CN210088867U - Complete set of equipment for gasifier supporting hot water boiler - Google Patents
Complete set of equipment for gasifier supporting hot water boiler Download PDFInfo
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- CN210088867U CN210088867U CN201920395845.3U CN201920395845U CN210088867U CN 210088867 U CN210088867 U CN 210088867U CN 201920395845 U CN201920395845 U CN 201920395845U CN 210088867 U CN210088867 U CN 210088867U
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Abstract
本实用新型公开了一种气化炉配套热水锅炉成套设备,包括:气化炉体,气化炉体内设有气化腔,气化炉体的外侧壁上设有燃气导管,燃气导管的进气端穿过气化炉体的侧壁后与气化腔连通,以将气化腔内气化反应产生的可燃气体向外导出。燃气导管连接有用于对燃气导管内的可燃气体进行焚烧后向外排放热气流的焚烧灶,焚烧灶的热气流喷出端设有锅炉装置,锅炉装置包括:锅炉本体,锅炉本体的进水口处于锅炉本体上部,锅炉本体的出水口处于锅炉本体下部。锅炉本体内设有用于在锅炉本体内腔中形成热气流通道以与水充分接触实现热交换的热交换机构。本实用新型的热水锅炉,锅炉本体内腔中的水受热均匀,热效率显著提高,热效率至少提高10%。
The utility model discloses a complete set of equipment for a gasification furnace supporting a hot water boiler, comprising: a gasification furnace body, a gasification cavity is arranged in the gasification furnace body, a gas conduit is arranged on the outer side wall of the gasification furnace body, and a gas conduit is arranged on the outer side wall of the gasification furnace body. The intake end passes through the side wall of the gasification furnace body and communicates with the gasification chamber, so as to lead out the combustible gas produced by the gasification reaction in the gasification chamber. The gas duct is connected with an incineration stove that is used to incinerate the combustible gas in the gas duct and then discharge hot air to the outside. The hot air ejection end of the incineration stove is provided with a boiler device. The boiler device includes: a boiler body, and the water inlet of the boiler body is located at the The upper part of the boiler body, and the water outlet of the boiler body is located at the lower part of the boiler body. The boiler body is provided with a heat exchange mechanism for forming a hot air flow channel in the inner cavity of the boiler body to fully contact with water to achieve heat exchange. In the hot water boiler of the utility model, the water in the inner cavity of the boiler body is heated evenly, the thermal efficiency is significantly improved, and the thermal efficiency is increased by at least 10%.
Description
技术领域technical field
本实用新型涉及垃圾气化领域,特别地,涉及一种气化炉配套热水锅炉成套设备。The utility model relates to the field of garbage gasification, in particular, to a complete set of equipment for a gasifier supporting hot water boiler.
背景技术Background technique
锅炉是一种能量转换设备,向锅炉输入的能量有燃料中的化学能、电能、高温烟气的热能等形式,而经过锅炉转换,向外输出具有一定热能的蒸汽、高温水或有机热载体。多用于火电站、船舶、机车和工矿企业。现有垃圾处理成套设备中,常在垃圾焚烧后产生的热气流的输出端上连接锅炉,以利用热气流中的热量加热锅炉中的水。现有技术中锅炉的结构设置使加热锅炉后的热气流中的热量仍然过高,且锅炉受热不均匀,热气流中热能利用不充分。The boiler is an energy conversion device. The energy input to the boiler is in the form of chemical energy, electrical energy, and heat energy of high-temperature flue gas. After the boiler is converted, steam, high-temperature water or organic heat carrier with certain heat energy is output to the outside. . It is mostly used in thermal power stations, ships, locomotives and industrial and mining enterprises. In the existing complete sets of waste treatment equipment, a boiler is often connected to the output end of the hot air flow generated after waste incineration, so as to use the heat in the hot air flow to heat the water in the boiler. The structure of the boiler in the prior art makes the heat in the hot air flow after heating the boiler still too high, and the boiler is not uniformly heated, and the thermal energy in the hot air flow is not fully utilized.
实用新型内容Utility model content
本实用新型提供了一种气化炉配套热水锅炉成套设备,以解决现有的气化炉配套热水锅炉成套设备中加热锅炉后的热气流中热能利用不充分的技术问题。The utility model provides a complete set of equipment for a hot water boiler matched with a gasifier, so as to solve the technical problem of insufficient utilization of thermal energy in the hot air flow after the boiler is heated in the existing complete equipment for a hot water boiler matched with a gasifier.
本实用新型采用的技术方案如下:The technical scheme adopted by the utility model is as follows:
一种气化炉配套热水锅炉成套设备,包括:用于支承于工作地面上的气化炉体,气化炉体内设有用于盛装待气化的物料以供物料进行气化反应的气化腔,气化炉体的外侧壁上设有燃气导管,燃气导管的进气端穿过气化炉体的侧壁后与气化腔连通,以将气化腔内气化反应产生的可燃气体向外导出;燃气导管连接有用于对燃气导管内的可燃气体进行焚烧后向外排放热气流的焚烧灶,焚烧灶的热气流喷出端设有锅炉装置,锅炉装置包括:锅炉本体,锅炉本体的进水口处于锅炉本体上部,锅炉本体的出水口处于锅炉本体下部;锅炉本体内设有用于在锅炉本体内腔中形成热气流通道以与水充分接触实现热交换的热交换机构。A complete set of equipment for a gasification furnace supporting hot water boiler, comprising: a gasification furnace body used for supporting on a working ground, and a gasification furnace body for holding materials to be gasified for the materials to carry out gasification reaction is provided in the gasification furnace body The outer side wall of the gasification furnace body is provided with a gas conduit, and the gas inlet end of the gas conduit passes through the side wall of the gasification furnace body and communicates with the gasification cavity, so as to pass the combustible gas produced by the gasification reaction in the gasification cavity Exported to the outside; the gas duct is connected to an incineration stove that is used to incinerate the combustible gas in the gas duct and discharge hot air to the outside, and the hot air ejection end of the incineration stove is provided with a boiler device. The water inlet of the boiler body is located at the upper part of the boiler body, and the water outlet of the boiler body is located at the lower part of the boiler body; the boiler body is provided with a heat exchange mechanism for forming a hot air flow channel in the inner cavity of the boiler body to fully contact with water to achieve heat exchange.
进一步地,锅炉本体包括自下而上依次布设的用于使内腔中的水直接与热气流实现热交换以加热内腔中的水的第一锅炉体,以及用于使内腔中的水与第一锅炉体输出的余热气流实现热交换以加热内腔中的水的第二锅炉体;锅炉本体的进水口处于第二锅炉体上,锅炉本体的出水口处于第一锅炉体上,第二锅炉体的出水端连通至第一锅炉体的进水端;热交换机构包括设置于第一锅炉体内用于热气流流通并贯通第一锅炉体的第一热交换器,以及设置于第二锅炉体内用于余热气流流通并贯通第二锅炉体的第二热交换器。Further, the boiler body includes a first boiler body arranged in sequence from bottom to top for making the water in the inner cavity directly exchange heat with the hot air flow to heat the water in the inner cavity, and a first boiler body for heating the water in the inner cavity. The second boiler body that realizes heat exchange with the waste heat flow output from the first boiler body to heat the water in the inner cavity; the water inlet of the boiler body is located on the second boiler body, the water outlet of the boiler body is located on the first boiler body, and the The water outlet end of the second boiler body is connected to the water inlet end of the first boiler body; the heat exchange mechanism includes a first heat exchanger arranged in the first boiler body for hot gas flow and passing through the first boiler body, and a second heat exchanger arranged in the second boiler body. The boiler body is used for the waste heat gas flow to circulate and pass through the second heat exchanger of the second boiler body.
