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CN206401355U - An antistatic LED aluminum substrate - Google Patents

An antistatic LED aluminum substrate Download PDF

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Publication number
CN206401355U
CN206401355U CN201720121688.8U CN201720121688U CN206401355U CN 206401355 U CN206401355 U CN 206401355U CN 201720121688 U CN201720121688 U CN 201720121688U CN 206401355 U CN206401355 U CN 206401355U
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layer
copper foil
led
static
aluminum plate
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CN201720121688.8U
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Chinese (zh)
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满国基
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Dongguan City Liji Electronic Material Co ltd
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Dongguan City Liji Electronic Material Co ltd
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Abstract

The utility model discloses a prevent aluminium base board of static LED, including metal radiating block and aluminum plate, the heat-conducting glue layer is installed on aluminum plate's top, the top of heat-conducting glue layer is provided with the insulating layer, the lower extreme of silicon layer is fixed with heat radiation fins, the conducting layer is installed to the upper end of insulating layer, the upper end of conducting layer is provided with the copper foil, the top of copper foil is provided with prevents welding the lacquer, the metal radiating block is through installing the soldering tin welded fastening in the copper foil upper end, the top of metal radiating block is through installing the solid crystal glue adhesive fastening on metal radiating block top has the LED lamp. The utility model discloses a silicon material has set up the silicon layer, still utilizes the conducting layer simultaneously, conducts static to the copper foil, the effectual static harm that has prevented, avoided the aluminium base board of LED to cause the problem of damage to emitting diode easily at the static that the during operation produced, solved the problem that the aluminium base board of LED prevents static, improved the life who installs the emitting diode on the aluminium base board of LED greatly.

Description

一种防静电LED铝基板An antistatic LED aluminum substrate

技术领域technical field

本实用新型属于LED灯具技术领域,具体涉及一种防静电LED铝基板。The utility model belongs to the technical field of LED lamps, in particular to an antistatic LED aluminum substrate.

背景技术Background technique

铝基板是一种具有良好散热功能的金属基覆铜板,一般单面板由三层结构所组成,分别是电路层(铜箔)、绝缘层和金属基层,用于高端使用的也有设计为双面板,结构为电路层、绝缘层、铝基、绝缘层、电路层,极少数应用为多层板,可以由普通的多层板与绝缘层、铝基贴合而成;LED铝基板就是PCB,也是印刷线路板,只是线路板的材料是铝合金,以前一般的线路板的材料是玻纤,但因为LED发热较大,所以LED灯具用的线路板一般是铝基板,能够导热快,其他设备或电器类用的线路板还是玻纤板。Aluminum substrate is a metal-based copper-clad laminate with good heat dissipation function. Generally, a single-sided panel is composed of a three-layer structure, which is a circuit layer (copper foil), an insulating layer and a metal base layer. It is also designed as a double-sided panel for high-end use. , the structure is a circuit layer, an insulating layer, an aluminum base, an insulating layer, and a circuit layer. Very few applications are multilayer boards, which can be made of ordinary multilayer boards, insulating layers, and aluminum bases; LED aluminum substrates are PCBs. It is also a printed circuit board, but the material of the circuit board is aluminum alloy. In the past, the material of the general circuit board was glass fiber, but because the LED generates heat, the circuit board used in the LED lamp is generally an aluminum substrate, which can conduct heat quickly. Other equipment Or circuit boards for electrical appliances are still glass fiber boards.

但是目前市场上的LED铝基板在LED灯电路板实际使用过程中仍然存在一定的缺陷,没有设置防静电结构,由于LED灯珠通过引脚与导线层相接通存在静电隐患,容易造成发光二极管的损坏,降低了LED灯的使用寿命。However, the LED aluminum substrate currently on the market still has certain defects in the actual use of the LED lamp circuit board. There is no anti-static structure. Because the LED lamp beads are connected to the wire layer through the pins, there is a hidden danger of static electricity, which is easy to cause light-emitting diodes. The damage of the LED lamp reduces the service life of the LED lamp.

实用新型内容Utility model content

本实用新型的目的在于提供一种防静电LED铝基板,以解决上述背景技术中提出没有设置防静电结构,由于LED灯珠通过引脚与导线层相接通存在静电隐患,容易造成发光二极管的损坏,降低了LED灯的使用寿命的问题。The purpose of this utility model is to provide an anti-static LED aluminum substrate to solve the above-mentioned background technology that no anti-static structure is provided. Since the LED lamp beads are connected to the wire layer through pins, there is a hidden danger of static electricity, which may easily cause light-emitting diodes. Damage, reducing the service life of LED lights.

