CN204461695U - A kind of feeder and lithium battery leak detection system - Google Patents
A kind of feeder and lithium battery leak detection system Download PDFInfo
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- CN204461695U CN204461695U CN201520154112.2U CN201520154112U CN204461695U CN 204461695 U CN204461695 U CN 204461695U CN 201520154112 U CN201520154112 U CN 201520154112U CN 204461695 U CN204461695 U CN 204461695U
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Abstract
Description
技术领域technical field
本实用新型涉及一种供气装置及锂电池泄漏检测系统,属于锂电池技术领域。The utility model relates to a gas supply device and a lithium battery leakage detection system, belonging to the technical field of lithium batteries.
背景技术Background technique
锂电池由于工作电压高、能量密度大、使用寿命长、绿色无污染而具有良好的发展前景,随着新能源产业的快速发展,特别是电动车的快速发展,对锂电池的安全性提出了更高的要求。由于锂电池中使用了含锂的电极材料,这种含锂材料在遇到空气中的氧气和水蒸气后会导致其性能急剧恶化,甚至发生爆炸。因此,从安全方面来说,锂电池的气密性显得至关重要。Lithium batteries have good development prospects due to their high working voltage, high energy density, long service life, green and pollution-free. With the rapid development of the new energy industry, especially the rapid development of electric vehicles, the safety of lithium batteries has been raised higher requirement. Due to the use of lithium-containing electrode materials in lithium batteries, this lithium-containing material will cause its performance to deteriorate sharply and even explode when it encounters oxygen and water vapor in the air. Therefore, from a safety point of view, the airtightness of lithium batteries is very important.
在实际生产中,以金属壳锂离子电池为例,壳体与盖板通过激光焊焊接在一起,这种焊接方式快捷、高效、可靠性高,但是在锂电池的批量生产过程中,由于壳体、盖板、焊接设备和工装、焊接工艺等等方面的原因,会出现少量虚焊或气孔的情况,对于这部分电池,需要快速准确地检测并挑选出来,以避免造成安全问题。In actual production, taking the lithium-ion battery with a metal shell as an example, the shell and the cover plate are welded together by laser welding. This welding method is fast, efficient, and high in reliability. Because of the body, cover plate, welding equipment and tooling, welding process, etc., there may be a small amount of false welding or air holes. For this part of the battery, it is necessary to quickly and accurately detect and select it to avoid safety problems.
由于锂电池对泄漏检测的要求较高,具备轻微泄漏的电池都需要准确检测出来,因此需要使用精度非常高的检测设备。现有技术中通常是采用质谱检漏设备进行电池的高精度检漏,其质谱检漏设备一般包括用来放置待测电池的密闭容器或者腔室,与密闭容器或腔室连通的氦质谱仪,待测电池与提供示漏气体的气源连通,示漏气体一般为氦气。《空间用氢镍电池密封性能检验方法》(电源技术,赵宏伟等,2010(10),1046-1048)就公开了一种类似的氦质谱检漏系统。但是,现有技术中的氦质谱检漏设备使用纯的氦气,为了让氦气能够由电池壳体中溢出,必须保证电池壳体内的气压达到一定值,这就大大提高了氦气的使用量,而氦气的成本较高,因而增加了整体的检漏成本。而且在锂电池的实际生产中,很多情况下,需要对示漏气体的流量进行调控,以适用于不同型号、不同大小的电池检漏需要。Due to the high requirements for leakage detection of lithium batteries, batteries with slight leakage need to be detected accurately, so it is necessary to use very high-precision detection equipment. In the prior art, mass spectrometer leak detection equipment is usually used for high-precision leak detection of batteries. The mass spectrometer leak detection equipment generally includes a closed container or chamber for placing the battery to be tested, and a helium mass spectrometer connected to the closed container or chamber. , the battery to be tested is in communication with the gas source that provides the leak gas, and the leak gas is generally helium. A similar helium mass spectrometer leak detection system is disclosed in "Testing Method for Sealing Performance of Ni-MH Batteries for Space Use" (Power Technology, Zhao Hongwei et al., 2010 (10), 1046-1048). However, the helium mass spectrometer leak detection equipment in the prior art uses pure helium. In order to allow helium to overflow from the battery case, it is necessary to ensure that the air pressure in the battery case reaches a certain value, which greatly improves the use of helium. amount, while the cost of helium is higher, thus increasing the overall cost of leak detection. Moreover, in the actual production of lithium batteries, in many cases, it is necessary to regulate the flow rate of the leakage gas, so as to be suitable for the leak detection needs of batteries of different types and sizes.
