CN206256920U - Deformed steel bar high-pressure slip casting stock - Google Patents
Deformed steel bar high-pressure slip casting stock Download PDFInfo
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- CN206256920U CN206256920U CN201621243525.9U CN201621243525U CN206256920U CN 206256920 U CN206256920 U CN 206256920U CN 201621243525 U CN201621243525 U CN 201621243525U CN 206256920 U CN206256920 U CN 206256920U
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- slip casting
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- grouting pipe
- screw
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 17
- 239000010959 steel Substances 0.000 title claims abstract description 17
- 238000007569 slipcasting Methods 0.000 title abstract 8
- 239000011435 rock Substances 0.000 claims abstract description 30
- 238000005553 drilling Methods 0.000 claims abstract description 6
- 239000002002 slurry Substances 0.000 claims description 10
- 230000000740 bleeding effect Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 4
- 238000009792 diffusion process Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 description 10
- 238000005755 formation reaction Methods 0.000 description 10
- 239000011440 grout Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 239000004570 mortar (masonry) Substances 0.000 description 5
- 239000004568 cement Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 230000010485 coping Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000009440 infrastructure construction Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007586 pull-out test Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Piles And Underground Anchors (AREA)
Abstract
Description
技术领域technical field
本实用新型属于隧道建设、边坡治理、基坑护臂、矿山开采等方面的岩层锚固工程技术领域,具体涉及一种螺纹钢高压注浆锚杆。The utility model belongs to the technical field of rock formation anchoring engineering in the aspects of tunnel construction, side slope treatment, foundation pit arm protection, mine mining, etc., and specifically relates to a threaded steel high-pressure grouting anchor rod.
背景技术Background technique
在软弱岩层、破碎岩体中及深井施工中,由于地压破坏,经常造成巷道收敛变形严重,甚至造成巷道或硐室垮塌、废弃;某铜矿井下工程地质揭露及调查结果表明,矿山井下岩性主要以各类凝灰岩、沉凝灰岩、流纹岩、玄武岩等火山碎屑沉积岩及火山岩为主,矿山开拓巷道主要布置在各类凝灰岩、玄武岩中,区内断层构造发育,岩体极其破碎,蚀变破碎带及软弱夹层多见,凝灰岩中的巷道开挖后,初期多呈现沿层理发生片帮冒顶现象,随着暴露时间的延长,巷道四周发生鼓帮及隆起,收敛变形非常严重,甚至造成整个巷道封闭,玄武岩中开挖巷道时,由于节理裂隙发育,岩体极其破碎,初期所呈现的破坏特征为巷道顶板塌方,随着时间的推移,巷道两帮开始鼓帮,特别随着开采深度的增加,地压增大,造成巷道收敛变形现象更加突出,针对不同岩性,不同时期巷道变形收敛的特点,施工中初期采用了喷锚网支护,中期采用了钢架支护或混凝土支护,但这些支护形式最终都没有达到预期支护效果。支护巷道随着围岩应力重新分布及释放,造成钢支架变形、混凝土支护层破裂,两帮收敛,最后导致整个巷道报废。In weak rock strata, broken rock mass and deep well construction, due to ground pressure failure, the roadway convergence deformation is often serious, and even the roadway or chamber collapses and is abandoned; the underground engineering geological disclosure and investigation results of a copper mine show that the mine underground rock The properties are mainly pyroclastic sedimentary rocks and volcanic rocks such as various types of tuff, tuff, rhyolite, basalt, etc. The mine development roadways are mainly arranged in various types of tuff and basalt. The fault structure is developed in the area, and the rock mass is extremely broken and eroded Fractured zones and weak interlayers are more common. After excavation of roadways in tuff, roof caving often occurs along bedding at the initial stage. With the prolongation of exposure time, bulges and uplifts occur around the roadway, and the convergence deformation is very serious, even As a result, the entire roadway is closed. When the roadway is excavated in the basalt, due to the development of joints and fissures, the rock mass is extremely broken. The initial damage feature is the roof collapse of the roadway. As the depth increases, the ground pressure increases, resulting in more prominent convergence and deformation of the roadway. According to the characteristics of roadway deformation convergence in different lithologies and periods, sprayed anchor mesh support is used in the early stage of construction, and steel frame support or concrete is used in the middle stage. Support, but these support forms did not achieve the expected support effect in the end. With the redistribution and release of surrounding rock stress in the supporting roadway, the deformation of the steel support, the rupture of the concrete support layer, the convergence of the two gangs, and finally the scrapping of the entire roadway are caused.
