜头挡板442和挡板驱动组件443,摄像机441的摄像头沿Z方向向下设置,镜头挡板442封堵在摄像机441的摄像头下方,挡板驱动组件443与镜头挡板442连接,用于驱动镜头挡板442沿Y方向来回移动,挡板驱动组件443优选为气缸。在加工开始前,视觉模块组件44预先拍摄标准位置图像,在加工过程中,机器人上下料机构4移动过程中拍摄当前位置图像并反馈至控制单元,控制单元将当前位置图像与标准位置图像对比,若当前位置图像与标准位置图像相同,则表示机器人上下料机构4已到达目标位置;若当前位置图像与标准位置图像不相同,控制单元适应性调节机器人上下料机构4的在XY平面上的位置及角度。The vision module assembly 44 includes a camera 441, a lens baffle 442 and a baffle drive assembly 443. The camera head of the camera 441 is arranged downward along the Z direction, the lens baffle 442 is blocked under the camera head of the camera 441, and the baffle drive assembly 443 is connected to the lens. The shutter 442 is connected to drive the lens shutter 442 to move back and forth along the Y direction, and the shutter driving assembly 443 is preferably an air cylinder. Before the start of processing, the vision module assembly 44 captures a standard position image in advance. During the processing, the robot loading and unloading mechanism 4 captures the current position image during the movement process and feeds it back to the control unit. The control unit compares the current position image with the standard position image, If the current position image is the same as the standard position image, it means that the robot loading and unloading mechanism 4 has reached the target position; if the current position image is different from the standard position image, the control unit adaptively adjusts the position of the robot loading and unloading mechanism 4 on the XY plane and angle.

测高组件45包括第一高度检测部件451、第二高度检测部件452、检测挡板453和两个导向轴454,两个导向轴454沿Z方向移动地设置在安装座43上,第一高度检测部件451位于安装座43上,第二高度检测部件452位于导向轴454的第一端端部上,第一高度检测部件451与第二高度检测部件452相对设置。在本实施例中,第一高度检测部件451为光电开关,第二高度检测部件452为遮挡件,用于遮挡或反射光电开关发射的第二光电信号。The height measurement assembly 45 includes a first height detection part 451, a second height detection part 452, a detection baffle 453 and two guide shafts 454. The two guide shafts 454 are arranged on the mounting seat 43 to move along the Z direction. The first height The detection part 451 is located on the mounting seat 43 , the second height detection part 452 is located on the first end of the guide shaft 454 , and the first height detection part 451 and the second height detection part 452 are arranged opposite to each other. In this embodiment, the first height detection component 451 is a photoelectric switch, and the second height detection component 452 is a blocking member for blocking or reflecting the second photoelectric signal emitted by the photoelectric switch.

导向轴454的第二端沿Z方向向第二夹持组件47的夹持口延伸,检测挡板453位于导向轴454的第二端端部上并位于夹持口的上方。导向轴454的中部设有止挡部455和弹性件456,弹性件456弹性抵接在安装座43底部和止挡部455之间,使得在常态下,第二高度检测部件452与第一高度检测部件451处于同一高度上。当第二夹持组件47下移夹持工件时,检测挡板453与工件上表面抵接,当检测挡板453受到工件止挡而相对工件向上移动时,第二高度检测部件452向上移动与第一高度检测部件451错位,触发第一高度检测部件451向控制单元发送第二光电信号,控制单元接收到第二光电信号时控制机械手臂42停止下移,并同时控制第一夹持组件46和/或第二夹持组件47开始夹持工件。The second end of the guide shaft 454 extends toward the clamping opening of the second clamping assembly 47 along the Z direction, and the detection baffle 453 is located on the second end of the guiding shaft 454 and above the clamping opening. The middle of the guide shaft 454 is provided with a stopper 455 and an elastic piece 456, and the elastic piece 456 elastically abuts between the bottom of the mounting seat 43 and the stopper 455, so that under normal conditions, the second height detection part 452 and the first height The detection parts 451 are at the same height. When the second clamping assembly 47 moves down to clamp the workpiece, the detection baffle 453 is in contact with the upper surface of the workpiece. When the detection baffle 453 is stopped by the workpiece and moves upward relative to the workpiece, the second height detection member 452 moves upward to meet the The first height detection part 451 is misaligned, and the first height detection part 451 is triggered to send a second photoelectric signal to the control unit. When the control unit receives the second photoelectric signal, it controls the robotic arm 42 to stop moving downward, and simultaneously controls the first clamping assembly 46 and/or the second clamping assembly 47 begins to clamp the workpiece.

