Background technology
The drive system of the heavy type electric automobile in China's motor vehicles for civilian use field mainly adopts a large motor to add the form of change-speed box at present, by the speed ratio of controlling change speed gear box, the driving torque of motor is regulated, to meet the climbing of automobile, the requirement of acceleration and maximum speed.But this drive form requires stricter to the driving bearing of large motor.Heavy-duty vehicle is operated under low speed operating mode as electric coach more, thereby causes motor to be often operated in the work area that efficiency is lower.In traditional speed-changing mechanism shift process, there will be power interruption, thereby produce the problems such as the traveling comfort that unnecessary impact and impact take.The present invention aims to provide a kind of simple in structure, compactness, and power density is large, rotating speed couple drive structure easy and simple to handle.This structure can be exported large torque actuated vehicle by a motor in the time of low vehicle speeds, under the prerequisite that meets vehicle power, keep motor to work efficiently, when high speed, system can realize the gearshift of power failure-free, and two motor speed couplings meet the need of work of high vehicle speeds.
Application number is the motor rotating speed couple drive assembly that 201010100671.7 Chinese patent discloses a kind of applicable electric coach, is made up of one group of simple planetary mechanism, two drive motor, a mechanical brake.When low speed, a motor is connected with the sun wheel of planetary mechanism, mechanical brake locking gear ring, and power is inputted by sun wheel, is exported to realize deceleration no-load voltage ratio, is exported large torque by pinion carrier; When high speed, mechanical brake release gear ring, No. one motor power inputs to sun wheel, and No. two motor powers input to the gear ring of the sun and planet gear being attached thereto, and realize the rotating speed coupling of two motor input powers by sun and planet gear; This scheme is simple in structure and reduced torque capacity and the power of separate unit motor.But exist following not enough: when high speed, the torque of a motor output is limited by the torque capacity of No. two motors.When low speed, a motor will carry out switching working mode in the time that the speed of a motor vehicle is not high, cause being often operated in Vehicular shift under vulgar vehicle speed condition frequent, affect traveling comfort.Therefore vehicle is in the time of low speed driving, and vehicle shift is frequent, and in the time running at high speed, No. one motor degree of utilization is lower.Another shortcoming is in shift process, to have torque sudden change, also affects traveling comfort.
Application number is that 201210024534.9 Chinese patent discloses a kind of double-motor coupling transmission system, is made up of one group of sun and planet gear, one group of fixed axis gear mechanism, two drive motor, a mechanical brake, two power-transfer clutchs.By can realize torque coupling output and the rotating speed coupling output of double-motor to jointly controlling of two power-transfer clutchs and a mechanical brake, and the switching before of two kinds of output modes.Power failure-free gearshift when this scheme has realized Vehicle Driving Cycle; In the time of low speed, realize large torque output by double-motor torque coupling, when high speed, be coupled and realize high rotating speed output by motor rotating speed; Be no matter in torque coupling or under rotating speed coupling, two motors all participate in work, degree of utilization is higher.But there is complicated in mechanical structure, deficiency; While switching between torque coupling mode of operation and rotating speed coupling work mode, need to manipulate two power-transfer clutchs and a mechanical brake, its linkage control device and manipulation are complicated simultaneously.
Application number is that the Chinese patent of CN201310117747.0 discloses a kind of double-motor coupling transmission system, and by two groups of planet rows, two motors and a mechanical brake composition, by realizing the torque and rotational speed coupling of system to the control of mechanical brake.In the time of low speed, realize large torque output by double-motor torque coupling, when high speed, be coupled and realize high rotating speed output by motor rotating speed; The utilization ratio of motor is high.But have complicated in mechanical structure, power density is little, the deficiency that structure is compact not.
Detailed description of the invention
Now further illustrate by reference to the accompanying drawings.
The present invention is made up of closed-center system (1), controller (2) and controller (15), No. two motors (3), mechanical brake (4), a motor (14), main reduction gear (12) and drive axle (11).Wherein a motor (14) is made up of motor casing (5), stator (6), gear ring rotor (8), magnet steel (7), satellite gear (9), sun wheel (10), pinion carrier (13).It is characterized in that a motor (14) and No. two motors (3) are coaxially arranged.The power of a motor (14) is through stator (6), pass to rotor gear ring rotor (8) by magnetic field, the power of No. two motors (3) passes to sun wheel (10) through mechanical brake (4), the power of two motors is undertaken, after rotating speed coupling, power is passed to pinion carrier (13) by the inner planet row of rotor (8), and the power of pinion carrier (13) is passed to drive axle (11) through main reduction gear (12) by power.Mechanical brake (4) is in order to realize the switching between the various mode of operations of double-motor multi-model coupling drive configuration.
