CN207629315U - Metal fiber wire machine-shaping control device - Google Patents
Metal fiber wire machine-shaping control device Download PDFInfo
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- CN207629315U CN207629315U CN201721829360.8U CN201721829360U CN207629315U CN 207629315 U CN207629315 U CN 207629315U CN 201721829360 U CN201721829360 U CN 201721829360U CN 207629315 U CN207629315 U CN 207629315U
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- 239000000835 fiber Substances 0.000 title claims abstract description 27
- 239000002184 metal Substances 0.000 title claims abstract description 27
- 238000007493 shaping process Methods 0.000 title 1
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 239000000498 cooling water Substances 0.000 claims abstract description 15
- 238000009423 ventilation Methods 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 7
- 239000000523 sample Substances 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000006641 stabilisation Effects 0.000 claims description 2
- 238000011105 stabilization Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
本实用新型公开了金属纤维丝加工成型控制装置，包括底座与控制面板，所述底座的上端外侧固定安装有传动箱与加工箱，所述传动箱与加工箱之间设有加强筋，所述传动箱的一端外侧设有通风孔与电源接口，所述加工箱的一端外表面设有冷却水注入口与机箱门，所述控制面板的一端外表面设有显示屏。该金属纤维丝加工成型控制装置设有控制面板、稳频振动器和冷却喷头，能够通过显示屏观察内部工作情况，对加工进行精准自动化程序定位，并能利用稳频振动器按照一定的频率和振幅震动，提高金属纤维丝的切割效果，还能对到处飞溅高温碎屑进行及时冷却，避免其损伤装置内部结构，本设备结构简单，使用方便。
The utility model discloses a processing and forming control device for metal fiber filaments, which comprises a base and a control panel. A transmission box and a processing box are fixedly installed on the outer side of the upper end of the base. A reinforcing rib is arranged between the transmission box and the processing box. One end of the transmission box is provided with a ventilation hole and a power interface, one end of the processing box is provided with a cooling water inlet and a case door, and one end of the control panel is provided with a display screen. The metal fiber filament processing and forming control device is equipped with a control panel, a frequency-stabilized vibrator and a cooling nozzle. The amplitude vibration improves the cutting effect of the metal fiber wire, and can also timely cool the high-temperature debris splashed everywhere to avoid damage to the internal structure of the device. This equipment has a simple structure and is easy to use.
Description
技术领域technical field
本实用新型涉及金属纤维装置领域，具体涉及金属纤维丝加工成型控制装置。The utility model relates to the field of metal fiber devices, in particular to a processing and forming control device for metal fiber threads.
背景技术Background technique
金属纤维同有机和无机纤维一样具有独特的性能和广泛的用途，金属纤维具有良好的导电、导热、导磁和耐高温性能，金属纤维丝的生产过程需要用到一系列的生产设备，它的加工成型需要用到控制装置，来对工件进行严格的尺寸把关；现有的金属纤维丝加工成型控制装置在使用时存在一定的弊端，对未成型的金属纤维卷在加工走刀时的定位不准确，不能实现自动化定位，加工时产生的高温碎屑容易损伤内部结构，在操作过程中带来了一定的不利影响，为此，我们提出了金属纤维丝加工成型控制装置。Like organic and inorganic fibers, metal fibers have unique properties and a wide range of uses. Metal fibers have good electrical conductivity, thermal conductivity, magnetic conductivity and high temperature resistance. The production process of metal fiber filaments requires a series of production equipment. Its Processing and forming requires the use of control devices to strictly check the size of the workpiece; the existing metal fiber processing and forming control devices have certain disadvantages in use, and the positioning of unformed metal fiber coils during processing is not correct. Accurate, automatic positioning cannot be realized, and the high-temperature debris generated during processing is easy to damage the internal structure, which brings certain adverse effects during the operation. For this reason, we proposed a metal fiber filament processing and forming control device.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供金属纤维丝加工成型控制装置，本实用新型设有控制面板、稳频振动器和冷却喷头，能够通过显示屏观察内部工作情况，对加工进行精准自动化程序定位，并能利用稳频振动器按照一定的频率和振幅震动，提高金属纤维丝的切割效果，还能对到处飞溅高温碎屑进行及时冷却，避免其损伤装置内部结构，本设备结构简单，使用方便。The purpose of this utility model is to provide a control device for processing and forming metal fiber filaments in order to solve the above problems. Automatic program positioning, and can use the frequency-stabilized vibrator to vibrate according to a certain frequency and amplitude to improve the cutting effect of the metal fiber wire, and can also timely cool the high-temperature debris splashed everywhere to avoid damage to the internal structure of the device. The structure of this equipment is simple , easy to use.
