CN203889338U - Container for viscous fluid - Google Patents
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- CN203889338U CN203889338U CN201420024182.1U CN201420024182U CN203889338U CN 203889338 U CN203889338 U CN 203889338U CN 201420024182 U CN201420024182 U CN 201420024182U CN 203889338 U CN203889338 U CN 203889338U
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Abstract
Description
技术领域 technical field
本发明涉及一种可完全排尽粘稠流体的容器,特别涉及一种结构简单、带有可变形活塞的可完全排空高粘度的容器。 The invention relates to a container capable of completely draining viscous fluid, in particular to a container with simple structure and a deformable piston that can completely drain high viscosity. the
背景技术 Background technique
现有技术中也包括各种专门高粘度流体的储存容器,都存在不同程度的缺陷,包括无法完全实现排尽流体、结构复杂、成本较高等等。例如中国专利CN100515767C公开了一种流体生产时能机械化灌装,真空包装储存、印刷时气动取墨的真空气动流体容器,该容器包括凸柱,可排排出口的流体,还包括两个导气排气柱,与后空腔相通,便于空气排净。这种结构处在几个问题:流体无法完全排尽,包括导墨槽中有残留,且活塞顶部会有流体因挤压不均匀,被压在盒中无法被排出;结构复杂、为了排尽空气或流体而增设导气槽、导墨槽,增加生产成本,还会存在堵塞的问题;无法实现按量排出;只支持气动、对于使用压缩空气不方便的印刷机台兼容性不好;流体容器在大批量存储时因为底部有进气口而不平坦,使得容器摆放不方便等。 The prior art also includes storage containers for various special high-viscosity fluids, all of which have defects of varying degrees, including the inability to completely drain the fluid, complex structure, high cost, and the like. For example, Chinese patent CN100515767C discloses a vacuum pneumatic fluid container that can mechanized filling during fluid production, vacuum packaging storage, and pneumatic ink extraction during printing. The exhaust column communicates with the rear cavity, which is convenient for air to be discharged. This structure has several problems: the fluid cannot be completely drained, including residues in the ink guide groove, and the fluid on the top of the piston is pressed in the box due to uneven extrusion and cannot be discharged; the structure is complex, in order to drain Adding air guide grooves and ink guide grooves for air or fluid will increase production costs, and there will also be problems of clogging; it cannot be discharged according to the amount; it only supports pneumatic, and it is not compatible with printing machines that are inconvenient to use compressed air; fluid When the container is stored in large quantities, it is not flat because there is an air inlet at the bottom, which makes it inconvenient to place the container.
发明内容 Contents of the invention
本发明的目的在于提供一种可完全排尽粘稠流体的容器,特别涉及一种结构简单、带有可变形活塞的可完全排空流体的容器,其中活塞构造为在受到均匀推力时按指定顺序形变以将流体完全排尽。 The object of the present invention is to provide a container that can completely drain viscous fluids, and in particular to a container that can completely drain viscous fluids with a simple structure and a deformable piston. Sequential deformation to completely drain the fluid.
本发明的目的还在于提供一种带有刻度的可限量排出的流体盒,当流体未用完,需要再次密封时,顶盖上对应筒体的流体排出口的区域设有内径略大于排出口的容置槽,用于接纳被活塞形变而挤出的部分流体,防止在关闭顶盖时这部分流体因为顶盖的关闭,而被挤开扩散到筒体顶部的外表面,产生浪费且不便于清理。 The purpose of the present invention is also to provide a fluid box with a scale and a limited amount of discharge. When the fluid is not used up and needs to be sealed again, the area corresponding to the fluid discharge port of the cylinder is provided with an inner diameter slightly larger than the discharge port. The accommodating groove is used to receive part of the fluid extruded by the deformation of the piston to prevent this part of the fluid from being squeezed out and diffused to the outer surface of the cylinder top due to the closure of the top cover when the top cover is closed, resulting in waste and no waste. Easy to clean up.
