CN204248274U - A kind of corrugated plating robot with slide unit - Google Patents
A kind of corrugated plating robot with slide unit Download PDFInfo
- Publication number
- CN204248274U CN204248274U CN201420722899.3U CN201420722899U CN204248274U CN 204248274 U CN204248274 U CN 204248274U CN 201420722899 U CN201420722899 U CN 201420722899U CN 204248274 U CN204248274 U CN 204248274U
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- slider
- reduction box
- racks
- bevel gear
- servo motor
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- 238000007747 plating Methods 0.000 title 1
- 238000003466 welding Methods 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
本实用新型公开了一种具有滑台的波纹板机器人,它包括两个相互平行的导轨(1)、减速箱(2)、伺服电机(3)和滑块(4),两个导轨(1)的侧壁上均设置有齿条(5),两个齿条(5)对称设置且两个齿条(5)相对立,滑块(4)安装在两个导轨(1)之间,所述的减速箱(2)和伺服电机(3)均设置在滑块(4)的顶部,滑块(4)的底部转轴旋转安装有中心齿轮(6),伺服电机(3)的输出端与减速箱(2)的输入端连接,减速箱(2)的输出端与中心齿轮(6)的转轴连接,中心齿轮(6)与两个齿条(5)啮合。本实用新型的有益效果是:具有结构简单、运动平稳、运输方便、能实现较长波纹板焊接的特点。
The utility model discloses a corrugated plate robot with a slide table, which comprises two mutually parallel guide rails (1), a reduction box (2), a servo motor (3) and a slider (4), two guide rails (1 ) are provided with racks (5) on the side walls, the two racks (5) are symmetrically arranged and the two racks (5) are opposite to each other, the slider (4) is installed between the two guide rails (1), The reduction box (2) and the servo motor (3) are both arranged on the top of the slider (4), the bottom shaft of the slider (4) is rotated with a central gear (6), and the output end of the servo motor (3) It is connected with the input end of the reduction box (2), and the output end of the reduction box (2) is connected with the rotating shaft of the central gear (6), and the central gear (6) meshes with two racks (5). The beneficial effect of the utility model is: it has the characteristics of simple structure, stable movement, convenient transportation, and can realize welding of long corrugated plates.
Description
技术领域 technical field
本实用新型涉及用于焊接波纹板的机器人的技术领域,特别是一种具有滑台的波纹板机器人。 The utility model relates to the technical field of a robot used for welding corrugated plates, in particular to a corrugated plate robot with a slide table.
背景技术 Background technique
波纹板是具有波浪形状的板材,垂直的焊接在钢板上后抗压强度增大、抗弯强度增大,可运用到桥梁工程等领域。由于焊缝是呈波纹状的,因此,需要使用波纹板机器人,波纹板机器人由六自由度的机器人手臂、滑台、清洗站和冷却水箱组成,机器人手臂上设置有焊枪,机器人手臂设置在滑台上,从而使焊枪能够做直线运动,又由于机器人手臂是具有六自由度的,因此,能一次性完成长度为50m以上的波纹板的焊接。 The corrugated plate is a plate with a wave shape. After vertical welding on the steel plate, the compressive strength and bending strength increase. It can be used in bridge engineering and other fields. Since the weld seam is corrugated, it is necessary to use a corrugated plate robot. The corrugated plate robot is composed of a robot arm with six degrees of freedom, a slide table, a cleaning station and a cooling water tank. On the platform, the welding torch can move in a straight line, and because the robot arm has six degrees of freedom, it can complete the welding of corrugated plates with a length of more than 50m at one time.
目前,所使用的滑台主要有丝杆螺母副驱动机器人手臂做直线运动,由于波纹板的焊接长度一般大于40m,则需要至少等长度的丝杆螺母副,而较长的丝杆螺母副价格昂贵,制造困难,同时又给搬运带来了困难,因此,现有的滑台很难推广使用。 At present, the slide table used mainly has a screw nut pair to drive the robot arm to move in a straight line. Since the welding length of the corrugated plate is generally greater than 40m, a screw nut pair of at least the same length is required, and the price of a longer screw nut pair Expensive, difficult to manufacture, and brings difficulties to handling at the same time, therefore, the existing slide table is difficult to popularize and use.
实用新型内容 Utility model content
本实用新型的目的在于克服现有技术的缺点,提供一种结构简单、运动平稳、运输方便、能实现较长波纹板焊接的具有滑台的波纹板机器人。 The purpose of the utility model is to overcome the disadvantages of the prior art, and provide a corrugated plate robot with a slide table which is simple in structure, stable in movement, convenient in transportation, and capable of welding longer corrugated plates.
