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CN202861342U - Molten metal recovery and forming device - Google Patents

Molten metal recovery and forming device Download PDF

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Publication number
CN202861342U
CN202861342U CN201220484038.7U CN201220484038U CN202861342U CN 202861342 U CN202861342 U CN 202861342U CN 201220484038 U CN201220484038 U CN 201220484038U CN 202861342 U CN202861342 U CN 202861342U
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molten metal
frame
forming
molding device
tray
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Chinese (zh)
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于永香
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Keda Industrial Co Ltd
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Keda Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

本实用新型涉及一种金属熔液回收成型装置。其包括一机架,该机架的上部通过铰接轴安装有一设有若干金属锭槽的成型托盘,且所述铰接轴与一翻转机构连接。本实用新型结构简单,采用设有若干金属锭槽的成型托盘铰接安装在一机架上,可分批统一浇注和分离,成本低、占地少、操作方便和有效减轻人工的工作强度。

Figure 201220484038

The utility model relates to a recycling molding device for molten metal. It includes a frame, the upper part of the frame is installed with a forming tray provided with a plurality of metal ingot grooves through a hinged shaft, and the hinged shaft is connected with a turning mechanism. The utility model has a simple structure, adopts forming trays with several metal ingot grooves to be hingedly installed on a frame, can pour and separate uniformly in batches, has low cost, occupies less land, is convenient to operate and effectively reduces labor intensity.

Figure 201220484038

Description

一种金属熔液回收成型装置A metal melt recycling molding device

技术领域technical field

本实用新型涉及一种成型装置,具体涉及一种金属熔液回收成型装置。The utility model relates to a molding device, in particular to a recycling molding device for molten metal.

背景技术Background technique

在铸造实践中,往往会发生因机器故障、熔炼设备故障、停电、停气等极端情况,而不得不终止生产,此时需要对在制的金属熔液、合金熔液回收成锭。传统的方法是,添置大量的金属锭槽集中浇注成锭,传统的浇注成锭回收方法存在如下问题,1)添置大量的金属锭槽会占用较多资金;2)锭槽集中浇注成锭会占用较大地方;3)锭与锭槽分离也不方便,需要人工逐个锭槽进行分离,工人劳动强度大。In casting practice, production has to be terminated due to extreme situations such as machine failure, smelting equipment failure, power outage, gas outage, etc. At this time, it is necessary to recycle the molten metal and alloy into ingots. The traditional method is to add a large number of metal ingot troughs and pour them into ingots. The traditional ingot recycling method has the following problems. 1) Adding a large number of metal ingot troughs will take up more funds; It takes up a lot of space; 3) It is inconvenient to separate the ingot from the ingot trough, and it is necessary to manually separate the ingot trough one by one, and the labor intensity of the workers is high.

实用新型内容Utility model content

本实用新型的目的在于针对上述问题不足之处,提供一种金属熔液回收成型装置,其成本低、占地少、操作方便和有效减轻人工的工作强度。The purpose of this utility model is to provide a molten metal recycling and forming device for the above problems and disadvantages, which has low cost, less land occupation, convenient operation and effective reduction of manual work intensity.

为了达到上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种金属熔液回收成型装置,其包括一机架,该机架的上部通过铰接轴安装有一设有若干金属锭槽的成型托盘,且所述铰接轴与一翻转机构连接。A molten metal recovery forming device comprises a frame, a forming tray provided with a plurality of metal ingot grooves is installed on the upper part of the frame through a hinged shaft, and the hinged shaft is connected with a turning mechanism.

进一步,所述翻转机构为一翻转摇臂。Further, the turning mechanism is a turning rocker.

作为优选,所述机架上设有一用于在成型托盘水平向上接受浇注时对翻转摇臂限位的限位销。Preferably, the frame is provided with a limit pin for limiting the turning rocker when the forming tray accepts pouring horizontally.

或者,所述翻转机构包括驱动电机及连接在驱动电机与铰接轴之间的蜗轮蜗杆机构。Alternatively, the turning mechanism includes a driving motor and a worm gear mechanism connected between the driving motor and the hinge shaft.

进一步具体,所述铰接轴连接在成型托盘的中部。Further specifically, the hinged shaft is connected to the middle of the forming tray.

作为优选,所述机架上部设有用于保持成型托盘水平向上或水平向下的翻转锁结构。Preferably, the upper part of the frame is provided with a flip lock structure for keeping the forming tray horizontally upward or horizontally downward.

进一步具体,所述翻转锁结构为设于机架上部两侧的活动插销。More specifically, the flip lock structure is a movable latch arranged on both sides of the upper part of the frame.

作为优选,所述成型托盘在金属锭槽之间设置泄液槽。Preferably, the forming tray is provided with drain grooves between metal ingot grooves.

作为优选,所述机架下部设有带锁万向轮。Preferably, the lower part of the frame is provided with universal wheels with locks.

