CN211727032U - An oxygen lance straightening machine - Google Patents
An oxygen lance straightening machine Download PDFInfo
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- CN211727032U CN211727032U CN201921876215.4U CN201921876215U CN211727032U CN 211727032 U CN211727032 U CN 211727032U CN 201921876215 U CN201921876215 U CN 201921876215U CN 211727032 U CN211727032 U CN 211727032U
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- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 137
- 239000001301 oxygen Substances 0.000 title claims abstract description 137
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 133
- 238000009856 non-ferrous metallurgy Methods 0.000 abstract description 2
- 230000007306 turnover Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种氧枪校直机,属于有色冶金机械技术领域。The utility model relates to an oxygen lance straightening machine, which belongs to the technical field of non-ferrous metallurgy machinery.
背景技术Background technique
目前,工业上的氧枪经过生产、运输、利用,很容易产生弯曲现象。尤其是在氧枪的平时使用中,枪头易烧损以及氧枪的枪体的弯曲现象严重影响了其正常使用。At present, industrial oxygen lances are prone to bending after production, transportation and utilization. Especially in the normal use of the oxygen lance, the easy burning of the tip of the oxygen lance and the bending of the gun body of the oxygen lance seriously affect its normal use.
在传统的工业生产中,由于氧枪长度长、体积大、质量大的特点,所以对已经弯曲的氧枪进行人工校直是一件很困难的事情。利用传统的人工校直方式,工人的危险性较大,校直工作效率低下,浪费大量的人力物力,而且人工下校直的精度不高,容易出现校直后氧枪还是弯曲的情况,所以需要一种可以轻松的运输氧枪,并能够将对氧枪进行校直工作和烧损枪头的修复工作的一种装置。In traditional industrial production, due to the characteristics of long length, large volume and high quality of the oxygen lance, it is very difficult to manually align the bent oxygen lance. Using the traditional manual alignment method, the danger of workers is high, the alignment work efficiency is low, a lot of manpower and material resources are wasted, and the accuracy of manual alignment is not high, and the oxygen lance is prone to be bent after alignment. Therefore, it is necessary to A device that can easily transport the oxygen lance, and can perform the alignment work and the repair work of the burnt tip of the oxygen lance.
发明内容SUMMARY OF THE INVENTION
本实用新型要解决的技术问题是提供一种氧枪校直机,已解决现有的氧枪的校直工作危险性高,难度大,机械化程度低等问题。The technical problem to be solved by the utility model is to provide an oxygen lance straightening machine, which has solved the problems of high risk, high difficulty and low degree of mechanization of the existing oxygen lance alignment work.
本实用新型的技术方案是:一种氧枪校直机,包括整机机架、氧枪进出工位装置、氧枪校直装置、可升降轨道小车、氧枪旋转平台;整机机架安装在车间的四周,氧枪进出工位装置放置在整机机架的左侧用于氧枪的进出,氧枪旋转平台放置于氧枪进出工位装置的右侧,用于人工修复,氧枪校直装置平行放置于氧枪进出工位装置和氧枪旋转平台,可升降轨道小车放置于氧枪校直装置的两侧。The technical scheme of the utility model is: an oxygen lance straightening machine, comprising a complete machine frame, an oxygen lance entry and exit station device, an oxygen lance straightening device, a liftable rail car, and an oxygen lance rotating platform; the whole machine frame is installed Around the workshop, the oxygen lance entry and exit station device is placed on the left side of the whole machine frame for entering and exiting the oxygen lance. The oxygen lance rotating platform is placed on the right side of the oxygen lance entry and exit station device for manual repair. The oxygen lance The straightening device is placed parallel to the oxygen lance entry and exit station device and the oxygen lance rotating platform, and the liftable rail trolley is placed on both sides of the oxygen lance straightening device.
所述整机机架包括从横车、横车轨道、支撑架;支撑架垂直于地面安装在车间的四周,横车轨道安装在两侧的支撑架上,横车安装在横车轨道上并可以沿直线进行滑动。The frame of the whole machine includes a horizontal car, a horizontal car track, and a support frame; the support frame is installed around the workshop perpendicular to the ground, the horizontal car track is installed on the support frames on both sides, and the horizontal car is installed on the horizontal car track and You can swipe in a straight line.