进一步地,第一热交换器包括第一加热管和第一吸热管;第一加热管布设于外围,并沿第一锅炉体径向和/或周向间隔排布,第一吸热管布设于中部,并沿第一锅炉体径向和/或周向间隔排布;第二热交换器包括第二加热管和第二吸热管;第二吸热管布设于外围,并沿第二锅炉体径向和/或周向间隔排布;第二加热管布设于中部,并沿第二锅炉体径向和/或周向间隔排布。Further, the first heat exchanger includes a first heating tube and a first heat absorption tube; the first heating tube is arranged on the periphery and is arranged at intervals along the radial and/or circumferential direction of the first boiler body, and the first heat absorption tube It is arranged in the middle and is spaced along the radial and/or circumferential direction of the first boiler body; the second heat exchanger includes a second heating pipe and a second heat absorption pipe; The two boiler bodies are arranged at intervals in the radial and/or circumferential directions; the second heating tubes are arranged in the middle and are arranged at intervals along the radial and/or circumferential directions of the second boiler body.
进一步地,第一吸热管和/或第二吸热管的径向尺寸由底端气流进口向顶端气流出口方向逐级减小或逐渐减小。Further, the radial dimension of the first heat absorbing pipe and/or the second heat absorbing pipe gradually decreases or gradually decreases from the airflow inlet at the bottom end to the airflow outlet at the top end.
进一步地,第一锅炉体的进水端设置在第一锅炉体上部并与第二锅炉体的出水端连通;出水口设置在第一锅炉体侧壁面的下端部,进水端与出水口位于第一锅炉体侧壁面的两侧;第一锅炉体和/或第二锅炉体上还设有用于导出水蒸气的蒸气口。Further, the water inlet end of the first boiler body is arranged on the upper part of the first boiler body and communicates with the water outlet end of the second boiler body; the water outlet is arranged on the lower end of the side wall surface of the first boiler body, and the water inlet end and the water outlet are located at the Both sides of the side wall surface of the first boiler body; the first boiler body and/or the second boiler body are also provided with steam ports for exporting steam.
进一步地,焚烧灶包括与燃气导管相连的灶体,灶体内设有两端贯通的焚烧腔,焚烧腔的进气端与燃气导管连通,焚烧腔的喷火端与大气连通;焚烧腔的进气端设有点火助烧装置,点火助烧装置用于向焚烧腔供给燃气以助烧焚烧腔内的可燃气体;焚烧腔的环壁上设有至少一圈配风孔,配风孔与用于配风的配风装置相连,以将由配风装置配送的风配入焚烧腔内,以使可燃气体和燃气与空气充分混合以充分燃烧,配风装置设置于灶体外。Further, the incineration stove includes a stove body connected with the gas conduit, and the stove body is provided with an incineration cavity with two ends running through, the air inlet end of the incineration cavity is communicated with the gas conduit, and the fire-breathing end of the incineration cavity is communicated with the atmosphere; The gas end is provided with an ignition and combustion-assisting device, which is used to supply gas to the incineration cavity to assist the combustion of the combustible gas in the incineration cavity; at least one circle of air distribution holes is arranged on the annular wall of the incineration cavity, and the air distribution holes are connected to the combustion chamber. The air distribution device is connected to the air distribution device for air distribution to distribute the air distributed by the air distribution device into the incineration chamber, so that the combustible gas and the gas and the air can be fully mixed to fully burn, and the air distribution device is arranged outside the stove.
进一步地,气化腔的侧壁上设有呈环形的导气环槽,导气环槽与气化腔连通,以使气化腔内物料气化反应产生的可燃气体进入导气环槽中汇流;燃气导管的进气端与导气环槽连通,以将导气环槽中汇流的可燃气体导入焚烧灶内焚烧。Further, an annular gas guide ring groove is arranged on the side wall of the gasification chamber, and the gas guide ring groove is communicated with the gasification chamber, so that the combustible gas generated by the gasification reaction of the material in the gasification chamber enters the gas guide ring groove. Convergence; the inlet end of the gas conduit is communicated with the gas guide ring groove, so as to introduce the confluent combustible gas in the gas guide ring groove into the incinerator for incineration.
进一步地,气化腔的出灰端上设有水平布设且呈环形的环形支板;气化炉配套热水锅炉成套设备还包括滑动设置于环形支板下表面上的配气盘,配气盘用于支承气化腔中的物料并使物料燃烧产生的灰渣连续通过后落入下方的储灰箱中;气化炉配套热水锅炉成套设备还包括用于引风的引风风机,配气盘与引风风机连通,以使空气进入配气盘后再在配气盘的作用下被均匀、分散地配送到气化腔中。Further, the ash discharge end of the gasification chamber is provided with a horizontally arranged and annular annular support plate; the complete set of equipment for the gasification furnace supporting the hot water boiler also includes a gas distribution plate slidably arranged on the lower surface of the annular support plate, which distributes the gas. The pan is used to support the materials in the gasification chamber and make the ash and slag produced by the combustion of the materials pass through continuously and then fall into the ash storage box below; The air distribution plate is communicated with the induced draft fan, so that the air enters the air distribution plate and then is evenly and dispersedly distributed into the gasification chamber under the action of the air distribution plate.
进一步地,气化炉配套热水锅炉成套设备还包括配气斗,配气斗用于支承气化腔中的物料;配气斗具有锥形外壁面,引风风机引入的空气穿过配气斗的侧壁进入至配气斗内腔,以向配气斗内腔及内腔上方均匀配气,从而形成空间立体式配气。Further, the complete set of equipment for the gasifier supporting hot water boiler also includes an air distribution bucket, which is used to support the materials in the gasification chamber; the air distribution bucket has a conical outer wall surface, and the air introduced by the induced draft fan passes through the air distribution bucket. The side wall of the bucket enters into the inner cavity of the air distribution bucket, so that the air is evenly distributed to the inner cavity of the air distribution bucket and the upper part of the inner cavity, thereby forming a spatial three-dimensional air distribution.
进一步地,气化炉配套热水锅炉成套设备还包括与气化炉体的外侧壁相连的滴水器,滴水器用于盛装用作气化剂的水,并将水引至配气斗的侧壁外以使水受热蒸发变成水蒸汽,进而使水蒸汽在空气的作用下穿过配气斗侧壁进入至配气斗内腔,以向配气斗内腔及内腔上方均匀配气。Further, the complete set of hot water boiler equipment for the gasification furnace also includes a water dripper connected to the outer side wall of the gasification furnace body. So that the water is heated and evaporated into water vapor, and then the water vapor passes through the side wall of the air distribution bucket and enters the inner cavity of the air distribution bucket under the action of the air, so as to evenly distribute the air to the inner cavity of the air distribution bucket and the upper part of the inner cavity.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
本实用新型的热水锅炉,锅炉本体底部设有燃气灶,燃气灶燃烧产生热气流,热气流与锅炉本体内的水进行热交换以加热锅炉本体内腔中的水,降低排出尾气的温度,提高热能的利用率,并且热水锅炉整体构造简单,易于组装和搬运。锅炉本体包括贯通锅炉本体的热交换机构,一方面,热交换机构贯通锅炉本体,使得热交换机构的热气流与水充分接触,水受热均匀,避免现有技术仅在锅炉底部加热,造成局部受热,水温差异较大的缺陷;另一方面,锅炉本体通过热交换机构共同进行热能回收转换,延长了热转换时间,进一步提高热效率。热水锅炉相比于现有锅炉,有利于延长热空气行程,使得锅炉本体内腔中的水受热均匀,热效率显著提高,相对现有技术的热水锅炉,热效率至少提高10%。In the hot water boiler of the utility model, a gas stove is arranged at the bottom of the boiler body, and the gas stove burns to generate hot air, and the hot air exchanges heat with the water in the boiler body to heat the water in the inner cavity of the boiler body and reduce the temperature of the exhaust gas. The utilization rate of heat energy is improved, and the overall structure of the hot water boiler is simple, and it is easy to assemble and transport. The boiler body includes a heat exchange mechanism that penetrates the boiler body. On the one hand, the heat exchange mechanism penetrates the boiler body, so that the hot air flow of the heat exchange mechanism is fully contacted with the water, and the water is heated evenly, avoiding the existing technology only heating at the bottom of the boiler, causing local heating , the defect of large water temperature difference; on the other hand, the boiler body performs heat energy recovery and conversion through the heat exchange mechanism, which prolongs the heat conversion time and further improves the thermal efficiency. Compared with the existing boiler, the hot water boiler is beneficial to prolong the hot air stroke, so that the water in the inner cavity of the boiler body is heated evenly, and the thermal efficiency is significantly improved. Compared with the existing hot water boiler, the thermal efficiency is increased by at least 10%.