第一夹持组件46包括锁紧组件461、夹持驱动组件462、长边固定块463和两个夹爪464,夹持驱动组件462位于安装座43的下侧,两个夹爪464平行设置在夹持驱动组件462下部,夹持驱动组件462优选为气缸,用于驱动两个夹爪464相对靠近或相对远离。锁紧组件461包括锁紧驱动组件4611、浮动接头4612和限位块4613,锁紧驱动组件4611优选为气缸,锁紧驱动组件4611与浮动接头4612连接,使得浮动接头4612能沿Z方向来回移动,限位块4613位于浮动接头4612下方,当浮动接头4612沿Z方向下移时,推动限位块4613下移,使得限位块4613位于其中一个夹爪464的外侧面出,起限制夹爪464相对另一夹爪464远离运动,即限制两个夹爪464释放工件。长边固定块463位于其中一个夹爪464上,长边固定块463的两端均设有夹持部4631,夹持部4631向夹持口方向延伸,两个夹持部4631相对设置并相隔预设距离。两个夹持部4631的夹持方向垂直于两个夹爪464的夹持方向。第二夹持组件47的结构与第一夹持组件46的结构相同,在此不作赘述。The first clamping assembly 46 includes a locking assembly 461, a clamping driving assembly 462, a long-side fixing block 463 and two clamping jaws 464. The clamping driving assembly 462 is located on the lower side of the mounting seat 43, and the two clamping jaws 464 are arranged in parallel In the lower part of the clamping driving assembly 462, the clamping driving assembly 462 is preferably an air cylinder for driving the two clamping jaws 464 to be relatively close or relatively far apart. The locking assembly 461 includes a locking driving assembly 4611, a floating joint 4612 and a limit block 4613. The locking driving assembly 4611 is preferably an air cylinder, and the locking driving assembly 4611 is connected with the floating joint 4612, so that the floating joint 4612 can move back and forth in the Z direction , the limit block 4613 is located under the floating joint 4612, when the floating joint 4612 moves down in the Z direction, push the limit block 4613 to move down, so that the limit block 4613 is located on the outer side of one of the clamping jaws 464, and the clamping jaws are limited 464 moves away from the other jaw 464, ie, restricts the two jaws 464 to release the workpiece. The long-side fixing block 463 is located on one of the clamping jaws 464, and both ends of the long-side fixing block 463 are provided with clamping portions 4631, the clamping portions 4631 extend toward the clamping opening, and the two clamping portions 4631 are oppositely arranged and spaced apart preset distance. The clamping directions of the two clamping portions 4631 are perpendicular to the clamping directions of the two clamping jaws 464 . The structure of the second clamping assembly 47 is the same as that of the first clamping assembly 46 , and details are not described here.

参见图6,为了方便对加工完成的工件进行初步清洁处理,在第二夹持组件47的Y方向的两侧上分别设置吹气组件48。吹气组件48包括吹气安装板481和多个吹气接头482,吹气接头482与供气单元连通,吹气安装板481的第一端与安装座43连接,吹气安装板481的第二端沿夹持口延伸,多个吹气接头482可根据工件上的加工位置对应设置在吹气安装板481上。Referring to FIG. 6 , in order to facilitate preliminary cleaning of the processed workpiece, air blowing assemblies 48 are respectively provided on both sides of the second clamping assembly 47 in the Y direction. The blowing assembly 48 includes a blowing mounting plate 481 and a plurality of blowing joints 482. The blowing joint 482 is in communication with the air supply unit. The first end of the blowing mounting plate 481 is connected to the mounting seat 43. The two ends extend along the clamping opening, and a plurality of air blowing joints 482 can be correspondingly arranged on the air blowing mounting plate 481 according to the processing position on the workpiece.

