CN205780305U - A kind of forced-floating floating-ring bearing - Google Patents
A kind of forced-floating floating-ring bearing Download PDFInfo
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Abstract
一种强制浮动浮环轴承,包括内回转体、外回转体及内外回转体之间的浮环,本实用新型的特征在于,在浮环上开有径向贯通的滚动体槽,其内安装两端直径较小、中间直径较大的滚动体。滚动体的两小端安装在U型槽或通孔中。当内外回转体相对旋转时,滚动体的小端在U型槽或通孔中转动,滚动体中间部分直径小于滚动体槽的宽度,故滚动体的中间部分与滚动体槽之间无磨擦,从而延长滚动体的寿命。滚动体直径略大于浮环壁厚,故其受力变形后能在内外回转体圆柱面之间发生滚动,使浮环在内、外回转体之间稳定旋转。本实用新型适用于各种重载条件下的旋转机械,特别适用于牙轮钻头等承受重载、强冲击的石油钻井机械。
A forced floating floating ring bearing, comprising an inner rotator, an outer rotator and a floating ring between the inner and outer rotators. Rolling elements with smaller diameters at both ends and larger diameters in the middle. The two small ends of the rolling elements are installed in U-shaped grooves or through holes. When the inner and outer revolving bodies rotate relative to each other, the small end of the rolling body rotates in the U-shaped groove or the through hole, and the diameter of the middle part of the rolling body is smaller than the width of the rolling body groove, so there is no friction between the middle part of the rolling body and the rolling body groove, Thereby prolonging the life of rolling elements. The diameter of the rolling body is slightly larger than the wall thickness of the floating ring, so it can roll between the cylindrical surfaces of the inner and outer rotating bodies after being deformed by force, so that the floating ring can rotate stably between the inner and outer rotating bodies. The utility model is suitable for rotating machines under various heavy-load conditions, and is especially suitable for oil drilling machines such as roller cone bits and the like that bear heavy loads and strong impacts.
Description
技术领域technical field
本实用新型涉及旋转机械中所使用的滑动轴承,尤其是在高速、重载及强冲击工作条件下使用的牙轮钻头等滑动轴承。The utility model relates to a sliding bearing used in a rotary machine, in particular to a sliding bearing such as a cone bit used under high-speed, heavy-load and strong-impact working conditions.
背景技术Background technique
现有机械中常用的轴承大致可分为滚动轴承和滑动轴承两大类。滚动轴承运转时摩擦系数较小,摩擦生热率低,可承受高转速,但因其摩擦副之间为点或线接触,不适于在重载下使用。滑动轴承的承载面积较大,能承受重载和强冲击,但轴承副的摩擦系数大,摩擦生热率高,在润滑和冷却条件较差的情况下,容易发生油膜破裂,轴承副表面出现接触腐蚀和胶合,滑动部件之间的摩阻逐渐增强,进而导致轴承失效。因此,如何改善滑动轴承的润滑条件,减小轴承之间的摩擦,一直时人们所关注的问题。Bearings commonly used in existing machinery can be roughly divided into two categories: rolling bearings and sliding bearings. When the rolling bearing is running, the friction coefficient is small, the frictional heat generation rate is low, and it can withstand high speed, but because of the point or line contact between the friction pairs, it is not suitable for use under heavy load. Sliding bearings have a large load-bearing area and can withstand heavy loads and strong impacts. However, the friction coefficient of the bearing pair is large, and the frictional heat generation rate is high. Contact corrosion and gluing, the friction between sliding parts gradually increases, which in turn leads to bearing failure. Therefore, how to improve the lubrication conditions of sliding bearings and reduce the friction between bearings has always been a matter of concern to people.
现有的浮环滑动轴承在改善滑动轴承的润滑条件、减小轴承副之间的摩擦方面起到了一定的作用。但是,浮环是在内外轴承副综合摩擦力矩的驱动下旋转的,所以浮环的运动一般都处于不稳定状态。在轴承的实际工作中,浮环的浮动效果受多种因素的影响,其中包括制造误差、轴承材料性能、润滑条件、外载条件等。在各种因素的影响下,浮环常常不仅不能达到理想的运动状态,有时甚至不能完全浮动,因而达不到浮环应有的减摩、延寿的目的。The existing floating ring sliding bearing plays a certain role in improving the lubrication condition of the sliding bearing and reducing the friction between bearing pairs. However, the floating ring rotates under the drive of the comprehensive friction torque of the inner and outer bearing pairs, so the movement of the floating ring is generally in an unstable state. In the actual work of the bearing, the floating effect of the floating ring is affected by many factors, including manufacturing errors, bearing material properties, lubrication conditions, external load conditions, etc. Under the influence of various factors, the floating ring often not only cannot achieve the ideal motion state, sometimes even cannot float completely, thus failing to achieve the purpose of reducing friction and prolonging the life of the floating ring.