除了上面所描述的目的、特征和优点之外,本实用新型还有其它的目的、特征和优点。下面将参照图,对本实用新型作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present utility model will be described in further detail below with reference to the drawings.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide further understanding of the present invention, and the schematic embodiments of the present invention and descriptions thereof are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1是本实用新型优选实施例的锅炉装置的剖视主视结构示意图;FIG. 1 is a schematic cross-sectional front view of a boiler device according to a preferred embodiment of the present utility model;
图2是图1中锅炉装置的空间立体结构示意图;Fig. 2 is the spatial three-dimensional structure schematic diagram of the boiler device in Fig. 1;
图3是图1中第二锅炉体的截面示意图;Fig. 3 is the sectional schematic diagram of the second boiler body in Fig. 1;
图4是图1中第一锅炉体的截面示意图;Figure 4 is a schematic cross-sectional view of the first boiler body in Figure 1;
图5是本实用新型优选实施例的气化炉配套热水锅炉成套设备的主视结构示意图;Figure 5 is a schematic front view of the structure of a complete set of equipment for a gasifier supporting a hot water boiler according to a preferred embodiment of the present utility model;
图6是图5中焚烧灶的第一实施例的主视结构示意图;Fig. 6 is the front view structure schematic diagram of the first embodiment of the incinerator in Fig. 5;
图7是图5中焚烧灶的第二实施例的主视结构示意图;Fig. 7 is the front view structure schematic diagram of the second embodiment of the incinerator in Fig. 5;
图8是图5中焚烧灶的第三实施例的主视结构示意图;Fig. 8 is the front view structure schematic diagram of the third embodiment of the incinerator in Fig. 5;
图9是图5中焚烧灶的第四实施例的主视结构示意图;Fig. 9 is the front view structure schematic diagram of the fourth embodiment of the incinerator in Fig. 5;
图10是图5中气化炉体的部分结构示意图;Fig. 10 is a partial structural schematic diagram of the gasification furnace body in Fig. 5;
图11是图10的拆分结构示意图;Fig. 11 is the split structure schematic diagram of Fig. 10;
图12是图5中配气盘的俯视结构示意图;Fig. 12 is the top-view structure schematic diagram of the gas distribution plate in Fig. 5;
图13是图5中配气斗的空间结构示意图。FIG. 13 is a schematic diagram of the spatial structure of the gas distribution hopper in FIG. 5 .
图例说明illustration
10、气化炉体;101、环形支板;102、配气腔;103、气化腔;104、导气环槽;105、进气口;11、燃气导管;12、安装环;13、导气环筒;130、导气片;15、密封上盖;16、支脚;20、配气斗;201、第二配气孔;30、引风风机;40、配气盘;401、第一配气孔;41、配气管网;410、配气管;42、安装管;43、进风管;50、储灰箱;60、滴水器;61、盛水桶;62、引水管;70、引风管;80、焚烧灶;81、灶体;810、焚烧腔;811、配风孔;812、配风腔;82、点火助烧装置;821、配气头;822、配气底盘;823、配气管;824、第一开关;83、配风装置;831、送风管;832、配风风机;833、第二开关;84、配风管;85、压火盘;86、灶底;87、挡火盘;88、点火孔;90、锅炉装置;91、锅炉本体;911、第一锅炉体;912、第二锅炉体;921、第一加热管;922、第一吸热管;931、第二加热管;932、第二吸热管;94、锅炉架;95、尾气管。10, gasification furnace body; 101, annular support plate; 102, gas distribution chamber; 103, gasification chamber; 104, gas guide ring groove; 105, air inlet; 11, gas conduit; 12, installation ring; 13, Air guide ring cylinder; 130, air guide sheet; 15, sealing cover; 16, feet; 20, air distribution bucket; 201, second air distribution hole; 30, induced draft fan; 40, air distribution plate; 401, first Air distribution hole; 41, air distribution pipe network; 410, air distribution pipe; 42, installation pipe; 43, air inlet pipe; 50, ash storage box; 60, water dripper; 61, bucket; Tube; 80, Incineration stove; 81, Stove body; 810, Incineration chamber; 811, Air distribution hole; 812, Air distribution chamber; 82, Ignition and combustion aid device; 821, Gas distribution head; 822, Air distribution chassis; 823, Air distribution pipe; 824, first switch; 83, air distribution device; 831, air supply pipe; 832, air distribution fan; 833, second switch; 84, air distribution pipe; 85, fire pressure plate; 86, stove bottom; 87, fire baffle; 88, ignition hole; 90, boiler device; 91, boiler body; 911, first boiler body; 912, second boiler body; 921, first heating pipe; 922, first heat absorption pipe; 931, the second heating pipe; 932, the second heat absorption pipe; 94, the boiler frame; 95, the exhaust pipe.
具体实施方式Detailed ways
以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.