本发明的流体容器,包括筒体和位于筒体内的活塞,所述活塞是由弹性材料构成的顶面为平面的截锥体(亦称圆台或截头圆锥),其斜面上的母线与底面之间的夹角为α,筒体顶部也为截椎体,顶部斜面上的母线与顶部底面之间的夹角为β,其中0°<β-α<90°,该构造使得活塞在受到均匀推力时在排出流体的最后阶段会沿从周边向中心的顺序接触筒体顶部的内壁并发生形变。(β-α)的差值与活塞的形变能力有关,越大的角度差需要越大的形变能力以保证在最后的流体排出阶段实现完全的排尽,优选地3°≤β-α≤15°。活塞截椎体的顶面面积为S1,筒体顶部的顶面面积为S2,两面积之间不同的大小关系对活塞弹性的需求也不一样,优选地S1≤S2。需要注意的是,本发明的活塞在排尽流体时并不限于该变形方式,变形方式是与活塞形状以及相配套的筒体顶部的形状相对应的,比如还可以设置活塞形状和筒体顶部形状为倾斜角不同的斜面、四面体等,在此情形下,活塞的变形方式为从一边到另一对边发生形变挤压流体等。 The fluid container of the present invention includes a cylinder body and a piston located in the cylinder body. The piston is a truncated cone (also known as a truncated cone or a truncated cone) made of elastic material with a flat top surface. The generatrix on the slope and the bottom surface The angle between them is α, the top of the cylinder is also a truncated cone, the angle between the generatrix on the top slope and the bottom surface of the top is β, where 0°<β-α<90°, this structure makes the piston In the final stage of discharging fluid under uniform thrust, it will contact the inner wall of the top of the cylinder in order from the periphery to the center and deform. The difference between (β-α) is related to the deformability of the piston. The larger the angle difference requires the greater the deformability to ensure complete exhaustion in the final fluid discharge stage, preferably 3°≤β-α≤15 °. The top surface area of the piston truncated cone is S 1 , and the top surface area of the cylinder top is S 2 . The different sizes of the two areas have different requirements for piston elasticity, preferably S 1 ≤ S 2 . It should be noted that the piston of the present invention is not limited to this deformation mode when the fluid is exhausted. The deformation mode corresponds to the shape of the piston and the shape of the top of the matching cylinder. For example, the shape of the piston and the top of the cylinder can also be set. The shape is a slope with different inclination angles, a tetrahedron, etc. In this case, the deformation of the piston is to deform and squeeze the fluid from one side to the other.
在另一个优选的实施例中,活塞靠近筒体顶部的外侧设有向外侧卷起的环形流体刮铲,流体刮铲由塑料、金属等强度较高的材料构成,在活塞向筒体顶部运动时,硬度高于活塞的流体刮铲会提供更大的刮力以将流体容器壁上的流体刮下并由活塞推动排出。为了不在排出流体的最后阶段在流体刮铲处产生残留,流体刮铲的高度需要小于活塞截椎体的高,优选高度≤2mm,以保证可以在活塞变形阶段被活塞填充满。 In another preferred embodiment, the outer side of the piston close to the top of the cylinder is provided with an annular fluid scraper that rolls outward. The fluid scraper is made of high-strength materials such as plastic and metal. When the piston moves toward the top of the cylinder At this time, the fluid scraper with a hardness higher than that of the piston will provide greater scraping force to scrape off the fluid on the wall of the fluid container and be pushed out by the piston. In order not to generate residue at the fluid scraper in the final stage of fluid discharge, the height of the fluid scraper needs to be less than the height of the piston frustum, preferably ≤2mm, so as to ensure that it can be filled by the piston during the deformation stage of the piston.
在另一个优选的实施例中,活塞侧壁与筒体内壁之间设有一圈密封环,用于提高流体容器的筒体的后空腔的密封度。 In another preferred embodiment, a ring sealing ring is provided between the side wall of the piston and the inner wall of the barrel to improve the sealing degree of the rear cavity of the barrel of the fluid container.
在另一个优选的实施例中,活塞侧壁与筒体内壁之间设有多圈密封环,用于进一步提高流体容器筒体的后空腔的密封度。 In another preferred embodiment, multiple sealing rings are provided between the side wall of the piston and the inner wall of the cylinder to further improve the sealing degree of the rear cavity of the fluid container cylinder.
