CN208247064U - A kind of environmentally friendly high wear-resistant fireproof solid wood - Google Patents
A kind of environmentally friendly high wear-resistant fireproof solid wood Download PDFInfo
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- CN208247064U CN208247064U CN201820800194.7U CN201820800194U CN208247064U CN 208247064 U CN208247064 U CN 208247064U CN 201820800194 U CN201820800194 U CN 201820800194U CN 208247064 U CN208247064 U CN 208247064U
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Abstract
本实用新型公开了一种环保高耐磨防火实木,其技术方案要点是:包括实木木皮,所述实木木皮上涂覆有防火涂层,所述防火涂层厚度约为50~100微米;本实用新型提供一种环保高耐磨防火实木,加工工艺范围宽,对外层防火阻极好的能力,有较高的阻隔能力、耐老化性能、耐刮耐磨能力。
The utility model discloses an environmentally friendly, highly wear-resistant and fireproof solid wood, and the technical solution thereof mainly comprises: comprising solid wood veneer, the solid wood veneer is coated with a fireproof coating, and the thickness of the fireproof coating is about 50 to 100 microns; the utility model provides an environmentally friendly, highly wear-resistant and fireproof solid wood, with a wide range of processing technology, excellent fireproofing ability of the outer layer, high barrier ability, aging resistance, scratch resistance and wear resistance.
Description
【技术领域】【Technical field】
本实用新型属于防火材料技术领域,具体涉及一种环保高耐磨防火实木。The utility model belongs to the technical field of fireproof materials, and in particular relates to an environment-friendly and highly wear-resistant fireproof solid wood.
【背景技术】【Background technique】
目前市场上有几种类型的阻燃板,品种多样,性能质量不一,主要有难燃人造板、玻镁板,这些阻燃产品性能根据制作材料不同,而达到的效果也不同,木质材料的防火问题一直是建筑领域内的重要课题,在《建筑设计防火规范GB50016-2014》中明确规定了,各种场所建筑材料的耐火极限,现有建筑材料长时间在高温环境下,仍会被烧毁,而给人们的生命财产带来损失,而市场上能够长时间耐火耐高温的建筑材料,或者成本很高,或者达不到较好的装饰效果。At present, there are several types of flame-retardant panels on the market, with various varieties and different performances and qualities. The main types are flame-retardant wood-based panels and glass-magnesium panels. The problem of fire prevention has always been an important topic in the field of construction. In the "Code for Fire Protection of Building Design GB50016-2014", it is clearly stipulated that the fire resistance limit of building materials in various places. Burning down will bring losses to people's lives and properties, and the building materials that can resist fire and high temperature for a long time on the market either cost a lot, or fail to achieve a good decorative effect.
【发明内容】【Content of invention】
本实用新型的目的是克服现有技术的不足,提供一种环保高耐磨防火实木,加工工艺范围宽,对外层防火阻极好的能力,有较高的阻隔能力、耐老化性能、耐刮耐磨能力。The purpose of this utility model is to overcome the deficiencies of the prior art, to provide an environmentally friendly and highly wear-resistant fireproof solid wood, which has a wide range of processing technology, excellent fire resistance of the outer layer, high barrier ability, aging resistance, and scratch resistance. Abrasion resistance.
