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CN204612883U - A kind of lithium ion battery leakage detection apparatus - Google Patents

A kind of lithium ion battery leakage detection apparatus Download PDF

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Publication number
CN204612883U
CN204612883U CN201520158858.0U CN201520158858U CN204612883U CN 204612883 U CN204612883 U CN 204612883U CN 201520158858 U CN201520158858 U CN 201520158858U CN 204612883 U CN204612883 U CN 204612883U
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valve
push
detection
vacuum valve
ion battery
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CN201520158858.0U
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杨慧敏
贾跃祥
范学明
卢红红
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Shanxi Dingneng Qiyuan New Energy Technology Co ltd
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BEIJING DINGNENG KAIYUAN BATTERY TECHNOLOGY Co Ltd
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Abstract

The utility model relates to lithium ion battery production technical field, is specifically related to a kind of lithium ion battery leakage detection apparatus.Comprise: support, push-pull device at fixed, vacuum valve, equalizer valve and detection part; Described push-pull device at fixed is arranged on described support, can move up and down along described support; Described vacuum valve and equalizer valve are arranged at the top of described support; Described detection part is arranged on described push-pull device at fixed, and is communicated with equalizer valve with described vacuum valve; Described vacuum valve is connected with outside vacuum extractor, and described equalizer valve is connected with outside aerating device.A kind of lithium ion battery leakage detection apparatus that the utility model provides, judge whether electric leakage pond to be checked leakage occurs according to positive/negative-pressure principle, the utility model scheme is adopted to not only increase accuracy of detection, can detect multiple battery simultaneously simultaneously, improve leak detection efficiency, and the lower easy maintenance of plant failure rate that the utility model provides.

Description

一种锂离子电池检漏装置Lithium-ion battery leak detection device

技术领域technical field

本实用新型涉及锂离子电池生产技术领域,具体涉及一种锂离子电池检漏装置。The utility model relates to the technical field of lithium ion battery production, in particular to a lithium ion battery leak detection device.

背景技术Background technique

锂离子电池由于工作电压高、体积小、质量轻、能量高、无记忆效应、无污染、自放电小、循环寿命长,是21世纪发展的理想能源。锂离子蓄电池在制备过程中,电池的密封性是决定电池是否合格的重要指标,因此对电池进行检漏测试,是锂离子蓄电池制备过程中不可缺少的工序之一。Due to its high working voltage, small size, light weight, high energy, no memory effect, no pollution, small self-discharge, and long cycle life, lithium-ion batteries are ideal energy sources for development in the 21st century. During the preparation process of lithium-ion batteries, the airtightness of the batteries is an important indicator to determine whether the batteries are qualified. Therefore, it is one of the indispensable processes in the preparation process of lithium-ion batteries to conduct a leak test on the batteries.

锂离子铝壳电池在入壳完成后需要经过激光焊接使其盖板与铝壳连接在一起。在使用激光焊焊接以后,焊接处易发生漏焊、炸点、焊接熔深过深等现象。这些现象是由于激光焊功率、频率的不稳定造成的。造成的主要危害:电池注液后易发生漏液,使电池内部电解液不足影响锂离子电池电化学性能。After the lithium-ion aluminum case battery is put into the case, it needs to be laser welded to connect the cover plate with the aluminum case. After laser welding is used, missing welding, explosive spots, and excessive welding penetration are prone to occur at the welding place. These phenomena are caused by the instability of laser welding power and frequency. The main harm caused: the battery is prone to leakage after liquid injection, so that the insufficient electrolyte inside the battery affects the electrochemical performance of the lithium-ion battery.

传统的锂离子电池检漏装置主要由接触器和外加电路板进行控制,但随着锂离子电池日产量不断增加,传统的检漏装置渐渐不能适应现代化的生产。传统检漏装置面板控制操作按钮复杂,操作人员需要较长时间才能熟练掌握操作顺序,电路板的分立元件较多,线路复杂因此故障多,维修成本高;工位少,一般操作员只能控制一台,且有的动作是要人工完成的,劳动强度大,而且不能和前段工序连接成自动化流水线,因此生产效率极大地受到了限制。Traditional lithium-ion battery leak detection devices are mainly controlled by contactors and external circuit boards. However, as the daily output of lithium-ion batteries continues to increase, traditional leak detection devices are gradually unable to adapt to modern production. The control buttons on the panel of the traditional leak detection device are complicated, and it takes a long time for the operator to master the operation sequence. There are many discrete components on the circuit board, and the circuit is complicated, so there are many faults and high maintenance costs; there are few stations, and the general operator can only control One, and some actions need to be completed manually, which is labor-intensive, and cannot be connected with the previous process to form an automatic assembly line, so the production efficiency is greatly limited.