所述氧枪进出工位装置包括进出轨道、氧枪垫板、进出车体、轮轴、行走车轮;行走车轮之间通过轮轴连接,并可以在进出轨道上沿直线进行运动,进出车体安装在轮轴的上方,氧枪垫板安装固定在进出车体的正上方,用于运输氧枪。The oxygen lance entry and exit station device includes an entry and exit track, an oxygen lance pad, an entry and exit car body, an axle, and a traveling wheel; the traveling wheels are connected by the axle, and can move along a straight line on the entry and exit rail, and the entry and exit car body is installed on the Above the axle, the oxygen lance pad is installed and fixed directly above the entry and exit car body for transporting the oxygen lance.
所述氧枪校直装置包括校直机架、油缸、油缸铰座、缸杆、连接法兰、连接横梁、压头垫片、推杆导向座、双压头、压头模具、压头挡板、吊环螺钉、安装板、支撑座、支撑轴、摆动臂;油缸安装在校直机架的上方,油缸铰座安装在油缸的两侧,用于固定油缸,缸杆的一侧与油缸的内侧相连、另一侧与连接法兰相连,连接横梁与连接法兰接触固定,推杆导向座与双压头固定连接,压头垫片安装固定在推杆导向座下面,起缓冲作用,压头模具固定在校直机架上,压头挡板安装固定在压头模具的两侧,吊环螺钉安装在压头模具的上方,起固定作用,安装板固定在校直机架的两侧中间位置,支撑座安装在安装板的两侧,支撑轴通过支撑座安装在中间位置,摆动臂安装在校直机架上,位于安装板的下侧,用于支撑氧枪。The oxygen lance straightening device includes a straightening frame, an oil cylinder, an oil cylinder hinge seat, a cylinder rod, a connecting flange, a connecting beam, a pressure head gasket, a push rod guide seat, a double pressure head, a pressure head mold, and a pressure head stopper. plate, eyebolt, mounting plate, support seat, support shaft, swing arm; the oil cylinder is installed above the straightening frame, and the oil cylinder hinge seat is installed on both sides of the oil cylinder to fix the oil cylinder. The inner side is connected, the other side is connected with the connecting flange, the connecting beam is fixed in contact with the connecting flange, the push rod guide seat is fixedly connected with the double pressure head, and the pressure head gasket is installed and fixed under the push rod guide seat, which acts as a buffer and presses The head mold is fixed on the straightening frame, the indenter baffles are installed and fixed on both sides of the indenter mold, the lifting ring screws are installed above the indenter mold, and play a fixed role, and the mounting plate is fixed in the middle of the two sides of the straightening frame. Position, the support seat is installed on both sides of the installation plate, the support shaft is installed in the middle position through the support seat, and the swing arm is installed on the straightening frame, located on the lower side of the installation plate, to support the oxygen lance.
所述可升降轨道小车包括轨道、轨道安装附件、车体、滑车轴轮、侧导向组件、驱动电机、皮带传动组件、丝杆升降组件、电机;轨道固定安装在轨道安装附件上,滑车轴轮安装在车体上与轨道上方进行滑动,侧导向组件安装在车体的下方,驱动电机安装在车体上与滑车轴轮通过皮带传动组件进行连接,丝杆升降组件安装固定在车体的上方,电机与丝杆升降组件连接固定。The liftable track trolley includes a track, a track mounting accessory, a car body, a pulley axle wheel, a side guide assembly, a drive motor, a belt drive assembly, a screw lifting assembly, and a motor; the track is fixedly installed on the track mounting accessory, and the pulley axle wheel It is installed on the car body and slides above the track. The side guide assembly is installed under the car body. The drive motor is installed on the car body and is connected with the pulley axle wheel through the belt drive assembly. The screw lifting assembly is installed and fixed above the car body. , the motor is connected and fixed with the screw lifting assembly.