在另一个优选的实施例中,流体容器设有顶盖,用于封闭流体排出口,顶盖与筒体可以为螺纹连接、铰接(图未示出)等常见的连接方式。 In another preferred embodiment, the fluid container is provided with a top cover for closing the fluid outlet, and the top cover and the cylinder body can be connected in common ways such as threaded connection and hinged connection (not shown in the figure).
在另一个优选的实施例中,流体容器的顶盖上对应筒体的流体排出口的区域设有内径不小于排出口的容置槽。在排出流体的过程中,根据牛顿第三定律,在活塞施加作用力给到流体将其排出的同时,活塞会受到流体的反作用力,在流体的反作用力下弹性活塞的体积会变小,而在停止施加排出高粘度流体的动力时,活塞会由于自身弹性而恢复原来的体积,该形变会在停止施加动力后将少量高粘度流体挤出排出口。高粘度流体排出速度越快,作用力越大,活塞形变也越大,进而被活塞的形变挤出流体排出口的体积也越大。又因为流体的粘度非常大导致该部分流体不足以滴落,而只能凸出与排出口之外,加上在停止排出流体时因流体张力而拉丝缩回的少量流体,使得最后在排出口凸出的残留高粘度流体较多。顶盖中的容置槽的作用在于在顶盖关闭过程中,接纳被活塞形变而挤出的这部分流体,防止这部分流体因为顶盖的关闭,而被挤开扩散到筒体顶部的外表面,产生浪费且不便于清理。 In another preferred embodiment, the area of the top cover of the fluid container corresponding to the fluid outlet of the barrel is provided with an accommodating groove with an inner diameter not smaller than the outlet. In the process of discharging the fluid, according to Newton's third law, when the piston exerts force on the fluid to discharge it, the piston will be subjected to the reaction force of the fluid, and the volume of the elastic piston will become smaller under the reaction force of the fluid, while When the power to discharge the high-viscosity fluid is stopped, the piston will restore its original volume due to its own elasticity, and this deformation will squeeze a small amount of high-viscosity fluid out of the discharge port after the power is stopped. The faster the high-viscosity fluid is discharged, the greater the force, and the greater the deformation of the piston, and the greater the volume of the fluid that is squeezed out of the discharge port by the deformation of the piston. And because the viscosity of the fluid is very high, this part of the fluid is not enough to drip, but can only protrude out of the discharge port, plus a small amount of fluid that is retracted due to fluid tension when the fluid is stopped, so that it is finally in the discharge port. Protruding residual high-viscosity fluid is more. The function of the accommodating groove in the top cover is to receive the part of the fluid extruded by the deformation of the piston during the closing process of the top cover, and prevent this part of the fluid from being squeezed out and diffused to the outside of the top of the cylinder due to the closing of the top cover. surface, wasteful and difficult to clean.
容置槽中有不粘结高粘度流体,且不与流体发生作用或以极低速率与流体发生作用的材料涂层(图未示出),以降低影响流体成分的可能,该涂层为可以为包含特殊材料的纳米涂层、也可以为常见的氟特龙层、箔层,涂层的连接方式包括直接涂布、层压、焊接、胶粘等,发生的作用包括溶解、渗透、化学反应等。 There is a material coating (not shown) that does not bind high-viscosity fluid in the holding tank and does not interact with the fluid or interacts with the fluid at a very low rate to reduce the possibility of affecting the fluid composition. The coating is It can be a nano-coating containing special materials, or a common fluorotron layer or foil layer. The connection methods of the coating include direct coating, lamination, welding, adhesive, etc., and the effects include dissolution, penetration, chemical reaction etc.
活塞与前空腔相邻的表面上和筒体内壁上也有不粘结流体,且不与流体发生作用或以极低速率与流体发生作用的材料涂层(图未示出),以降低影响流体成分的可能,该涂层为可以为包含特殊材料的纳米涂层、也可以为常见的氟特龙层、箔层等,涂层的连接方式包括直接涂布、层压、焊接、胶粘等,发生的作用包括溶解、渗透、化学反应等。 The surface of the piston adjacent to the front cavity and the inner wall of the barrel are also coated with a material (not shown) that does not bind the fluid and does not interact with the fluid or interacts with the fluid at a very low rate to reduce the impact The possibility of fluid composition, the coating can be a nano-coating containing special materials, or a common fluorotron layer, foil layer, etc. The connection methods of the coating include direct coating, lamination, welding, and adhesive Etc., the effect that takes place includes dissolution, penetration, chemical reaction, etc.