随着交通、能源等基础设施建设力度的加大,在矿山开采隧道、地下室和边坡中,作为能充分发挥岩体自稳能力的锚固技术已得到迅速发展,锚杆用量与日俱增,显示出广阔的发展前景,但是目前的锚杆使用过程中,存在着诸多问题,普通砂浆锚杆常采用先灌浆后插筋的工艺,锚杆结构设置不合理,人为因素对灌浆饱满度影响较大,特别是当施工向上仰斜或长度大于3.0m的锚杆,灌浆饱满程度更难于保证,常导致实际的有效锚固区与设计要求相差甚远,而当前又缺乏检验砂浆饱满度的有效方法,锚杆的抗拔试验也无法判定这类全长粘结型锚杆是否满足设计要求,因此,当前广泛使用的砂浆锚杆留下深深的隐患,更危险的是通常这种隐患不被人们察觉;普通砂浆锚杆一般不设垫板和螺母,而且一般都为空心锚杆,无法在锚杆安装后提供托板力,锚杆的作用完全处于被动状态,只有当岩体位移时,锚杆才开始发挥坐用,这就不利于控制岩体开挖后早期的松动与位移;并且在软弱破碎岩体等不良地层中钻孔,拔出钻杆后,常出现塌孔现象,普通砂浆锚杆的应对能力差。With the intensification of infrastructure construction such as transportation and energy, in mining tunnels, basements and slopes, as an anchoring technology that can give full play to the self-stabilization ability of rock mass, it has developed rapidly, and the amount of anchor rods is increasing day by day, showing a broad However, there are many problems in the current use of anchor bolts. Ordinary mortar anchor bolts often adopt the process of grouting first and then inserting reinforcement. The anchor bolt structure is unreasonable. It is more difficult to ensure the fullness of grouting when the construction is inclined upward or the length is greater than 3.0m, often resulting in the actual effective anchorage area is far from the design requirements, and there is currently no effective method for testing the fullness of the mortar. The pull-out test can not determine whether this kind of full-length bonded anchor meets the design requirements. Therefore, the currently widely used mortar anchors leave deep hidden dangers, and what is more dangerous is that such hidden dangers are usually not noticed by people; Ordinary mortar anchors generally do not have backing plates and nuts, and are generally hollow anchors, which cannot provide supporting plate force after the anchor is installed. The role of the anchor is completely passive. Only when the rock mass moves, the anchor can It is not conducive to controlling the early loosening and displacement of the rock mass after excavation; and when drilling holes in weak and broken rock mass and other unfavorable formations, after pulling out the drill pipe, the phenomenon of hole collapse often occurs. Ordinary mortar bolts poor coping ability.
实用新型内容Utility model content
本实用新型的目的是提供一种螺纹钢高压注浆锚杆,以解决现有技术中锚杆结构设置不合理,注浆方式不正确,存在安全隐患,锚杆不设置垫板和螺母,而且为空心锚杆,提供不了充足的托板力和锚杆拉力,面对软弱破碎岩体时锚杆的应对能力差的问题。The purpose of this utility model is to provide a threaded steel high-pressure grouting anchor rod to solve the unreasonable setting of the anchor rod structure in the prior art, the incorrect grouting method, and potential safety hazards. The anchor rod is not provided with backing plates and nuts, and It is a hollow bolt, which cannot provide sufficient support plate force and bolt tension, and the bolt has poor coping ability when facing weak and broken rock mass.
为达到上述目的,本实用新型的技术方案是:一种螺纹钢高压注浆锚杆,包括锚杆本体1和注浆管2,锚杆本体1的一端设有弯折部3,注浆管2通过固定杆4与锚杆本体1固定连接,锚杆本体1和注浆管2的外壁上通过绑扎绳5活动连接有排气管6,排气管6延伸设置在锚杆本体1的末端,注浆管2内设有加压塞7。In order to achieve the above purpose, the technical solution of the utility model is: a threaded steel high-pressure grouting anchor, including the anchor body 1 and the grouting pipe 2, one end of the anchor body 1 is provided with a bending part 3, and the grouting pipe 2. The fixed rod 4 is fixedly connected with the anchor body 1. The outer wall of the anchor body 1 and the grouting pipe 2 is movably connected with an exhaust pipe 6 through a binding rope 5. The exhaust pipe 6 is extended at the end of the anchor body 1. , The grouting pipe 2 is provided with a pressure plug 7 .
优选的,加压塞7的内径自注浆管2一侧向锚杆本体1一侧逐渐变小。Preferably, the inner diameter of the pressurizing plug 7 gradually decreases from the side of the grouting pipe 2 to the side of the bolt body 1 .