所述氧枪旋转平台包括旋转平台支架、支撑辊轮、支撑轮轴、轴承盖、轴承座、链条、链轮、旋转电机;轴承座安装固定在旋转平台支架的上方,支撑辊轮套在支撑轮轴上,支撑轮轴安装在轴承座上,轴承盖安装固定在轴承座的外侧,旋转电机安装固定在旋转平台支架的下方,链轮分别安装在支撑轮轴和旋转电机上,两个链轮通过链条相连接。The oxygen lance rotating platform includes a rotating platform bracket, a supporting roller, a supporting wheel shaft, a bearing cap, a bearing seat, a chain, a sprocket, and a rotating motor; the bearing seat is installed and fixed above the rotating platform bracket, and the supporting roller is sleeved on the supporting wheel shaft. The supporting axle is installed on the bearing seat, the bearing cover is installed and fixed on the outside of the bearing seat, the rotating motor is installed and fixed under the rotating platform bracket, the sprockets are respectively installed on the supporting axle and the rotating motor, and the two sprockets are connected through the chain. connect.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
(1)整个车间可以布置两台行车,节约了用地面积,使车间的土地使用率提高,降低了成本。(1) The entire workshop can be arranged with two traveling vehicles, which saves the land area, improves the land utilization rate of the workshop, and reduces the cost.
(2)可使用氧枪旋转平台带动氧枪旋转,以便于工人对氧枪进行观察和修复,使用和维修更方便。(2) The oxygen lance rotating platform can be used to drive the oxygen lance to rotate, so that workers can observe and repair the oxygen lance, and it is more convenient to use and maintain.
(3)氧枪进出工位装置的布置,可以使氧枪更方便地进出工作车间,同时更具有安全性。(3) The arrangement of the oxygen lance entry and exit station devices can make the oxygen lance more convenient to enter and exit the workshop, and at the same time, it is safer.
(4)氧枪校直装置可对氧枪进行直线度的校直,实质具有更简单的操作性和更高的精准度。(4) The oxygen lance alignment device can align the straightness of the oxygen lance, which in essence has simpler operability and higher accuracy.
(5)可升降轨道小车可可解决氧枪修复时高度难以调节的问题,能增加固定的稳定性。(5) The liftable track trolley can solve the problem that the height of the oxygen lance is difficult to adjust during repair, and can increase the stability of the fixation.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2是本实用新型的整体结构俯视图;Fig. 2 is the overall structure top view of the present utility model;
图3是本实用新型的氧枪进出工位装置结构示意图;Fig. 3 is the structural representation of the oxygen lance entry and exit station device of the present invention;
图4是本实用新型的氧枪校直装置结构示意图;Fig. 4 is the structural representation of the oxygen lance alignment device of the present utility model;
图5是本实用新型的氧枪校直装置主视图;Fig. 5 is the front view of the oxygen lance alignment device of the present utility model;
图6是本实用新型的氧枪校直装置部分结构示意图;Fig. 6 is the partial structural representation of the oxygen lance alignment device of the present utility model;