参见图8和图9,图8是本发明自动清洗吹干装置实施例第一视角的结构图,图9是本发明自动清洗吹干装置实施例第二视角的结构图。自动清洗吹干装置5包括主体机架51和自动门52,主体机架51的第一侧上部设有进出料口511和门驱动组件512,自动门52封堵在进出料口511上。自动门52设为具有伸缩功能的风琴罩结构,自动门52的下部固定在主体机架51上,门驱动组件512与自动门52的上部连接并驱动自动门52上下伸缩移动。Referring to FIGS. 8 and 9, FIG. 8 is a structural diagram of an embodiment of the automatic cleaning and drying device of the present invention from a first perspective, and FIG. 9 is a structural diagram of an embodiment of the automatic cleaning and drying device of the present invention from a second perspective. The automatic cleaning and drying device 5 includes a main frame 51 and an automatic door 52 . The upper part of the first side of the main frame 51 is provided with a material inlet and outlet 511 and a door drive assembly 512 , and the automatic door 52 is blocked on the material inlet and outlet 511 . The automatic door 52 is set as an organ cover structure with a telescopic function. The lower part of the automatic door 52 is fixed on the main frame 51 , and the door drive assembly 512 is connected to the upper part of the automatic door 52 and drives the automatic door 52 to move up and down.

主体机架51从上向下依次设有翻转组件53、升降平移组件54、过滤组件55和水箱56,升降平移组件54上设有喷水组件57和第一喷气组件58。主体机架51的顶部设有三个第一排烟管接头513,第一排烟管接头513将主体机架51的内部通过第一排烟管与外界导通。过滤组件55上设有三个第二排烟管接头551,第二排烟管接头551将过滤组件55内部通过第二排烟管与外界导通,避免主体机架51内部空间中集聚过多的碎屑和灰尘,影响清洗效果。The main frame 51 is provided with a turning assembly 53 , a lifting translation assembly 54 , a filter assembly 55 and a water tank 56 in sequence from top to bottom. The top of the main body frame 51 is provided with three first smoke exhaust pipe joints 513 , and the first smoke exhaust pipe joints 513 communicate the inside of the main body frame 51 with the outside world through the first smoke exhaust pipe. There are three second smoke exhaust pipe joints 551 on the filter assembly 55. The second smoke exhaust pipe joints 551 connect the inside of the filter assembly 55 with the outside through the second smoke exhaust pipe, so as to avoid the accumulation of excessive smoke in the internal space of the main frame 51. Debris and dust affect cleaning results.

水箱56与主体机架51可拆卸连接,水箱56上设有提手,提手位于主体机架51的第二侧上。水箱56上设有液位表561和两个液位传感器563,两个液位传感器563上下设置,分别用于监测最高预警水位和最低预警水位。液位表561用于显示当前水位。水箱56外侧设有至少一个排水口562,当在上一个液位传感器563监测到水箱56内部水位到达最高预警水位时,可打开排水口562进行排水;当在下一个液位传感器563监测到水箱56内部水位到达最低预警水位时,关闭排水口562停止排水。The water tank 56 is detachably connected to the main body frame 51 , the water tank 56 is provided with a handle, and the handle is located on the second side of the main body frame 51 . The water tank 56 is provided with a liquid level meter 561 and two liquid level sensors 563. The two liquid level sensors 563 are arranged up and down, and are respectively used for monitoring the highest warning water level and the lowest warning water level. Level meter 561 is used to display the current water level. At least one drain port 562 is provided on the outside of the water tank 56. When the water level inside the water tank 56 reaches the highest warning water level as monitored by the previous liquid level sensor 563, the drain port 562 can be opened for drainage; when the next liquid level sensor 563 monitors the water tank 56 When the internal water level reaches the minimum warning water level, the drain port 562 is closed to stop draining water.

自动清洗吹干装置5还包括水泵59,水泵59设有第一出水端,出水端通过水管与喷水组件57连通。在一种实施方式中,水泵59上设有一个进水端,进水端与水箱56内部连通,在另一种实施方式中,水泵59上设有两个进水端,第一个进水端与水箱56内部连通,第二个进水端与外界供水装置连通。The automatic cleaning and drying device 5 further includes a water pump 59. The water pump 59 is provided with a first water outlet end, and the water outlet end communicates with the water spray assembly 57 through a water pipe. In one embodiment, the water pump 59 is provided with a water inlet end, and the water inlet end is communicated with the interior of the water tank 56. In another embodiment, the water pump 59 is provided with two water inlet ends, and the first water inlet end is provided with water. The end is communicated with the inside of the water tank 56, and the second water inlet end is communicated with the external water supply device.