本实用新型技术方案如下:The technical scheme of the utility model is as follows:
一种环保高耐磨防火实木,包括实木木皮,所述实木木皮上涂覆有防火涂层,所述防火涂层厚度约为50~100微米;An environmentally friendly and highly wear-resistant fireproof solid wood, comprising a solid wood veneer, the solid wood veneer is coated with a fireproof coating, and the thickness of the fireproof coating is about 50 to 100 microns;
a、原材料实木木皮预处理,清理表面灰尘、毛边褶皱,整平压合5~10min,风干或40℃~60℃条件烘干;a. Pretreatment of raw material solid wood veneer, cleaning surface dust, rough edges and folds, leveling and pressing for 5-10 minutes, air-drying or drying at 40°C-60°C;
b、自然冷却至常温时进行第一次底涂纳米级防火涂料5~10g/c㎡,待底涂层自然固化形成膜质结构,再使用40℃~60℃烘干处理;b. When it is naturally cooled to room temperature, apply the first primer of nano-scale fireproof coating 5-10g/c㎡, wait for the primer to naturally solidify to form a film structure, and then use 40℃-60℃ for drying treatment;
c、自然冷却至常温时进行第二次涂覆纳米级防火涂料5~10g/c㎡,待涂层自然固化形成膜质结构后形成防火涂层,存放于恒温、恒湿、遮光、避阳的环境内,确保木皮含水率8%-13%以下后,投入下工序;c. After natural cooling to room temperature, apply nano-scale fireproof coating 5~10g/c㎡ for the second time. After the coating is naturally cured to form a film structure, a fireproof coating will be formed. Store in constant temperature, constant humidity, shading, and sun protection. In the environment, after ensuring that the moisture content of the veneer is below 8%-13%, put it into the next process;
本申请防火实木采用的防火涂层,该涂料的过程极其方便,充分利用了碳源、磷源等结合体,保证了涂料的防火性能,以及高附着力,同时具有较好的耐磨性,制备的环保高耐磨防火实木,具有很好的A级防火性能,加工工艺范围宽,对外层阻隔有极好的防火能力,有较高的阻隔能力及耐老化性能和耐刮耐磨能力。The fireproof coating used in this application for fireproof solid wood, the coating process is extremely convenient, fully utilizes the combination of carbon sources, phosphorus sources, etc., to ensure the fireproof performance of the coating, as well as high adhesion, and has good wear resistance at the same time, The prepared environmentally friendly and highly wear-resistant fireproof solid wood has good A-level fireproof performance, wide range of processing technology, excellent fireproof ability for outer barrier, high barrier ability, aging resistance and scratch resistance.
优选的,在涂装好的实木木皮上增设热固性防火胶粘剂层,所述热固性防火胶粘剂层的厚度为0.1~0.15mm,所述热固性防火胶粘剂层外侧贴附有防火布或纤维层。所述实木皮外侧贴附的防火布或纤维层的厚度为0.5~1mm。热固性防火胶粘剂用于将防火布或纤维层固定在实木皮外侧,配合实木皮上的防火涂层进一步保护实木皮,能够耐高温。Preferably, a thermosetting fireproof adhesive layer is added on the coated solid wood veneer, the thickness of the thermosetting fireproof adhesive layer is 0.1-0.15 mm, and a fireproof cloth or fiber layer is attached to the outside of the thermosetting fireproof adhesive layer. The thickness of the fireproof cloth or fiber layer attached to the outside of the solid wood veneer is 0.5-1mm. The thermosetting fireproof adhesive is used to fix the fireproof cloth or fiber layer on the outside of the solid wood veneer, and cooperate with the fireproof coating on the solid wood veneer to further protect the solid wood veneer, which can withstand high temperature.
优选的,所述防火布或纤维层的厚度为0.5~1mm。选择较小厚度的防火布或纤维层设计,能够在结构上对防火涂层起到支撑作用,保持实木整体结构在高温下长时间不形变。Preferably, the fireproof cloth or fiber layer has a thickness of 0.5-1 mm. Choose a fireproof cloth or fiber layer design with a small thickness, which can support the fireproof coating structurally, and keep the overall structure of the solid wood without deformation for a long time under high temperature.
优选的,所述防火布为陶瓷玻纤防火布。本申请的防火布主要为陶瓷玻纤混合材质,混合材料中的陶材料的气孔率为65-75%,短玻纤为长度小于3mm的材料。Preferably, the fireproof cloth is ceramic glass fiber fireproof cloth. The fireproof cloth of this application is mainly made of ceramic glass fiber mixed material, the porosity of the pottery material in the mixed material is 65-75%, and the short glass fiber is a material whose length is less than 3mm.
优选的,所述纤维层为斜纹、缎纹或平纹碳纤维布,且选择材料克重为150-300g/㎡。150-300g/㎡克重的纤维织布具有较好的结构强度和纹路外观,能够很好的支撑实木结构,长时间在高温下不变形。Preferably, the fiber layer is twill, satin or plain carbon fiber cloth, and the weight of the selected material is 150-300g/㎡. 150-300g/㎡ fiber fabric has good structural strength and grain appearance, can support the solid wood structure well, and will not deform under high temperature for a long time.