实用新型内容Utility model content
本实用新型的目的在于提供一种可以减小示漏气体使用量的锂电池泄漏检测系统用供气装置。The purpose of the utility model is to provide a gas supply device for a lithium battery leakage detection system that can reduce the amount of leakage gas used.
本实用新型的目的还在于提供一种锂电池泄漏检测系统。The purpose of the utility model is also to provide a lithium battery leakage detection system.
为了实现以上目的,本实用新型的锂电池泄漏检测系统用供气装置的技术方案如下:In order to achieve the above object, the technical scheme of the gas supply device for the lithium battery leakage detection system of the present invention is as follows:
一种锂电池泄漏检测系统用供气装置,包括与待测锂电池连接的混合气路,混合气路上连接有第一支路和第二支路,第一支路上串设有示漏气源,第二支路上串设有干燥空气气源。A gas supply device for a lithium battery leak detection system, including a mixed gas circuit connected to the lithium battery to be tested, a first branch circuit and a second branch circuit connected to the mixed gas circuit, and a leakage gas source is arranged in series on the first branch circuit , a dry air source is provided in series on the second branch.
所述混合气路上设置有用来检测混合气路中混合气体压力的混合气体压力表。A mixed gas pressure gauge for detecting the pressure of the mixed gas in the mixed gas path is arranged on the mixed gas path.
所述第二支路上设置有用来检测第二支路中干燥空气压力的空气压力表。An air pressure gauge for detecting the dry air pressure in the second branch is arranged on the second branch.
所述混合气路包括气体混合室,第一支路、第二支路均连接于所述气体混合室上。The gas mixing circuit includes a gas mixing chamber, and both the first branch and the second branch are connected to the gas mixing chamber.
所述示漏气源为氦气气源或氩气气源。The leak-indicating gas source is a helium gas source or an argon gas source.
本实用新型的锂电池泄漏检测系统的技术方案如下:The technical scheme of the lithium battery leakage detection system of the present utility model is as follows:
一种锂电池泄漏检测系统,包括用来放置待测锂电池的密闭容器和供气装置,所述供气装置包括与待测锂电池连接的混合气路,混合气路上连接有第一支路和第二支路,第一支路上串设有示漏气源,第二支路上串设有干燥空气气源。A lithium battery leak detection system, including a closed container for placing the lithium battery to be tested and a gas supply device, the gas supply device includes a mixed gas circuit connected to the lithium battery to be tested, and a first branch is connected to the mixed gas circuit And the second branch, the first branch is provided with a leakage gas source, and the second branch is provided with a dry air source.
所述混合气路上设置有用来检测混合气路中混合气体压力的混合气体压力表。A mixed gas pressure gauge for detecting the pressure of the mixed gas in the mixed gas path is arranged on the mixed gas path.
所述第二支路上设置有用来检测第二支路中干燥空气压力的空气压力表。An air pressure gauge for detecting the dry air pressure in the second branch is arranged on the second branch.
所述混合气路包括气体混合室,第一支路、第二支路均连接于所述气体混合室上。The gas mixing circuit includes a gas mixing chamber, and both the first branch and the second branch are connected to the gas mixing chamber.
所述密闭容器上连接有质谱仪。A mass spectrometer is connected to the airtight container.
所述第一支路上设置有氦气节流阀,所述第二支路上设置有空气节流阀。A helium throttling valve is arranged on the first branch, and an air throttling valve is arranged on the second branch.
