CN204438630U - A kind of energy-saving vertical transparent doors household freezer - Google Patents
A kind of energy-saving vertical transparent doors household freezer Download PDFInfo
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Abstract
本实用新型公开了一种节能立式透明门冷冻箱,属于制冷设备技术领域,包括压缩机、冷凝器、毛细管和蒸发器,还包括箱体外壳,所述箱体外壳内设有内胆,所述箱体外壳和内胆之间设有填充层,所述箱体外壳一侧设有电加热玻璃门,所述箱体外壳顶部设有保护结构,所述保护结构内部设有用于测量箱外温湿度的温湿度采集器,所述内胆内部设有用于测量箱内温度的温度传感器,所述内胆内部还设有风机和控制器。本实用新型在保证门体外表面不凝露的情况下,最少的开启电加热玻璃门,通过智能控制箱内循环风机的合理开停,最充分的将蒸发器中的冷量循环到箱体内部,减少了冷量的流失,加大了压缩机的开停比,降低了产品能耗。
The utility model discloses an energy-saving vertical transparent door freezer, which belongs to the technical field of refrigeration equipment, and includes a compressor, a condenser, a capillary tube and an evaporator, and a box shell, which is provided with an inner tank. A filling layer is provided between the box shell and the liner, an electrically heated glass door is provided on one side of the box shell, a protective structure is provided on the top of the box shell, and a measuring box is provided inside the protective structure. A temperature and humidity collector for external temperature and humidity, a temperature sensor for measuring the temperature in the box is installed inside the inner tank, and a fan and a controller are also installed inside the inner tank. In the case of ensuring that the outer surface of the door does not condense, the utility model can open the electric heating glass door at least, and through the reasonable start and stop of the circulation fan in the intelligent control box, the cooling capacity in the evaporator can be fully circulated to the inside of the box. , reduce the loss of cooling capacity, increase the start-stop ratio of the compressor, and reduce the energy consumption of the product.
Description
技术领域technical field
本实用新型属于制冷设备技术领域,具体涉及一种节能立式透明门冷冻箱。The utility model belongs to the technical field of refrigeration equipment, in particular to an energy-saving vertical transparent door freezer.
背景技术Background technique
随着科技的不断进步,能源消耗也越来越大,这就要求我们在设计产品时不仅考虑产品的质量可靠、成本低廉,在保证基本功能的同时,能源消耗越小越好。With the continuous advancement of technology, the energy consumption is also increasing. This requires us to consider not only the reliable quality and low cost of the product when designing products, but also the smaller the energy consumption while ensuring the basic functions.
对于立式透明门冷冻箱,为促进箱内产品的宣传,通常使用中空玻璃门。此时由于玻璃门本身的保温系数远远低于发泡门体,导致箱内冷量流失严重,该类型产品都采用较大的制冷系统以抵消冷量散失。另外玻璃门外侧也因为表面温度低而使得玻璃外表面凝露严重。通常的解决方案采用三层中空(或真空)玻璃,最外层玻璃为电加热,通过对玻璃表面的加热来提高玻璃表面的温度,以解决玻璃外表面凝露,增强产品的展示宣传效果。但同时带来的是热量逐层传递到箱内,增大了产品的热负荷。这些原因导致该类型产品的耗电量都远远高于同等容积的卧室冷冻柜。如果打开玻璃门的电加热功能,产品的耗电量将有较大的提高,但是关闭了玻璃门的电加热功能,玻璃门表面凝露,又无法起到宣传的效果。For vertical transparent door freezers, in order to promote the promotion of products in the box, hollow glass doors are usually used. At this time, because the thermal insulation coefficient of the glass door itself is far lower than that of the foam door body, the cooling loss in the box is serious. This type of product adopts a larger refrigeration system to offset the cooling loss. In addition, the outside of the glass door also has serious condensation on the outer surface of the glass due to the low surface temperature. The usual solution is to use three layers of hollow (or vacuum) glass, the outermost layer of glass is electrically heated, and the temperature of the glass surface is increased by heating the glass surface to solve the condensation on the outer surface of the glass and enhance the display and publicity effect of the product. But at the same time, the heat is transferred to the box layer by layer, which increases the heat load of the product. For these reasons, the power consumption of this type of product is much higher than that of a bedroom freezer of the same volume. If the electric heating function of the glass door is turned on, the power consumption of the product will be greatly improved, but if the electric heating function of the glass door is turned off, the surface of the glass door will condense, which will not be able to achieve the effect of publicity.