中国专利《具有强制浮动功能的浮动套滑动轴承》(ZL200910059837.2)提出了一种新的浮动套(浮环)轴承技术方案。该方案通过在浮动套上设置若干个直径略大于浮动套厚度的滚动体,利用滚动体滚动过程所产生的推力,强制推动浮动套旋转。这种技术方案的优势是显而易见的,但也存在待改进之处。主要问题在于:浮动套是在滚动体推动下旋转的,在滚动体与浮动套之间存在较为剧烈的滑动摩擦,而滚动体的承载面和与浮动套相作用的表面是同一个表面,如果滚动体直径发生磨损,将导致滚动体推动力的减小甚至丧失,从而使浮动套的浮动能力下降,影响轴承性能。The Chinese patent "Floating Sleeve Bearing with Forced Floating Function" (ZL200910059837.2) proposes a new floating sleeve (floating ring) bearing technical solution. In this scheme, a number of rolling elements with a diameter slightly larger than the thickness of the floating sleeve are arranged on the floating sleeve, and the thrust generated by the rolling process of the rolling elements is used to force the floating sleeve to rotate. The advantages of this technical solution are obvious, but there are still room for improvement. The main problem is that the floating sleeve rotates under the push of the rolling element, and there is a relatively severe sliding friction between the rolling element and the floating sleeve, and the bearing surface of the rolling element and the surface that interacts with the floating sleeve are the same surface, if The wear of the diameter of the rolling element will lead to the reduction or even loss of the driving force of the rolling element, thereby reducing the floating ability of the floating sleeve and affecting the bearing performance.
发明内容Contents of the invention
本实用新型的目的在于,提出一种强制浮动浮环轴承,这种滑动轴承中的浮环在工作中能长期保持相对稳定的浮动状态,减小轴承滑动摩擦副的相对滑动速度,减小轴承的磨损,延长轴承寿命。The purpose of this utility model is to propose a forced floating floating ring bearing. The floating ring in this sliding bearing can maintain a relatively stable floating state for a long time during work, reduce the relative sliding speed of the sliding friction pair of the bearing, and reduce the wear and prolong bearing life.
为达到上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种强制浮动浮环轴承包括:内回转体、外回转体、内外回转体之间的浮环,本实用新型的特征在于:在浮环3的圆柱面上开有径向贯通的滚动体槽4,滚动体槽4的轴向两端设有U型槽6或轴向支承孔7;滚动体5两端直径较小,中间直径较大,滚动体5中间部分的最大直径小于滚动体槽4的周向宽度;在滚动体槽4内安装滚动体5,滚动体5的两小端安装在滚动体槽4两端的U型槽6或支承孔7中;滚动体5中间部分的最大直径等于或略大于浮环3的壁厚。A forced floating floating ring bearing includes: an inner rotator, an outer rotator, and a floating ring between the inner and outer rotators. The utility model is characterized in that: a radially penetrating rolling element groove is opened on the cylindrical surface of the floating ring 3 4. The axial ends of the rolling body groove 4 are provided with U-shaped grooves 6 or axial support holes 7; the diameters at both ends of the rolling body 5 are smaller, and the middle diameter is larger, and the maximum diameter of the middle part of the rolling body 5 is smaller than that of the rolling body groove The circumferential width of 4; the rolling body 5 is installed in the rolling body groove 4, and the two small ends of the rolling body 5 are installed in the U-shaped groove 6 or the supporting hole 7 at both ends of the rolling body groove 4; the maximum diameter of the middle part of the rolling body 5 It is equal to or slightly larger than the wall thickness of the floating ring 3 .
所设置的浮环为一个或多个,当采用多个浮环时,各浮环在轴上并列排布。There are one or more floating rings, and when multiple floating rings are used, the floating rings are arranged side by side on the shaft.
所述的内回转体可以为内圈或轴或其他支承件,外回转体可以为外圈或盘轮或其他支承件。当内外回转体相对旋转时,滚动体的小端在U型槽或通孔中转动,滚动体中间部分直径小于滚动体槽的周向宽度,故滚动体的中间部分与滚动体槽之间无磨擦,从而延长滚动体的寿命。由于滚动体的直径等于或略大于浮环的壁厚,所以受力变形后的滚动体会在内外回转体圆柱面之间发生滚动,同时推动浮环,强制其滑动,使浮环相对于内、外回转体稳定旋转,达到“强制浮动”的目的,进而减小轴承副的磨损,延长轴承的使用寿命。The inner rotator can be an inner ring or a shaft or other supports, and the outer rotator can be an outer ring or a disc wheel or other supports. When the inner and outer revolving bodies rotate relatively, the small end of the rolling body rotates in the U-shaped groove or the through hole, and the diameter of the middle part of the rolling body is smaller than the circumferential width of the rolling body groove, so there is no gap between the middle part of the rolling body and the rolling body groove Friction, thereby prolonging the life of rolling elements. Since the diameter of the rolling body is equal to or slightly larger than the wall thickness of the floating ring, the rolling body deformed by force rolls between the inner and outer rotating body cylinders, and at the same time pushes the floating ring to force it to slide, making the floating ring relative to the inner, The outer rotary body rotates stably to achieve the purpose of "forced floating", thereby reducing the wear of the bearing pair and prolonging the service life of the bearing.