本实用新型通过以下技术方案来实现上述目的：The utility model realizes above-mentioned purpose through following technical scheme:
金属纤维丝加工成型控制装置，包括：Metal fiber filament processing and forming control device, including:
底座与控制面板，所述底座的上端外侧固定安装有传动箱与加工箱，所述传动箱与加工箱之间设有加强筋，所述传动箱的一端外侧设有通风孔与电源接口，所述电源接口固定安装在通风孔的正下方，所述加工箱的一端外表面设有冷却水注入口与机箱门，且机箱门活动安装在冷却水注入口的一侧，所述控制面板固定安装在加工箱的一端外侧靠近机箱门的位置，所述控制面板的一端外表面设有显示屏，所述控制面板的内部中间位置固定安装有控制器，所述控制面板的内部靠近控制器的一侧设有定位模块，所述定位模块的一侧靠近加工箱的内部固定安装有CCD摄像探头；Base and control panel, a transmission box and a processing box are fixedly installed on the outside of the upper end of the base, a reinforcing rib is provided between the transmission box and the processing box, and a ventilation hole and a power supply interface are provided on the outside of one end of the transmission box. The power supply interface is fixedly installed directly below the ventilation hole, the outer surface of one end of the processing box is provided with a cooling water inlet and a cabinet door, and the cabinet door is movably installed on one side of the cooling water inlet, and the control panel is fixedly installed On the outside of one end of the processing box close to the cabinet door, a display screen is provided on the outer surface of one end of the control panel, and a controller is fixedly installed in the middle of the control panel, and the inside of the control panel is close to a part of the controller. A positioning module is arranged on the side, and a CCD camera probe is fixedly installed on one side of the positioning module close to the inside of the processing box;
走刀平台，所述走刀平台固定安装在加工箱的下端内表面，所述走刀平台的上端外侧活动安装有刀架，所述刀架的内部设有稳频振动器，所述加工箱的上端内表面活动安装有冷却喷头，所述加工箱的内表面靠近传动箱的一侧活动安装有工件夹盘，所述显示屏、控制器、定位模块、CCD摄像探头和稳频振动器的输入端均与电源接口的输出端电性连接。The knife-moving platform is fixedly installed on the inner surface of the lower end of the processing box, and a knife rest is movably installed on the outer side of the upper end of the knife-walking platform, and a frequency-stabilizing vibrator is provided inside the knife rest. A cooling nozzle is movably installed on the inner surface of the upper end, a workpiece chuck is movably installed on the inner surface of the processing box close to the transmission box, and the display screen, controller, positioning module, CCD camera probe and frequency-stabilized vibrator are The input ends are electrically connected with the output ends of the power interface.
作为优选，所述底座、传动箱与加工箱的外表面均涂有防锈层，所述底座的内部设置有缓冲垫。Preferably, the outer surfaces of the base, the transmission box and the processing box are all coated with an anti-rust layer, and the inside of the base is provided with a buffer pad.
作为优选，所述控制面板的外表面设置有若干组控制按键，所述冷却水注入口的直径为五厘米。Preferably, several groups of control buttons are provided on the outer surface of the control panel, and the diameter of the cooling water injection port is five centimeters.