目前对于玻璃门凝露,较为有效的解决方案除了上述对玻璃门进行电加热,还有就是采用真空玻璃,提高玻璃门的保温系数,间接的升高了玻璃门的外表面温度,但是此种方案成本太高,不具有性价比优势,而且大批量投产真空玻璃的质量也较难控制,导致成本上升较大,客户较难承受。At present, the more effective solution to the condensation on the glass door is to use electric heating on the glass door as mentioned above, and to use vacuum glass to improve the thermal insulation coefficient of the glass door and indirectly increase the temperature of the outer surface of the glass door. The cost of the solution is too high, and there is no cost-effective advantage, and it is difficult to control the quality of vacuum glass put into mass production, resulting in a large increase in cost, which is difficult for customers to bear.
另外该种类产品箱内的循环风机都是随压缩机起停的,在压缩机刚刚开机时,风机的转动将加大压缩机的负荷,压缩机功率上升,表现为耗电量增大。当压缩机关机后,风机也随即停止,此时箱内的蒸发器实际仍然具有较低的温度及较多冷量,风机停止转动使得制冷剂具有的冷量随制冷管路逐渐流逝到箱体外,造成不必要的能量损耗。In addition, the circulation fan in the box of this type of product starts and stops with the compressor. When the compressor is just started, the rotation of the fan will increase the load on the compressor, and the power of the compressor will increase, which is manifested as an increase in power consumption. When the compressor is turned off, the fan also stops immediately. At this time, the evaporator in the box actually still has a lower temperature and more cooling capacity. The fan stops rotating so that the cooling capacity of the refrigerant will gradually flow into the box with the refrigeration pipeline. In addition, unnecessary energy loss is caused.
实用新型内容Utility model content
针对现有技术中存在的上述技术问题,本实用新型提出了一种节能立式透明门冷冻箱,设计合理,克服了现有技术的不足,维护方便,节约能源,具有良好的效果。Aiming at the above-mentioned technical problems in the prior art, the utility model proposes an energy-saving vertical transparent door freezer, which has a reasonable design, overcomes the deficiencies of the prior art, is easy to maintain, saves energy, and has a good effect.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种节能立式透明门冷冻箱,包括压缩机、冷凝器、毛细管和蒸发器,还包括箱体外壳,所述箱体外壳内设有内胆,所述箱体外壳和内胆之间设有填充层,所述箱体外壳一侧设有电加热玻璃门,所述箱体外壳顶部设有保护结构,所述保护结构内部设有用于测量箱外温湿度的温湿度采集器,所述内胆内部设有用于测量箱内温度的温度传感器,所述内胆内部还设有风机和控制器,所述控制器分别与温湿度采集器、温度传感器、压缩机、风机通过导线连接。An energy-saving vertical transparent door freezer, including a compressor, a condenser, a capillary tube and an evaporator, and a box shell, an inner tank is arranged inside the box shell, and an inner tank is arranged between the box shell and the inner tank. There is a filling layer, an electrically heated glass door is provided on one side of the box shell, a protective structure is provided on the top of the box shell, and a temperature and humidity collector for measuring the temperature and humidity outside the box is installed inside the protective structure. The interior of the liner is provided with a temperature sensor for measuring the temperature in the box. The interior of the liner is also provided with a fan and a controller. The controller is connected to the temperature and humidity collector, temperature sensor, compressor, and fan through wires.
优选地,所述保护结构采用铰链罩,所述铰链罩上开设有连接外界的通风孔。Preferably, the protective structure adopts a hinged cover, and the hinged cover is provided with ventilation holes connecting to the outside world.
优选地,所述电加热玻璃门表面设有加热丝。Preferably, heating wires are provided on the surface of the electrically heated glass door.
优选地,所述内胆内部还设有搁架。Preferably, a shelf is also provided inside the liner.
本实用新型所带来的有益技术效果:Beneficial technical effects brought by the utility model:
本实用新型提出了一种节能立式透明门冷冻箱,与现有技术相比,本实用新型一方面应用在具有电加热玻璃门的立式冷冻柜,通过传感器采集箱体外界环境温度湿度,以及箱内的温度,根据空气中水份的冷凝温度计算出电加热玻璃门合理的开停比率,在保证门体外表面不凝露的情况下,最少的开启电加热玻璃门,以减小玻璃门的能量消耗,以及对箱内温度的影响,整体降低产品耗电量。The utility model proposes an energy-saving vertical transparent door freezer. Compared with the prior art, the utility model is applied to a vertical freezer with an electrically heated glass door on the one hand, and the sensor collects the temperature and humidity of the outside environment of the box. As well as the temperature inside the box, calculate the reasonable opening and closing ratio of the electric heating glass door according to the condensation temperature of the water in the air. In the case of ensuring that the outer surface of the door does not condense, open the electric heating glass door at least to reduce the temperature of the glass door. The energy consumption and the influence on the temperature inside the box reduce the power consumption of the product as a whole.