为实现上述目的,本实用新型提供如下技术方案:一种防静电LED铝基板,包括金属散热块和铝板,所述铝板的顶端安装有导热胶层,且铝板的下端安装有硅层,所述导热胶层的上方设置有绝缘层,所述硅层的下端固定有散热鳍片,所述绝缘层的上端安装有导电层,所述导电层的上端设置有铜箔,所述铜箔的顶端设置有防焊漆,所述金属散热块通过安装在铜箔上端的焊锡焊接固定,且金属散热块的外部包裹有外壳,所述金属散热块的上方通过安装在金属散热块顶端的固晶胶胶粘固定有LED灯,所述外壳的一侧连接有输入引脚,另一侧连接有输出引脚,并且输入引脚和输出引脚均通过焊锡与铜箔焊接固定,所述铝板的内部贯穿有引线孔。In order to achieve the above purpose, the utility model provides the following technical solutions: an antistatic LED aluminum substrate, including a metal heat dissipation block and an aluminum plate, a thermally conductive adhesive layer is installed on the top of the aluminum plate, and a silicon layer is installed on the lower end of the aluminum plate. An insulating layer is arranged above the heat-conducting adhesive layer, heat dissipation fins are fixed on the lower end of the silicon layer, a conductive layer is installed on the upper end of the insulating layer, a copper foil is arranged on the upper end of the conductive layer, and the top end of the copper foil is Solder resist paint is provided, the metal heat dissipation block is fixed by soldering installed on the upper end of the copper foil, and the outside of the metal heat dissipation block is wrapped with a shell, and the top of the metal heat dissipation block is passed through the crystal bonding glue installed on the top of the metal heat dissipation block The LED light is glued and fixed, and the input pin is connected to one side of the shell, and the output pin is connected to the other side, and the input pin and the output pin are fixed by soldering and copper foil welding, and the inside of the aluminum plate is There are lead-through holes.

优选的,所述输入引脚、LED灯和输出引脚均与铜箔电性连接。Preferably, the input pins, LED lights and output pins are all electrically connected to the copper foil.

优选的,所述导热胶层和硅层均与铝板通过固定胶胶贴固定。Preferably, both the thermally conductive adhesive layer and the silicon layer are fixed to the aluminum plate by means of fixing adhesive.

优选的,所述绝缘层是由PVC绝缘材料制成的构件。Preferably, the insulating layer is a member made of PVC insulating material.

优选的,所述硅层是由硅材料制成的构件。Preferably, the silicon layer is a member made of silicon material.

与现有技术相比,本实用新型的有益效果是:本实用新型采用了硅材料,设置了硅层,有效的防止了由于LED灯珠通过引脚与导线层相接通产生的静电,同时还利用导电层,导电层与绝缘层相连接,将静电传导到铜箔上,有效的防止了静电危害,避免了LED铝基板在工作时产生的静电容易对发光二极管造成损坏的问题,解决了LED铝基板防静电的问题,大大提高了安装在LED铝基板上的发光二极管的使用寿命。Compared with the prior art, the beneficial effect of the utility model is that the utility model adopts silicon material and sets a silicon layer, which effectively prevents the static electricity generated due to the connection between the LED lamp bead and the wire layer through pins, and at the same time The conductive layer is also used, and the conductive layer is connected with the insulating layer to conduct static electricity to the copper foil, which effectively prevents static electricity hazards, avoids the problem that the static electricity generated by the LED aluminum substrate during work is easy to cause damage to the light-emitting diodes, and solves the problem. The anti-static problem of the LED aluminum substrate greatly improves the service life of the light-emitting diodes installed on the LED aluminum substrate.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的俯视图。Fig. 2 is a top view of the utility model.