参照图1、图2和图5,本实用新型的优选实施例提供了一种气化炉配套热水锅炉成套设备,包括:用于支承于工作地面上的气化炉体10,气化炉体10内设有用于盛装待气化的物料以供物料进行气化反应的气化腔103,气化炉体10的外侧壁上设有燃气导管11,燃气导管11的进气端穿过气化炉体10的侧壁后与气化腔103连通,以将气化腔103内气化反应产生的可燃气体向外导出。燃气导管11连接有用于对燃气导管11内的可燃气体进行焚烧后向外排放热气流的焚烧灶80,焚烧灶80的热气流喷出端设有锅炉装置90,锅炉装置90包括:锅炉本体91,锅炉本体91的进水口处于锅炉本体91上部,锅炉本体91的出水口处于锅炉本体91下部。锅炉本体91内设有用于在锅炉本体91内腔中形成热气流通道以与水充分接触实现热交换的热交换机构。1, 2 and 5, a preferred embodiment of the present invention provides a complete set of equipment for a gasifier supporting a hot water boiler, including: a
本实用新型的热水锅炉,锅炉本体91底部设有燃气灶,燃气灶燃烧产生热气流,热气流与锅炉本体91内的水进行热交换以加热锅炉本体91内腔中的水,降低排出尾气的温度,提高热能的利用率,并且热水锅炉整体构造简单,易于组装和搬运。锅炉本体91包括贯通锅炉本体的热交换机构,一方面,热交换机构贯通锅炉本体,使得热交换机构的热气流与水充分接触,水受热均匀,避免现有技术仅在锅炉底部加热,造成局部受热,水温差异较大的缺陷;另一方面,锅炉本体91通过热交换机构共同进行热能回收转换,延长了热转换时间,进一步提高热效率。热水锅炉相比于现有锅炉,有利于延长热空气行程,使得锅炉本体91内腔中的水受热均匀,热效率显著提高,相对现有技术的热水锅炉,热效率至少提高10%。In the hot water boiler of the present invention, the bottom of the
可选地,如图1和图2所示,锅炉本体91包括自下而上依次布设的用于使内腔中的水直接与热气流实现热交换以加热内腔中的水的第一锅炉体911,以及用于使内腔中的水与第一锅炉体911输出的余热气流实现热交换以加热内腔中的水的第二锅炉体912。锅炉本体91的进水口处于第二锅炉体912上,锅炉本体91的出水口处于第一锅炉体911上,第二锅炉体912的出水端连通至第一锅炉体911的进水端。热交换机构包括设置于第一锅炉体911内用于热气流流通并贯通第一锅炉体911的第一热交换器,以及设置于第二锅炉体912内用于余热气流流通并贯通第二锅炉体912的第二热交换器。Optionally, as shown in FIG. 1 and FIG. 2 , the
本实用新型的锅炉装置90,锅炉本体91包括第一锅炉体911和第二锅炉体912,锅炉本体91底部设有燃气灶,燃气灶燃烧产生热气流,热气流穿过第一锅炉体911内腔的同时与第一锅炉体911内的水进行热交换以加热第一锅炉体911内腔中的水,穿过第一锅炉体911而输出的余热气流再次穿过第二锅炉体912内腔并与第二锅炉体912内的水进行热交换以加热第二锅炉体912内腔中的水,利用余热对第二锅炉体912内的水加热,大大降低排出尾气的温度,提高热能的利用率。第一锅炉体911内包含第一热交换器,第二锅炉体912内包含第二热交换器,一方面,第一热交换器管贯通第一锅炉体911,第二热交换器贯通第二锅炉体912,使得第一热交换器和第二热交换器的热气流与水充分接触,水受热均匀,避免现有技术仅在锅炉底部受热,造成局部受热,水温差异较大的缺陷;另一方面,两个锅炉体通过第一热交换器和第二热交换器共同进行热能回收转换,延长了热转换时间,进一步提高热效率。锅炉装置90采用双层结构,有利于延长热气流行程,提高热效率,相对单层热水锅炉,热效率至少提高20%。In the
如图3和图4所示,本实施例中,第一热交换器包括第一加热管921和第一吸热管922;第一加热管921布设于外围,并沿第一锅炉体911径向和/或周向间隔排布,第一吸热管922布设于中部,并沿第一锅炉体911径向和/或周向间隔排布;第二热交换器包括第二加热管931和第二吸热管932;第二吸热管932布设于外围,并沿第二锅炉体912径向和/或周向间隔排布;第二加热管931布设于中部,并沿第二锅炉体912径向和/或周向间隔排布。上述第一热交换器包括第一加热管921和第一吸热管922,第二热交换器包括第二加热管931和第二吸热管932,使得第一锅炉体911内与第二锅炉体912内的加热管和吸热管分布相反,具有调整热气流路径作用,增加热气流流动行程,延缓热气流经加热管和吸热管的速率,即延长热转换时间,进一步提高了热回收效率。第二加热管931和第二吸热管932的长度小于第一加热管921和第一吸热管922的长度,延长热能在第一锅炉体911的热转化时间,提高热效率。As shown in FIG. 3 and FIG. 4 , in this embodiment, the first heat exchanger includes a
如图4所示,本实施例中,多个第一加热管921沿周向间隔布设在同心圆环上构成一层排布,第一加热管921至少排布一层,第一吸热管922沿周向间隔布设在同心圆环上构成一层排布,第一吸热管922至少布设一层。第一锅炉体911底部更接近焚烧灶80,聚集的热气流较多,采用第一吸热管922分布在中间,第一加热管921环绕第一吸热管922的布局形式,使得第一吸热管922充分发挥吸热作用,并增加红外线吸附热,延长热传递时间,提高热效率。As shown in FIG. 4 , in this embodiment, a plurality of
如图3所示,本实施例中,多个第二加热管931沿周向间隔布设在同心圆环上构成一层排布,第二加热管931至少排布一层,第二吸热管932沿周向间隔布设在同心圆环上构成一层排布,第二吸热管932至少排布一层。第二锅炉体912内第二加热管931分布在中间,有利于水充分吸收余热气流,最大程度将热能传递给水,降低尾气温度。As shown in FIG. 3 , in this embodiment, a plurality of
本实施例中,第一吸热管922和/或第二吸热管932的径向尺寸由底端气流进口向顶端气流出口方向逐级减小或逐渐减小。加热管直径大小无变化,热气流通过时,吸收热量传递给锅炉装置90内的水。第二吸热管932和/或第一吸热管922的径向尺寸由底端气流进口向顶端气流出口方向减小,一方面可以延缓热气流的流速,充分与水进行热交换,提高热效率;另一方面可以增加红外线吸附热。优选地,第二吸热管932和/或第一吸热管922的顶端气流出口尺寸减小为底端气流进口尺寸的1/10~1/5。更有利于提高热效应。优选地,第二吸热管932和第一吸热管922为辐射吸热管。优选地,第一吸热管922、第二吸热管932、第二吸热管932或第一吸热管922至少有一种采用直管、波纹管、螺纹管、呈螺旋形布设的螺旋管、U形管、T形管,以增大接触面积,提高热气流滞留时间。In this embodiment, the radial dimension of the first
本实施例中,焚烧灶80与锅炉本体91底部的间隙大于150mm,也使得进入第一锅炉体911内的热气流均匀分布。In this embodiment, the gap between the
如图1和图2所示,本实施例中,第二锅炉体912与第一锅炉体911之间设置用于气流流通的空腔。空腔的间隙大于100mm。上述第一锅炉体911与第二锅炉体912之间的空腔,将余热气流在空腔内分散,均匀的进入第二锅炉体912内,使得第二锅炉体912内冷水受热均匀。上述第一锅炉体911与第二锅炉体912分别设有警戒线,用于防止水完全注满整个锅炉体内,水蒸气无法排出,发生危险。As shown in FIG. 1 and FIG. 2 , in this embodiment, a cavity for air flow is provided between the
本实施例中,进水口设置在第二锅炉体912的上部,进水口处设有用于控制进水量的进入阀。出水端设置在第二锅炉体912下部。进水口设置在第二锅炉体912侧壁面一侧的上端部,进水口处设有用于控制水进入量的进入阀;出水端设置在第二锅炉体912侧壁面另一侧的下端部。上端部可采用冷水盒,将冷水通过第二锅炉体912上端部的进水口进入,通过第二加热管931和第二吸热管932与水进行热交换,水从底部排出,充分利用热对流的作用,加大冷水吸热形成温水。第二锅炉体912的进入阀和出水端可以同时打开,使得第二锅炉体912内一直通入冷水,放出热水,持续进入第一锅炉体911内。In this embodiment, the water inlet is provided on the upper part of the
本实施例中,第一锅炉体911的进水端设置在第一锅炉体911上部并与第二锅炉体912的出水端连通。出水口设置在第一锅炉体911侧壁面的下端部,进水端与出水口位于第一锅炉体911侧壁面的两侧。第一锅炉体911和/或第二锅炉体912上还设有用于导出水蒸气的蒸气口。进水端设置在第一锅炉体911侧壁面上端部并与出水端相互配合;出水口设置在第一锅炉体911侧壁面的下端部,进水端与出水口位于第一锅炉体911侧壁面的两侧上述进水端采用用于接收出水端排出的温水的温水盒,与温水盒连通将温水引入第一锅炉体911内部的温水管,温水管位于第一锅炉体911侧壁面的中部。上述第一锅炉体911上的温水盒接收第二锅炉体912形成的温水,进一步对温水加热,出水口设置在第一锅炉体911底部,充分利用热对流的作用,并将产生蒸汽从上端蒸汽管排出。蒸汽管设置在第一锅炉体911侧壁面的上端部并与出水口同侧。In this embodiment, the water inlet end of the