本实用新型另一方面通过智能控制箱内循环风机的合理开停,最充分的将蒸发器中的冷量循环到箱体内部,减少了冷量随管路的流失,加大了压缩机的开停比,降低了产品能耗。On the other hand, the utility model can fully circulate the cold energy in the evaporator to the inside of the box by intelligently controlling the reasonable start and stop of the circulating fan in the box, reducing the loss of cold energy along with the pipeline, and increasing the compressor's cooling capacity. The start-stop ratio reduces the energy consumption of the product.
附图说明Description of drawings
图1为本实用新型一种节能立式透明门冷冻箱的结构示意图。Fig. 1 is a structural schematic diagram of an energy-saving vertical transparent door freezer of the present invention.
其中,1-箱体外壳;2-填充层;3-内胆;4-压缩机;5-搁架;6-电加热玻璃门;7-保护结构;8-温湿度采集器;9-控制器;10-风机;11-温度传感器。Among them, 1-box shell; 2-filling layer; 3-inner tank; 4-compressor; 5-shelf; 6-electrically heated glass door; 7-protective structure; 8-temperature and humidity collector; 9-control device; 10-fan; 11-temperature sensor.
具体实施方式Detailed ways
下面结合附图以及具体实施方式对本实用新型作进一步详细说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
如图1所示,一种节能立式透明门冷冻箱,包括压缩机4、冷凝器、毛细管和蒸发器,还包括箱体外壳1,所述箱体外壳内设有内胆3,所述箱体外壳1和内胆3之间设有填充层2,所述箱体外壳1一侧设有电加热玻璃门6,所述箱体外壳1顶部设有保护结构7,所述保护结构7内部设有用于测量箱外温湿度的温湿度采集器8,所述内胆3内部设有用于测量箱内温度的温度传感器11,所述内胆3内部还设有风机10和控制器9,所述控制器9分别与温湿度采集器8、温度传感器11、压缩机4、风机10通过导线连接。所述保护结构7采用铰链罩,所述铰链罩上开设有连接外界的通风孔。所述电加热玻璃门6表面印有加热丝。所述内胆3内部还设有搁架5。As shown in Figure 1, a kind of energy-saving vertical transparent door freezer, comprises compressor 4, condenser, capillary and evaporator, also comprises box shell 1, is provided with liner 3 in the box shell, described A filling layer 2 is provided between the box shell 1 and the liner 3, an electrically heated glass door 6 is provided on one side of the box shell 1, and a protective structure 7 is provided on the top of the box shell 1, and the protective structure 7 A temperature and humidity collector 8 for measuring the temperature and humidity outside the box is provided inside, a temperature sensor 11 for measuring the temperature inside the box is provided inside the inner tank 3, a fan 10 and a controller 9 are also provided inside the inner tank 3, The controller 9 is respectively connected with the temperature and humidity collector 8, the temperature sensor 11, the compressor 4, and the fan 10 through wires. The protective structure 7 adopts a hinged cover, and the hinged cover is provided with ventilation holes connecting to the outside world. Heating wires are printed on the surface of the electrically heated glass door 6 . A shelf 5 is also provided inside the liner 3 .
使用时,温度传感器11测量箱内温度,温湿度采集器8测量箱外温湿度。控制器9根据温度传感器11以及温湿度采集器8采集得来的数据,发出控制信号,给电加热玻璃门6发送通电信号及通电电压,用来控制电加热玻璃门6上加热丝的表面温度,使电加热玻璃门6上加热丝的表面温度高于空气中的水分的凝结温度,从而使空气中的水分很难凝结在电加热玻璃门6的外表面上,达到较好的宣传效果。During use, the temperature sensor 11 measures the temperature inside the box, and the temperature and humidity collector 8 measures the temperature and humidity outside the box. The controller 9 sends a control signal according to the data collected by the temperature sensor 11 and the temperature and humidity collector 8, and sends an energization signal and energization voltage to the electrically heated glass door 6 to control the surface temperature of the heating wire on the electrically heated glass door 6 , so that the surface temperature of the heating wire on the electrically heated glass door 6 is higher than the condensation temperature of the moisture in the air, so that the moisture in the air is difficult to condense on the outer surface of the electrically heated glass door 6 to achieve a better publicity effect.