参见图10,图10是本发明翻转组件实施例的结构图。翻转组件53包括固定座531、翻转工装532和翻转驱动组件533,固定座531的中部设有翻转口5311,翻转工装532架设在翻转口5311上,翻转驱动组件533设置在固定座531上并位于翻转口5311一侧,翻转驱动组件533与翻转工装532的第一端连接,使得驱动翻转工装532能在水平方向上绕其自身中心旋转。固定座531上设有两个旋转安装座5312安装座43,两个旋转安装座5312安装座43分设在翻转口5311的两端并分别与翻转工装532的两端转动连接,翻转驱动组件533优选为电机,翻转驱动组件533与翻转工装532的一端端部连接。Referring to FIG. 10, FIG. 10 is a structural diagram of an embodiment of the flipping assembly of the present invention. The turning assembly 53 includes a fixing base 531, a turning tool 532 and a turning driving assembly 533. The middle of the fixing seat 531 is provided with a turning opening 5311, the turning tool 532 is erected on the turning opening 5311, and the turning driving assembly 533 is arranged on the fixing seat 531 and is located in the turning opening 5311. On the side of the inversion port 5311, the inversion driving assembly 533 is connected with the first end of the inversion tool 532, so that the driving inversion tool 532 can rotate around its own center in the horizontal direction. The fixing base 531 is provided with two rotating mounting bases 5312 mounting bases 43 , and the two rotating mounting bases 5312 mounting bases 43 are respectively arranged at both ends of the overturning port 5311 and are respectively rotatably connected with both ends of the overturning tooling 532 , and the overturning drive assembly 533 is preferably As a motor, the turning drive assembly 533 is connected with one end of the turning tool 532 .

翻转组件53还包括防溅护栏534和第二喷气组件535,防溅护栏534沿翻转口5311的边缘设置并向上延伸。第二喷气组件535位于翻转口5311的一侧,防溅护栏534上设有缺口,第二喷气组件535位于缺口内。第二喷气组件535包括多个第二喷气嘴5351,第二喷气嘴5351能向翻转工装532方向喷气。The flipping assembly 53 further includes a splash guard 534 and a second air jet assembly 535. The splash guard 534 is disposed along the edge of the flipping opening 5311 and extends upward. The second air jet assembly 535 is located on one side of the inversion opening 5311 , the splash guard 534 is provided with a notch, and the second air jet assembly 535 is located in the notch. The second air-jet assembly 535 includes a plurality of second air-jet nozzles 5351 , and the second air-jet nozzles 5351 can air-jet in the direction of the turning tool 532 .

参见图11,图11是本发明翻转工装实施例的结构图,翻转工装532包括夹具安装板5321、两个旋转轴5322、多个夹持座和多个夹具驱动组件5325。两个旋转轴5322分设在夹具安装板5321的两端,两个旋转轴5322同轴设置。第一个旋转轴5322与一个旋转安装座5312安装座43转动连接,第二个旋转轴5322与另一个旋转安装座5312安装座43转动连接的同时与翻转驱动组件533连接。夹具安装板5321中部设有避让口,多个夹持座分成两组,两组夹持座分设在避让口的两端上,夹持座的数量与夹具驱动组件5325的数量相等,夹具驱动组件5325与夹持座一一对应设置。Referring to FIG. 11 , FIG. 11 is a structural diagram of an embodiment of the turning tool of the present invention. The turning tool 532 includes a fixture mounting plate 5321 , two rotating shafts 5322 , a plurality of clamping seats and a plurality of fixture driving assemblies 5325 . The two rotating shafts 5322 are respectively arranged at two ends of the fixture mounting plate 5321, and the two rotating shafts 5322 are arranged coaxially. The first rotating shaft 5322 is rotatably connected to the mounting base 43 of one rotating mounting base 5312 , and the second rotating shaft 5322 is rotatably connected to the mounting base 43 of the other rotating mounting base 5312 and is also connected to the turning drive assembly 533 . The middle of the clamp mounting plate 5321 is provided with an escape opening, the plurality of clamping seats are divided into two groups, and the two groups of clamping bases are respectively arranged on both ends of the escape opening. 5325 is set in one-to-one correspondence with the clamping seat.