所述示漏气源为氦气气源或氩气气源。The leak-indicating gas source is a helium gas source or an argon gas source.
本实用新型通过设置锂电池泄漏检测系统用供气装置能够同时与示漏气源和干燥空气气源相连,为待测锂电池提供示漏气体和干燥空气的混合气体,干燥空气能够提供一定压力,使示漏气体更容易从待测锂电池中逸出,节省了示漏气体氦气的使用量,节省了气体成本,并从整体上节省了检漏成本。The utility model can provide the mixed gas of leakage gas and dry air for the lithium battery to be tested by setting the gas supply device for the lithium battery leakage detection system, which can be connected with the leakage gas source and the dry air source at the same time, and the dry air can provide certain The pressure makes it easier for the leaking gas to escape from the lithium battery to be tested, which saves the amount of helium used as the leaking gas, saves gas costs, and saves the cost of leak detection as a whole.
进一步的,本实用新型在混合气路上设置混合气体压力表,能够根据混合气体的压力调节进入待测锂电池的混合气体的流量,可以使本实用新型的锂电池泄漏检测系统适用于不同型号、大小的电池的检测。Further, the utility model is equipped with a mixed gas pressure gauge on the mixed gas path, which can adjust the flow rate of the mixed gas entering the lithium battery to be tested according to the pressure of the mixed gas, so that the lithium battery leakage detection system of the utility model can be applied to different models, The detection of the size of the battery.
附图说明Description of drawings
图1为本实用新型的锂电池泄漏检测系统的实施例示意图。FIG. 1 is a schematic diagram of an embodiment of a lithium battery leakage detection system of the present invention.
具体实施方式detailed description
本实用新型的锂电池泄漏检测系统的实施例:Embodiments of the lithium battery leakage detection system of the present utility model:
如图1所示,本实用新型的锂电池泄漏检测系统,包括用来放置待测锂电池16的密闭容器15、与密闭容器15连通的氦质谱仪18,以及与待测锂电池16连通并能够向待测电池中充入气体的供气装置,所述供气装置包括与待测锂电池连接的混合气路,混合气路上连接有第一支路和第二支路,第一支路与示漏气源相连,第二支路与干燥空气气源相连,所述混合气路包括用来将第一支路提供的示漏气体和第二支路提供的干燥空气进行混合的气体混合室8,示漏气体与干燥空气在气体混合室混合后,通过待测锂电池与气体混合室之间连接的第一气管14充入待测锂电池,第一气管与待测锂电池和气体混合室连接处均为密封连接,第一气管穿过密闭容器的器壁处也密封处理以防止漏气。在第一气管处于气体混合室和密闭容器之间的的管路上连接有用来监测混合气体压力的混合气体压力表13。氦质谱仪通过第二气管19与密闭容器密封连接,在第二气管的管路上设置有用来检测氦气的氦检测头17。As shown in Figure 1, the lithium battery leakage detection system of the present utility model includes a closed container 15 for placing the lithium battery 16 to be tested, a helium mass spectrometer 18 communicated with the closed container 15, and a helium mass spectrometer 18 communicated with the lithium battery 16 to be tested and A gas supply device capable of charging gas into the battery to be tested, the gas supply device includes a mixed gas path connected to the lithium battery to be tested, the mixed gas path is connected with a first branch and a second branch, the first branch It is connected to the leak-indicating gas source, and the second branch is connected to the dry air source. The mixed gas circuit includes the gas used to mix the leak-indicating gas provided by the first branch and the dry air provided by the second branch. Mixing chamber 8, after the leakage gas and dry air are mixed in the gas mixing chamber, the lithium battery to be tested is charged through the first gas pipe 14 connected between the lithium battery to be tested and the gas mixing chamber, and the first gas pipe is connected to the lithium battery to be tested. The connection with the gas mixing chamber is sealed, and the first gas pipe passes through the wall of the airtight container and is also sealed to prevent gas leakage. A mixed gas pressure gauge 13 for monitoring the pressure of the mixed gas is connected to the pipeline where the first gas pipe is located between the gas mixing chamber and the airtight container. The helium mass spectrometer is airtightly connected with the airtight container through the second air pipe 19, and a helium detection head 17 for detecting helium is arranged on the pipeline of the second air pipe.