实用新型内容Utility model content

针对现有锂离子电池检漏装置劳动强度大、工位少以及故障多维修困难的缺陷,本实用新型提供了一种锂离子电池检漏装置。Aiming at the defects of the existing lithium-ion battery leak detection device, such as high labor intensity, few workstations, frequent faults and difficult maintenance, the utility model provides a lithium-ion battery leak detection device.

本实用新型提供的一种锂离子电池检漏装置,包括:支架、推拉装置、真空阀、充压阀以及检测部件;The utility model provides a lithium-ion battery leak detection device, comprising: a bracket, a push-pull device, a vacuum valve, a pressure charging valve and a detection component;

所述推拉装置设置于所述支架上,能够沿所述支架上下移动;所述真空阀和充压阀设置于所述支架的顶端;所述检测部件设置与所述推拉装置上,并且与所述真空阀和充压阀连通;The push-pull device is set on the support and can move up and down along the support; the vacuum valve and the pressure valve are set on the top of the support; the detection component is set on the push-pull device and is connected with the The vacuum valve and the charging valve are connected;

所述真空阀与外部抽真空装置连接,所述充压阀与外部的充气装置连接。The vacuum valve is connected with an external vacuum device, and the pressure charging valve is connected with an external inflation device.

进一步地,所述检测部件包括输气管、压力表以及进气口;所述输气管的一端与所述真空阀和冲压阀连接,另一端连接进气口和压力表;所述压力表显示输气管内部的压力。Further, the detection component includes an air delivery pipe, a pressure gauge and an air inlet; one end of the air delivery pipe is connected to the vacuum valve and the ram valve, and the other end is connected to the air inlet and a pressure gauge; the pressure gauge shows that the output pressure inside the trachea.

进一步地,所述装置包括多组检测部件。Further, the device includes multiple sets of detection components.

进一步地,所述检测部件还包括输气管开关,所述输气管开关设置于所述支架上端,控制所述检测部件对应的输气管的开合。Further, the detection component also includes a gas delivery pipe switch, which is arranged on the upper end of the bracket to control the opening and closing of the gas delivery tube corresponding to the detection component.

进一步地,所述推拉装置包括气缸、气缸阀、推拉杆以及可移动箱体;Further, the push-pull device includes a cylinder, a cylinder valve, a push-pull rod and a movable box;

其中,所述气缸和气缸阀设置于所述支架上端,所述可移动箱体可在所述推拉杆作用下沿支架上下移动。Wherein, the cylinder and the cylinder valve are arranged on the upper end of the bracket, and the movable box can move up and down along the bracket under the action of the push-pull rod.

进一步地,所述检测部件设置于所述推拉装置的可移动箱体上。Further, the detection component is arranged on the movable box of the push-pull device.

进一步地,所述检测部件的所述输气管设置于所述可移动箱体内部,所述压力表设置于所述可移动箱体上端,所述进气口设置于所述可移动箱体下端。Further, the gas delivery pipe of the detection component is arranged inside the movable box, the pressure gauge is arranged at the upper end of the movable box, and the air inlet is arranged at the lower end of the movable box .

进一步地,所述支架下端设置有电池固定部件,用于固定待检漏电池与所述进气口对齐。Further, the lower end of the bracket is provided with a battery fixing part, which is used to fix the battery to be leaked and align it with the air inlet.

本实用新型提供的一种锂离子电池检漏装置,通过推拉装置控制检测部件移动到与待检漏电池紧密接触,首先打开与外部抽真空装置连接的真空阀给待检漏电池一个负压,然后再打开与外部充气装置连接的充压阀给待检漏电池一个正压,根据正负压原理判断待检漏电池是否发生漏液。采用本实用新型方案不但提高了检测精度,同时可同时对多个电池进行检测,提高了检漏效率,并且本实用新型提供的装置故障率较低容易维修。The utility model provides a lithium-ion battery leak detection device. The push-pull device controls the detection part to move to be in close contact with the battery to be leaked. First, the vacuum valve connected to the external vacuum device is opened to give the battery to be leaked a negative pressure. Then open the charging valve connected with the external inflation device to give a positive pressure to the leaking battery to be checked, and judge whether the leaking battery to be checked leaks according to the principle of positive and negative pressure. Adopting the solution of the utility model not only improves the detection accuracy, but also can detect multiple batteries at the same time, which improves the leak detection efficiency, and the device provided by the utility model has a low failure rate and is easy to maintain.