本实用新型结构简单,采用设有若干金属锭槽的成型托盘铰接安装在一机架上,可分批统一浇注和分离,成本低、占地少、操作方便和有效减轻人工的工作强度。The utility model has a simple structure, adopts forming trays with several metal ingot grooves to be hingedly installed on a frame, can pour and separate uniformly in batches, has low cost, occupies less land, is convenient to operate and effectively reduces labor intensity.

附图说明Description of drawings

图1为为本实用新型所述金属熔液回收成型装置的侧面结构剖视图。Figure 1 is a cross-sectional view of the side structure of the molten metal recycling molding device described in the present invention.

图2为本实用新型所述金属熔液回收成型装置的俯视图。Fig. 2 is a top view of the molten metal recycling molding device described in the present invention.

图3为本实用新型所述成型托盘水平向上浇注时结构示意图。Fig. 3 is a structural schematic diagram of the forming tray described in the present invention when it is poured horizontally upwards.

图4为本实用新型所述成型托盘水平向下脱锭时结构示意图。Fig. 4 is a schematic diagram of the structure when the forming tray of the utility model is taken off horizontally downwards.

以下结合附图和具体实施方式来对本实用新型作进一步描述:The utility model will be further described below in conjunction with accompanying drawing and specific embodiment:

具体实施方式Detailed ways

实施例1Example 1

如图1至4所示,本实用新型所述的金属熔液回收成型装置,其包括一机架1,该机架1的上部通过铰接轴2安装有一设有若干金属锭槽31的成型托盘3,且所述铰接轴2与一翻转机构连接。具体结构如下:As shown in Figures 1 to 4, the molten metal recycling molding device described in the utility model includes a frame 1, and the upper part of the frame 1 is equipped with a forming tray provided with a plurality of metal ingot grooves 31 through a hinge shaft 2 3, and the hinge shaft 2 is connected with a turning mechanism. The specific structure is as follows:

所述翻转机构为一翻转摇臂4,所述机架1上设有一用于在成型托盘3水平向上接受浇注时对翻转摇臂4限位的限位销5,所述限位销5为一固定挡销(如图3或4所示)。或者,所述限位销5为一活动销,其配合机架1及翻转摇臂4开设对应的插孔实现限位。The turning mechanism is a turning arm 4, and the frame 1 is provided with a limit pin 5 for limiting the turning arm 4 when the forming tray 3 is poured horizontally. The limit pin 5 is A fixed stop pin (as shown in Figure 3 or 4). Alternatively, the limit pin 5 is a movable pin, which cooperates with the frame 1 and the turning rocker arm 4 to open corresponding sockets to realize the limit.

进一步,所述铰接轴2连接在成型托盘3的中部,且其通过轴承安装在机架1上,铰接轴2与成型托盘3可共同旋转。所述机架1上部设有用于保持成型托盘3水平向上或水平向下的翻转锁结构,进一步具体,所述翻转锁结构为设于机架上部两侧的活动插销6,其包括设于机架四个角上的活动插销6,当成型托盘3水平向上或水平向下,活动插销6伸出,防止成型托盘3翻转。所述成型托盘3在金属锭槽31之间设置泄液槽,方便各金属锭槽31之间浇注的金属熔液流动填充。所述机架1下部设有带锁万向轮7,方便移动。Further, the hinged shaft 2 is connected to the middle of the forming tray 3, and it is installed on the frame 1 through bearings, and the hinged shaft 2 and the forming tray 3 can rotate together. The upper part of the frame 1 is provided with an overturn lock structure for keeping the forming tray 3 horizontally upward or horizontally downward. More specifically, the overturn lock structure is a movable latch 6 arranged on both sides of the upper part of the frame, which includes a The movable latch 6 on the four corners of the frame, when the forming tray 3 is horizontally upward or horizontally downward, the movable latch 6 stretches out to prevent the forming tray 3 from turning over. The forming tray 3 is provided with a liquid drain between the metal ingot grooves 31 to facilitate the flow and filling of molten metal poured between the metal ingot grooves 31 . The lower part of the frame 1 is provided with a universal wheel 7 with a lock, which is convenient for moving.

以下通过具体应用原理来对本实用新型作进一步描述:The utility model will be further described below by specific application principles:

工作时,先把金属熔液回收成型装置推送至合适的浇注位置,逆时针摇动翻转摇臂4,直至碰到限位销5,此时成型托盘3水平向上,然后通过活动插销6把成型托盘3保持水平向上,然后浇注,待金属熔液冷却成锭后,拔开活动插销6,顺时针摇动翻转摇臂4,使成型托盘3翻转水平向下,然后通过活动插销6把成型托盘3保持水平向下,再用人工敲打成型托盘3使锭脱离金属锭槽31。为了提高生产效率,可采用多个本实用新型的金属熔液回收成型装置进行轮流浇注脱锭,实现循环高效回收。When working, first push the molten metal recovery forming device to a suitable pouring position, shake and flip the rocker arm 4 counterclockwise until it touches the limit pin 5, at this time the forming tray 3 is horizontally upward, and then the forming tray is lifted by the movable pin 6 3 Keep it horizontally upward, then pour, after the molten metal is cooled into an ingot, unplug the movable pin 6, shake the flip rocker 4 clockwise, so that the forming tray 3 turns horizontally downward, and then hold the forming tray 3 through the movable pin 6 Horizontally downward, the ingot is detached from the metal ingot groove 31 by manually knocking the forming tray 3 again. In order to improve the production efficiency, a plurality of molten metal recovery molding devices of the present utility model can be used for casting and stripping in turn, so as to realize high-efficiency recycling.