夹持座包括自由块5323和固定块5324,固定块5324固设在夹具安装板5321上,自由块5323的第一端与夹具驱动组件5325铰接,自动块的中部通过连接块铰接在夹具安装板5321上,自由块5323的第二端位于固定块5324的正上方并与固定块5324形成用于夹持工件的夹持口。The clamping seat includes a free block 5323 and a fixed block 5324, the fixed block 5324 is fixed on the fixture mounting plate 5321, the first end of the free block 5323 is hinged with the fixture driving assembly 5325, and the middle of the automatic block is hinged on the fixture mounting plate through the connecting block 5321, the second end of the free block 5323 is located just above the fixed block 5324 and forms a clamping opening with the fixed block 5324 for clamping the workpiece.

至少在一个固定块5324上设有在位传感器5326,在位传感器5326优选为接近传感器,用于监测工件是否在位,当监测到工件在位时,向控制单元发送在位信号,控制单元控制夹紧驱动组件1231夹持工件。At least one fixed block 5324 is provided with an in-position sensor 5326. The in-position sensor 5326 is preferably a proximity sensor for monitoring whether the workpiece is in position. When the workpiece is in position, an in-position signal is sent to the control unit, and the control unit controls The clamping drive assembly 1231 clamps the workpiece.

参见图12,图12是本发明升降平移组件实施例的结构图。升降平移组件54包括升降架541、升降驱动组件542、平移座543和平移驱动组件544,固定座531的下侧竖直设有四个第一导向杆545,升降架541上下移动地套设在第一导向杆545上,四个第一导向杆545分设在升降架541的四个角部上。升降驱动组件542的数量设为两个,两个升降驱动组件542对称设置在升降架541长度方向的两端上并与升降架541连接,能驱动升降座沿第一导向杆545的长度方向移动。固定座531的下侧设有多个限位杆546,限位杆546竖直向下延伸,用于与升降架541抵接,避免升降架541上升位置过高,与工件发生碰撞。Referring to FIG. 12, FIG. 12 is a structural diagram of an embodiment of the lifting and translation assembly of the present invention. The lifting and translation assembly 54 includes a lifting frame 541, a lifting driving assembly 542, a translation seat 543 and a translation driving assembly 544. Four first guide rods 545 are vertically arranged on the lower side of the fixed seat 531, and the lifting frame 541 moves up and down. On the first guide rods 545 , four first guide rods 545 are respectively arranged on four corners of the lifting frame 541 . The number of the lift drive assemblies 542 is set to two. The two lift drive assemblies 542 are symmetrically arranged on both ends of the lift frame 541 in the length direction and are connected to the lift frame 541 to drive the lift seat to move along the length direction of the first guide rod 545 . The lower side of the fixed seat 531 is provided with a plurality of limit rods 546, the limit rods 546 extend vertically downward and are used for abutting with the lifting frame 541 to prevent the lifting frame 541 from rising too high and colliding with the workpiece.

平移座543水平移动地位于升降架541上,升降架541上水平设有两个第二导向杆547,第二导向杆547沿升降架541的长度方向设置。平移座543长度方向的两端设有滑块座5431,滑块座5431与第二导向杆547滑动连接,平移驱动组件544沿升降架541的长度方向设置在第二导向杆547的一侧,平移驱动组件544与平移座543的一端连接,能驱动平移座543沿第二导向杆547的长度方向移动。升降驱动组件542和平移驱动组件544优选为气缸。The translation base 543 is horizontally located on the lift frame 541 , and two second guide rods 547 are horizontally provided on the lift frame 541 , and the second guide rods 547 are arranged along the length direction of the lift frame 541 . Both ends of the translation seat 543 in the length direction are provided with slider seats 5431 , the slider seats 5431 are slidably connected with the second guide rod 547 , and the translation drive assembly 544 is arranged on one side of the second guide rod 547 along the length direction of the lifting frame 541 , The translation drive assembly 544 is connected with one end of the translation base 543 , and can drive the translation base 543 to move along the length direction of the second guide rod 547 . Lift drive assembly 542 and translation drive assembly 544 are preferably air cylinders.