图中:1-输入引脚;2-外壳;3-LED灯;4-固晶胶;5-金属散热块;6-焊锡;7-输出引脚;8-绝缘层;9-导热胶层;10-硅层;11-散热鳍片;12-铝板;13-导电层;14-铜箔;15-防焊漆;16-引线孔。In the figure: 1-input pin; 2-housing; 3-LED light; 4-crystal glue; 5-metal heat sink; 6-solder; 7-output pin; 8-insulation layer; 9-thermal adhesive 10-silicon layer; 11-radiating fins; 12-aluminum plate; 13-conductive layer; 14-copper foil; 15-solder resist paint; 16-lead hole.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1和图2,本实用新型提供一种防静电LED铝基板,包括金属散热块5和铝板12,铝板12的顶端安装有导热胶层9,且铝板12的下端安装有硅层10,导热胶层9的上方设置有绝缘层8,硅层10的下端固定有散热鳍片11,绝缘层8的上端安装有导电层13,导电层13的上端设置有铜箔14,铜箔14的顶端设置有防焊漆15,金属散热块5通过安装在铜箔14上端的焊锡6焊接固定,且金属散热块5的外部包裹有外壳2,金属散热块5的上方通过安装在金属散热块5顶端的固晶胶4胶粘固定有LED灯3,外壳2的一侧连接有输入引脚1,另一侧连接有输出引脚7,并且输入引脚1和输出引脚7均通过焊锡6与铜箔14焊接固定,铝板12的内部贯穿有引线孔16。Please refer to Fig. 1 and Fig. 2, the utility model provides an antistatic LED aluminum substrate, including a metal cooling block 5 and an aluminum plate 12, the top of the aluminum plate 12 is equipped with a thermally conductive adhesive layer 9, and the lower end of the aluminum plate 12 is equipped with a silicon layer 10 , an insulating layer 8 is arranged above the thermally conductive adhesive layer 9, a heat dissipation fin 11 is fixed on the lower end of the silicon layer 10, a conductive layer 13 is installed on the upper end of the insulating layer 8, and a copper foil 14 is arranged on the upper end of the conductive layer 13, and the copper foil 14 The top of the metal heat sink 5 is provided with a solder resist paint 15, and the metal heat sink 5 is fixed by welding the solder 6 installed on the upper end of the copper foil 14, and the outside of the metal heat sink 5 is wrapped with a shell 2, and the top of the metal heat sink 5 is installed on the metal heat sink. 5. The LED lamp 3 is glued and fixed on the top of the crystal glue 4. One side of the housing 2 is connected to the input pin 1, and the other side is connected to the output pin 7. Both the input pin 1 and the output pin 7 are soldered. 6 and the copper foil 14 are welded and fixed, and the inside of the aluminum plate 12 is penetrated with a lead hole 16 .

为了便于铝基板的生产和使用,本实施例中,优选的,输入引脚1、LED灯3和输出引脚7均与铜箔14电性连接。In order to facilitate the production and use of the aluminum substrate, in this embodiment, preferably, the input pin 1 , the LED lamp 3 and the output pin 7 are all electrically connected to the copper foil 14 .

为了使导热胶层9和硅层10能够牢固的固定,且操作方便,本实施例中,优选的,导热胶层9和硅层10均与铝板12通过固定胶胶贴固定。In order to securely fix the thermally conductive adhesive layer 9 and the silicon layer 10 and to facilitate operation, in this embodiment, preferably, the thermally conductive adhesive layer 9 and the silicon layer 10 are fixed to the aluminum plate 12 by means of fixing adhesive.

为了能够起到更好的绝缘效果,增加铝基板的使用寿命,本实施例中,优选的,绝缘层8是由PVC绝缘材料制成的构件。In order to achieve a better insulating effect and increase the service life of the aluminum substrate, in this embodiment, preferably, the insulating layer 8 is a member made of PVC insulating material.

为了便于铝基板实现防除静电,本实施例中,优选的,硅层10是由硅材料制成的构件。In order to facilitate the antistatic effect of the aluminum substrate, in this embodiment, preferably, the silicon layer 10 is a component made of silicon material.

本实用新型中的散热鳍片11在电子工程设计的领域中被归类为“被动性散热元件”,常用名为散热片,以导热性佳、质轻、易加工之金属(多为铝或铜,银则过于昂贵,一般不用)贴附于发热表面,以复合的热交换模式来散热。The heat dissipation fins 11 in the present utility model are classified as "passive heat dissipation elements" in the field of electronic engineering design, commonly known as heat dissipation fins, and are made of metals (mostly aluminum or Copper and silver are too expensive and generally not used) are attached to the heating surface to dissipate heat in a composite heat exchange mode.

本实用新型的工作原理及使用流程:该实用新型在使用时,接通外部电源,铜箔14起到导电的作用,在输入引脚1和输出引脚7的作用下,LED灯3发光,由于LED灯3通过引脚与导线层相接通容易产生静电,本实用新型采用了硅材料,设置了硅层10,同时还利用导电层13,将静电传导到铜箔14上,有效的防止了静电危害,避免了LED铝基板在工作时产生的静电容易对发光二极管造成损坏的问题,解决了LED铝基板防静电的问题,大大提高了安装在LED铝基板上的发光二极管的使用寿命。The working principle and use process of the utility model: when the utility model is in use, the external power supply is connected, and the copper foil 14 plays a conductive role. Under the action of the input pin 1 and the output pin 7, the LED lamp 3 emits light. Since the LED lamp 3 is easy to generate static electricity through the connection between the pins and the wire layer, the utility model adopts silicon material, and the silicon layer 10 is arranged. At the same time, the conductive layer 13 is used to conduct the static electricity to the copper foil 14, effectively preventing It avoids the electrostatic hazard, avoids the problem that the static electricity generated by the LED aluminum substrate during work is easy to damage the light-emitting diodes, solves the problem of anti-static LED aluminum substrates, and greatly improves the service life of the light-emitting diodes installed on the LED aluminum substrate.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (5)