优选的,注浆管2的一端固定连接有堵头固定环8,堵头固定环8上通过连接绳9与堵头10连接。Preferably, one end of the grouting pipe 2 is fixedly connected with a plug fixing ring 8 , and the plug fixing ring 8 is connected with the plug 10 through a connecting rope 9 .
优选的,弯折部3与岩层11相接触的一侧设有至少3个凸起12,弯折部3的另一侧设有夯砸平台13。Preferably, at least three protrusions 12 are provided on the side of the bent portion 3 in contact with the rock formation 11 , and a tamping platform 13 is provided on the other side of the bent portion 3 .
优选的,排气管6的一端固定连接有排气阀14。Preferably, an exhaust valve 14 is fixedly connected to one end of the exhaust pipe 6 .
优选的,锚杆本体1为螺纹钢。Preferably, the bolt body 1 is threaded steel.
优选的,注浆管2通过水泥15固定在钻孔16的孔口处。Preferably, the grouting pipe 2 is fixed at the opening of the borehole 16 by cement 15 .
本实用新型的优点在于:注浆液体在加压注浆泵和加压塞的作用下,使浆液可以快速的在岩层钻孔中完成扩散,充分填充岩层之间的节理、裂隙,使破碎岩层的支护更加稳定,锚杆本体充分发挥了螺纹钢的抗拉能力与摩擦作用,浆液固化后与锚杆本体成为一个整体,使锚杆本体与浆液及浆液与钻孔内岩面接触更充分,弯折部充分与岩层外壁接触,有效的提高了锚杆本体的抗拉能力和应对能力,排气管在浆液进入钻孔内时,可以有效的将钻孔内的气体排出钻孔,避免了浆液固化后形成起气泡现象的发生,结构设置更加合理,改良了注浆锚杆的注浆方式,有效的提高了破碎岩层的支护工作,避免了矿山巷道使用过程中的安全隐患。The utility model has the advantages that: under the action of the pressurized grouting pump and the pressurized plug, the grouting liquid can quickly complete the diffusion in the rock drilling holes, fully fill the joints and cracks between the rock layers, and make the broken rock layers The support of the bolt is more stable, and the bolt body fully exerts the tensile capacity and friction of the rebar. After the grout solidifies, it becomes a whole with the bolt body, so that the bolt body and the grout and the grout and the rock surface in the drill hole are more fully in contact. , the bent part is fully in contact with the outer wall of the rock formation, which effectively improves the tensile capacity and coping capacity of the bolt body. When the grout enters the borehole, the exhaust pipe can effectively discharge the gas in the borehole to avoid The formation of bubbles after the grout is solidified, the structure setting is more reasonable, the grouting method of the grouting anchor is improved, the support work of the broken rock formation is effectively improved, and the safety hazard in the use of the mine roadway is avoided.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式detailed description
下面结合附图说明和具体实施方式对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示的一种螺纹钢高压注浆锚杆,包括锚杆本体1和注浆管2,锚杆本体1的一端设有弯折部3,注浆管2通过固定杆4与锚杆本体1固定连接,锚杆本体1和注浆管2的外壁上通过绑扎绳5活动连接有排气管6,排气管6延伸设置在锚杆本体1的末端,注浆管2内设有加压塞7。As shown in Figure 1, a threaded steel high-pressure grouting anchor includes an anchor body 1 and a grouting pipe 2. One end of the anchor body 1 is provided with a bending part 3, and the grouting pipe 2 is connected to the anchor through a fixing rod 4. The rod body 1 is fixedly connected, and the outer wall of the anchor rod body 1 and the grouting pipe 2 is movably connected with an exhaust pipe 6 through a binding rope 5, and the exhaust pipe 6 is extended at the end of the anchor rod body 1, and the grouting pipe 2 Pressurization plug 7 is arranged.
为了进一步增加注浆时浆液的压力,设置加压塞7的内径自注浆管2一侧向锚杆本体1一侧逐渐变小。In order to further increase the grout pressure during grouting, the inner diameter of the pressure plug 7 is gradually reduced from the grouting pipe 2 side to the anchor body 1 side.
为了在注浆完毕后对注浆管2进行封堵,防止浆液的外溢,在注浆管2的一端固定连接有堵头固定环8,堵头固定环8上通过连接绳9与堵头10连接。In order to block the grouting pipe 2 after the grouting is completed, to prevent the overflow of the grout, a plug fixing ring 8 is fixedly connected to one end of the grouting pipe 2, and a connecting rope 9 and a plug 10 are connected to the plug fixing ring 8. connect.