本实施例中,锅炉本体91的外壳设有隔热夹层。上述隔热夹层避免热水、温水和热气流与外界,具有保温和减少热损失的作用。优选地,隔热夹层的厚度大于70mm。隔热夹层可采用空气隔热夹层、冷却油隔热夹层、隔热棉等多种形式,有效的避免热能的损失。In this embodiment, the outer shell of the
本实用新型的具体实施例Specific embodiments of the present invention
锅炉装置90,包括锅炉本体91,焚烧灶80,锅炉架94,尾气管95,锅炉装置90高1.60m,锅炉架94高0.80m;The
锅炉本体91包括第一锅炉体911和第二锅炉体912,第一锅炉体911与第二锅炉体912之间空腔的间隙为110mm。The
锅炉本体91的进水口处于第二锅炉体912上,锅炉本体91的出水口处于第一锅炉体911上,第二锅炉体912的出水端连通至第一锅炉体911的进水端;The water inlet of the
第一锅炉体911的上、下底部加热盘均采用6mm钢板制作,锅炉内壳φ960采用4mm钢板制作,锅炉外壳Φ1100采用3mm的钢板制作,锅炉内壳与锅炉外壳形成隔热夹层(空气层)厚70mm;第一锅炉体911的第一加热管921直径为φ57×3.5,高500mm,24根,分布在φ800、φ700的圆上;16根第一吸热管922直径φ57×3.5顶端出口尺寸缩小为φ15,高500mm,分布在直径φ400、φ200的圆上,第一锅炉体911的正中间有一根φ57×3.5第一吸热管922,顶端出口尺寸缩小为φ15;出水口处于第一锅炉体911的下端部,温水盒与温水管连通处于第一锅炉体911的上端部,出水口与温水盒处于第一锅炉体911的两侧,蒸汽管位于第一锅炉体911的上端部,并且蒸汽管与出水口同一侧;温水盒接收第二锅炉体912出水端排出的温水,通过温水管进入第一锅炉体911内对温水加热形成热水,热水从出水口流出,水蒸气从蒸汽管排出;The upper and lower bottom heating plates of the first boiler body 911 are made of 6mm steel plate, the boiler inner shell φ960 is made of 4mm steel plate, the boiler outer shell φ1100 is made of 3mm steel plate, and the boiler inner shell and the boiler outer shell form an insulating interlayer (air layer) Thickness 70mm; the first heating tube 921 of the first boiler body 911 has a diameter of φ57×3.5, a height of 500mm, 24 pieces, which are distributed on a circle of φ800 and φ700; 16 first heat-absorbing tubes 922 have a diameter of φ57×3.5 and the top outlet size Reduced to φ15, height 500mm, distributed on circles with diameters of φ400 and φ200, there is a φ57×3.5 first heat absorption pipe 922 in the middle of the first boiler body 911, and the top outlet size is reduced to φ15; the water outlet is located in the first boiler At the lower end of the body 911, the warm water box communicates with the warm water pipe at the upper end of the first boiler body 911, the water outlet and the warm water box are located on both sides of the first boiler body 911, the steam pipe is located at the upper end of the first boiler body 911, and The steam pipe is on the same side as the water outlet; the warm water box receives the warm water discharged from the water outlet of the second boiler body 912, and enters the first boiler body 911 through the warm water pipe to heat the warm water to form hot water, the hot water flows out from the water outlet, and the steam flows from the steam pipe discharge;
第二锅炉体912的上、下底部加热盘均采用6mm钢板制作,锅炉内壳φ960采用4mm钢板制作,锅炉外壳Φ1100采用3mm的钢板制作,锅炉内壳与锅炉外壳形成隔热夹层厚70mm;第二锅炉体912的第二吸热管932直径为φ57×3.5,24根,高850mm,分布在直径为φ800、φ700的圆上,第二吸热管932顶端出口尺寸缩小为φ15;第二加热管111直径为φ57×3.5,高850mm,16根,分布在直径为φ400、φ200的圆上;冷水盒和进入阀位于第二锅炉体912侧壁面的一侧的上端部,另一侧的下端部设有出水端,将冷水通过冷水盒、进入阀进入第二锅炉体912内,加热形成温水通过出水端排出。The upper and lower bottom heating plates of the
可选地,如图5所示,焚烧灶80包括与燃气导管11相连的灶体81,灶体81内设有两端贯通的焚烧腔810,焚烧腔810的进气端与燃气导管11连通,焚烧腔810的喷火端与大气连通。焚烧腔810的进气端设有点火助烧装置82,点火助烧装置82用于向焚烧腔810供给燃气以助烧焚烧腔810内的可燃气体。焚烧腔810的环壁上设有至少一圈配风孔811,配风孔811与用于配风的配风装置83相连,以将由配风装置83配送的风配入焚烧腔810内,以使可燃气体和燃气与空气充分混合以充分燃烧,配风装置83设置于灶体81外。Optionally, as shown in FIG. 5 , the
本实用新型的气化炉配套热水锅炉成套设备中,气化炉体10的外侧壁上设有燃气导管11,燃气导管11的进气端与气化腔103连通以将气化腔103内气化反应产生的可燃气体向外导出,且燃气导管11连接有用于对燃气导管11内的可燃气体进行焚烧后排放至大气中的焚烧灶80,焚烧灶80的焚烧腔810的进气端设有点火助烧装置82,点火助烧装置82用于向焚烧腔810供给燃气以助烧焚烧腔810内的可燃气体,又焚烧腔810的环壁上设有至少一圈配风孔811,配风孔811与用于配风的配风装置83相连,以将由配风装置83配送的风配入焚烧腔810内,以使可燃气体和燃气与空气充分混合以充分燃烧,从而可燃气体在焚烧腔810中焚烧时,不仅通过点火助烧装置82向可燃气体中配送燃气以助烧可燃气体,同时通过配风装置83和配风孔811向可燃气体和燃气配送风,以加速灶体81内的空气流动,使可燃气体和燃气充分混合以充分燃烧,不仅可提高焚烧效率,同时使可燃气体充分燃烧,以防可燃气体未充分燃烧产生黑烟的情形,进而降低垃圾焚烧对环境和人员身体健康产生的影响,以符合国家环保的相关规定。In the complete set of equipment for the gasification furnace supporting hot water boiler of the present invention, a
可选地,如图6-9所示,点火助烧装置82包括用于向焚烧腔810配送燃气的配气头821或配气底盘822,配气头821或配气底盘822位于焚烧腔810的进气端上。配气头821或配气底盘822连通有用于将燃气导入配气头821或配气底盘822内的配送管823,配送管823穿过灶体81后向外延伸以使配送管823的进气端与用于供给燃气的燃气供给器(图未示)相连。配送管823位于灶体81外的管路中设有用于控制配送管823通断的第一开关824。本实用新型实施例中,配气头821的顶部设有一圈配气口,以向焚烧腔810内均匀配送燃气。同样的,配气底盘822的顶部沿径向设有多圈配气口,以使燃气均匀配送到焚烧腔810中。进一步地,配气底盘822的顶部沿径向设有两圈配气口,两圈配气口沿圆周方向错位设置,使配入焚烧腔810中的燃气均匀,有利于点火助燃。Optionally, as shown in FIGS. 6-9 , the
