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CN204940644U - Apleuria beam form box sandwich steel bar concrete floor - Google Patents

Apleuria beam form box sandwich steel bar concrete floor Download PDF

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Publication number
CN204940644U
CN204940644U CN201520191804.4U CN201520191804U CN204940644U CN 204940644 U CN204940644 U CN 204940644U CN 201520191804 U CN201520191804 U CN 201520191804U CN 204940644 U CN204940644 U CN 204940644U
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formwork
insulation board
box
floor slab
lightweight
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王其明
伍胜华
阮洁
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China Aerospace Construction Group Co Ltd
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Abstract

一种无肋梁模盒夹心钢筋混凝土楼板体系包括由上层和下层两层钢筋网组成的双层钢筋笼及轻质保温板模盒;所述轻质保温板模盒为正方形模盒剪切四个直角而形成,所述轻质保温板模盒呈中心对称,所述轻质保温板模盒的中心点处有一孔。本实用新型的有益效果在于:所述楼板的运用在实现较大跨度的同时,减轻了结构构件的自重;同时所述楼板施工工艺采用整体现浇的施工方法,相对普通梁板结构减少了施工工序,降低了楼盖的高度,同时在保温、隔热和隔声方面具有较好的效果。

A ribless beam formwork box sandwich reinforced concrete floor system includes a double-layer reinforcement cage composed of upper and lower layers of steel mesh and a light-weight insulation board formwork; the light-weight insulation board formwork is a square formwork box cut four Formed at a right angle, the lightweight insulation board mold box is centrally symmetrical, and there is a hole at the center point of the lightweight insulation board mold box. The beneficial effect of the utility model lies in that: the use of the floor slab reduces the weight of the structural members while achieving a large span; at the same time, the construction process of the floor slab adopts the integral cast-in-place construction method, which reduces the construction cost compared with the ordinary beam-slab structure. process, the height of the floor is reduced, and at the same time, it has better effects in terms of heat preservation, heat insulation and sound insulation.

Description

无肋梁模盒夹心钢筋混凝土楼板Ribless Beam Formwork Box Sandwich Reinforced Concrete Floor Slab

技术领域 technical field

本实用新型属于建筑工程领域,具体涉及一种无肋梁模盒夹心钢筋混凝土楼板,该楼板适用于在(跨越)实现较大跨度的同时,减轻了结构构件的自重。 The utility model belongs to the field of construction engineering, and in particular relates to a reinforced concrete floor slab sandwiched by a ribless beam formwork box. The floor slab is suitable for reducing the self-weight of structural components while realizing a relatively large span (spanning).

背景技术 Background technique

在楼盖、柱和基础形成的整个结构体系中,楼盖是不可缺少的组成部分。普通的楼板一般只能做到6米左右,当楼板的跨度大于6米时,一般都会在楼板中间设置受力大梁,形成梁板楼盖以减小楼板的计算跨度,设置楼板大梁会引起楼层高度的提高,造成不经济的后果,如果不设置受力大梁,则楼板的自重和配筋会大幅提高,这样也大大增加了楼盖的造价。 In the entire structural system formed by the floor, columns and foundations, the floor is an indispensable part. Ordinary floors can only be about 6 meters. When the span of the floor is greater than 6 meters, generally a force-bearing girder will be installed in the middle of the floor to form a beam-slab floor to reduce the calculated span of the floor. Setting the floor girder will cause the floor The increase of the height will cause uneconomical consequences. If the load-bearing girder is not installed, the self-weight and reinforcement of the floor slab will be greatly increased, which will also greatly increase the cost of the floor.