优选的,所述热固性防火胶粘剂层为高渗透胶粘剂和高强加硬粘合剂的混合物。高渗透胶粘剂和高强加硬粘合剂混合制成的热固性防火胶粘剂,能够维持在高温下不软化,不挥发。Preferably, the thermosetting fireproof adhesive layer is a mixture of high penetration adhesive and high strength hardening adhesive. The thermosetting fire-resistant adhesive made by mixing high-permeability adhesive and high-strength hardening adhesive can maintain high temperature without softening and volatilization.
本实用新型相对于现有技术,有以下优点:Compared with the prior art, the utility model has the following advantages:
本实用新型的一种环保高耐磨防火实木,具有很好的A级防火性能,加工工艺范围宽,对外层阻隔有极好的防火能力,有较高的阻隔能力及耐老化性能和耐刮耐磨能力;且生产工艺简单,容易控制;又不影响外层表面的外观质量,能有效解决外表面防火效果、氧化、耐磨刮等等问题,可应用于家具、地板材料、饰面板材料MDF,GRG及要求表面防火、防磨刮材料的表面处理。该方法适应现有生产工艺流程,可批量化生产。The utility model is an environment-friendly, high wear-resistant and fire-resistant solid wood, which has good A-level fire-proof performance, wide range of processing technology, excellent fire-proof ability for outer barrier, high barrier ability, aging resistance and scratch resistance. Wear resistance; and the production process is simple and easy to control; without affecting the appearance quality of the outer surface, it can effectively solve the problems of fire prevention effect, oxidation, abrasion resistance and scratching of the outer surface, and can be applied to furniture, floor materials, veneer materials Surface treatment of MDF, GRG and materials requiring surface fire protection and abrasion resistance. The method adapts to the existing production process and can be produced in batches.
【附图说明】【Description of drawings】
图1是本实用新型实施例1和2结构示意图;Fig. 1 is the utility model embodiment 1 and 2 structural representations;
图2是本实用新型实施例3和4结构示意图;Fig. 2 is the utility model embodiment 3 and 4 structural representations;
图3是本实用新型实施例5和6结构示意图。Fig. 3 is a schematic structural view of Embodiments 5 and 6 of the utility model.
【具体实施方式】【Detailed ways】
下面结合具体实施例对本实用新型作进一步描述:Below in conjunction with specific embodiment the utility model is further described:
一种环保高耐磨防火实木,包括实木木皮1,所述实木木皮1上涂覆有防火涂层2,所述防火涂层2厚度约为50~100微米;在涂装好的实木木皮上增设热固性防火胶粘剂层3,所述热固性防火胶粘剂层3的厚度为0.1~0.15mm,所述热固性防火胶粘剂层3外侧贴附有防火布4或纤维层5;所述防火布4或纤维层5的厚度为0.5~1mm;所述防火布4为陶瓷玻纤防火布;所述纤维层5为斜纹、缎纹或平纹碳纤维布,且选择材料克重为150-300g/㎡;所述热固性防火胶粘剂层3为高渗透胶粘剂和高强加硬粘合剂的混合物。An environmentally friendly and highly wear-resistant fireproof solid wood, comprising a solid wood veneer 1, the solid wood veneer 1 is coated with a fireproof coating 2, and the thickness of the fireproof coating 2 is about 50 to 100 microns; on the coated solid wood veneer A thermosetting fireproof adhesive layer 3 is added, the thickness of the thermosetting fireproof adhesive layer 3 is 0.1-0.15 mm, and the outer side of the thermosetting fireproof adhesive layer 3 is attached with a fireproof cloth 4 or a fiber layer 5; the fireproof cloth 4 or fiber layer 5 The thickness of the fireproof cloth 4 is ceramic glass fiber fireproof cloth; the fiber layer 5 is twill, satin or plain carbon fiber cloth, and the weight of the selected material is 150-300g/㎡; the thermosetting fireproof The adhesive layer 3 is a mixture of high penetration adhesive and high strength hardened adhesive.