可选地,如图6-9所示,灶体81具有灶内环壁和位于灶内环壁外的灶外环壁,且灶内环壁与灶外环壁间形成环形的配风腔812。配风孔811布设于灶内环壁上且与配风腔812连通。配风装置83包括与配风腔812连通以将风导入配风腔812内的送风管831,送风管831的进风端连接有用于配风的配风风机832,送风管831的管路中设有用于控制送风管831通断的第二开关833。Optionally, as shown in FIGS. 6-9 , the
优选地,焚烧腔810的环壁上还设有与配风孔811连通的配风管84,配风管84的中心轴线与焚烧腔810环壁的母线垂直,且配风管84的中心轴线与配风管84与焚烧腔810连接点沿周向的切线之间具有30°~60°夹角。配风管84的该种布设方式,有助于形成环形的漩涡风流,进一步使燃气和可燃气体与空气充分混合。另外,可燃气体和燃气在焚烧腔810内充分燃烧时可产生强大的压力差,使气化腔103内的可燃气体快速通过燃气导管11流向焚烧灶80,以进一步充分燃烧可燃气体。本实用新型具体实施例中,焚烧腔810的环壁上设有上下两圈配风孔811,上下两圈配风孔811沿灶体81高度方向间隔设置,且两圈配风孔811错位设置,使风力从周向方向进入焚烧腔810,以加速焚烧腔810内的空气流动,使焚烧腔810内的燃气和可燃气体与空气充分混合,并充分燃烧。Preferably, the annular wall of the
可选地,如图6-9所示,焚烧灶80还包括用于延缓燃烧烟气冒出并增强供氧燃烧的压火盘85,压火盘85连接于焚烧腔810喷火端的环壁上。焚烧腔810的喷火端设置有压火盘85,一方面可延缓烟气冒出并增强燃烧,进一步减少烟气的流出;另一方面在气化反应初期或气化反应快结束时可燃气体量较少的情况下,因压火盘85温度很高,可燃气体在遇到温度很高的压火盘85后可重新引燃焚烧灶,不需要重新点火,从而提高气化效率及可燃气体焚烧质量,同时降低操作人员的工作量。Optionally, as shown in FIGS. 6-9 , the
本实用新型具体实施例中,如图7所示,压火盘85的数量为一个,该压火盘85的中部为实心设置,压火盘85的外围沿径向设有多圈出火孔,多圈出火孔沿圆周方向错位设置。压火盘85一方面用于延缓烟气冒出并增强燃烧,另一方面在加料过程中焚烧灶熄火的情况下,因压火盘85温度很高,可燃气体在遇到压火盘85即可重新引燃焚烧灶80,不需要重新点火。另外,该压火盘85的中部为实心设置,可使燃气或可燃气体与空气的混合气流快速流向压火盘85的外围,并进行充分燃烧。本实用新型其它实施例中,如图2和图4所示,压火盘85的数量为两个,两个压火盘85沿灶体81的轴线方向间隔设置,其中,靠近配气头或配气底盘的内侧压火盘85的结构设置与图3中压火盘的结构设置相同,外侧压火盘85上均匀间隔设有多个出火孔,用于进一步延缓从内侧压火盘85流出来的烟气并充分燃烧,并且能分散喷火端出火口的火苗。In the specific embodiment of the present utility model, as shown in FIG. 7 , the number of the
可选地,如图6所示,焚烧灶80的第一实施例中,焚烧腔810为沿灶体81轴线方向延伸的空腔。焚烧腔810垂直于燃气导管11的中心轴线设置以进行竖向喷火。进一步地,灶体81上位于点火助烧装置82上方还设有点火孔,点火孔连接有点火装置。点火装置为电子点火棒,电子点火棒通过点火孔插入焚烧腔810内,将焚烧腔810内的燃气点燃。Optionally, as shown in FIG. 6 , in the first embodiment of the
可选地,如图7所示,焚烧灶80的第二实施例中,焚烧腔810为沿灶体81轴线方向延伸的空腔。焚烧腔810沿燃气导管11的中心轴线设置以进行横向喷火。进一步地,灶体81上位于点火助烧装置82上方还设有点火孔,点火孔连接有点火装置。点火装置为电子点火棒,电子点火棒通过点火孔插入焚烧腔810内,将焚烧腔810内的燃气点燃。进一步地,压火盘85的喷火侧设有挡火盘87,挡火盘87内壁面呈阶梯状,挡火盘87远离压火盘85一端的内径尺寸小于压火盘85的内径尺寸,防止火苗向四周窜出。挡火盘87远离压火盘85一端的端面还设有挡火门。Optionally, as shown in FIG. 7 , in the second embodiment of the
可选地,如图8所示,焚烧灶80的第三实施例中,焚烧灶80还包括用于支承灶体81的灶底86,灶底86呈环形且与燃气导管11垂直连通。灶体81与灶底86可拆卸式连接,且灶体81的内腔和灶底86的内腔连通形成焚烧腔810。焚烧腔810垂直于燃气导管11的中心轴线设置以进行竖向喷火。实际使用过程中,焚烧灶80长期处于高温下,需要频繁更换,当在灶体81下方设置灶底86时,只需要更换灶体81即可,节约气化成本。Optionally, as shown in FIG. 8 , in the third embodiment of the
可选地,如图9所示,焚烧灶80的第四实施例中,焚烧灶80还包括用于支承灶体81的灶底86,灶底86呈环形且与燃气导管11垂直连通。灶体81与灶底86可拆卸式连接,且灶体81的内腔和灶底86的内腔连通形成焚烧腔810。焚烧腔810的进风端垂直于燃气导管11的中心轴线设置且焚烧腔810的喷火端沿燃气导管11的轴向设置以进行横向喷火。图5所示的焚烧灶80中,灶体81的与配气底盘822相对的侧壁具有压火作用,故而灶体81内可不设置压火盘85。进一步地,灶底86上位于点火助烧装置82上方还设有点火孔88,点火孔88连接有点火装置。点火装置为电子点火棒,电子点火棒通过点火孔88插入焚烧腔810内,将焚烧腔810内的燃气点燃。实际使用过程中,焚烧灶80长期处于高温下,需要频繁更换,当在灶体81下方设置灶底86时,只需要更换灶体81即可,节约气化成本。Optionally, as shown in FIG. 9 , in the fourth embodiment of the
可以理解的是在,实际使用过程中,根据需要选择灶体81喷火端的出火口方向,并且根据实际需要选择焚烧灶80的安装位置。It can be understood that, in the actual use process, the direction of the fire outlet of the fire end of the
可选地,如图5所示,气化腔103的侧壁上设有呈环形的导气环槽104,导气环槽104与气化腔103连通,以使气化腔103内物料气化反应产生的可燃气体进入导气环槽104中汇流。燃气导管11的进气端与导气环槽104连通,以将导气环槽104中汇流的可燃气体导入焚烧灶80内焚烧。本实用新型的气化炉配套热水锅炉成套设备中,气化腔103的内侧壁上设有导气环槽104,且导气环槽104呈环形并与气化腔103连通,故而导气环槽104与气化腔103连通处为环面,气化腔103内物料进行气化反应产生可燃气体时,可燃气体可首先通过气化腔103与导气环槽104连通处的环面分散地进入导气环槽104中汇流,然后再由与导气环槽104连通的燃气导管11导出至气化炉体10外。相比于现有技术中,可燃气体取导口为一个“点”,且气化腔103内可燃气体的行程为一条“线”,本实用新型的气化炉配套热水锅炉成套设备中,可燃气体取导入导气环槽104为一个“环面”,且气化腔103中可燃气体行程也为一个“环面”,不仅可提高可燃气体取导入导气环槽104的速度,进而提高可燃气体取导入燃气导管11的速度,同时在导气环槽104对可燃气体的汇流作用下,由燃气导管11取导出的可燃气体质量不会随着炉内物料高度的变化及物料多少的变化而不断变化,燃气导管11取导出的可燃气体质量稳定,燃气导管11中不易形成“空位”,进而提高气化系统的连续性和稳定性。Optionally, as shown in FIG. 5 , an annular gas
可选地,如图5所示,导气环槽104的底端开口形成供气化腔103内的可燃气体进入导气环槽104的进气端,导气环槽104的顶端为盲端且导气环槽104朝向气化腔103的进料端延伸。进一步地,导气环槽104的内环壁上开设有多个贯穿的进气口105,多个进气口105用于供气化腔103内的可燃气体进入导气环槽104中。通过再在导气环槽104的内环壁上开设多个进气口105,便于气化腔103中的可燃气体尽可能快速地、分散地被导入导气环槽104中,进而提高可燃气体取导入燃气导管11的速度,同时使燃气导管11取导出的可燃气体质量更加不会随着炉内物料高度的变化及物料多少的变化而不断变化,燃气导管11取导出的可燃气体质量非常稳定,燃气导管11中不会形成“空位”,进而极大提高气化系统的连续性和稳定性。Optionally, as shown in FIG. 5 , the bottom end opening of the gas