本实用新型的优点是:The utility model has the advantages of:
(1)当内外回转体相对旋转时,滚动体的小端在U型槽或通孔中转动,滚动体中间部分直径小于滚动体槽的周向宽度,故滚动体的中间部分与滚动体槽之间无磨擦,从而延长滚动体的寿命,有利于长久维持“强制浮动”效果,提升轴承工作性能。(1) When the inner and outer revolving bodies rotate relatively, the small end of the rolling body rotates in the U-shaped groove or through hole, and the diameter of the middle part of the rolling body is smaller than the circumferential width of the rolling body groove, so the middle part of the rolling body and the rolling body groove There is no friction between them, thereby prolonging the life of the rolling elements, which is conducive to maintaining the "forced floating" effect for a long time and improving the working performance of the bearing.
(2)有利于实现浮环的稳定旋转,起到有效降低相对转速,减小轴承副的磨损,延长轴承使用寿命的作用。(2) It is conducive to realizing the stable rotation of the floating ring, effectively reducing the relative speed, reducing the wear of the bearing pair, and prolonging the service life of the bearing.
(3)浮环的浮动能力受轴承副的制造误差、材料性能、润滑状态等因素的影响较小,因而在高速、重载下具有更长的使用寿命。(3) The floating ability of the floating ring is less affected by the manufacturing error of the bearing pair, material properties, lubrication state and other factors, so it has a longer service life under high speed and heavy load.
附图说明Description of drawings
图1为本实用新型的轴向剖视示意图;Fig. 1 is the axial sectional schematic view of the utility model;
图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3为图1的左视图;Fig. 3 is the left view of Fig. 1;
图4为滚动体槽两端开设有U型槽且U型口指向浮环外侧的浮环示意图。Fig. 4 is a schematic diagram of a floating ring in which U-shaped grooves are opened at both ends of the rolling body groove and the U-shaped opening points to the outside of the floating ring.
图5为滚动体槽两端开设有U型槽且U型口指向浮环内侧的浮环示意图。Fig. 5 is a schematic diagram of a floating ring in which U-shaped grooves are opened at both ends of the rolling body groove and the U-shaped opening points to the inside of the floating ring.
图6为滚动体槽两端开设有径向贯通矩形槽的浮环示意图。Fig. 6 is a schematic diagram of a floating ring with radially penetrating rectangular grooves at both ends of the rolling element grooves.
图7为滚动体槽两端开设有轴向支承孔的浮环示意图。Fig. 7 is a schematic diagram of a floating ring with axial support holes opened at both ends of the rolling element groove.
图8为两端直径较小,中间直径较大且为一体的滚动体示意图。Fig. 8 is a schematic diagram of rolling elements with smaller diameters at both ends and larger diameters in the middle.
图9为直径较小的芯轴和套筒构成组合式滚动体的示意图。Fig. 9 is a schematic diagram of a combined rolling body formed by a mandrel with a smaller diameter and a sleeve.
图10为直径较小的芯轴和套筒构成组合式滚动体,且套筒为螺旋弹性滚子的示意图。Fig. 10 is a schematic diagram of a combined rolling element formed by a mandrel with a small diameter and a sleeve, and the sleeve is a helical elastic roller.
图11为本实用新型采用一个浮环使用一组滚动体的示意图。Fig. 11 is a schematic diagram of a floating ring using a group of rolling elements in the present invention.
图12为本实用新型采用两个浮环轴向并列排布且共用一组滚动体的示意图。Fig. 12 is a schematic diagram of the utility model in which two floating rings are axially arranged side by side and share a set of rolling elements.
图13为本实用新型采用三个浮环轴向并列排布且共用两组滚动体的浮环示意图。Figure 13 is a schematic diagram of the utility model in which three floating rings are axially arranged side by side and share two sets of rolling elements.
图14为本实用新型采用三个浮环轴向并列排布且共用一组滚动体的示意图。Fig. 14 is a schematic diagram of the utility model adopting three floating rings arranged axially side by side and sharing a set of rolling elements.
图15为本实用新型采用一个浮环使用两组滚动体的示意图。Fig. 15 is a schematic diagram of the utility model adopting one floating ring and using two sets of rolling elements.