一种制备环保高耐磨防火实木的方法,包括以下步骤:A method for preparing environmentally friendly and highly wear-resistant fireproof solid wood, comprising the following steps:
实施例1~2:Embodiment 1~2:
d、原材料实木木皮1预处理,清理表面灰尘、毛边褶皱,整平压合5~10min,风干或40℃~60℃条件烘干;d. Pretreatment of raw material solid wood veneer 1, cleaning surface dust, rough edges and folds, leveling and pressing for 5 to 10 minutes, air drying or drying at 40°C to 60°C;
e、自然冷却至常温时进行第一次底涂纳米级防火涂料5~10g/c㎡,待底涂层自然固化形成膜质结构,再使用40℃~60℃烘干处理;e. When it is naturally cooled to normal temperature, apply the first primer of nano-scale fireproof coating 5-10g/c㎡, wait for the primer to naturally solidify to form a film structure, and then use 40℃~60℃ for drying treatment;
f、自然冷却至常温时进行第二次涂覆纳米级防火涂料5~10g/c㎡,待涂层自然固化形成膜质结构后形成防火涂层2,存放于恒温、恒湿、遮光、避阳的环境内,确保木皮含水率8%~13%以下后,投入下工序。f. When naturally cooling to room temperature, apply nano-scale fireproof coating 5-10g/c㎡ for the second time. After the coating is naturally cured to form a film structure, a fireproof coating 2 is formed. Store in a constant temperature, constant humidity, shading, away from In a sunny environment, after ensuring that the moisture content of the veneer is below 8% to 13%, it is put into the next process.
实施例3~4:Embodiment 3~4:
a、原材料实木木皮1预处理,清理表面灰尘、毛边褶皱,整平压合5~10min,风干或40℃~60℃条件烘干;a. Raw material solid wood veneer 1 pretreatment, cleaning surface dust, rough edges and folds, leveling and pressing for 5 to 10 minutes, air drying or drying at 40°C to 60°C;
b、自然冷却至常温时进行第一次底涂纳米级防火涂料5~10g/c㎡,待底涂层自然固化形成膜质结构,再使用40℃~60℃烘干处理;b. When it is naturally cooled to room temperature, apply the first primer of nano-scale fireproof coating 5-10g/c㎡, wait for the primer to naturally solidify to form a film structure, and then use 40℃-60℃ for drying treatment;
c、自然冷却至常温时进行第二次涂覆纳米级防火涂料5~10g/c㎡,待涂层自然固化形成膜质结构后形成防火涂层2,存放于恒温、恒湿、遮光、避阳的环境内,确保木皮含水率8%~13%以下后,投入下工序;c. When it is naturally cooled to room temperature, apply the nano-scale fireproof coating 5-10g/c㎡ for the second time. After the coating is naturally cured to form a film structure, a fireproof coating 2 is formed. Store in a constant temperature, constant humidity, shading, away from In a sunny environment, ensure that the moisture content of the veneer is below 8% to 13%, and then put it into the next process;
d、在涂装好的实木皮上添加克重5~10g/c㎡的热固性防火胶粘剂3,再在外侧贴附防火布4。d. Add a thermosetting fireproof adhesive 3 with a gram weight of 5-10g/c㎡ on the painted solid wood veneer, and then stick a fireproof cloth 4 on the outside.
实施例5~6:Embodiment 5~6:
a、原材料实木木皮1预处理,清理表面灰尘、毛边褶皱,整平压合5~10min,风干或40℃~60℃条件烘干;a. Raw material solid wood veneer 1 pretreatment, cleaning surface dust, rough edges and folds, leveling and pressing for 5 to 10 minutes, air drying or drying at 40°C to 60°C;
b、自然冷却至常温时进行第一次底涂纳米级防火涂料5~10g/c㎡,待底涂层自然固化形成膜质结构,再使用40℃~60℃烘干处理;b. When it is naturally cooled to room temperature, apply the first primer of nano-scale fireproof coating 5-10g/c㎡, wait for the primer to naturally solidify to form a film structure, and then use 40℃-60℃ for drying treatment;
c、自然冷却至常温时进行第二次涂覆纳米级防火涂料5~10g/c㎡,待涂层自然固化形成膜质结构后形成防火涂层2,存放于恒温、恒湿、遮光、避阳的环境内,确保木皮含水率8%~13%以下后,投入下工序;c. When it is naturally cooled to room temperature, apply the nano-scale fireproof coating 5-10g/c㎡ for the second time. After the coating is naturally cured to form a film structure, a fireproof coating 2 is formed. Store in a constant temperature, constant humidity, shading, away from In a sunny environment, ensure that the moisture content of the veneer is below 8% to 13%, and then put it into the next process;
d、在涂装好的实木皮上添加克重5~10g/c㎡的热固性防火胶粘剂3,再在外侧贴附纤维层5。d. Add a thermosetting fireproof adhesive 3 with a gram weight of 5-10 g/c㎡ on the painted solid wood veneer, and then attach a fiber layer 5 on the outside.