为了使锚杆本体1与岩层11外壁配合的更加紧密,提高锚杆本体1的稳定性,在弯折部3与岩层11相接触的一侧设有至少3个凸起12,弯折部3的另一侧设有夯砸平台13。In order to make the bolt body 1 more tightly matched with the outer wall of the rock formation 11 and improve the stability of the bolt body 1, at least three protrusions 12 are provided on the side where the bent portion 3 is in contact with the rock formation 11, and the bent portion 3 The other side on the other side is provided with tamping platform 13.
为了方便排气管的排气,且当钻孔16内的浆液填充完毕后,防止浆液的外溢,在排气管6的一端固定连接有排气阀14。In order to facilitate the exhaust of the exhaust pipe and prevent the overflow of the slurry after the slurry in the borehole 16 is filled, an exhaust valve 14 is fixedly connected to one end of the exhaust pipe 6 .
为了使锚杆本体1的抗拉能力和应对能力更好、更强,设置锚杆本体1为螺纹钢。In order to make the tensile capacity and coping ability of the bolt body 1 better and stronger, the bolt body 1 is set to be rebar.
为了方便注浆,避免锚杆本体1从钻孔16内滑落,将注浆管2通过水泥15固定在钻孔16的孔口处。In order to facilitate grouting and prevent the bolt body 1 from slipping down from the borehole 16 , the grouting pipe 2 is fixed at the opening of the borehole 16 through cement 15 .
使用时,根据矿山巷道的具体需要在岩层11的内壁上钻凿相应数量的钻孔16,将锚杆本体1插入钻孔16内,通过敲砸弯折部3上的夯砸平台13,将弯折部3上的凸起12砸入岩层11中,通过水泥15将注浆管2固定在钻孔16的孔口处,保证其注浆时的稳定性,待所有钻孔16孔口处的水泥凝结后,开始注浆操作,将堵头10从注浆管2上拆卸下来,将注浆泵与注浆管2连接,打开排气管6上的排气阀14,浆液在加压塞7的作用下,快速的对钻孔16内部进行填充,填充过程中的气体通过排气管6排出钻孔16,当发现浆液从排气管6中溢出时,关闭排气阀14,完成钻孔16的支护工作。During use, drill corresponding number of boreholes 16 on the inner wall of the rock formation 11 according to the specific needs of the mine roadway, insert the bolt body 1 in the boreholes 16, and smash the platform 13 by knocking on the bent portion 3 to The protrusion 12 on the bending part 3 is smashed into the rock formation 11, and the grouting pipe 2 is fixed at the opening of the borehole 16 by cement 15 to ensure its stability during grouting. After the cement is solidified, start the grouting operation, remove the plug 10 from the grouting pipe 2, connect the grouting pump to the grouting pipe 2, open the exhaust valve 14 on the exhaust pipe 6, and the grout is pressurized Under the action of the plug 7, the inside of the borehole 16 is quickly filled, and the gas in the filling process is discharged out of the borehole 16 through the exhaust pipe 6. When the slurry is found to overflow from the exhaust pipe 6, the exhaust valve 14 is closed to complete the process. Support work for borehole 16.
以上所述的仅是本实用新型的较佳实例,本实用新型的技术方案并不受此限制,应当指出对于本领域普通技术人员来说,在本实用新型所提供的技术启示下,作为本领域的公知常识,还可以做出其他等同变型和改进,也应视为本实用新型的保护范围。The above are only preferred examples of the utility model, and the technical solutions of the utility model are not limited thereto. It should be pointed out that for those of ordinary skill in the art, under the technical inspiration provided by the utility model, as Common knowledge in the field can also make other equivalent modifications and improvements, which should also be regarded as the protection scope of the present utility model.
Claims (7)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111810207A (en) * | 2020-06-17 | 2020-10-23 | 山东大学 | A drill-anchor integrated anchoring device and method |
CN112761692A (en) * | 2021-01-29 | 2021-05-07 | 福州大学 | Broken belt supporting anchor rod and technological method thereof |
CN115305911A (en) * | 2022-07-14 | 2022-11-08 | 陕西理工大学 | Anchoring device for preventing landslide geological disasters and use method thereof |
-
2016
- 2016-11-21 CN CN201621243525.9U patent/CN206256920U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111810207A (en) * | 2020-06-17 | 2020-10-23 | 山东大学 | A drill-anchor integrated anchoring device and method |
CN112761692A (en) * | 2021-01-29 | 2021-05-07 | 福州大学 | Broken belt supporting anchor rod and technological method thereof |
CN115305911A (en) * | 2022-07-14 | 2022-11-08 | 陕西理工大学 | Anchoring device for preventing landslide geological disasters and use method thereof |
CN115305911B (en) * | 2022-07-14 | 2024-03-08 | 陕西理工大学 | Anchoring device for preventing landslide geological disasters and application method thereof |
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