图16为本实用新型采用一个浮环使用三组滚动体的示意图。Fig. 16 is a schematic diagram of the utility model adopting one floating ring and using three sets of rolling elements.
具体实施方式detailed description
如图1—图3所示,一种强制浮动浮环轴承,包括外回转体1和内回转体2,内外回转体之间的浮环3,本实用新型的特点是:在浮环3的圆柱面上开有径向贯通的的滚动体槽4,滚动体槽4的轴向两端设有U型槽;在滚动体槽4内安装滚动体5,滚动体5两端直径较小,中间直径较大。滚动体5的两小端安装在滚动体槽4两端的U型槽6或通孔7中;滚动体5的中间部分安装在滚动体槽4中,且直径等于或略大于浮环3的壁厚,小于滚动体槽4的周向宽度。As shown in Figures 1-3, a forced floating floating ring bearing includes an outer rotator 1, an inner rotator 2, and a floating ring 3 between the inner and outer rotators. The utility model is characterized by: There is a radially penetrating rolling body groove 4 on the cylindrical surface, and U-shaped grooves are provided at both axial ends of the rolling body groove 4; rolling body 5 is installed in the rolling body groove 4, and the diameter of both ends of the rolling body 5 is small. The middle diameter is larger. The two small ends of the rolling body 5 are installed in the U-shaped groove 6 or the through hole 7 at both ends of the rolling body groove 4; the middle part of the rolling body 5 is installed in the rolling body groove 4, and the diameter is equal to or slightly larger than the wall of the floating ring 3 Thick, less than the circumferential width of the rolling element groove 4.
如图4—图6所示,浮环3的滚动体槽4两端可采用U型槽6,且U型口可指向浮环3的内侧或外侧;U型槽6可与浮环3的侧壁联通或不联通均可。As shown in Figures 4-6, U-shaped grooves 6 can be used at both ends of the rolling body groove 4 of the floating ring 3, and the U-shaped mouth can point to the inside or outside of the floating ring 3; The side wall can be connected or not connected.
如图7所示,浮环3的滚动体槽4两端可以采用通孔7形式。As shown in FIG. 7 , the two ends of the rolling element groove 4 of the floating ring 3 may adopt the form of through holes 7 .
如图8所示,滚动体5可以是两端直径较小,中间直径较大的滚柱。中间直径较大的部分也可以是腰鼓形。As shown in FIG. 8 , the rolling element 5 can be a roller with a smaller diameter at both ends and a larger diameter in the middle. The part with a larger middle diameter can also be drum-shaped.
如图9、图10所示,滚动体5为由芯轴(8)和套筒(9)组装而成的组合式滚动体,套筒9可以是空心滚柱或螺旋弹性滚柱。As shown in Figure 9 and Figure 10, the rolling element 5 is a combined rolling element assembled from a mandrel (8) and a sleeve (9), and the sleeve 9 can be a hollow roller or a spiral elastic roller.
图11是一个浮环使用一组滚动体的示例。Figure 11 is an example of a floating ring using a set of rolling elements.
两个或多个浮环3可以轴向并列排布。当浮环3并列排布时,滚动体槽4可能被分为两部分,安装时这两部分周向对齐;其中一个浮环上加工一组凸台10,与之相对应的浮环上加工有一组缺口11,使凸台10与缺口11相互嵌合,可以加强浮环之间的同步转动,避免滚动体受到周向剪切力。图12是采用两个浮环轴向并列排布且共用一组滚动体的示例。图13是采用三个浮环轴向并列排布且共用两组滚动体的示例。图14是采用三个浮环轴向并列排布且三个浮环共用一组滚动体的示例。Two or more floating rings 3 can be arranged axially side by side. When the floating rings 3 are arranged side by side, the rolling body groove 4 may be divided into two parts, and the two parts are aligned in the circumferential direction during installation; a set of bosses 10 are processed on one of the floating rings, and a set of bosses 10 are processed on the corresponding floating ring. There is a group of notches 11, so that the bosses 10 and the notches 11 fit together, which can strengthen the synchronous rotation between the floating rings and prevent the rolling elements from being subjected to circumferential shear force. Figure 12 is an example where two floating rings are arranged axially side by side and share a set of rolling elements. Figure 13 is an example where three floating rings are arranged axially side by side and share two sets of rolling elements. Fig. 14 is an example where three floating rings are arranged axially side by side, and the three floating rings share a set of rolling elements.
一个浮环3可以使用两组或多组滚动体4,其中相邻两组滚动体之间交错排列。图15是一个浮环使用两组滚动体的示例,图16是一个浮环使用三组滚动体的示例。One floating ring 3 can use two or more sets of rolling elements 4, wherein the adjacent two sets of rolling elements are alternately arranged. Figure 15 is an example of a floating ring using two sets of rolling elements, and Figure 16 is an example of a floating ring using three sets of rolling elements.
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