表1:实施例1~6各组分厚度Table 1: Thickness of each component of Examples 1 to 6
本实用新型的环保高耐磨防火实木的制备方法中,所使用的纳米级防火涂料是通过以下制备方法获得:In the preparation method of the environmental protection high wear-resistant fireproof solid wood of the present utility model, the used nanoscale fireproof coating is obtained by the following preparation method:
(1)、制备A组份溶液,具体方法如下:(1) Prepare component A solution, the specific method is as follows:
(a)、现将铝酸酯偶联剂粉末溶于适量的甲醇中,而后加入KH560硅烷偶联剂,制备铝酸酯硅烷偶联剂溶液;(a), now dissolve the aluminate coupling agent powder in an appropriate amount of methanol, and then add KH560 silane coupling agent to prepare the aluminate silane coupling agent solution;
(b)、将交联剂甲基三甲氧硅烷和二甲基二甲氧基硅烷扩链剂加入适量的甲醇溶剂稀释搅拌,制得用于对B组份起到催化、分散、流平作用的反应溶液;(b) Add an appropriate amount of methanol solvent to dilute and stir the crosslinking agent methyltrimethoxysilane and dimethyldimethoxysilane chain extender to prepare the catalyst, disperse and leveling agent for component B the reaction solution;
(c)、将上述(a)、(b)两种溶液混合于密闭恒温16~20℃的高速搅拌容器内,高速混合搅拌20~30min后,观察溶液的溶解度至透明无浑浊状物,恒温存放,既得用于催化反应的A组份溶液;(c) Mix the above two solutions (a) and (b) in a closed high-speed stirring container with a constant temperature of 16-20°C. After mixing and stirring at a high speed for 20-30 minutes, observe the solubility of the solution until it is transparent and free of turbidity. Stored, the A-component solution used for the catalytic reaction was obtained;
(2)、制备B组份,具体方法如下:(2), prepare B component, the specific method is as follows:
(d)、首先将纯净蒸馏水加热至60~70℃,将抗氧剂BHT264加入热水中并搅拌5~10min,待抗氧剂完全溶解冷却至常温待用;(d) First, heat the pure distilled water to 60-70°C, add the antioxidant BHT264 into the hot water and stir for 5-10 minutes, wait until the antioxidant is completely dissolved and cool to room temperature for use;
(e)、将聚己内酯二醇、聚四氢呋喃二醇、丁二醇按照配方组份质量分数要求取少量依次加入恒温16~20℃容器内并缓慢添加工业溶剂乙酸乙酯进行稀释搅拌15~25min,而后加入IPDI、PEG、分散稀释剂丙二醇单甲醚,并缓慢加入工业酒精乙醇进行稀释配比,再搅拌共混20~30min,然后加入缓蚀剂PBTCA和固化催化剂1,4-二甲基哌嗪并共混搅拌10-15min,加入溶解完全的抗氧剂溶液和流平消泡剂聚醚改性有机硅油;(e) Take a small amount of polycaprolactone diol, polytetrahydrofuran diol, and butanediol according to the mass fraction requirements of the formula components and add them to a container with a constant temperature of 16-20°C in sequence, and slowly add the industrial solvent ethyl acetate to dilute and stir for 15 ~25min, then add IPDI, PEG, dispersing diluent propylene glycol monomethyl ether, and slowly add industrial alcohol ethanol to dilute the ratio, then stir and blend for 20~30min, then add corrosion inhibitor PBTCA and curing catalyst 1,4-di Methylpiperazine and blending and stirring for 10-15min, add the fully dissolved antioxidant solution and leveling defoamer polyether modified silicone oil;
(f)、将步骤(e)溶液,密闭容器内注入氮气排除容器内多余空气,密闭高速搅拌20~30min,得到B组份,冷却至常温,待用;(f) Inject the solution of step (e) into a closed container with nitrogen to remove excess air in the container, and stir at a high speed in a closed container for 20-30 minutes to obtain component B, cool to room temperature, and set aside;
(3)、制备纳米防火涂料:(3), preparation of nano fireproof coating:
(g)、将A、B两个组份的常温溶液进行共混高速搅拌1~2h,搅拌结束后待涂料中的气泡自然散逸完全,即是本实用新型纳米防火涂料。(g) Blend the normal-temperature solution of the two components A and B and stir at high speed for 1-2 hours. After the stirring is completed, wait for the bubbles in the coating to dissipate naturally and completely, which is the nano fireproof coating of the present invention.