1.一种防静电LED铝基板,包括金属散热块(5)和铝板(12),其特征在于:所述铝板(12)的顶端安装有导热胶层(9),且铝板(12)的下端安装有硅层(10),所述导热胶层(9)的上方设置有绝缘层(8),所述硅层(10)的下端固定有散热鳍片(11),所述绝缘层(8)的上端安装有导电层(13),所述导电层(13)的上端设置有铜箔(14),所述铜箔(14)的顶端设置有防焊漆(15),所述金属散热块(5)通过安装在铜箔(14)上端的焊锡(6)焊接固定,且金属散热块(5)的外部包裹有外壳(2),所述外壳(2)的一侧连接有输入引脚(1),另一侧连接有输出引脚(7),并且输入引脚(1)和输出引脚(7)均通过焊锡(6)与铜箔(14)焊接固定,所述铝板(12)的内部贯穿有引线孔(16)。1. A kind of antistatic LED aluminum base plate, comprise metal cooling block (5) and aluminum plate (12), it is characterized in that: the top of described aluminum plate (12) is equipped with heat conduction adhesive layer (9), and the aluminum plate (12) A silicon layer (10) is installed at the lower end, an insulating layer (8) is arranged above the heat-conducting adhesive layer (9), and a cooling fin (11) is fixed on the lower end of the silicon layer (10), and the insulating layer ( 8) is equipped with a conductive layer (13) on the upper end, the upper end of the conductive layer (13) is provided with a copper foil (14), the top of the copper foil (14) is provided with a solder resist paint (15), the metal The heat dissipation block (5) is fixed by soldering (6) installed on the upper end of the copper foil (14), and the metal heat dissipation block (5) is wrapped with a casing (2), and one side of the casing (2) is connected to an input pin (1), the other side is connected with an output pin (7), and both the input pin (1) and the output pin (7) are welded and fixed by soldering tin (6) and copper foil (14), and the aluminum plate The inside of (12) is run through lead hole (16). 2.根据权利要求1所述的一种防静电LED铝基板,其特征在于:所述输入引脚(1)、LED灯(3)和输出引脚(7)均与铜箔(14)电性连接。2. An antistatic LED aluminum substrate according to claim 1, characterized in that: the input pin (1), the LED lamp (3) and the output pin (7) are all electrically connected to the copper foil (14) sexual connection. 3.根据权利要求1所述的一种防静电LED铝基板,其特征在于:所述导热胶层(9)和硅层(10)均与铝板(12)通过固定胶胶贴固定。3. An antistatic LED aluminum substrate according to claim 1, characterized in that: the heat-conducting adhesive layer (9) and the silicon layer (10) are both fixed to the aluminum plate (12) by means of a fixing adhesive. 4.根据权利要求1所述的一种防静电LED铝基板,其特征在于:所述绝缘层(8)是由PVC绝缘材料制成的构件。4. An antistatic LED aluminum substrate according to claim 1, characterized in that: the insulating layer (8) is a member made of PVC insulating material. 5.根据权利要求1所述的一种防静电LED铝基板,其特征在于:所述硅层(10)是由硅材料制成的构件。5. The antistatic LED aluminum substrate according to claim 1, characterized in that: the silicon layer (10) is a member made of silicon material.
CN201720121688.8U 2017-02-10 2017-02-10 An antistatic LED aluminum substrate Expired - Fee Related CN206401355U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108709168A (en) * 2018-05-31 2018-10-26 苏州盛威佳鸿电子科技有限公司 A kind of Surface-mount LED lamp substrate
CN109671812A (en) * 2018-12-25 2019-04-23 江苏罗化新材料有限公司 A kind of heat sinking type chip grade LED encapsulation method and its encapsulating structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108709168A (en) * 2018-05-31 2018-10-26 苏州盛威佳鸿电子科技有限公司 A kind of Surface-mount LED lamp substrate
CN109671812A (en) * 2018-12-25 2019-04-23 江苏罗化新材料有限公司 A kind of heat sinking type chip grade LED encapsulation method and its encapsulating structure

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