实施例2Example 2

本实施例与实施例1不同的地方在于翻转机构,本实施例所述翻转机构包括驱动电机及连接在驱动电机与铰接轴之间的涡轮蜗杆机构,进一步,该驱动电机为步进电机,其能随时准确对成型托盘翻转定位,免去设置限位销及活动插销。The difference between this embodiment and Embodiment 1 lies in the overturning mechanism. The overturning mechanism described in this embodiment includes a drive motor and a worm gear mechanism connected between the drive motor and the hinge shaft. Further, the drive motor is a stepping motor. It can accurately flip and position the forming tray at any time, eliminating the need to set limit pins and movable latches.

本实施例其它结构如实施例1所述。Other structures of this embodiment are as described in Embodiment 1.

本实用新型结构简单,采用设有若干金属锭槽的成型托盘铰接安装在一机架上,可分批统一浇注和分离,成本低、占地少、操作方便和有效减轻人工的工作强度。The utility model has a simple structure, adopts forming trays with several metal ingot grooves to be hingedly installed on a frame, can pour and separate uniformly in batches, has low cost, occupies less land, is convenient to operate and effectively reduces labor intensity.

Claims (9)

1.一种金属熔液回收成型装置,其特征在于:包括一机架,该机架的上部通过铰接轴安装有一设有若干金属锭槽的成型托盘,且所述铰接轴与一翻转机构连接。1. A molten metal recovery molding device, characterized in that: it comprises a frame, the top of the frame is provided with a forming tray provided with several metal ingot grooves through a hinged shaft, and the hinged shaft is connected with a turning mechanism . 2.根据权利要求1所述的一种金属熔液回收成型装置,其特征在于:所述翻转机构为一翻转摇臂。2. A molten metal recycling and forming device according to claim 1, characterized in that: the turning mechanism is a turning rocker arm. 3.根据权利要求2所述的一种金属熔液回收成型装置,其特征在于:所述机架上设有一用于在成型托盘水平向上接受浇注时对翻转摇臂限位的限位销。3. A molten metal recycling molding device according to claim 2, characterized in that: said frame is provided with a limit pin for limiting the position of the turning rocker when the molding tray accepts pouring in the horizontal direction. 4.根据权利要求1所述的一种金属熔液回收成型装置,其特征在于:所述翻转机构包括驱动电机及连接在驱动电机与铰接轴之间的蜗轮蜗杆机构。4 . The molten metal recycling and forming device according to claim 1 , wherein the turning mechanism includes a driving motor and a worm gear mechanism connected between the driving motor and the hinge shaft. 5.根据权利要求1所述的一种金属熔液回收成型装置,其特征在于:所述铰接轴连接在成型托盘的中部。5. A molten metal recycling molding device according to claim 1, characterized in that: the hinge shaft is connected to the middle of the molding tray. 6.根据权利要求1所述的一种金属熔液回收成型装置,其特征在于:所述机架上部设有用于保持成型托盘水平向上或水平向下的翻转锁结构。6. A molten metal recovery molding device according to claim 1, characterized in that: the upper part of the frame is provided with a flip lock structure for keeping the forming tray horizontally upward or horizontally downward. 7.根据权利要求6所述的一种金属熔液回收成型装置,其特征在于:所述翻转锁结构为设于机架上部两侧的活动插销。7. A molten metal recycling and molding device according to claim 6, characterized in that: the flip lock structure is a movable latch arranged on both sides of the upper part of the frame. 8.根据权利要求1所述的一种金属熔液回收成型装置,其特征在于:所述成型托盘在金属锭槽之间设置泄液槽。8. A molten metal recycling and forming device according to claim 1, characterized in that: the forming tray is provided with a liquid discharge tank between the metal ingot grooves. 9.根据权利要求1所述的一种金属熔液回收成型装置,其特征在于:所述机架下部设有带锁万向轮。9. A molten metal recovery molding device according to claim 1, characterized in that: the lower part of the frame is provided with a universal wheel with locks.
CN201220484038.7U 2012-09-20 2012-09-20 Molten metal recovery and forming device Expired - Fee Related CN202861342U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104550835A (en) * 2013-10-21 2015-04-29 广东科达洁能股份有限公司 Overturn unloading device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104550835A (en) * 2013-10-21 2015-04-29 广东科达洁能股份有限公司 Overturn unloading device

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Granted publication date: 20130410

Termination date: 20190920