需要注意的是,上述提到的所有实施例中的特性之间并不存在特定的排斥关系,均可以以常见的方式,根据需要来改造和组合成新的实施例,以形成满足不同需要的流体容器,比如可以取消顶盖上的容置槽、流体刮铲、密封环、活塞和筒体内壁上的材料涂层、尾盖中的一个或多个以形成具有特定功能优势和一定成本优势的其他多个实施例等。 It should be noted that there is no specific exclusive relationship between the characteristics of all the above-mentioned embodiments, and they can be modified and combined into new embodiments in a common way according to needs, so as to form different requirements. For fluid containers, for example, one or more of the accommodating groove on the top cover, the fluid scraper, the sealing ring, the material coating on the inner wall of the piston and the cylinder, and the tail cover can be eliminated to form a specific functional advantage and a certain cost advantage Many other embodiments of etc.
附图说明 Description of drawings
图1是本发明实施例1的主视截面图,该实施例中包括气动和手动排出结构、尾盖、流体刮铲、密封环、拆封拉线、限压阀、容置槽; Fig. 1 is a front cross-sectional view of Embodiment 1 of the present invention, which includes a pneumatic and manual discharge structure, a tail cap, a fluid scraper, a sealing ring, an unpacking pull wire, a pressure limiting valve, and an accommodating tank;
图2是图1中密封环和流体刮铲的放大示意图; Fig. 2 is the enlarged schematic diagram of seal ring and fluid scraper in Fig. 1;
图3是本发明另一实施例中筒体上的刻度的示意图; Fig. 3 is the schematic diagram of the scale on cylinder body in another embodiment of the present invention;
图4是图1中顶盖的放大示意图; Figure 4 is an enlarged schematic view of the top cover in Figure 1;
图5a、5b、5c是本发明不同实施例中的尾盖示意图; 5a, 5b, 5c are schematic diagrams of tail caps in different embodiments of the present invention;
图6a、6b、6c、6d、6e是实施例1中流体排出过程示意图; Fig. 6a, 6b, 6c, 6d, 6e are the schematic diagrams of fluid discharge process in embodiment 1;
图7是本发明实施例中因活塞变形而被挤出排出口的和拉丝缩回的流体示意图; Fig. 7 is the fluid schematic diagram that is extruded out of the discharge port and drawing retracted because of the deformation of the piston in the embodiment of the present invention;
图8a、8b是图7中的流体在无容置槽的顶盖关闭时被挤开的示意图; Figures 8a and 8b are schematic diagrams of the fluid in Figure 7 being squeezed out when the top cover without the holding tank is closed;
图中,1. 流体容器,2. 筒体,3. 筒体内壁,4. 筒体侧壁,5. 筒体顶部,6. 筒体尾部,7. 凹陷处,8. 前空腔,9. 后空腔,10. 顶盖,11.轴向,12. 尾盖,13. 尾盖裙部,14. 尾盖边缘,15. 削弱部,16. 顶盖螺纹,17. 排出口,18. 顶部顶面,19. 顶部斜面,20. 顶部底面,21. 容置槽,22. 流体刮铲,23. 密封环,24. 活塞,25. 活塞顶面,26. 活塞斜面,27. 活塞侧壁,28. 活塞底面,29. 活塞背部,30. 推杆,31. 后空腔放入物,32. 流体,33. 尾盖螺纹,34. 进气口,35. 安全限压阀,36. 刻度,37. 凸出流体,38. 尾盖底面。 In the figure, 1. fluid container, 2. cylinder, 3. cylinder inner wall, 4. cylinder side wall, 5. cylinder top, 6. cylinder tail, 7. depression, 8. front cavity, 9 . Rear cavity, 10. Top cap, 11. Axial, 12. Tail cap, 13. Tail cap skirt, 14. Tail cap edge, 15. Weakened part, 16. Top cap thread, 17. Discharge port, 18 . Top top surface, 19. Top slope, 20. Top bottom surface, 21. Accommodating groove, 22. Fluid scraper, 23. Seal ring, 24. Piston, 25. Piston top surface, 26. Piston slope, 27. Piston Side wall, 28. Piston bottom surface, 29. Piston back, 30. Push rod, 31. Rear cavity content, 32. Fluid, 33. Tail cap thread, 34. Air inlet, 35. Safety pressure limiting valve, 36. Scale, 37. Protruding Fluid, 38. Bottom of End Cap.