Controller (2) and controller (15) are controlled mode of operation and the power output of a motor (14) and No. two motors (3), and the power output break-make of No. two motors (3) is specifically realized by mechanical brake (4).
Can obtain the multiple-working mode of double-motor by controlling mechanical brake (4), its assembled state is as shown in table 1, wherein " 1 " represents that mechanical brake is in lockup state, " 0 " represents that mechanical brake is in released state, " M " represents that motor adopts electronic control, " G " represents that motor adopts Generation Control, and " C " expression motor cuts out.
Table 1 mode of operation
No. one motor drives mode of operation: closed-center system (1) output energy, electric machine controller (15) is operated in electric model according to a motor of driver command control (14), No. two motors (12) quit work, a motor (14) outputting power through gear ring rotor (8), satellite gear (9), pinion carrier (13), main reduction gear (12), output to drive axle (11);
A motor regenerative brake mode of operation: electric machine controller (15) is controlled a motor (14) and is operated in power generation mode, vehicle inertia torque through drive axle (11), pinion carrier (13), pass to gear ring rotor (8), electric machine controller (15) is according to the electric energy generated of a car load regenerative brake control logic motor of control (14), and to export direct current (DC) be closed-center system (1) charging.
Motor rotating speed couple drive mode of operation: closed-center system (1) output energy, mechanical brake (4) release, electric machine controller is operated in motoring condition according to a motor of driver command control (14) and No. two motors (3), and a motor (14) power exports drive axle (11) to through gear ring rotor (8), satellite gear (9), pinion carrier (13).Then No. two motors (3) power export drive axle (11) to through mechanical brake (4), sun wheel (10), pinion carrier (13);
Motor rotating speed coupling regenerative brake mode of operation a: motor of motor controller controls (14) and No. two motors (3) are operated in generating state, vehicle inertia torque is through drive axle (11), shunting output after pinion carrier (13), one No. one, route sun wheel (10), mechanical brake (4) drags No. two motors (3) rotation, the satellite gear (9) of another route sun and planet gear, drag gear ring rotor (8) rotation of No. two motors, electric machine controller (15) is according to the electric energy generated of a car load regenerative brake control logic motor of control (14) and No. two motors (12), and to export direct current (DC) be closed-center system (1) charging.
The rotor structure of a motor (14) and planet row combine and have been coupled into a gear ring rotor (8), and it can be that an overall structure can be also detachable.The inside of rotor is a complete star gear mechanism, in system matches, can, according to the demand of torque, realize and in the situation that not changing motor size of main body, increase the output torque that output shaft is pinion carrier (13) by the characteristic parameter of coupling planet row.This integration mode can improve the power density of system and the compactedness of structure greatly.
After pinion carrier (13), connecting main reduction gear and differential assembly can be for driving conventional truck.After pinion carrier (13), connect wheel, overlap these system synthesis with two and can realize bilateral individual drive, to meet the power demand of heavy-duty vehicle to high-power driving system.
No. two motors (3) can replace with traditional driving engine as propulsion source, and this Time Controller (2) no longer needs.Now this system can be operated in driving engine (3) and a motor (14) rotating speed couple drive pattern, driving engine (3) drives and a motor (14) generating mode of operation, a motor (14) is drive pattern separately, a motor regenerative brake pattern.In the time of driving engine (3) and a motor (14) rotating speed couple drive pattern, mechanical brake (4) is removed locking, driving engine (3) outputting power, electric machine controller (15) is operated in motoring condition according to a motor of driver command control (14), a motor (14) power exports drive axle (11) to through gear ring rotor (8), satellite gear (9), pinion carrier (13), and then driving engine (3) power export drive axle (11) to through mechanical brake (4), sun wheel (10), pinion carrier (13); In the time of driving engine (3) driving and a motor (14) generating mode of operation, the power of driving engine (3) is via sun wheel (10), satellite gear (9), then divide two-way, lead up to pinion carrier (13), main reduction gear passes to drive axle, the gear ring rotor of separately leading up to is delivered to motor (14), electric machine controller (15) is according to the electric energy generated of a car load regenerative brake control logic motor of control (14), and to export direct current (DC) be closed-center system (1) charging; When a motor (14), separately the service condition of drive pattern and the service condition of a motor regenerative brake pattern and the motor (14) of claim 2 is identical.
Can find out from above principle of work, the integrated couple drive structure of this double-motor multi-mode can realize single motor driving, single motor braking regenerative braking, motor rotating speed couple drive, the multiple-working mode that motor rotating speed coupling braking energy reclaims, volume is little, compact conformation, and power density is high, can meet the high-power of vehicle, the driving demand of high power density.