本实用新型的目的通过以下技术方案来实现:一种具有滑台的波纹板机器人,它包括两个相互平行的导轨、减速箱、伺服电机和滑块,所述的两个导轨的侧壁上均设置有齿条,两个齿条对称设置且两个齿条相对立,所述的滑块安装在两个导轨之间,所述的减速箱和伺服电机均设置在滑块的顶部,滑块的底部转轴旋转安装有中心齿轮,伺服电机的输出端与减速箱的输入端连接,减速箱的输出端与中心齿轮的转轴连接,所述的中心齿轮与两个齿条啮合。 The purpose of this utility model is achieved through the following technical solutions: a corrugated plate robot with a slide table, which includes two mutually parallel guide rails, a reduction box, a servo motor and a slider, and the side walls of the two guide rails are Both are equipped with racks, the two racks are symmetrically arranged and the two racks are opposite to each other, the slider is installed between the two guide rails, the reduction box and the servo motor are arranged on the top of the slider, the slider The rotation shaft at the bottom of the block is equipped with a central gear, the output end of the servo motor is connected with the input end of the reduction box, the output end of the reduction box is connected with the rotating shaft of the central gear, and the central gear meshes with two racks.
所述的减速箱由机箱、主动锥齿轮和从动锥齿轮组成,主动锥齿轮和从动锥齿轮均设置在机箱内,主动锥齿轮与伺服电机连接,从动锥齿轮与主动锥齿轮啮合且从动锥齿轮与中心齿轮连接。 The reduction box is composed of a casing, a driving bevel gear and a driven bevel gear, the driving bevel gear and the driven bevel gear are arranged in the casing, the driving bevel gear is connected with the servo motor, the driven bevel gear is meshed with the driving bevel gear and The driven bevel gear is connected with the sun gear.
它还包括控制器,所述的控制器与伺服电机连接。 It also includes a controller connected to the servo motor.
本实用新型具有以下优点:(1)本实用新型的齿条的长度可根据需要任意拼接,从而能够辅助长度为40m以上的波纹板焊接,此外,当运输时可将齿条拆分成多节,具有运输方便的特点。(2)本实用新型的滑块安装在两个导轨之间,滑块的底部转轴旋转安装有中心齿轮,中心齿轮与两个齿条啮合,因此,通过中心齿轮的转动带动滑块在导轨上滑动,从而使安装在滑块上的机器人手臂做平稳的直线运动,且具有承载能力大的特点。 The utility model has the following advantages: (1) The length of the rack of the utility model can be spliced arbitrarily according to the needs, so that it can assist the welding of corrugated plates with a length of more than 40m. In addition, the rack can be disassembled into multiple sections during transportation , with the characteristics of convenient transportation. (2) The slider of the utility model is installed between two guide rails, and the bottom rotating shaft of the slider is rotated with a central gear, and the central gear meshes with the two racks. Therefore, the rotation of the central gear drives the slider on the guide rail. Sliding, so that the robot arm installed on the slider makes a smooth linear motion, and has the characteristics of large carrying capacity.
附图说明 Description of drawings
图1 为本实用新型的俯视图; Fig. 1 is the top view of the utility model;
图2 为本实用新型的左视图; Fig. 2 is the left view of the utility model;
图中,1-导轨,2-减速箱,3-伺服电机,4-滑块,5-齿条,6-中心齿轮。 In the figure, 1-guide rail, 2-reduction box, 3-servo motor, 4-slider, 5-rack, 6-central gear.
具体实施方式 Detailed ways
下面结合附图对本实用新型做进一步的描述,本实用新型的保护范围不局限于以下所述: Below in conjunction with accompanying drawing, the utility model is further described, and the protection scope of the utility model is not limited to the following:
如图1和图2所示,一种具有滑台的波纹板机器人,它包括两个相互平行的导轨1、减速箱2、伺服电机3和滑块4,所述的两个导轨1的侧壁上均设置有齿条5,两个齿条5对称设置且两个齿条5相对立。如图1和图2所示,滑块4安装在两个导轨1之间,所述的减速箱2和伺服电机3均设置在滑块4的顶部,滑块4的底部转轴旋转安装有中心齿轮6,伺服电机3的输出端与减速箱2的输入端连接,减速箱2的输出端与中心齿轮6的转轴连接,所述的中心齿轮6与两个齿条5啮合,中心齿轮6的转动使滑块4沿导轨1方向移动,而齿条5的长度可根据需要任意拼接,当运输时可将齿条拆分成多节,具有运输方便的特点。 As shown in Figures 1 and 2, a corrugated plate robot with a slide table includes two mutually parallel guide rails 1, a reduction box 2, a servo motor 3 and a slider 4, and the sides of the two guide rails 1 The walls are provided with racks 5, two racks 5 are arranged symmetrically and opposite to each other. As shown in Figures 1 and 2, the slider 4 is installed between two guide rails 1, the reduction box 2 and the servo motor 3 are both arranged on the top of the slider 4, and the bottom shaft of the slider 4 is rotated with a center Gear 6, the output end of servo motor 3 is connected with the input end of reduction box 2, and the output end of reduction box 2 is connected with the rotating shaft of central gear 6, and described central gear 6 meshes with two tooth racks 5, and the central gear 6 The rotation makes the slider 4 move along the direction of the guide rail 1, and the length of the rack 5 can be spliced arbitrarily according to the needs. When transporting, the rack can be disassembled into multiple sections, which has the characteristics of convenient transportation.