具体实施方式 Detailed ways
下面结合说明书附图对本真空气动流体容器的具体实施方式作进一步详细的描述。 The specific implementation of the vacuum pneumatic fluid container will be further described in detail below in conjunction with the accompanying drawings. the
如图1-2、6-7c所示,本发明的流体容器1、其包括筒体2、顶盖10、尾盖12。筒体2又包括筒体内壁3和筒体侧壁4,按使用时的方向来看,筒体2包括筒体顶部5和筒体尾部6,顶部5由顶部顶面18、顶部斜面19、顶部底面20组成。筒体内壁3中有可以在筒体内壁中沿轴向11滑动的活塞24,活塞24包括活塞顶面25、活塞斜面26、活塞侧壁27、活塞底面28、活塞背部29。活塞斜面26与筒体内壁3相连接处有流体刮铲22,活塞侧壁27与筒体内壁3之间有密封环23,活塞背部29上连接有推杆30。活塞24将筒体内壁3形成的空间分为前空腔8和后空腔9,前空腔8中储存流体32,且具有排出口17,排出口17由顶盖10封闭,后空腔9中放有后空腔放入物31,后空腔9由尾盖12封闭。顶盖10通过顶盖螺纹16与筒体螺纹连接,顶盖10内与流体排出口17相对应处有容置槽21。尾盖12包括尾盖裙部13和尾盖边缘14,尾盖裙部13上靠近尾盖边缘14处设有削弱部15,尾盖12通过与尾盖螺纹33与筒体侧壁4螺纹连接,尾盖12的尾盖底面38上还设有进气口34和安全限压阀35。 As shown in FIGS. 1-2 and 6-7c, the fluid container 1 of the present invention includes a cylinder body 2 , a top cover 10 and a tail cover 12 . Cylinder 2 comprises cylinder inner wall 3 and cylinder side wall 4 again, and according to the direction when using, cylinder 2 comprises cylinder top 5 and cylinder tail 6, and top 5 is made up of top top surface 18, top slope 19, The top and bottom surfaces are 20 components. The cylinder inner wall 3 has a piston 24 that can slide axially 11 in the cylinder inner wall. The piston 24 includes a piston top surface 25, a piston slope 26, a piston side wall 27, a piston bottom surface 28, and a piston back 29. There is a fluid scraper 22 at the joint between the piston slope 26 and the cylinder inner wall 3 , a sealing ring 23 is located between the piston side wall 27 and the cylinder inner wall 3 , and a push rod 30 is connected to the piston back 29 . The piston 24 divides the space formed by the inner wall 3 of the barrel into a front cavity 8 and a rear cavity 9. The fluid 32 is stored in the front cavity 8 and has a discharge port 17, which is closed by a top cover 10. The rear cavity 9 There is rear cavity putting thing 31 in it, and rear cavity 9 is closed by tail cap 12. The top cover 10 is threadedly connected with the cylinder body through the top cover thread 16 , and there is an accommodating groove 21 in the top cover 10 corresponding to the fluid outlet 17 . The tail cap 12 includes a tail cap skirt 13 and a tail cap edge 14, the tail cap skirt 13 is provided with a weakened portion 15 near the tail cap edge 14, the tail cap 12 is threadedly connected with the cylinder side wall 4 through the tail cap thread 33 , The tail cap bottom surface 38 of the tail cap 12 is also provided with an air inlet 34 and a safety pressure limiting valve 35 .
如图3所示实施例,筒体侧壁4上有刻度36,使用者通过观察流体刮铲22来读数。 In the embodiment shown in FIG. 3 , there is a scale 36 on the side wall 4 of the barrel, and the user can read the reading by observing the fluid spatula 22 .