附图说明Description of drawings

通过参考附图会更加清楚的理解本实用新型的特征和优点,附图是示意性的而不应理解为对本实用新型进行任何限制,在附图中:The features and advantages of the present utility model can be more clearly understood by referring to the accompanying drawings. The accompanying drawings are schematic and should not be construed as any limitation to the present utility model. In the accompanying drawings:

图1是本实用新型一个实施例中锂离子电池检漏装置的结构示意图。Fig. 1 is a structural schematic diagram of a lithium-ion battery leak detection device in an embodiment of the present invention.

具体实施方式Detailed ways

现结合附图和实施例对本实用新型技术方案作进一步详细阐述。The technical scheme of the utility model is now further elaborated in conjunction with the accompanying drawings and embodiments.

图1示出了本实施例中一种锂离子电池检漏装置的结构示意图,如图1所示,本实施例提供的一种锂离子电池检漏装置,包括:支架1,气缸2、气缸阀3、推拉杆4、可移动箱体5,真空阀6、充压阀7、压力表8、进气口9、输气管开关10以及待检漏电池固定部件11。Figure 1 shows a schematic structural view of a lithium-ion battery leak detection device in this embodiment. As shown in Figure 1, a lithium-ion battery leak detection device provided in this embodiment includes: a bracket 1, a cylinder 2, a cylinder Valve 3, push-pull rod 4, movable box body 5, vacuum valve 6, pressure charging valve 7, pressure gauge 8, air inlet 9, air pipe switch 10 and fixed part 11 of the battery to be leaked.

所述气缸2和气缸阀3设置于所述支架1的上端,所诉气缸2通过控制所述推拉杆4移动来实现所述可移动箱体5沿支架1上下移动。进而控制检测部件的高度,使进气口9与待检漏电池紧密接触。The cylinder 2 and the cylinder valve 3 are arranged on the upper end of the support 1, and the cylinder 2 realizes the moving of the movable box 5 up and down along the support 1 by controlling the movement of the push-pull rod 4. Furthermore, the height of the detection component is controlled so that the air inlet 9 is in close contact with the leaking battery to be detected.

所述真空阀6和充压阀7也设置于所述支架1上端,所述真空阀6与外部的抽真空装置连接,通过外部抽真空装置给待检漏电池提供一个负压;所述充压阀7与外部的充气装置连接,通过外部的充气装置给待检漏电池提供一个正压。The vacuum valve 6 and the charging valve 7 are also arranged on the upper end of the bracket 1, the vacuum valve 6 is connected with an external vacuum device, and provides a negative pressure to the battery to be leaked through the external vacuum device; The pressure valve 7 is connected with an external inflation device, and a positive pressure is provided to the battery to be leaked through the external inflation device.

所述压力表8和进气口9设置于所述可移动箱体5上,并且通过输气管与所述真空阀6和充压阀7联通。本实施例中,图1所示的检漏装置为可同时进行六块待检漏电池进行检测的装置。其中,包括六个压力表8和六个进气口9,同时在支架1的上端还对应设置有六个输气管开关10,所述压力表8、进气口9和输气管开关10一一对应。每一个压力表8显示所对应的进气口9所检测的待检漏电池在抽真空和充气过程中的压力值,而对应的输气管开关10则可控制所控输气管的开合,当待检漏电池数量小于六个时关闭对应的输气管,防止其它空闲输气管对检测输气管的影响,保证检测的精确度。The pressure gauge 8 and the air inlet 9 are arranged on the movable box body 5, and communicate with the vacuum valve 6 and the pressure filling valve 7 through an air pipe. In this embodiment, the leak detection device shown in FIG. 1 is a device capable of testing six leak-testing batteries at the same time. Among them, six pressure gauges 8 and six air inlets 9 are included. At the same time, six air pipe switches 10 are correspondingly arranged on the upper end of the bracket 1. The pressure gauges 8, air inlets 9 and air pipe switches 10 are one by one. correspond. Each pressure gauge 8 shows the pressure value of the leaking battery to be detected detected by the corresponding air inlet 9 during vacuuming and inflation, and the corresponding air pipe switch 10 can control the opening and closing of the controlled air pipe. When the number of batteries to be leaked is less than six, the corresponding air pipes are closed to prevent the influence of other idle air pipes on the detection air pipes and ensure the accuracy of detection.