表2:实施例1~6中A组分构成Table 2: Composition of component A in Examples 1 to 6
表3:实施例1~6中B组分构成Table 3: Composition of component B in Examples 1 to 6
表4:实施例1~6所得纳米防火隔热油漆涂料与市场现有涂料对比例1~2做对比测试(标准参考:GB12441-2005饰面型防火涂料规范)Table 4: The nano-fireproof and heat-insulating paint coatings obtained in Examples 1-6 are compared with the existing coatings in the market in Comparative Examples 1-2 (standard reference: GB12441-2005 specification for decorative fireproof coatings)
本实用新型的一种制备环保高耐磨防火实木,制备方法环保,高耐磨防火实木皮,在实木皮上设置防火涂层,而防火涂层由A、B两种组份共混而成:所述的A组份为B组份所用的相关交联剂、偶联剂、扩链剂或稀释溶剂等;所述A组份交联剂、偶联剂、扩链剂按照三种原料投入质量比的80-95%、1-5%、3-5%经均混搅拌、甲醇溶解而成制得,并存放于恒温16℃密闭容器内;所述B组份为聚合反应型聚酯聚氨酯水溶液,原材料采购广泛,均为常见的化学品,且成本低廉;制备工艺简单,操作方法便捷,反应条件宽松,制作该涂料的过程极其方便,充分利用了碳源、磷源等结合体,保证了涂料的防火性能,以及高附着力,制备的环保高耐磨防火实木,具有很好的A级防火性能,加工工艺范围宽,对外层阻隔有极好的防火能力,有较高的阻隔能力及耐老化性能和耐刮耐磨能力;且生产工艺简单,容易控制;又不影响外层表面的外观质量,能有效解决外表面防火效果、氧化、耐磨刮等等问题,可应用于家具、地板材料、饰面板材料MDF,GRG及要求表面防火、防磨刮材料的表面处理,该方法适应现有生产工艺流程,可批量化生产。The utility model prepares an environmentally friendly high wear-resistant and fire-resistant solid wood. The preparation method is environmentally friendly. The high-wear-resistant fire-resistant solid wood veneer is provided with a fire-resistant coating on the solid wood veneer, and the fire-resistant coating is formed by blending two components A and B. : The A component is the relevant crosslinking agent, coupling agent, chain extender or dilution solvent used in the B component; the A component crosslinking agent, coupling agent, and chain extender are based on three raw materials 80-95%, 1-5%, and 3-5% of the mass ratio are put into the preparation through uniform mixing and stirring, and dissolved in methanol, and stored in a closed container with a constant temperature of 16°C; the B component is a polymerization reaction type polymer Ester polyurethane aqueous solution, the raw materials are widely purchased, all are common chemicals, and the cost is low; the preparation process is simple, the operation method is convenient, the reaction conditions are loose, the process of making the coating is extremely convenient, and the carbon source, phosphorus source and other combinations are fully utilized. , to ensure the fireproof performance of the coating, as well as high adhesion, the prepared environmentally friendly high wear-resistant fireproof solid wood has good A-level fireproof performance, wide range of processing technology, excellent fireproof ability for outer barrier, and high Barrier ability, aging resistance and scratch resistance; and the production process is simple and easy to control; it does not affect the appearance quality of the outer surface, and can effectively solve the problems of fire resistance, oxidation, and scratch resistance of the outer surface, which can be applied For the surface treatment of furniture, floor materials, veneer materials MDF, GRG and materials requiring surface fire prevention and abrasion resistance, this method adapts to the existing production process and can be mass-produced.
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