所述的减速箱2由机箱、主动锥齿轮和从动锥齿轮组成,主动锥齿轮和从动锥齿轮均设置在机箱内,主动锥齿轮与伺服电机3连接,从动锥齿轮与主动锥齿轮啮合且从动锥齿轮与中心齿轮6连接。它还包括控制器,所述的控制器与伺服电机3连接,工人可通过控制器控制伺服电机3的启动或关闭。 Described reduction box 2 is made up of casing, driving bevel gear and driven bevel gear, and driving bevel gear and driven bevel gear are all arranged in the casing, and driving bevel gear is connected with servo motor 3, driven bevel gear and driving bevel gear Mesh and driven bevel gear is connected with sun gear 6. It also includes a controller, the controller is connected with the servo motor 3, and the worker can control the startup or shutdown of the servo motor 3 through the controller.
本实用新型的工作过程如下:通过控制器控制伺服电机3转动,伺服电机3的转矩经减速箱2减速后带动中心齿轮6转动,中心齿轮6在两个齿条5之间移动,从而带动滑块4在导轨1上平稳的移动,控制伺服电机3反转后,可使滑块4方向移动。 The working process of the utility model is as follows: the servo motor 3 is controlled by the controller to rotate, and the torque of the servo motor 3 drives the central gear 6 to rotate after being decelerated by the reduction box 2, and the central gear 6 moves between the two racks 5, thereby driving The slider 4 moves smoothly on the guide rail 1, and after the servo motor 3 is controlled to reverse, the slider 4 can move in the direction.
以上所述仅是本实用新型的优选实施方式,应当理解本实用新型并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本实用新型的精神和范围,则都应在本实用新型所附权利要求的保护范围内。 The above descriptions are only preferred implementations of the present utility model, and it should be understood that the present utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments , and can be modified within the scope of the ideas described herein by the teachings above or by skill or knowledge in the relevant art. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the utility model, and should all be within the protection scope of the appended claims of the utility model.
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CN201420722899.3U CN204248274U (en) | 2014-11-27 | 2014-11-27 | A kind of corrugated plating robot with slide unit |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105135159A (en) * | 2015-05-19 | 2015-12-09 | 东莞市尔必地机器人有限公司 | Large stroke heavy load sliding table structure |
CN107457514A (en) * | 2017-06-20 | 2017-12-12 | 成都环龙智能机器人有限公司 | A kind of welding robot workbench |
CN109108541A (en) * | 2018-08-13 | 2019-01-01 | 安徽鼎恒再制造产业技术研究院有限公司 | A kind of roller reparation clamping adjustable type bonding machine |
CN110297263A (en) * | 2019-05-29 | 2019-10-01 | 南京瑞森辐射技术有限公司 | A kind of x, y radiation logging |
-
2014
- 2014-11-27 CN CN201420722899.3U patent/CN204248274U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105135159A (en) * | 2015-05-19 | 2015-12-09 | 东莞市尔必地机器人有限公司 | Large stroke heavy load sliding table structure |
CN107457514A (en) * | 2017-06-20 | 2017-12-12 | 成都环龙智能机器人有限公司 | A kind of welding robot workbench |
CN109108541A (en) * | 2018-08-13 | 2019-01-01 | 安徽鼎恒再制造产业技术研究院有限公司 | A kind of roller reparation clamping adjustable type bonding machine |
CN110297263A (en) * | 2019-05-29 | 2019-10-01 | 南京瑞森辐射技术有限公司 | A kind of x, y radiation logging |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Corrugated plate robot provided with sliding table Effective date of registration: 20160628 Granted publication date: 20150408 Pledgee: Agricultural Bank of China Limited by Share Ltd. Chengdu high tech Industrial Development Zone Branch Pledgor: CHENGDU VANOV INTELLIGENT SYSTEM EQUIPMENT Co.,Ltd. Registration number: 2016510000025 |
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PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20181115 Granted publication date: 20150408 Pledgee: Agricultural Bank of China Limited by Share Ltd. Chengdu high tech Industrial Development Zone Branch Pledgor: CHENGDU VANOV INTELLIGENT SYSTEM EQUIPMENT Co.,Ltd. Registration number: 2016510000025 |
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TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20190327 Address after: 610100 Chengdu Economic and Technological Development Zone (Longquanyi District) Automobile City Avenue 668, 5, 7 Patentee after: CHENGDU HUANLONG AUTOMOBILE EQUIPMENT CO.,LTD. Address before: 611137 West Section 519 of Xinhua Road, Chengdu Cross-Strait Science and Technology Industrial Development Park, Wenjiang District, Chengdu City, Sichuan Province Patentee before: CHENGDU VANOV INTELLIGENT SYSTEM EQUIPMENT Co.,Ltd. |
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CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20150408 |