本可选方案的具体实施方式中,如图10所示,气化腔103的侧壁上设有水平布设且呈环形的安装环12,气化腔103内竖直设有呈空心筒状的导气环筒13,导气环筒13的顶端与安装环12的下表面可拆卸式连接,导气环筒13、安装环12与气化腔103的侧壁构成导气环槽104。导气环筒的侧壁上开设有多个进气口105。进一步地,如图11所示,导气环筒13由多片导气片130沿周向围设而成,便于导气环筒13的拆卸、清理和维修,各导气片130的顶端插入安装环12的下表面内或通过连接件与安装环12的下表面可拆卸式连接,各导气片130上开设有多个进气口105。In the specific implementation of this optional solution, as shown in FIG. 10 , a horizontally arranged and annular mounting ring 12 is arranged on the side wall of the
可选地,气化炉体10包括炉体本体,炉体本体为上端开口的空心筒,炉体本体的上开口端设有用于封闭上开口端的密封上盖15,炉体本体的下封闭端连接有用于支承炉体本体的多个支脚16。Optionally, the
可选地,如图5所示,气化腔103的出灰端设有水平布设且呈环形的环形支板101。气化炉配套热水锅炉成套设备还包括滑动设置于环形支板101下表面上的配气盘40,配气盘40用于支承气化腔103中的物料并使物料燃烧产生的灰渣连续通过后落入设置在气化腔103下方的储灰箱50中。气化炉配套热水锅炉成套设备还包括用于引风的引风风机30,配气盘40与引风风机30连通,以使空气经配气盘40均匀、分散地配送到气化腔103中。本实用新型的配气盘40工作时,一方面用于对气化腔103内待气化反应的物料进行支承,另一方面用于对物料的气化反应进行配气,即外界的空气首先由引风风机30引入配气盘40,然后再在配气盘40的作用下被均匀、分散地配送到气化腔103内,进而不仅实现对气化腔103内气化反应进行配气,同时保证气化的均匀性,使物料不易形成“空位”,进而提高系统运行的稳定性及气化反应的效率;又配气盘40还用于供物料燃烧产生的灰渣通过,通过配气盘40的灰渣自动掉入下方的储灰箱50中,从而解决气化炉气化过程中灰渣难清理的技术难题,实现气化反应过程中炉腔连续出灰渣,进而提高气化过程中系统的稳定性。Optionally, as shown in FIG. 5 , the ash discharge end of the
可选地,再结合图12所示,配气盘40包括用于伸入环形支板101内孔下方的配气管网41,配气管网41用于支承气化腔103内的物料并使物料燃烧产生的灰渣连续通过后落入储灰箱50中,配气管网41与引风风机30连通以将空气引入配气管网41内。配气管网41上加工有多个贯通的第一配气孔401,第一配气孔401用于使引入配气管网41内的空气被均匀、分散地配送到气化腔103中。配气管网41不仅用于对气化腔103内的物料进行支承,同时还用于对物料的气化反应进行配气,使空气由第一配气孔401均匀、分散地被配送到气化腔103内,保证气化的均匀性,且配气管网41还用于供物料燃烧产生的灰渣连续通过以落入位于配气盘40下方的储灰箱50中,解决气化腔103气化过程中灰渣难清理的技术难题,实现气化反应过程中炉腔连续出灰渣,进而提高气化过程中系统的稳定性。Optionally, as shown in FIG. 12 , the
可选地,如图12所示,多个第一配气孔401均匀布设于配气管网41上,且各第一配气孔401的配气方向朝向气化腔103内的物料,进一步保证气化的均匀性,使物料不易形成“空位”,进而提高气化反应的稳定性及气化反应的效率;又各第一配气孔401的配气方向朝向气化腔103内的物料,进一步提高配气效率及对物料的配气效果。进一步地,如图8所示,多个第一配气孔401呈同心圆布设,且相邻两个同心圆的第一配气孔401在周向上一一错位布设,更进一步保证气化的均匀性,使物料不易形成“空位”,进而更进一步提高气化反应的稳定性及气化反应的效率。Optionally, as shown in FIG. 12 , a plurality of first air distribution holes 401 are evenly arranged on the air
可选地,如图12所示,配气管网41包括依次间隔布设的多根配气管410,各配气管410分别与引风风机30连通以供空气进入配气管410内。各配气管410上设有多个第一配气孔401。相比配气盒对物料的“板式”支撑,本实用新型中,配气管网41包括依次间隔布设的多根配气管410,从而形成对物料的“架空式”支撑,便于空气更快速、更充分和更均匀地分散在物料中,进而提高气化腔103内气化反应的效率和质量,同时更保证气化的均匀性,使物料不易形成“空位”,更重要的是,便于物料燃烧产生的灰渣由相邻配气管410之间的间隙通过以掉入下方的储灰箱50中,从而解决气化腔103气化过程中灰渣难清理的技术难题,实现气化反应过程中炉腔连续出灰渣,进而提高气化过程中系统的稳定性;另外,配气管410相比配气盒,可减轻配气盘的重量,便于提高操作的便捷性。Optionally, as shown in FIG. 12 , the air
优选地,多根配气管410在竖直方向上依次高低布设,更易形成对物料的“架空式”支撑,便于空气更快速、更充分和更均匀地分散在物料中,同时也可防止物料支承在配气管410上进而堵塞第一配气孔401的情形出现,提高配气的稳定性和均匀性。优选地,各配气管410为在竖直方向上呈波浪形设置的波形管,更易形成对物料的“架空式”支撑,便于空气更快速、更充分和更均匀地分散在物料中,同时也可防止物料支承在配气管410上进而堵塞第一配气孔401的情形出现,提高配气的稳定性和均匀性。优选地,配气管410为圆形管,配气管410上的第一配气孔401的配气方向垂直于配气盘40朝向气化腔103内的物料。相比配气盒对物料的“板式”支撑,配气管410为圆形管时,可减少与物料的接触面积,进而更易形成对物料的“架空式”支撑,便于空气更快速、更充分和更均匀地分散在物料中;另外,由于气化腔103内反应温度非常高,相比配气盒上的配气板,配气管410由于减少了与物料的接触面积,故而更不易氧化和变形,进而可延长配气盘的使用寿命。Preferably, the plurality of
可选地,如图12所示,配气盘40还包括用于安装多根配气管410的安装管42,安装管42与引风风机30连通。多根配气管410的连接端分别与安装管42连通,多根配气管410自由端的长度不一以与气化腔103的圆形内腔结构相适应。通过安装管42,可使由引风风机30引入的空气均匀的分散进入各配气管410内,进而提高各配气管410配气的均匀性。Optionally, as shown in FIG. 12 , the
优选地,多根配气管410的自由端连接有与多根配气管410分别连通的通气管,通气管为与气化腔103的圆形内腔相匹配的弧形管,通过通气管的设置,使各配气管410的出气端相互连通,进而提高空气在配气管410中沿长度方向分散的均匀性,进一步提高配气管配气的均匀性。Preferably, the free ends of the plurality of
可选地,如图12所示,配气盘40还包括用于将空气引入安装管42内的进风管43,进风管43向外延伸出气化腔103。进风管43的进风端与引风风机30相连,进风管43的出风端与安装管42相连。Optionally, as shown in FIG. 12 , the
可选地,如图5所示,气化炉配套热水锅炉成套设备还包括配气斗20,配气斗20用于支承气化腔103中的物料。配气斗20具有锥形外壁面,引风风机30引入的空气穿过配气斗20的侧壁进入至配气斗20内腔,以向配气斗20内腔及内腔上方均匀配气,从而形成空间立体式配气。工作时,首先切断引风风机30向配气斗20侧壁外引风的通道,由引风风机30引入的空气全部进入配气盘40中,再在配气盘40的作用下被均匀、分散地配送到气化腔103内;一段时间后,再逐步打开引风风机30向配气斗20外侧壁引风的通道,由引风风机30引入的空气一部分进入配气盘40中,再由配气盘40配送到气化腔103内,另一部分空气则引入至配气斗20侧壁外,并穿过配气斗20侧壁进入至配气斗20内腔进而形成空间立体式配气,以被均匀、分散地配送到气化炉体10内。本实用新型的配气斗20工作时,一方面用作气化炉体10的支撑部,以对气化腔103内的物料进行主支承,另一方面用于在气化腔103内形成对物料的空间立体式配气,以使空气更加均匀、分散地被配送到气化腔103内,保证气化的均匀性,使物料不易形成“空位”,解决大型气化炉配套热水锅炉成套设备气化反应时易出现的“气化反应均衡性差”的技术问题,进一步提高系统运行的稳定性及气化反应的效率。Optionally, as shown in FIG. 5 , the complete set of equipment for the gasifier matching the hot water boiler further includes a