图7是本实用新型的可升降轨道小车结构示意图;7 is a schematic structural diagram of a liftable rail trolley of the present invention;
图8是本实用新型的可升降轨道小车主视图;Fig. 8 is the front view of the liftable rail trolley of the present invention;
图9是本实用新型的氧枪旋转平台结构示意图;Fig. 9 is the structural representation of the oxygen lance rotating platform of the present invention;
图10是本实用新型的氧枪旋转平台主视图;Fig. 10 is the front view of the oxygen lance rotating platform of the present invention;
图中:1-整机机架、2-氧枪进出工位装置、3-氧枪校直装置、4-可升降轨道小车、5-氧枪旋转平台、6-横车、7-横车轨道、8-支撑架、9-进出轨道、10- 氧枪垫板、11-进出车体、12-轮轴、13-螺钉、14-行走车轮、15-校直机架、 16-油缸、17-油缸铰座、18-缸杆、19-连接法兰、20-连接横梁、21-压头垫片、 22-推杆导向座、23-双压头、24-压头模具、25-压头挡板、26-吊环螺钉、27- 安装板、28-支撑座、29-支撑轴、30-摆动臂、31-轨道、32-轨道安装附件、 33-车体、34-滑车轴轮、35-侧导向组件、36-驱动电机、37-皮带传动组件、 38-丝杆升降组件、39-电机、40-旋转平台支架、41-支撑辊轮、42-支撑轮轴、 43-轴承盖、44-轴承座、45-链条、46-链轮、47-旋转电机。In the picture: 1- Whole machine frame, 2- Oxygen lance in and out station device, 3- Oxygen lance straightening device, 4- Liftable rail car, 5- Oxygen lance rotating platform, 6- Horizontal car, 7- Horizontal car Track, 8-Support frame, 9-In and out rail, 10- Oxygen lance pad, 11-In and out of car body, 12- Wheel axle, 13- Screw, 14- Travel wheel, 15- Straightening frame, 16- Oil cylinder, 17 -Cylinder hinge seat, 18-cylinder rod, 19-connecting flange, 20-connecting beam, 21-indenter gasket, 22-push rod guide seat, 23-double indenter, 24-indenter die, 25-press Head baffle, 26-eye bolt, 27-installation plate, 28-support base, 29-support shaft, 30-swing arm, 31-track, 32-track mounting accessories, 33-car body, 34- pulley axle wheel, 35-side guide assembly, 36-drive motor, 37-belt drive assembly, 38-screw lifting assembly, 39-motor, 40-rotating platform bracket, 41-support roller, 42-support axle, 43-bearing cover, 44-bearing seat, 45-chain, 46-sprocket, 47-rotating motor.
具体实施方式Detailed ways
下面结合附图和具体实施方式,对本实用新型作进一步说明。The present utility model will be further described below with reference to the accompanying drawings and specific embodiments.
如图1所示,一种氧枪校直机,包括整机机架1、氧枪进出工位装置2、氧枪校直装置3、可升降轨道小车4、氧枪旋转平台5;整机机架1安装在车间的四周,氧枪进出工位装置2放置在整机机架1的左侧用于氧枪的进出,氧枪旋转平台5放置于氧枪进出工位装置2的右侧,用于人工修复,氧枪校直装置3平行放置于氧枪进出工位装置2和氧枪旋转平台5,可升降轨道小车4放置于氧枪校直装置3的两侧。As shown in Figure 1, an oxygen lance straightening machine includes a complete machine frame 1, an oxygen lance entry and exit station device 2, an oxygen