平移座543上设有清洁组件,清洁组件包括喷水组件57和第一喷气组件58,第一喷气组件58与喷水组件57平行设置。喷水组件57包括多个喷水头571,多个喷水头571沿平移座543的长度方向并排设置,每一喷水头571均竖直向上设置,用于竖直向上喷射清洗用水。第一喷气组件58包括多个第一喷气嘴581,多个第一喷气嘴581沿平移座543的长度方向并排设置,每一第一喷气嘴581均竖直向上设置,用于竖直向上喷射气体,用于清洗后吹干工件表面。The translation seat 543 is provided with a cleaning assembly, the cleaning assembly includes a water spray assembly 57 and a first air jet assembly 58 , and the first air jet assembly 58 is arranged in parallel with the water spray assembly 57 . The water spray assembly 57 includes a plurality of water spray heads 571 , which are arranged side by side along the length direction of the translation base 543 , and each water spray head 571 is arranged vertically upward for spraying cleaning water vertically upward. The first air jet assembly 58 includes a plurality of first air jet nozzles 581 , and the plurality of first air jet nozzles 581 are arranged side by side along the length direction of the translation seat 543 , and each first air jet nozzle 581 is vertically upwardly arranged for jetting vertically upwards. Gas, used to dry the workpiece surface after cleaning.

参见图13,图13是本发明过滤组件实施例的结构图。过滤组件55包括过滤箱552、抽屑盒553和过滤网554,过滤箱552固设在主体机架51上,抽屑盒553可拆卸地连接在过滤箱552内,抽屑盒553可向遮光房7外侧抽出。抽屑盒553的中部设有过滤口,过滤网554位于过滤口上。抽屑盒553上设有漏斗部5531,漏斗部5531沿抽屑盒553的内侧边缘向抽屑盒553的过滤口倾斜向下延伸,使得落在抽屑盒553内的液体和废屑均能汇聚在过滤网554上进行过滤。抽屑盒553的一侧上设有提手,抽屑盒553的提手与水箱56的提手处于主体机架51的同一侧上。Referring to FIG. 13, FIG. 13 is a structural diagram of an embodiment of the filter assembly of the present invention. The filter assembly 55 includes a filter box 552, a chip box 553 and a filter screen 554. The filter box 552 is fixed on the main frame 51, and the chip box 553 is detachably connected to the filter box 552. The outside of room 7 is pulled out. A filter port is provided in the middle of the chip box 553, and the filter screen 554 is located on the filter port. The chip box 553 is provided with a funnel portion 5531, and the funnel portion 5531 extends obliquely downward along the inner edge of the chip box 553 toward the filter port of the chip box 553, so that the liquid and waste falling in the chip box 553 can be removed. Collected on the filter screen 554 for filtering. A handle is provided on one side of the chip box 553 , and the handle of the chip box 553 and the handle of the water tank 56 are located on the same side of the main frame 51 .

Claims (10)

