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CN201922002U - Lead-antimony alloy ingot casting unit - Google Patents

Lead-antimony alloy ingot casting unit Download PDF

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Publication number
CN201922002U
CN201922002U CN2011200308279U CN201120030827U CN201922002U CN 201922002 U CN201922002 U CN 201922002U CN 2011200308279 U CN2011200308279 U CN 2011200308279U CN 201120030827 U CN201120030827 U CN 201120030827U CN 201922002 U CN201922002 U CN 201922002U
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CN
China
Prior art keywords
lead
antimony alloy
several
roller
cylinder
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Expired - Lifetime
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CN2011200308279U
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Chinese (zh)
Inventor
王振云
陈建湘
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Hunan Jiangye Electrical and Mechanical Technology Co., Ltd.
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HUNAN RIVER GOVERNANCE ELECTRICAL TECHNOLOGY CO LTD
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Priority to CN2011200308279U priority Critical patent/CN201922002U/en
Application granted granted Critical
Publication of CN201922002U publication Critical patent/CN201922002U/en
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Abstract

The utility model relates to a lead-antimony alloy ingot casting unit. A quantitative pouring mechanism is firmly mounted on the side of one end of a chassis, sprocket wheel sets are arranged on both ends of the chassis, a driving motor is arranged on the end of one of the sprocket wheel sets, the two sprocket wheel sets are connected through chains, a plurality of ingot moulds in a circle are arranged between the two chains, a curved slideway which encloses the periphery of the sprocket wheel set is arranged along the chains on the other end of the chassis, a main slideway is arranged under the curved slideway, an automatic stacking mechanism is arranged at the tail of the main slideway, and a roll gang mechanism is arranged under one side of the automatic stacking mechanism. Molten lead-antimony alloy is poured into the ingot moulds by the quantitative pouring mechanism, solidified and cooled by water jet, lead-antimony alloy ingots are automatically demoulded or demoulded by a vibrator at the curved slideway and the main slideway, and are stacked and outputted by the automatic stacking mechanism, and consequently, the lead-antimony alloy ingot casting unit solves the defects of manually pouring molten alloy into mould cavities to produce lead-antimony alloy ingots, i.e. low production efficiency, easy worker poisoning and environment pollution. The lead-antimony alloy ingot casting unit is applicable to the batch production and transfer of lead-antimony alloy ingots.