作为优选，所述传动箱的内部设置有电动机，电动机的一侧设置有传动轮组。Preferably, an electric motor is arranged inside the transmission box, and a transmission wheel set is arranged on one side of the electric motor.
作为优选，所述机箱门的外表面固定安装有拉手，所述CCD摄像探头的数量为四组。Preferably, a handle is fixedly installed on the outer surface of the cabinet door, and the number of the CCD camera probes is four groups.
作为优选，所述走刀平台的上端外表面设置有滑轨，所述刀架的上端外侧设置有固定刀杆。Preferably, a slide rail is provided on the outer surface of the upper end of the tool moving platform, and a fixed tool bar is provided on the outer surface of the upper end of the tool holder.
作为优选，所述冷却喷头的下端外表面设置有喷水细孔，所述工件夹盘的一端外侧设置有转动轴。Preferably, the outer surface of the lower end of the cooling spray head is provided with fine water spray holes, and the outer surface of one end of the workpiece chuck is provided with a rotating shaft.
采用上述方案，使用时，主要由底座、传动箱与加工箱构成，加强筋起到连接加固的作用，一侧的通风孔为传动箱内部的电机通风散热，工作时，先打开机箱门，将待加工的金属纤维丝工件固定在工件夹盘中，安装好刀片，然后利用电源接口接通电源，通过控制面板输入操作程序，控制面板会利用CCD摄像探头获取位置信息，然后定位模块对工件进行定位以及走刀方向的设定，再通过控制器信号转换，在显示屏显示出内部工作实况，然后刀片随着刀架在走刀平台按预定路线运动，刀架内部的稳频振动器会按照一定的频率和振幅震动，使切削刀具和工件之间发生间接性接触，实现震动加工，同时向冷却水注入口中注入冷却水，利用冷却喷头及时喷射，冷却到处飞溅高温碎屑，使用方便。With the above scheme, when in use, it is mainly composed of the base, the transmission box and the processing box. The reinforcing rib plays the role of connection and reinforcement. The ventilation hole on one side is for the ventilation and heat dissipation of the motor inside the transmission box. When working, first open the box door and put the The metal fiber wire workpiece to be processed is fixed in the workpiece chuck, the blade is installed, and then the power is turned on through the power interface, and the operation program is input through the control panel. The control panel will use the CCD camera probe to obtain position information, and then the positioning module will carry out The positioning and the setting of the knife-feeding direction are converted by the controller signal, and the internal working conditions are displayed on the display screen, and then the blade moves along the predetermined route on the knife-feeding platform with the tool holder, and the frequency-stabilized vibrator inside the tool holder will follow the Vibration with a certain frequency and amplitude makes indirect contact between the cutting tool and the workpiece, realizes vibration processing, and at the same time injects cooling water into the cooling water injection port, sprays it in time with the cooling nozzle, and cools and splashes high-temperature debris everywhere, which is convenient to use.
综上，本实用新型的有益效果在于：该金属纤维丝加工成型控制装置设有控制面板、稳频振动器和冷却喷头，能够通过显示屏观察内部工作情况，对加工进行精准的自动化程序定位，并能利用稳频振动器按照一定的频率和振幅震动，提高金属纤维丝的切割效果，还能对到处飞溅高温碎屑进行及时冷却，避免其损伤装置内部结构，本设备结构简单，使用方便。To sum up, the beneficial effect of the utility model is that the metal fiber filament processing and forming control device is equipped with a control panel, a frequency-stabilizing vibrator and a cooling nozzle, and can observe the internal working conditions through the display screen, and perform precise automatic program positioning for processing, And it can use the frequency-stabilized vibrator to vibrate according to a certain frequency and amplitude to improve the cutting effect of metal fiber filaments, and it can also timely cool the high-temperature debris splashed everywhere to avoid damage to the internal structure of the device. This equipment has a simple structure and is easy to use.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型的整体结构视图；Fig. 1 is the overall structural view of the utility model;
图2是本实用新型局部视图；Fig. 2 is a partial view of the utility model;
图3是图2的A部的内部视图；Fig. 3 is an internal view of part A of Fig. 2;
图4是本实用新型机箱加工箱的内部视图；Fig. 4 is the internal view of the chassis processing box of the present utility model;
图5是本实用新型的电路结构图。Fig. 5 is a circuit structure diagram of the utility model.