为此国内一些学者对大跨度的楼板进行了一些研究,目前已经研制成功应用的楼板有薄壁管空心楼盖、内模井字加劲肋空腔大板系列楼盖等。这些空心楼盖相比普通的楼盖结构在综合造价、方便施工上已经有了一定的优势,但其也存在一些不足之处。如薄壁管空心楼盖存在仅能在顺肋向受力的缺点,其计算模型为单向板,在四边都有支撑条件的情况下,楼板单向受力显然是不合理的;井字加劲肋空腔大板等系列楼盖都脱离不了肋梁的存在,例如薄壁箱、叠合箱、箱体、模盒填充楼盖结构等都是梁为受力构件,板在整体受力中作用不大,且整体楼盖一次成型困难。 For this reason, some domestic scholars have conducted some research on long-span floor slabs. At present, the floor slabs that have been successfully developed and applied include thin-walled tube hollow floors, internal mold well-shaped stiffener cavity large slab series floors, etc. Compared with common floor structures, these hollow floors have certain advantages in comprehensive cost and convenient construction, but they also have some shortcomings. For example, the thin-walled tube hollow floor has the disadvantage that it can only bear force along the rib direction, and its calculation model is a one-way slab. Under the condition that all four sides have support conditions, it is obviously unreasonable for the floor to bear force in one direction; The series of floors such as stiffeners, cavity and large slabs cannot be separated from the existence of rib beams. For example, thin-walled boxes, laminated boxes, boxes, and mold box-filled floor structures are all beams as stress members, and slabs are stressed as a whole. The effect is not great, and it is difficult to form the whole floor at one time.

出于环境和建设成本的考虑,需要设计一种能双向受力的楼板,并且该楼板中没有肋梁的存在,以减少肋梁钢筋的绑扎,减少工时,实现保护环境及降低建设成本。 Considering the environment and construction cost, it is necessary to design a floor slab that can bear forces in two directions, and there is no rib beam in the floor slab, so as to reduce the binding of rib beam reinforcement, reduce man-hours, protect the environment and reduce construction costs.

发明内容 Contents of the invention

本实用新型的目的是针对现有技术的不足,提出的一种无肋梁模盒夹心钢筋混凝土楼板,所述楼板的运用在实现较大跨度的同时,减轻了结构构件的自重;同时所述楼板施工工艺采用整体现浇的施工方法,相对普通梁板结构减少了施工工序,降低了楼盖的高度,同时在保温、隔热和隔声方面具有较好的效果。 The purpose of this utility model is to address the deficiencies in the prior art and propose a reinforced concrete floor slab without ribbed formwork box. The use of the said floor slab reduces the self-weight of the structural members while realizing a larger span; The construction process of the floor slab adopts the integral cast-in-place construction method, which reduces the construction process and the height of the floor compared with the ordinary beam-slab structure, and has better effects in terms of heat preservation, heat insulation and sound insulation.

本实用新型所述的一种无肋梁模盒夹心钢筋混凝土楼板包括由上层和下层两层钢筋网组成的双层钢筋笼及轻质保温板模盒; A ribless beam mold box sandwich reinforced concrete floor slab described in the utility model includes a double-layer reinforcement cage and a lightweight insulation board mold box composed of upper and lower layers of steel mesh;

所述轻质保温板模盒为正方形模盒剪切四个直角而形成,所述轻质保温板模盒呈中心对称,所述轻质保温板模盒的中心点处有一孔; The lightweight thermal insulation board mold box is formed by cutting four right angles from a square mold box, the lightweight thermal insulation board mold box is centrally symmetrical, and there is a hole at the central point of the lightweight thermal insulation board mold box;

所述轻质保温板模盒相互靠紧平铺于上层与下层钢筋网之间; The lightweight thermal insulation board formwork boxes are laid close to each other between the upper layer and the lower layer of steel mesh;

浇筑混凝土到双层钢筋笼,使上层钢筋网、轻质保温板模盒及下层钢筋网成为一个整体; Pour concrete into the double-layer reinforcement cage, so that the upper reinforcement mesh, the lightweight insulation board formwork and the lower reinforcement mesh become a whole;

所述无肋梁模盒夹心钢筋混凝土楼板两对边或四边支撑于框架梁或者承重墙上。 The two opposite sides or four sides of the ribless beam formwork sandwich reinforced concrete floor slab are supported on the frame beam or the load-bearing wall.

进一步的,所述轻质保温板模盒的对边距离应小于1500mm,所述轻质保温板模盒的孔洞直径小于300mm。 Further, the distance between the opposite sides of the lightweight insulation board formwork box should be less than 1500mm, and the hole diameter of the lightweight insulation board formwork box should be less than 300mm.

进一步的,所述轻质保温板模盒上表面的混凝土和轻质保温板模盒下表面的混凝土的厚度小于70mm。 Further, the thickness of the concrete on the upper surface of the lightweight insulation board formwork box and the concrete on the lower surface of the lightweight insulation board formwork box is less than 70mm.