如图4所示,顶盖10中包括容置槽21。 As shown in FIG. 4 , the top cover 10 includes a receiving groove 21 .
如图5a-5c所示的各实施例,5a中示出的为手动排出式的尾盖;5b中示出的为气动排出式的尾盖,进气口34和限压阀35位于筒体侧壁4上;5c中示出的为手气双动力式的尾盖,进气口34和限压阀35位于尾盖底面38的凹陷处7中。 In the various embodiments shown in Figures 5a-5c, the one shown in 5a is a manual exhaust type tail cap; the one shown in 5b is a pneumatic exhaust type tail cap, and the air inlet 34 and the pressure limiting valve 35 are located in the cylinder body On the side wall 4; 5c shows a hand-air dual-power tail cover, and the air inlet 34 and the pressure limiting valve 35 are located in the depression 7 of the bottom surface 38 of the tail cover.
如图6a-6d所示,6a为流体容器的初始状态;6b为使用排出接近一半的状态;6c为排出绝大部分的状态;6d为活塞变形挤出剩余流体的中间状态;6e为流体全部排尽的状态,其中6c-6e为流体排出的最后阶段。 As shown in Figures 6a-6d, 6a is the initial state of the fluid container; 6b is the state where nearly half of the fluid is discharged; 6c is the state where most of the fluid is discharged; 6d is the intermediate state where the piston deforms to squeeze out the remaining fluid; The exhausted state, where 6c-6e is the final stage of fluid exhaustion.
如图7所示,排出口17上的凸出流体37。 As shown in FIG. 7 , the protruding fluid 37 on the outlet 17 is discharged.
如图8a-8b所示,8a为无容置槽17的顶盖10关闭流体容器时的初始状态;8b为凸出流体37被挤开至顶部斜面19上的状态。 8a-8b, 8a is the initial state when the top cover 10 without the accommodating groove 17 closes the fluid container;
现针对图1中的容器的使用方法进行说明,在使用时根据需要选择排出方式。选择手动方式时,撕开拆封拉线,打开尾盖12,用手握住推杆30,将流体推出直至排尽流体;选择气动方式时,将压缩空气通过尾盖12上的进气孔34,打开压缩空气开关,压缩空气会推动活塞排出流体。当需要全部排出流体时,可以推动推杆到无法推动时或安全泄压阀开始泄气时即可停止;当不需要排出全部流体时,可以根据刻度36来判断当前流体的排出量,在排出指定量之后,停止推动推杆30或者关闭压缩空气开关,然后使用带有容置槽17的顶盖10关闭流体容器,并盖上尾盖12。 The method of using the container in Fig. 1 will now be described, and the discharge method can be selected according to needs during use. When selecting the manual mode, tear off the unpacking pull wire, open the tail cover 12, hold the push rod 30 with your hand, and push the fluid out until the fluid is exhausted; when selecting the pneumatic mode, pass the compressed air through the air inlet 34 on the tail cover 12 , turn on the compressed air switch, the compressed air will push the piston to discharge the fluid. When it is necessary to discharge all the fluid, you can push the push rod until it cannot be pushed or the safety pressure relief valve starts to leak; when it is not necessary to discharge all the fluid, you can judge the current discharge volume of the fluid according to the scale 36. After measuring, stop pushing the push rod 30 or turn off the compressed air switch, then use the top cover 10 with the accommodation groove 17 to close the fluid container, and put the tail cover 12 on.
以上所述仅为本发明的部分实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only some embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (3)
Priority Applications (1)
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CN201420024182.1U CN203889338U (en) | 2014-01-15 | 2014-01-15 | Container for viscous fluid |
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CN201420024182.1U CN203889338U (en) | 2014-01-15 | 2014-01-15 | Container for viscous fluid |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108084653A (en) * | 2016-11-23 | 2018-05-29 | 天津经纬正能电气设备有限公司 | The special compound of dry-type air-core reactor and its container containing |
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2014
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108084653A (en) * | 2016-11-23 | 2018-05-29 | 天津经纬正能电气设备有限公司 | The special compound of dry-type air-core reactor and its container containing |
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