所述支架1的下端还设置有固定待检漏电池的固定部件11,同样的,固定部件11的数量与所述进气口9的数量相等,并且上下对齐,保证所述可移动箱体5向下移动后所述进气口8与带检漏电池对齐。The lower end of the bracket 1 is also provided with a fixed part 11 for fixing the battery to be leaked. Similarly, the number of the fixed parts 11 is equal to the number of the air inlets 9, and they are aligned up and down to ensure that the movable box 5 After moving down, the air inlet 8 is aligned with the battery with leak detection.

采用上述装置进行待检漏电池检测时,打开气缸阀3使气缸2控制推拉杆4带动可移动箱体5向下移动,使可移动箱体5下端的进气口9与固定在固定部件11处的待检漏电池紧密接触;打开所使用到的进气口9对应的输气管开关10。When using the above-mentioned device to detect the leaking battery, open the cylinder valve 3 to make the cylinder 2 control the push-pull rod 4 to drive the movable box 5 to move downward, so that the air inlet 9 at the lower end of the movable box 5 is connected to the fixed part 11. close contact with the leaking battery to be checked; open the air pipe switch 10 corresponding to the air inlet 9 used.

进一步地首先打开真空阀6给待检漏电池一个负压值,并记录压力表8的读数,然后关闭真空阀6打开充压阀7,再给待检漏电池一个与负压值相等的正压值,再次读取压力表8的读数。如果所述压力表的两次读数正好为互为相反数,则说明待检漏电池的焊接良好,无漏液现象发生,反之则说明有漏焊位置,采取相应补救措施。Further first open the vacuum valve 6 to give the battery to be leaked a negative pressure value, and record the reading of the pressure gauge 8, then close the vacuum valve 6 and open the pressure valve 7, and then give the battery to be leaked a positive pressure equal to the negative pressure value. Pressure value, read the reading of pressure gauge 8 again. If the two readings of the pressure gauge are exactly opposite to each other, it means that the battery to be leaked is welded well and no liquid leakage occurs;

本实施例提供的一种锂离子电池检漏装置,通过推拉装置控制检测部件移动到与待检漏电池紧密接触,首先打开与外部抽真空装置连接的真空阀给待检漏电池一个负压,然后再打开与外部充气装置连接的充压阀给待检漏电池一个正压,根据正负压原理判断待检漏电池是否发生漏液。采用本实施例方案不但提高了检测精度,同时可同时对多个电池进行检测,提高了检漏效率,并且本实用新型提供的装置故障率较低容易维修。In the lithium-ion battery leak detection device provided in this embodiment, the detection part is controlled by a push-pull device to move into close contact with the battery to be leaked. First, the vacuum valve connected to the external vacuum device is opened to give the battery to be leaked a negative pressure. Then open the charging valve connected with the external inflation device to give a positive pressure to the leaking battery to be checked, and judge whether the leaking battery to be checked leaks according to the principle of positive and negative pressure. Adopting the solution of this embodiment not only improves the detection accuracy, but also can detect multiple batteries at the same time, which improves the leak detection efficiency, and the device provided by the utility model has a low failure rate and is easy to maintain.

虽然结合附图描述了本实用新型的实施方式,但是本领域技术人员可以在不脱离本实用新型的精神和范围的情况下做出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。Although the embodiment of the utility model has been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the utility model, and such modifications and variations all fall into the scope of the present utility model. within the scope of the appended claims.

Claims (8)