可选地,如图5和图13所示,本实用新型的第五实施例,配气斗20呈漏斗状,配气斗20的缩口端朝下且支承于气化腔103出灰端的环形支板101上,配气斗20的扩口端朝上且与气化腔103的侧壁抵接,以与气化腔103的侧壁和环形支板101配合形成空间立体式的配气腔102,配气腔102与引风风机30连通。配气斗20的侧壁上开设有多个贯穿侧壁的第二配气孔201,多个第二配气孔201用于将引入配气腔102内的空气均匀、分散地配送到气化腔103内。配气斗20呈漏斗状,且配气斗20的缩口端朝下且支承于环形支板101上,配气斗20的扩口端朝上且与气化腔103的侧壁抵接,故而配气斗20的外侧壁、气化腔103的侧壁及环形支板101三者可形成空间立体式的配气腔102,而配气斗20的侧壁上又加工有多个第二配气孔201,故而由引风风机30引入配气腔102中的空气可通过第二配气孔201形成空间立体式的配气方式,以使空气更加均匀、分散地被配送到气化腔103的内腔中,从而解决大型气化炉配套热水锅炉成套设备气化反应时易出现的“气化反应均衡性差”的技术问题。Optionally, as shown in FIG. 5 and FIG. 13 , in the fifth embodiment of the present invention, the
第五实施例的具体实施方式中,如图13所示,多个第二配气孔201均匀布设于配气斗20的侧壁上,且各第二配气孔201的配气方向朝向气化腔103内的物料,进一步保证气化的均匀性,使物料不易形成“空位”,进而提高气化反应的稳定性及气化反应的效率;又各第二配气孔201的配气方向朝向气化腔103内的物料,进一步提高配气效率及对物料的配气效果。In the specific implementation of the fifth embodiment, as shown in FIG. 13 , a plurality of second gas distribution holes 201 are evenly arranged on the side wall of the
进一步地,如图13所示,多个第二配气孔201在配气斗20的径向上呈同心圆布设,且相邻两个同心圆的第二配气孔201在周向上一一错位布设,更进一步保证气化的均匀性,使物料不易形成“空位”,进而更进一步提高气化反应的稳定性及气化反应的效率。Further, as shown in FIG. 13 , the plurality of second air distribution holes 201 are arranged in concentric circles in the radial direction of the
可选地,本实用新型的第六实施例(图未示),配气斗20呈漏斗状,配气斗20的缩口端朝下且支承于气化腔103出灰端的环形支板101上,配气斗20的扩口端朝上且与气化腔103的内侧壁抵接,以与气化腔103的内侧壁和环形支板101配合形成空间立体式的配气腔102,配气腔102与引风风机30连通。配气斗20的侧壁上开设有多条贯穿侧壁的配气缝,多条配气缝用于将引入配气腔102内的空气均匀、分散地配送到气化腔103内。配气斗20呈漏斗状,且配气斗20的缩口端朝下以用于支承于环形支板101上,配气斗20的扩口端朝上以抵靠气化腔103的内侧壁,故而配气斗20的外侧壁、气化腔103的内侧壁及环形支板101三者可形成空间立体式的配气腔102,而配气斗20的侧壁上又加工有多条配气缝,故而由引风风机30引入配气腔102中的空气可通过配气缝形成空间立体式的配气方式,以使空气更加均匀、分散地被配送到气化腔103的内腔中,从而解决大型气化炉配套热水锅炉成套设备气化反应时易出现的“气化反应均衡性差”的技术问题。Optionally, in the sixth embodiment of the present invention (not shown), the
第六实施例的具体实施方式中,多条配气缝沿配气斗20的周向依次间隔设置,且各配气缝沿配气斗20的径线延伸,进一步保证气化的均匀性,使物料不易形成“空位”,进而提高气化反应的稳定性及气化反应的效率。优选地,配气缝相比第二配气孔201,可增大配气量,满足大型气化炉气化反应过程中对空气的需求,进而提高气化反应的效率及气化反应的质量;各配气缝处设有可耐高温的格栅网,以防物料燃烧产生的灰渣落入配气腔102中而影响配气斗20的配气质量。In the specific implementation of the sixth embodiment, a plurality of air distribution slits are arranged at intervals along the circumferential direction of the
优选地,本实用新型中,配气斗20的内壁面设有多个支撑凸起,更易形成对物料的“架空式”支撑,便于空气更快速、更充分和更均匀地分散在物料中,同时也可防止物料支承在配气斗20内壁面上时堵塞第二配气孔201的情形出现,提高配气的稳定性和均匀性。优选地,配气斗20的外周壁与环形支板101之间具有30°~60°的夹角,配气斗20与环形支板101之间的夹角小于30°时,形成的空间立体式配气效果不明显;配气斗20与环形支板101之间的夹角大于60°时,会减少气化腔103内盛装物料的量,降低气化效率。Preferably, in the present invention, the inner wall surface of the
可选地,如图5所示,气化炉配套热水锅炉成套设备还包括与气化炉体10的外侧壁相连的滴水器60,滴水器60用于盛装用作气化剂的水,并将水引至配气斗20的侧壁外以使水受热蒸发变成水蒸汽,进而使水蒸汽在空气的作用下穿过配气斗20侧壁进入至配气斗20内腔,以向配气斗20内腔及内腔上方均匀配气。气化炉配套热水锅炉成套设备工作时,首先切断引风风机30向配气斗20侧壁外引风的通道和滴水器60向配气斗20侧壁外引水的通道,由引风风机30引入的空气全部进入配气盘40中,再在配气盘40的作用下被均匀、分散地配送到气化腔103内;一段时间后,再逐步打开引风风机30向配气斗20外侧壁引风的通道,由引风风机30引入的空气一部分进入配气盘40中,再由配气盘40配送到气化腔103内,另一部分空气则引入至配气斗20侧壁外,并穿过配气斗20侧壁进入至配气斗20内腔进而形成空间立体式配气,以被均匀、分散地配送到气化炉体10内;再过一段时间后,打开滴水器60向配气斗20侧壁外引水的通道,滴水器60中的水被引入至配气斗20侧壁外,受热蒸发变成作为气化剂的水蒸汽,配气斗20侧壁外的水蒸汽在空气的作用下穿过配气斗20侧壁进入至配气斗20内腔并被均匀、分散地配送到气化腔103内。Optionally, as shown in FIG. 5 , the complete set of hot water boiler equipment for the gasifier also includes a
本实用新型的配气斗20工作时,一方面用作气化炉体10的支撑部,以对气化腔103内的物料进行主支承,另一方面用于在气化腔103内形成对物料的空间立体式配气,以使水蒸汽在空气的作用下被更加均匀、分散地配送到气化腔103内,减少空气气化剂的量,使含碳化物中的碳还原反应更激烈,进而使燃烧产生的混合可燃气体中有效气体比例增加,其中,可燃气体中可可燃气体体含量从5%左右增加到10-25%,可燃气体热值提高,混合可燃气体热值由原来的1000大卡/m3增加到1300-2000大卡/m3,最终提高气化反应速度及气化反应质量,同时保证气化的均匀性,使物料不易形成“空位”,解决大型气化炉配套热水锅炉成套设备气化反应时易出现的“气化反应速度慢、质量低及均衡性差”的技术问题,进一步提高系统运行的稳定性及气化反应的效率。When the
可选地,如图5所示,滴水器60包括用于盛装水的盛水桶61、用于连通盛水桶61和配气腔102的引水管62。盛水桶61固定连接于气化炉体10的外侧壁上。引水管62的进水端与盛水桶61连通,引水管62的出水端穿过气化炉体10的侧壁后伸入配气腔102中。Optionally, as shown in FIG. 5 , the
进一步地,如图5所示,引风风机30连接有用于将空气引入配气腔102内的引风管70,引风管70用于固定于气化炉体10的侧壁上,且引风管70的出风端穿过气化炉体10的侧壁后伸入配气腔102中。优选地,引风管70的管路中设有用于控制引风管70通断的第三开关。引水管62的管路中设有用于控制引水管62通断的第四开关。本实用新型的配气装置实际工作时,可根据气化腔103内具体的物料类型,选择仅打开第三开关或同时打开第三开关和第四开关,满足实际的气化反应对气化剂的需求。Further, as shown in FIG. 5 , the induced
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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CN110296412A (en) * | 2019-03-27 | 2019-10-01 | 湖南大学 | The mating hot-water boiler complete set of equipments of gasification furnace |
CN110296412B (en) * | 2019-03-27 | 2024-09-20 | 湖南大学 | Complete equipment of hot water boiler matched with gasification furnace |
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