1.电梯制动器铁芯自动加工生产线,其特征在于,包括:1. The elevator brake iron core automatic processing production line is characterized in that, comprising: 物料存放机构,所述物料存放机构包括料车和定位组件,所述料车位于所述定位组件内;a material storage mechanism, the material storage mechanism includes a material trolley and a positioning component, and the material trolley is located in the positioning component; 输送机构,所述输送机构包括输送架和输送导轨,所述输送导轨位于所述输送架上;a conveying mechanism, the conveying mechanism includes a conveying frame and a conveying guide rail, and the conveying guide rail is located on the conveying frame; 机器人上下料机构,所述机器人上下料机构位于所述输送机构上并能沿所述输送导轨的长度方向来回移动,所述机器人上下料机构包括滑移座、机械手臂、安装座、视觉模块组件、测高组件和两个夹持组件,所述滑移座的第一侧与所述输送导轨滑动连接,所述滑移座的第二侧与所述机械手臂的第一端连接,所述安装座位于所述机械手臂的第二端上,两个所述夹持组件位于在所述安装座上,所述视觉模块组件位于两个所述夹持组件之间,所述测高组件位于其中一个所述夹持组件一侧;Robot loading and unloading mechanism. The robot loading and unloading mechanism is located on the conveying mechanism and can move back and forth along the length direction of the conveying guide rail. The robot loading and unloading mechanism includes a sliding seat, a mechanical arm, a mounting seat, and a vision module assembly. , height measuring assembly and two clamping assemblies, the first side of the sliding seat is slidably connected with the conveying guide rail, the second side of the sliding seat is connected with the first end of the mechanical arm, the The mounting seat is located on the second end of the robotic arm, the two clamping assemblies are located on the mounting seat, the vision module assembly is located between the two clamping assemblies, and the height measuring assembly is located at the one side of the clamping assembly; 加工中心设备,所述加工中心设备的数量设为多台,多台所述加工中心设备沿所述输送导轨的长度方向设置在所述输送导轨的同一侧上,所述加工中心设备位于所述机器人上下料机构的工作范围内;Machining center equipment, the number of the machining center equipment is set to multiple, and the plurality of the machining center equipment are arranged on the same side of the conveying guide rail along the length direction of the conveying guide rail, and the machining center equipment is located in the Within the working range of the robot loading and unloading mechanism; 自动清洗吹干装置,所述自动清洗吹干装置设置在所述输送机构的一侧并位于所述机器人上下料机构的工作范围内;an automatic cleaning and drying device, the automatic cleaning and drying device is arranged on one side of the conveying mechanism and is located within the working range of the robot loading and unloading mechanism; 控制单元,所述控制单元分别与所述机器人上下料机构、所述加工中心设备和所述自动清洗吹干装置连接。The control unit is respectively connected with the robot loading and unloading mechanism, the machining center equipment and the automatic cleaning and drying device. 2.根据权利要求1所述的自动加工生产线,其特征在于:2. automatic processing production line according to claim 1, is characterized in that: 所述视觉模块组件位于两个所述夹持组件之间,所述视觉模块组件包括摄像机、镜头挡板和挡板驱动组件,所述摄像机位于两个所述夹持组件之间并向下设置,所述镜头挡板封堵在所述摄像机的摄像头下方,所述挡板驱动组件与所述镜头挡板连接。The vision module assembly is located between the two clamping assemblies, the vision module assembly includes a camera, a lens baffle and a baffle drive assembly, the camera is located between the two clamping assemblies and is disposed downward , the lens baffle is blocked under the camera head of the camera, and the baffle driving assembly is connected with the lens baffle. 3.根据权利要求2所述的自动加工生产线,其特征在于:3. automatic processing production line according to claim 2, is characterized in that: 所述测高组件包括第一高度检测部件、第二高度检测部件、导向轴和检测挡板,所述导向轴上下移动地设置在所述安装座上,所述夹持组件设有夹持口,所述第一高度检测部件位于所述安装座上,所述第二高度检测部件位于所述导向轴的第一端上,所述第一高度检测部件和所述第二高度检测部件相对设置,所述检测挡板位于所述导向轴的第二端上并位于所述夹持口上方。The height measuring assembly includes a first height detection part, a second height detection part, a guide shaft and a detection baffle, the guide shaft is arranged on the mounting seat to move up and down, and the clamping assembly is provided with a clamping opening the first height detection component is located on the mounting seat, the second height detection component is located on the first end of the guide shaft, and the first height detection component and the second height detection component are arranged opposite to each other , the detection baffle is located on the second end of the guide shaft and above the clamping opening. 4.根据权利要求1至3任一项所述的自动加工生产线,其特征在于:4. The automatic processing production line according to any one of claims 1 to 3, wherein: 所述夹持组件包括锁紧组件、夹持驱动组件和两个夹爪,所述夹持驱动组件驱动两个所述夹爪相对靠近或相对远离,所述锁紧组件包括锁紧驱动组件、浮动接头和限位块,所述浮动接头的两端分别与所述锁紧驱动组件和所述限位块连接,所述限位块位于其中一个所述夹爪的外侧。