本实施例中,示漏气源为氦气气源12,氦气气源通过第三气管11与气体混合室密封连接,第三气管11的管路上设置有用来控制氦气流量的氦气节流阀9以及氦气流量计10,第三气管、氦气节流阀、氦气流量计共同构成了所述第一支路。In this embodiment, the gas source for leak detection is a helium gas source 12, which is sealed and connected to the gas mixing chamber through the third gas pipe 11, and a helium throttling for controlling the flow rate of helium is provided on the third gas pipe 11 The valve 9, the helium flowmeter 10, the third gas pipe, the helium throttle valve and the helium flowmeter together constitute the first branch.
所述干燥空气气源包括空气压缩机1、与空气压缩机相连的过滤器2、与过滤器相连的储气罐3,过滤器2能够将空气压缩机压缩后的空气进行过滤,储气罐3能够将过滤后的空气进行储存。干燥空气气源通过第四气管4与气体混合室密封连接,在第四气管的管路上依次连接有空气流量计5、控制空气流量的空气节流阀6、空气压力表7,其中,空气压力表7与气体混合室相连。第四气管、空气流量计、空气节流阀、空气压力表共同构成了所述第二支路。The dry air source includes an air compressor 1, a filter 2 connected to the air compressor, an air storage tank 3 connected to the filter, the filter 2 can filter the air compressed by the air compressor, and the air storage tank 3 Can store the filtered air. The dry air source is sealed and connected to the gas mixing chamber through the fourth air pipe 4, and the pipeline of the fourth air pipe is connected with an air flow meter 5, an air throttle valve 6 for controlling the air flow, and an air pressure gauge 7 in sequence, wherein the air pressure Table 7 is connected to the gas mixing chamber. The fourth air pipe, the air flow meter, the air throttle valve and the air pressure gauge together constitute the second branch.
上述实施例在使用时,空气压缩机中产生的压缩空气经过过滤后储存在储气罐中,通过空气节流阀来调节进入气体混合室的空气的流量,空气流量计和空气压力表可以用来监测进入气体混合室的空气的流量和产生的压力,氦气节流阀可以调节进入气体混合室中的氦气的流量,氦气流量计用来监测氦气的流量。通过氦气节流阀和空气节流阀的调节,气体混合室中各气体的比例可以随意调节,以适应不同检测精度的需要,并节省成本。混合气体压力表可以监测进入待检测电池内的混合气体的压力,根据该压力可以调节进入混合气体室中气体的多少,以控制进入待测电池内的气体流量,适应不同大小的电池检测需要。When the above-mentioned embodiment is in use, the compressed air produced in the air compressor is stored in the air storage tank after being filtered, and the flow rate of the air entering the gas mixing chamber is adjusted through the air throttling valve. The air flow meter and the air pressure gauge can be used to To monitor the flow of air entering the gas mixing chamber and the pressure generated, the helium throttle valve can adjust the flow of helium entering the gas mixing chamber, and the helium flowmeter is used to monitor the flow of helium. Through the adjustment of the helium throttle valve and the air throttle valve, the proportion of each gas in the gas mixing chamber can be adjusted at will to meet the needs of different detection accuracy and save costs. The mixed gas pressure gauge can monitor the pressure of the mixed gas entering the battery to be tested. According to the pressure, the amount of gas entering the mixed gas chamber can be adjusted to control the flow of gas entering the battery to be tested to meet the testing needs of batteries of different sizes.