进一步的,所述轻质保温板模盒上表面的混凝土和轻质保温板模盒下表面的混凝土内均设置有单排双向受力钢筋。 Further, the concrete on the upper surface of the formwork box of the light-weight insulation board and the concrete on the lower surface of the formwork box of the light-weight insulation board are both provided with a single row of two-way stressed steel bars.

进一步的,所述轻质保温板模盒为自重较轻的聚苯板材料,所述轻质保温板模盒外表面包裹有一层水泥砂浆铁丝网,使其能满足施工荷载下的变形要求。 Further, the lightweight insulation board formwork is made of polystyrene board material with light weight, and the outer surface of the lightweight insulation board formwork is wrapped with a layer of cement mortar barbed wire, so that it can meet the deformation requirements under construction load.

进一步的,所述混凝土楼板的厚度小于250mm。 Further, the thickness of the concrete floor is less than 250mm.

本实用新型所述的一种无肋梁模盒夹心钢筋混凝土楼板及施工工艺的优点在于:无肋梁模盒夹心钢筋混凝土楼板高度小于传统梁板楼盖,降低了楼层层高,减少混凝土用量,降低造价,同时这种体系的楼板底平整,一般不需要吊顶;板的有效受力部位分布在结构的上下两侧,增大了结构的抗弯刚度,楼板的整体刚度好,变形小,抗震性能好;由于楼盖内存在轻质模盒,楼板的等效厚度比主次梁楼板结构和无粘结预应力混凝土平板结构更小,与无梁楼盖与普通梁板结构、平板无梁楼盖、无粘结预应力钢筋混凝土楼盖相比,可节省混凝土用量10%~40%,楼盖的自重减小,相应柱、墙及基础的用量减小;自重下降的同时,相应的水平地震作用减小;与密肋楼盖相比,由于多了底板,整体的刚度增大,对受力更为有利;在建筑使用方面,该楼板的底部表面平整,更加美观,其保温、隔热和隔声的效果更好。 The advantages of the ribless beam mold box sandwich reinforced concrete floor slab and the construction technology described in the utility model are: the height of the ribless beam mold box sandwich reinforced concrete floor slab is smaller than the traditional beam slab floor, which reduces the floor height and reduces the amount of concrete , reduce the cost, and at the same time, the floor of this system is flat, and generally does not need a suspended ceiling; the effective stress parts of the slab are distributed on the upper and lower sides of the structure, which increases the bending stiffness of the structure. The overall stiffness of the floor is good, and the deformation is small. Good seismic performance; due to the light-weight formwork box in the floor, the equivalent thickness of the floor is smaller than that of the primary and secondary beam floor structure and the unbonded prestressed concrete slab structure. Compared with the beam floor and unbonded prestressed reinforced concrete floor, the concrete consumption can be saved by 10% to 40%, the self-weight of the floor is reduced, and the corresponding column, wall and foundation are reduced; The horizontal seismic action of the floor is reduced; compared with the ribbed floor, the overall rigidity increases due to the extra floor, which is more beneficial to the force; in terms of building use, the bottom surface of the floor is flat and more beautiful, and its thermal insulation , heat insulation and sound insulation effect is better.

附图说明 Description of drawings

图1一种无肋梁模盒夹心钢筋混凝土楼板整体结构示意图; Figure 1 is a schematic diagram of the overall structure of a ribless beam formwork sandwich reinforced concrete floor slab;

图2一种无肋梁模盒夹心钢筋混凝土楼板的轻质保温板模盒结构示意图; Fig. 2 is a kind of structural representation of the lightweight thermal insulation board formwork box of sandwich reinforced concrete floor slab without rib beam formwork box;

图中:1上层钢筋混凝土板、2轻质保温板模盒、3混凝土立柱、4下层钢筋混凝土板、5框架梁或承重墙、6板内钢筋。 In the figure: 1 upper reinforced concrete slab, 2 lightweight insulation board formwork box, 3 concrete column, 4 lower reinforced concrete slab, 5 frame beam or load-bearing wall, 6 slab internal reinforcement.