进一步地,所述整机机架1包括从横车6、横车轨道7、支撑架8;支撑架8 垂直于地面安装在车间的四周,横车轨道7安装在两侧的支撑架8上,横车6 安装在横车轨道7上并可以沿直线进行滑动。通过整机机架1中横车6的移动可以带动氧枪在氧枪校直装置3、氧枪旋转平台5和氧枪进出工位装置2间的移动,以完成氧枪在不同装置间的校直修复工作。Further, the whole machine frame 1 includes a horizontal car 6, a horizontal car track 7, and a support frame 8; the support frame 8 is installed around the workshop perpendicular to the ground, and the horizontal car track 7 is installed on the support frames 8 on both sides. , the horizontal car 6 is installed on the horizontal car track 7 and can slide along a straight line. The movement of the horizontal car 6 in the whole machine frame 1 can drive the oxygen lance to move between the oxygen
进一步地,所述氧枪进出工位装置2包括进出轨道9、氧枪垫板10、进出车体11、轮轴12、行走车轮14;行走车轮14之间通过轮轴12连接,并可以在进出轨道9上沿直线进行运动,行走车轮14固定有螺钉13。进出车体11安装在轮轴12的上方,氧枪垫板10安装固定在进出车体11的正上方,用于运输氧枪。氧枪进出工位装置2主要用于氧枪在修复车间内外的移送,可将进出轨道9按设计长度铺设在车间进出门口内外,氧枪放置在两台进出车体11上的氧枪垫板10 上,可实现氧枪在车间内外的进出移送。Further, the oxygen lance entry and exit station device 2 includes an entry and
进一步地,所述氧枪校直装置3包括校直机架15、油缸16、油缸铰座17、缸杆18、连接法兰19、连接横梁20、压头垫片21、推杆导向座22、双压头23、压头模具24、压头挡板25、吊环螺钉26、安装板27、支撑座28、支撑轴29、摆动臂30;油缸16安装在校直机架15的上方,油缸铰座17安装在油缸16的两侧,用于固定油缸16,缸杆18的一侧与油缸16的内侧相连、另一侧与连接法兰19相连,连接横梁20与连接法兰19接触固定,推杆导向座22与双压头 23固定连接,压头垫片21安装固定在推杆导向座下面,起缓冲作用,压头模具 24固定在校直机架15上,压头挡板25安装固定在压头模具24的两侧,吊环螺钉26安装在压头模具24的上方,起固定作用,安装板27固定在校直机架15 的两侧中间位置,支撑座28安装在安装板27的两侧,支撑轴29通过支撑座28 安装在中间位置,摆动臂30安装在校直机架15上,位于安装板27的下侧,用于支撑氧枪。在工作时,油缸17通过缸杆18带动双压头23的运动,将压头模具24与氧枪契合,对氧枪进行校直工作,根据氧枪长度较长,体积、重量较大的特点,利用压头挡板25对压头模具24起加固作用,防止压头模具24位置移动或损坏,防止氧枪校直装置3的压头模具24采用V型模口,可适应不同的氧枪直径,采用双导杆结构,可防止模具旋转,并增强导向强度,氧枪校直装置3 的摆动臂30可带动支撑轴29的升降,以支撑不同直径部分枪身。Further, the oxygen lance straightening
进一步地,所述可升降轨道小车4包括轨道31、轨道安装附件32、车体33、滑车轴轮34、侧导向组件35、驱动电机36、皮带传动组件37、丝杆升降组件 38、电机39;轨道31固定安装在轨道安装附件32上,滑车轴轮34安装在车体33上与轨道31上方进行滑动,侧导向组件35安装在车体33的下方,驱动电机 36安装在车体33上与滑车轴轮34通过皮带传动组件37进行连接,丝杆升降组件38安装固定在车体33的上方,电机39与丝杆升降组件38连接固定。氧枪校直装置3两侧铺设有轨道31,两侧各布置一台可升降轨道小车4,可升降轨道小车4可通过滑车轴轮34、侧导向组件35沿轨道31直线移动。氧枪校直过程中可用于支撑氧枪;氧枪需移位时,通过电机39带动小车上的丝杆升降组件38 可将氧枪抬起,随可升降移动小车4的移动,即可通过氧枪校直装置3对氧枪不同弯曲位置进行校直。Further, the liftable rail trolley 4 includes a
进一步地,所述氧枪旋转平台5包括旋转平台支架40、支撑辊轮41、支撑轮轴42、轴承盖43、轴承座44、链条45、链轮46、旋转电机47;轴承座44 安装固定在旋转平台支架40的上方,支撑辊轮41套在支撑轮轴42上,支撑轮轴42安装在轴承座44上,轴承盖43安装固定在轴承座44的外侧,旋转电机 47安装固定在旋转平台支架40的下方,链轮46分别安装在支撑轮轴42和旋转电机47上,两个链轮46通过链条45相连接。氧枪旋转平台5主要用于对氧枪枪身局部破损结构进行修复,布置三个氧枪旋转平台5,通过旋转电机47带动链轮46的旋转,链轮46带动链条45,从而使支撑轮轴42转动,带动支撑辊41 轮的旋转,方便技术人员完成氧枪不同周面的修复。Further, the oxygen lance rotating platform 5 includes a
以上结合附图对本实用新型的具体实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The specific embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, the present utility model can also be used without departing from the purpose of the present utility model. Various changes are made under the premise.
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