1.一种锂离子电池检漏装置,其特征在于,所述装置包括:支架、推拉装置、真空阀、充压阀以及检测部件; 1. A lithium-ion battery leak detection device, characterized in that the device comprises: a support, a push-pull device, a vacuum valve, a charging valve and a detection component; 所述推拉装置设置于所述支架上,能够沿所述支架上下移动;所述真空阀和充压阀设置于所述支架的顶端;所述检测部件设置与所述推拉装置上,并且与所述真空阀和充压阀连通; The push-pull device is set on the support and can move up and down along the support; the vacuum valve and the pressure valve are set on the top of the support; the detection component is set on the push-pull device and is connected with the The vacuum valve and the charging valve are connected; 所述真空阀与外部抽真空装置连接,所述充压阀与外部的充气装置连接。 The vacuum valve is connected with an external vacuum device, and the pressure charging valve is connected with an external inflation device. 2.根据权利要求1所述的装置,其特征在于,所述检测部件包括输气管、压力表以及进气口;所述输气管的一端与所述真空阀和冲压阀连接,另一端连接进气口和压力表;所述压力表显示输气管内部的压力。 2. The device according to claim 1, wherein the detection component comprises an air delivery pipe, a pressure gauge and an air inlet; one end of the air delivery pipe is connected to the vacuum valve and the stamping valve, and the other end is connected to the Air port and pressure gauge; said pressure gauge shows the pressure inside the gas delivery pipe. 3.根据权利要求2所述的装置,其特征在于,所述装置包括多组检测部件。 3. The device according to claim 2, characterized in that the device comprises multiple sets of detection components. 4.根据权利要求2或3所述的装置,其特征在于,所述检测部件还包括输气管开关,所述输气管开关设置于所述支架上端,控制所述检测部件对应的输气管的开合。 4. The device according to claim 2 or 3, wherein the detection part further comprises a gas delivery pipe switch, and the gas delivery pipe switch is arranged on the upper end of the bracket to control the opening and closing of the gas delivery pipe corresponding to the detection part. combine. 5.根据权利要求2或3所述的装置,其特征在于,所述推拉装置包括气缸、气缸阀、推拉杆以及可移动箱体; 5. The device according to claim 2 or 3, wherein the push-pull device comprises a cylinder, a cylinder valve, a push-pull rod and a movable box; 其中,所述气缸和气缸阀设置于所述支架上端,所述可移动箱体可在所述推拉杆作用下沿支架上下移动。 Wherein, the cylinder and the cylinder valve are arranged on the upper end of the bracket, and the movable box can move up and down along the bracket under the action of the push-pull rod. 6.根据权利要求5所述的装置,其特征在于,所述检测部件设置于所述推拉装置的可移动箱体上。 6 . The device according to claim 5 , wherein the detection component is arranged on a movable box of the push-pull device. 7 . 7.根据权利要求6所述的装置,其特征在于,所述检测部件的所述输气管设置于所述可移动箱体内部,所述压力表设置于所述可移动箱体上端,所述进气口设置于所述可移动箱体下端。 7. The device according to claim 6, characterized in that, the air delivery pipe of the detection component is arranged inside the movable box, the pressure gauge is arranged at the upper end of the movable box, and the The air inlet is arranged at the lower end of the movable box. 8.根据权利要求7所述的装置,其特征在于,所述支架下端设 置有电池固定部件,用于固定待检漏电池与所述进气口对齐。 8. The device according to claim 7, characterized in that a battery fixing part is provided at the lower end of the bracket for fixing the battery to be leaked to be aligned with the air inlet.
CN201520158858.0U 2015-03-19 2015-03-19 A kind of lithium ion battery leakage detection apparatus Expired - Fee Related CN204612883U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107588910A (en) * 2017-08-02 2018-01-16 芜湖职业技术学院 Leak detecting device for battery and leak hunting method
CN107991029A (en) * 2016-10-26 2018-05-04 广舜检测技术(上海)有限公司 A kind of lithium ion battery leakage detection apparatus and its leak hunting method using general densimeter
CN109141775A (en) * 2018-09-19 2019-01-04 风帆有限责任公司 A kind of battery air-leakage test, inflation method and equipment
CN114402184A (en) * 2019-11-05 2022-04-26 Nok株式会社 Seal inspection device and seal inspection method
CN114923646A (en) * 2022-06-14 2022-08-19 三一技术装备有限公司 Battery air tightness detection device and detection method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107991029A (en) * 2016-10-26 2018-05-04 广舜检测技术(上海)有限公司 A kind of lithium ion battery leakage detection apparatus and its leak hunting method using general densimeter
CN107588910A (en) * 2017-08-02 2018-01-16 芜湖职业技术学院 Leak detecting device for battery and leak hunting method
CN109141775A (en) * 2018-09-19 2019-01-04 风帆有限责任公司 A kind of battery air-leakage test, inflation method and equipment
CN109141775B (en) * 2018-09-19 2024-06-07 风帆有限责任公司 Method and equipment for detecting and inflating air tightness of storage battery
CN114402184A (en) * 2019-11-05 2022-04-26 Nok株式会社 Seal inspection device and seal inspection method
CN114923646A (en) * 2022-06-14 2022-08-19 三一技术装备有限公司 Battery air tightness detection device and detection method

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