另外根据用户实际的设定温度,以及采集到的环境温度、湿度,合理控制风机10的开停运行状态,进一步减少冷量散失,从而达到节能的目的。具体控制方案如下:当箱体内部温度高于用户设定温度时,系统要求开机制冷,控制器9发出信号控制压缩机4开机,待开机一段时间(时间范围是在1~2min)之后,当整个产品的内部蒸发器都具有较低的温度(较低的温度范围是在-21~-23℃)时,控制器9再发出信号要求风机10开机转动,当温度传感器11测量的箱内温度达到停机温度时,控制器9发出信号控制压缩机4停机,同时控制器9控制风机10以低速(低速范围是在1200~1400转/分)运转,且运转一段时间(时间范围是在1.5~2min)后停止。此时控制器9实时监测箱内温度的回升情况,并通过程序计算箱内温度与停机温度差的时间比例微分值,用来判断箱内温度的回升趋势,并将时间比例微分值与控制器9内部的设定值(设定值是在实验室内计算出来的一个较为合理值,能够真实的反应箱内温度回升趋势,是在不同阶段的环境温度、湿度下多次试验,压缩机4停机后箱内温度回升阶段,通过综合比较箱内温度与停机温度差的时间比例微分值,得出的一个相对稳定的时间比例微分值)比较。如果时间比例微分值小于设定值,则表明箱内温度回升趋势较为合理正常,控制器9不做任何动作,继续检测箱内温度的回升趋势;如果时间比例微分值大于设定值,则表明箱内温度回升趋势加快,此时开启风机10,且风机10以低速模式运转,再一次将蒸发器内的多余冷量交换到箱内,延长箱内温度回升时间。当箱内温度升高到开机温度时,控制器9控制压缩机4通电开机,并控制风机10断电停止转动,待开机一段时间之后,整个产品的内部蒸发器都具有较低的温度(较低的温度范围是在-21~-23℃)时,控制器9再发出信号要求风机10开机转动,以此循环往复。此种控制逻辑将会延长压缩机的停机时间,增大产品的开停比,降低产品的能耗。对于控制器9的运行程序本领域技术人员可以使用现有技术中已有的程序。In addition, according to the user's actual set temperature, as well as the collected ambient temperature and humidity, the on-off operation status of the fan 10 is reasonably controlled to further reduce the loss of cooling capacity, thereby achieving the purpose of energy saving. The specific control scheme is as follows: when the internal temperature of the cabinet is higher than the temperature set by the user, the system requires to start cooling, the controller 9 sends a signal to control the compressor 4 to start, and after starting for a period of time (the time range is 1 to 2 minutes), when When the internal evaporator of the whole product has a lower temperature (the lower temperature range is -21 to -23° C.), the controller 9 sends a signal to require the fan 10 to start and rotate. When the temperature in the box measured by the temperature sensor 11 is When the shutdown temperature is reached, the controller 9 sends a signal to control the compressor 4 to shut down, and the controller 9 controls the blower fan 10 to run at a low speed (the low speed range is 1200~1400 rpm) and runs for a period of time (the time range is 1.5~1000 rpm). 2min) and then stop. At this time, the controller 9 real-time monitors the rising situation of the temperature in the box, and calculates the time proportional differential value of the temperature in the box and the shutdown temperature difference by the program, which is used to judge the rising trend of the temperature in the box, and compares the time proportional differential value with the controller 9. The internal setting value (the setting value is a relatively reasonable value calculated in the laboratory, which can truly reflect the temperature rise trend in the reaction box. It is tested multiple times at different stages of ambient temperature and humidity. In the recovery stage of the temperature in the box after shutdown, a relatively stable time proportional differential value (time proportional differential value) obtained by comprehensively comparing the difference between the temperature in the box and the shutdown temperature) is compared. If the time proportional differential value is less than the set value, it indicates that the rising trend of the temperature in the box is relatively reasonable and normal, and the controller 9 does not take any action, and continues to detect the rising trend of the temperature in the box; if the time proportional differential value is greater than the set value, it indicates that The rising trend of the temperature inside the box is accelerated. At this time, the fan 10 is turned on, and the fan 10 operates in a low-speed mode to exchange the excess cooling capacity in the evaporator into the box again, prolonging the temperature recovery time in the box. When the temperature in the case increased to the start-up temperature, the controller 9 controlled the compressor 4 to turn on the power, and controlled the blower fan 10 to cut off the power and stop rotating. When the lowest temperature range is at -21~-23°C), the controller 9 sends a signal to require the blower fan 10 to start and rotate, and the cycle repeats. This kind of control logic will prolong the downtime of the compressor, increase the start-stop ratio of the product, and reduce the energy consumption of the product. For the running program of the controller 9, those skilled in the art can use existing programs in the prior art.
当然,上述说明并非是对本实用新型的限制,本实用新型也并不仅限于上述举例,本技术领域的技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above-mentioned examples, and changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the present utility model are also acceptable. Should belong to the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107830680A (en) * | 2016-09-16 | 2018-03-23 | 东芝生活电器株式会社 | Refrigerator |
CN108072218A (en) * | 2016-11-10 | 2018-05-25 | 博西华电器(江苏)有限公司 | Refrigerator and its fan assembly |
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2014
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107830680A (en) * | 2016-09-16 | 2018-03-23 | 东芝生活电器株式会社 | Refrigerator |
CN108072218A (en) * | 2016-11-10 | 2018-05-25 | 博西华电器(江苏)有限公司 | Refrigerator and its fan assembly |
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