在本实用新型的锂电池泄漏检测系统的其他实施例中,氦气气源与气体混合室连接管路上设置氦气节流阀和氦气流量计,干燥空气气源与混合气体室连接的管路上不设有空气节流阀和空气流量计,仅通过控制氦气的流量来调节混合气体室中各气体的比例。当然,也可以进一步将氦气流量计省去,只保留氦气节流阀。In other embodiments of the lithium battery leak detection system of the present invention, a helium throttle valve and a helium flowmeter are arranged on the pipeline connecting the helium gas source and the gas mixing chamber, and a helium gas flow meter is installed on the pipeline connecting the dry air source and the gas mixing chamber There is no air throttle valve and air flow meter, and the ratio of each gas in the mixed gas chamber is adjusted only by controlling the flow of helium. Of course, the helium flowmeter can also be further omitted, and only the helium throttle valve is kept.
在其他实施例中,干燥空气气源与混合气体室连接管路上设置空气节流阀、空气流量计和空气压力表,而氦气气源与混合气体室的连接管路上不设有氦气节流阀和氦气流量计,仅通过控制干燥空气的流量来调节混合气体室中各气体的比例。当然,也可以进一步将空气流量计或空气压力表省去。In other embodiments, an air throttling valve, an air flow meter and an air pressure gauge are arranged on the connecting pipeline between the dry air source and the mixed gas chamber, while no helium throttling is set on the connecting pipeline between the helium gas source and the mixed gas chamber Valve and helium flow meter, only by controlling the flow of dry air to adjust the ratio of each gas in the mixed gas chamber. Of course, the air flow meter or the air pressure gauge can also be further omitted.
在其他实施例中,干燥空气气源可以替换为干燥空气储气装置,干燥空气储气装置中储存有适合与氦气混合后作为示漏气体的干燥空气。In other embodiments, the dry air source may be replaced by a dry air storage device, and the dry air storage device stores dry air which is suitable for mixing with helium and used as leak detection gas.
在其他实施例中,所述示漏气源为氩气气源。In other embodiments, the leak detection gas source is argon gas source.
本实用新型的锂电池泄漏检测系统用供气装置的实施例与上述锂电池泄漏检测系统实施例中的供气装置的结构完全一致,在此不再一一赘述。另外,上述锂电池泄漏检测系统实施例中各种供气装置的替代方式也同样适用于本实用新型的锂电池泄漏检测系统用供气装置的实施例。The embodiment of the gas supply device for the lithium battery leakage detection system of the utility model is completely consistent with the structure of the gas supply device in the above embodiment of the lithium battery leakage detection system, and will not be repeated here. In addition, the alternatives of the various gas supply devices in the above embodiments of the lithium battery leakage detection system are also applicable to the embodiment of the gas supply device for the lithium battery leakage detection system of the present invention.
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CN109323813A (en) * | 2017-07-31 | 2019-02-12 | 深圳市远望工业自动化设备有限公司 | Mass spectrum leak detection equipment with elevating mechanism |
CN109323814A (en) * | 2017-07-31 | 2019-02-12 | 深圳市远望工业自动化设备有限公司 | Mass spectrum leak detection equipment and mass spectrum leak detection method with classification inflation mechanism |
CN109323819A (en) * | 2017-07-31 | 2019-02-12 | 深圳市远望工业自动化设备有限公司 | Mass spectrum leak detection method |
CN111587569A (en) * | 2018-01-02 | 2020-08-25 | 三星电子株式会社 | Method for detecting and controlling battery state by using sensor and electronic device using the same |
CN111587569B (en) * | 2018-01-02 | 2022-04-19 | 三星电子株式会社 | Method for detecting and controlling battery state by using sensor and electronic device using the same |
US11733303B2 (en) | 2018-01-02 | 2023-08-22 | Samsung Electronics Co., Ltd | Method for detecting and controlling battery status by using sensor, and electronic device using same |
CN108827552A (en) * | 2018-06-08 | 2018-11-16 | 合肥国轩高科动力能源有限公司 | System and method for detecting sealing performance of lithium battery after liquid injection |
CN113916460A (en) * | 2021-09-27 | 2022-01-11 | 东风时代(武汉)电池系统有限公司 | Device and method for detecting welding quality of battery pole |
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