具体实施方式 detailed description

如图1所示,本实用新型所述的无肋梁模盒夹心钢筋混凝土楼板包括由上层和下层两层钢筋网组成的双层钢筋笼及轻质保温板模盒;从整体上可分为上层钢筋混凝土板1、轻质保温板模盒2、下层钢筋混凝土板4及由浇筑于轻质保温板模盒2孔洞内的混凝土形成的连接上下板的混凝土立柱3组成。 As shown in Figure 1, the ribless beam formwork box sandwich reinforced concrete floor slab described in the utility model includes a double-layer reinforcement cage and a light insulation board formwork box composed of upper and lower two-layer steel mesh; on the whole, it can be divided into The upper reinforced concrete slab 1, the lightweight insulation board formwork 2, the lower reinforced concrete slab 4 and the concrete columns 3 connecting the upper and lower slabs formed by pouring concrete in the holes of the lightweight insulation board formwork 2.

所述轻质保温板模盒2为正方形模盒剪切四个直角而形成,所述轻质保温板模盒2呈中心对称,所述轻质保温板模盒2的中心点处有一孔。 The lightweight thermal insulation board mold box 2 is formed by cutting four right angles from a square mold box. The lightweight thermal insulation board mold box 2 is centrally symmetrical. There is a hole at the central point of the lightweight thermal insulation board mold box 2 .

特别需要说明的是所述的无肋梁模盒夹心钢筋混凝土楼板的两对边或四边支撑于框架梁或者承重墙5上。 In particular, it should be noted that the two opposite sides or four sides of the ribless beam formwork sandwich reinforced concrete floor slab are supported on the frame beam or the load-bearing wall 5 .

所述无肋梁模盒夹心钢筋混凝土楼板施工工艺为: The construction process of the ribless beam formwork box sandwich reinforced concrete floor slab is as follows:

搭建钢筋混凝土楼板支撑模板,在所述支撑模板结构上绑扎下层钢筋网; Build a reinforced concrete floor support formwork, and bind the lower floor steel mesh on the support formwork structure;

将所述轻质保温板模盒相互靠紧平铺于下层钢筋网上; Laying the lightweight insulation board formwork tightly against each other on the lower reinforcement mesh;

绑扎轻质保温板模盒孔内钢筋和上层钢筋,使上层钢筋网、轻质保温板模盒及下层钢筋网成为一个整体; Bind the steel bars in the hole of the lightweight insulation board formwork box and the upper layer of steel bars, so that the upper layer of reinforcement mesh, the lightweight insulation board formwork box and the lower layer of reinforcement mesh are integrated;

持续浇筑混凝土到双层钢筋笼中,使下层钢筋网、轻质保温板模盒及上层钢筋网形成一个整体,要求浇筑过程一次成型,然后进行常规养护,待混凝土强度达到设计强度后拆支撑模板,即完成本实用新型所述的无肋梁模盒夹心钢筋混凝土楼板的制作。 Continuing to pour concrete into the double-layer steel cage, so that the lower steel mesh, the lightweight insulation board formwork box and the upper steel mesh form a whole. It is required to form the pouring process once, and then carry out routine maintenance. After the concrete strength reaches the design strength, remove the supporting formwork , promptly complete the making of the ribless beam mold box sandwich reinforced concrete floor slab described in the utility model.

浇筑混凝土后的轻质保温板模盒下表面到楼板下表面为下层板,轻质保温板模盒上表面到楼板上表面为上层板,所述上层板和下层板浇筑混凝土的厚土应控制在70mm以内;所述无肋梁模盒夹心钢筋混凝土楼板楼板总厚度控制在250mm以内;所述轻质保温板模盒的对边距离应小于1500mm,所述轻质保温板模盒的孔洞直径小于300mm。 After pouring concrete, the lower surface of the light insulation board formwork box to the lower surface of the floor is the lower floor plate, and the upper surface of the lightweight insulation board formwork box to the upper surface of the floor plate is the upper floor plate. The thick soil for pouring concrete on the upper floor plate and the lower floor plate should be controlled Within 70mm; the total thickness of the sandwich reinforced concrete floor slab of the ribless beam formwork box is controlled within 250mm; the opposite side distance of the light insulation board formwork box should be less than 1500mm, and the hole diameter of the light insulation plate formwork box Less than 300mm.

为增强楼板的受理特性,可以在上层板和下层板中间增加单排双向受力板内钢筋6。 In order to enhance the acceptance characteristics of the floor slab, a single row of two-way stress-bearing slab internal reinforcement 6 can be added between the upper slab and the lower slab.