附图标记说明如下：The reference signs are explained as follows:
1、底座；2、传动箱；3、加工箱；4、加强筋；5、通风孔；6、电源接口；7、冷却水注入口；8、机箱门；9、控制面板；10、显示屏；11、控制器；12、定位模块；13、CCD摄像探头；14、走刀平台；15、刀架；16、稳频振动器；17、冷却喷头；18、工件夹盘。1. Base; 2. Transmission box; 3. Processing box; 4. Reinforcing rib; 5. Ventilation hole; 6. Power interface; 7. Cooling water inlet; 8. Chassis door; 9. Control panel; 10. Display 11. Controller; 12. Positioning module; 13. CCD camera probe;
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚，下面将对本发明的技术方案进行详细的描述。显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式，都属于本发明所保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other implementations obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.
参见图1-图5所示，本实用新型提供了金属纤维丝加工成型控制装置，包括：Referring to Fig. 1-Fig. 5, the utility model provides a processing and forming control device for metal fiber filaments, including:
底座1与控制面板9，所述底座1的上端外侧固定安装有传动箱2与加工箱3，所述传动箱2与加工箱3之间设有加强筋4，所述传动箱2的一端外侧设有通风孔5与电源接口6，所述电源接口6固定安装在通风孔5的正下方，所述加工箱3的一端外表面设有冷却水注入口7与机箱门8，且机箱门8活动安装在冷却水注入口7的一侧，所述控制面板9固定安装在加工箱3的一端外侧靠近机箱门8的位置，所述控制面板9的一端外表面设有显示屏10，所述控制面板9的内部中间位置固定安装有控制器11，所述控制面板9的内部靠近控制器11的一侧设有定位模块12，所述定位模块12的一侧靠近加工箱3的内部固定安装有CCD摄像探头13；Base 1 and control panel 9, transmission box 2 and processing box 3 are fixedly installed on the outer side of the upper end of the base 1, a reinforcing rib 4 is arranged between the transmission box 2 and the processing box 3, and one end of the transmission box 2 is Ventilation hole 5 and power supply interface 6 are provided, and described power supply interface 6 is fixedly installed directly below ventilation hole 5, and the outer surface of one end of described processing box 3 is provided with cooling water inlet 7 and chassis door 8, and chassis door 8 It is movably installed on one side of the cooling water injection port 7, and the control panel 9 is fixedly installed on the outside of one end of the processing box 3 near the position of the cabinet door 8, and the outer surface of one end of the control panel 9 is provided with a display screen 10. The inner middle position of the control panel 9 is fixedly installed with a controller 11, and the inside of the control panel 9 is provided with a positioning module 12 near the side of the controller 11, and one side of the positioning module 12 is fixedly installed near the inside of the processing box 3. There is a CCD camera probe 13;
走刀平台14，所述走刀平台14固定安装在加工箱3的下端内表面，所述走刀平台14的上端外侧活动安装有刀架15，所述刀架15的内部设有稳频振动器16，所述加工箱3的上端内表面活动安装有冷却喷头17，所述加工箱3的内表面靠近传动箱2的一侧活动安装有工件夹盘18，所述显示屏10、控制器11、定位模块12、CCD摄像探头13和稳频振动器16的输入端均与电源接口6的输出端电性连接。The knife-moving platform 14 is fixedly installed on the inner surface of the lower end of the processing box 3, and the outer side of the upper end of the said knife-moving platform 14 is movably equipped with a knife rest 15, and the inside of the knife rest 15 is provided with a stable frequency vibration device 16, the inner surface of the upper end of the processing box 3 is movably installed with a cooling nozzle 17, the inner surface of the processing box 3 close to the side of the transmission box 2 is movably installed with a workpiece chuck 18, the display screen 10, the controller 11. The input ends of the positioning module 12 , the CCD camera probe 13 and the frequency stabilization vibrator 16 are all electrically connected to the output end of the power interface 6 .