The clamping assembly includes a locking assembly, a clamping driving assembly and two clamping claws, the clamping driving assembly drives the two clamping claws to be relatively close to or away from each other, and the locking assembly includes a locking driving assembly, A floating joint and a limit block, two ends of the floating joint are respectively connected with the locking drive assembly and the limit block, and the limit block is located outside one of the clamping jaws. 5.根据权利要求4所述的自动加工生产线,其特征在于:5. automatic processing production line according to claim 4 is characterized in that: 所述夹持组件还包括长边固定块,所述长边固定块位于其中一个夹爪上,所述长边固定块的两端均设有夹持部,两个所述夹持部相对设置。The clamping assembly further includes a long-side fixing block, the long-side fixing block is located on one of the clamping jaws, both ends of the long-side fixing block are provided with clamping portions, and the two clamping portions are arranged opposite to each other. . 6.根据权利要求1至3任一项所述的自动加工生产线,其特征在于:6. The automatic processing production line according to any one of claims 1 to 3, wherein: 所述定位组件包括定位架和第一导向组件,所述定位架上设有停车位,所述第一导向组件位于所述定位架上并位于所述停车位内;The positioning assembly includes a positioning frame and a first guide assembly, the positioning frame is provided with a parking space, and the first guide assembly is located on the positioning frame and located in the parking space; 所述料车位于所述停车位内,所述料车上设有第二导向组件,所述第二导向组件与所述第一导向组件连接。The trolley is located in the parking space, and a second guide assembly is provided on the hopper, and the second guide assembly is connected with the first guide assembly. 7.根据权利要求6所述的自动加工生产线,其特征在于:7. automatic processing production line according to claim 6, is characterized in that: 所述定位架上设有夹紧组件,所述夹紧组件包括夹紧驱动组件、支撑块、第一夹紧块和第二夹紧块,所述支撑块和所述第二夹紧块均位于所述停车位内,所述支撑块与所述第一夹紧块的中部铰接,所述第一夹紧块的第一端与所述夹紧驱动组件铰接,所述第一夹紧块的第二端与所述第二夹紧块相对设置并相距预设空间。The positioning frame is provided with a clamping assembly, and the clamping assembly includes a clamping driving assembly, a support block, a first clamping block and a second clamping block, and the supporting block and the second clamping block are both. In the parking space, the support block is hinged with the middle of the first clamping block, the first end of the first clamping block is hinged with the clamping drive assembly, the first clamping block The second end of the second clamping block is opposite to the second clamping block and is separated from a preset space. 8.根据权利要求1至3任一项所述的自动加工生产线,其特征在于:8. The automatic processing production line according to any one of claims 1 to 3, characterized in that: 所述输送机构和所述加工中心设备之间设有防护架组件,所述防护架组件包括防护顶板,所述防护顶板宽度方向的两侧分别与所述输送架、所述加工中心设备连接;A protective frame assembly is arranged between the conveying mechanism and the machining center equipment, the protective frame assembly includes a protective top plate, and both sides of the protective top plate in the width direction are respectively connected with the conveying frame and the machining center equipment; 所述防护顶板上设有天窗和防护门,所述天窗位于所述加工中心设备的一侧,所述防护门沿防护顶板长度方向移动地设置在所述天窗上。The protective roof is provided with a skylight and a protective door, the skylight is located on one side of the machining center equipment, and the protective door is arranged on the skylight so as to move along the length direction of the protective roof. 9.根据权利要求1至3任一项所述的自动加工生产线,其特征在于:9. The automatic processing production line according to any one of claims 1 to 3, characterized in that: 所述自动清洗吹干装置一侧设有缓存台,所述缓存台上设有定位工装。A buffer table is arranged on one side of the automatic cleaning and drying device, and a positioning tool is arranged on the buffer table. 10.根据权利要求9所述的自动加工生产线,其特征在于:10. The automatic processing production line according to claim 9, wherein: 所述输送机构的一端设有遮光房,所述物料存放机构、所述缓存台均位于所述遮光房内;One end of the conveying mechanism is provided with a shading room, and the material storage mechanism and the buffer table are all located in the shading room; 所述遮光房设有第一开口、第二开口和第三开口,所述机器人上下料机构穿插在所述第一开口内,所述定位组件位于所述第二开口一侧,所述料车穿插在所述第二开口内并与所述定位组件连接,所述自动清洗吹干装置位于所述第三开口内并部分凸出所述第三开口。The shading room is provided with a first opening, a second opening and a third opening, the robot loading and unloading mechanism is inserted in the first opening, the positioning component is located on one side of the second opening, and the material cart Inserted in the second opening and connected with the positioning assembly, the automatic cleaning and drying device is located in the third opening and partially protrudes from the third opening.
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