Claims (6)

1.一种无肋梁模盒夹心钢筋混凝土楼板,其特征在于:包括由上层和下层两层钢筋网组成的双层钢筋笼及轻质保温板模盒; 1. A kind of ribless beam formwork sandwich reinforced concrete floor slab, is characterized in that: comprise the double-deck reinforcement cage and the light insulation board formwork that are made up of upper and lower two-layer steel mesh; 所述轻质保温板模盒为正方形模盒剪切四个直角而形成,所述轻质保温板模盒呈中心对称,所述轻质保温板模盒的中心点处有一孔; The lightweight thermal insulation board mold box is formed by cutting four right angles from a square mold box, the lightweight thermal insulation board mold box is centrally symmetrical, and there is a hole at the central point of the lightweight thermal insulation board mold box; 所述轻质保温板模盒相互靠紧平铺于上层与下层钢筋网之间; The lightweight thermal insulation board formwork boxes are laid close to each other between the upper layer and the lower layer of steel mesh; 浇筑混凝土到双层钢筋笼,使上层钢筋网、轻质保温板模盒及下层钢筋网成为一个整体; Pour concrete into the double-layer reinforcement cage, so that the upper reinforcement mesh, the lightweight insulation board formwork and the lower reinforcement mesh become a whole; 所述无肋梁模盒夹心钢筋混凝土楼板两对边或四边支撑于框架梁或者承重墙上。 The two opposite sides or four sides of the ribless beam formwork sandwich reinforced concrete floor slab are supported on the frame beam or the load-bearing wall. 2.如权利要求1所述的一种无肋梁模盒夹心钢筋混凝土楼板,其特征在于:所述轻质保温板模盒的对边距离应小于1500mm,所述轻质保温板模盒的孔洞直径小于300mm。 2. A kind of ribless beam formwork sandwich reinforced concrete floor slab as claimed in claim 1, characterized in that: the distance between the opposite sides of the light insulation board formwork should be less than 1500mm, and the distance between the light insulation plate formwork Hole diameter is less than 300mm. 3.如权利要求1所述的一种无肋梁模盒夹心钢筋混凝土楼板,其特征在于:所述轻质保温板模盒上表面的混凝土和轻质保温板模盒下表面的混凝土的厚度小于70mm。 3. A kind of ribless beam formwork sandwich reinforced concrete floor slab as claimed in claim 1, characterized in that: the thickness of the concrete on the upper surface of the light insulation board formwork box and the concrete on the lower surface of the light insulation board formwork box Less than 70mm. 4.如权利要求1所述的一种无肋梁模盒夹心钢筋混凝土楼板,其特征在于:所述轻质保温板模盒上表面的混凝土和轻质保温板模盒下表面的混凝土内均设置有单排双向受力钢筋。 4. A kind of ribless beam mold box sandwich reinforced concrete floor slab as claimed in claim 1, is characterized in that: the concrete on the upper surface of the lightweight insulation board mold box and the concrete on the lower surface of the lightweight insulation board mold box are both There is a single row of two-way stressed steel bars. 5.如权利要求1所述的一种无肋梁模盒夹心钢筋混凝土楼板,其特征在于:所述轻质保温板模盒为自重较轻的聚苯板材料,所述轻质保温板模盒外表面包裹有一层水泥砂浆铁丝网。 5. A kind of ribless beam formwork sandwich reinforced concrete floor slab as claimed in claim 1, characterized in that: the lightweight insulation board formwork is polystyrene board material with light weight, and the light insulation board formwork The outer surface of the box is wrapped with a layer of cement mortar barbed wire. 6.如权利要求1所述的一种无肋梁模盒夹心钢筋混凝土楼板,其特征在于:所述混凝土楼板的厚度小于250mm。 6 . The reinforced concrete floor slab without ribbed formwork box sandwich as claimed in claim 1 , wherein the thickness of the concrete floor slab is less than 250 mm. 7 .
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104818791A (en) * 2015-04-01 2015-08-05 中国航天建设集团有限公司 Rib-free beam mold box sandwiched reinforced concrete floor system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104818791A (en) * 2015-04-01 2015-08-05 中国航天建设集团有限公司 Rib-free beam mold box sandwiched reinforced concrete floor system

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