作为优选，所述底座1、传动箱2与加工箱3的外表面均涂有防锈层，所述底座1的内部设置有缓冲垫；所述控制面板9的外表面设置有若干组控制按键，所述冷却水注入口7的直径为五厘米；所述传动箱2的内部设置有电动机，电动机的一侧设置有传动轮组；所述机箱门8的外表面固定安装有拉手，所述CCD摄像探头13的数量为四组；所述走刀平台14的上端外表面设置有滑轨，所述刀架15的上端外侧设置有固定刀杆；所述冷却喷头17的下端外表面设置有喷水细孔，所述工件夹盘18的一端外侧设置有转动轴。As a preference, the outer surfaces of the base 1, the transmission box 2 and the processing box 3 are all coated with an anti-rust layer, the inside of the base 1 is provided with a buffer pad; the outer surface of the control panel 9 is provided with several groups of control buttons , the diameter of the cooling water injection port 7 is five centimeters; the inside of the transmission box 2 is provided with a motor, and one side of the motor is provided with a transmission wheel set; the outer surface of the cabinet door 8 is fixedly equipped with a handle, the The quantity of CCD camera probe 13 is four groups; The upper end outer surface of described tool walking platform 14 is provided with slide rail, and the upper end outer side of described knife rest 15 is provided with fixed cutter bar; The lower end outer surface of described cooling nozzle 17 is provided with Spray water fine holes, and a rotating shaft is arranged on the outer side of one end of the workpiece chuck 18 .
采用上述方案，使用时，主要由底座1、传动箱2与加工箱3构成，加强筋4起到连接加固的作用，一侧的通风孔5为传动箱2内部的电机通风散热，工作时，先打开机箱门8，将待加工的金属纤维丝工件固定在工件夹盘18中，安装好刀片，然后利用电源接口6接通电源，通过控制面板9输入操作程序，控制面板9会利用CCD摄像探头13获取位置信息，然后定位模块12对工件进行定位以及走刀方向的设定，再通过控制器11信号转换，在显示屏10显示出内部工作实况，然后刀片随着刀架15在走刀平台14按预定路线运动，刀架15内部的稳频振动器16会按照一定的频率和振幅震动，使切削刀具和工件之间发生间接性接触，实现震动加工，同时向冷却水注入口7中注入冷却水，利用冷却喷头17及时喷射，冷却到处飞溅高温碎屑，使用方便。With the above scheme, when in use, it is mainly composed of the base 1, the transmission box 2 and the processing box 3. The reinforcing rib 4 plays the role of connection and reinforcement, and the ventilation hole 5 on one side is for the ventilation and heat dissipation of the motor inside the transmission box 2. When working, First open the cabinet door 8, fix the metal fiber wire workpiece to be processed in the workpiece chuck 18, install the blade, then use the power interface 6 to connect the power supply, and input the operation program through the control panel 9, the control panel 9 will use the CCD camera The probe 13 obtains the position information, and then the positioning module 12 positions the workpiece and sets the cutting direction, and then through the signal conversion of the controller 11, the internal working conditions are displayed on the display screen 10, and then the blade moves along with the tool holder 15. The platform 14 moves according to the predetermined route, and the frequency-stabilized vibrator 16 inside the tool holder 15 will vibrate according to a certain frequency and amplitude, so that indirect contact occurs between the cutting tool and the workpiece to realize vibration processing, and at the same time, the cooling water is injected into the port 7 Inject cooling water, use the cooling spray nozzle 17 to spray in time, cool and splash high-temperature debris everywhere, and be convenient to use.
以上所述，仅为本实用新型的具体实施方式，但本实用新型的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内，可轻易想到变化或替换，都应涵盖在本实用新型的保护范围之内。因此，本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or changes within the technical scope disclosed by the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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