Description

Lead-antimony alloy ingot casting unit
Technical field
[The utility model relates to a kind of lead-antimony alloy ingot casting unit of rare metal industry.
Background technology
At present, the exploitation of mineral resources and the refinement of rare metal reach to utilize again becomes important problem, the target of pursuing when utilization rate how to raise the efficiency, reduce cost, improve output and expansion resource is lead-antimony alloy and the production of other rare metal.The smelting of non-ferrous metal such as lead-antimony alloy in the past also is in lower level, and its demand is also few; But along with the high speed development of auto industry and electric vehicle and novel energy, the demand of non-ferrous metals such as lead-antimony alloy will significantly promote, and the quick refinement and the more efficient use of non-ferrous metal become the business opportunity of non-ferrous metal industry maximum.Originally the refinement of lead-antimony alloy is to put lead into stove to melt, and manually scoops out to be divided into several parts and to be poured in the die cavity again, and such mode of production production time is long, and environment is abominable.Because liquid lead antimony alloy liquation has volatility, causes that easily the workman poisons; Lead-antimony alloy gas is dispersed in the air, and environment is caused serious pollution.The density height of lead-antimony alloy, labour intensity is big when a dead lift.How to avoid the workman directly to contact, enhance productivity, save cost, become the target that lead-antimony alloy equipment solves with poisonous lead-antimony alloy.
Summary of the invention
Goal of the invention of the present utility model provides a kind of full-automatic casting lead-antimony alloy ingot, the lead-antimony alloy ingot casting unit that lead-antimony alloy ingot sign indicating number is transported after in heaps.
For achieving the above object, a kind of lead-antimony alloy ingot casting unit, it comprises: the side of frame one end installs quantitative pouring apparatus, the two ends of frame are provided with chain wheel set, end a chain wheel set is provided with CD-ROM drive motor, connect by chain between two chain wheel set, one several ingot moulds of circle are set between two chains, the other end of frame is provided with cambered way along the periphery that chain holds chain wheel set, the lower end of cambered way is provided with main skid, the afterbody of main skid is provided with the automatic piling device, and a side-lower of automatic piling device is provided with roller-conveying device; Described quantitative pouring apparatus comprises: the top of casing is provided with several oil pressure cylinders through support, the rod end of oil pressure cylinder connects push rod, the end of push rod is provided with the taper plug, several liquid outlets on several taper plugs and the box bottom flexibly connect, liquid return hole on the box bottom flexibly connects the taper plug of blocking device, this taper plug connects handwheel through push rod, liquid return hole below on the base plate is provided with liquid return trough, the inlet of casing is provided with the flashboard through handwheel control, the liquid outlet of box bottom is provided with the transfusion groove, the below of several transfusion grooves is provided with the remittance liquid bath, one side of remittance liquid bath connects several pouring basins, the opposite side of remittance liquid bath is provided with cast gate and raises mechanism, and the liquid bath that converges is arranged on the cast dolly; Described automatic piling device comprises: install the jacking cylinder on the fixed head at bracing frame middle part, the rod end of jacking cylinder installs top board, the bottom surface of top board is provided with several guide pillars, the top of bracing frame is provided with two parallel guide rails, slide plate is set on the guide rail, hoist cylinder is set on the slide plate, the rod end of hoist cylinder connects rotary body through connector, rotary body connects dull and stereotyped, is symmetrical arranged several on the flat board and carries the leaf fat cylinder, carries the hinged turning arm of rod end of leaf fat cylinder, the turning arm end connects carries plate hook, flat board is provided with several guide pillars, and the top, horizontal of bracing frame is provided with cylinder, and cylinder connects slide plate; Described roller-conveying device comprises: several rollers are movably arranged on the roller frame, and the two ends of roller are provided with sprocket wheel, are connected by chain between the roller, are provided with CD-ROM drive motor in the end of a roller.
In order to realize products perfection, improve, improve combination property of the present utility model, further step is:
Described cast dolly hangs stone roller by tightrope through the pulley connection.
The top of described ingot mould is provided with the automatic code-printing device.
The ingot mould below of described frame is provided with nozzle, at the other rapping apparatus that is provided with of the ingot mould of main skid end.
The utility model adopts the side of frame one end to install quantitative pouring apparatus, the two ends of frame are provided with chain wheel set, end a chain wheel set is provided with CD-ROM drive motor, connect by chain between two chain wheel set, one several ingot moulds of circle are set between two chains, and the other end of frame is provided with cambered way along the periphery that chain holds chain wheel set, and the lower end of cambered way is provided with main skid, the afterbody of main skid is provided with the automatic piling device, and a side-lower of automatic piling device is provided with roller-conveying device.It is solid-state that the liquid lead-antimony alloy becomes after quantitative pouring apparatus injects ingot mould; through spray cooling; at cambered way and main skid place automatic demoulding or through the rapping apparatus demoulding; become the lead-antimony alloy ingot; through the scheme of automatic piling device with lead-antimony alloy ingot stacking and output, overcome and manually ladled out liquid alloy and water injection cavities and make the lead-antimony alloy ingot, production efficiency is low; personnel easily poison, the defective of contaminated environment.
The beneficial effect that the utility model is produced compared to existing technology:
1, the utility model mechanization is controlled automatically, greatly reduces working strength of workers, has reduced operating personnel's quantity.
2, evenly bright through the alloy pig lustrous surface of the quantitatively quick cooling of cast, no moire ripple, ratio of briquetting height.
3, significantly reduce the volatilization of liquid alloy liquid, improved production environment, reduced the discharging of industrial waste.
4, full automatic lead-antimony alloy ingot production line has reduced manufacturing cost, has improved output and production efficiency.
5, the automatic piling device can automatic stacking, is a kind of efficient manipulator.
6, ingot mould of the present utility model, inner cavity surface is smooth, and transition is even, and maintain the leading position service life in the same industry, and release property is good.
The utility model is applicable to the batch process and the transhipment of lead-antimony alloy ingot.
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Description of drawings
Fig. 1 is an assembling front view of the present utility model.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the assembling front view of quantitative pouring apparatus.
Fig. 4 is the left view of Fig. 3.
Fig. 5 is the assembling front view of automatic piling device.
Fig. 6 is the left view of Fig. 5.
The roller structure chart of Fig. 7 roller-conveying device.
Among the figure: 1, quantitative pouring apparatus, 11, oil pressure cylinder, 12, support, 13, push rod, 14, casing, 15, the taper plug, 16, base plate, 17, the transfusion groove, 18, the remittance liquid bath, 19, pouring basin, 110, the cast dolly, 111, cast gate is raised mechanism, 112, liquid return trough, 113, blocking device, 114, push rod, 115, flashboard, 116, handwheel, 117, pulley, 118, hang stone roller, 2, frame, 21, chain, 22, chain wheel set, 23, CD-ROM drive motor, 3, the automatic code-printing device, 4, cambered way, 5, the automatic piling device, 50, carry plate hook, 51, bracing frame, 52, the jacking cylinder, 53, guide pillar, 54, top board, 55, rotary body, 56, guide rail, 57, hoist cylinder, 58, cylinder, 59, turning arm, 510, slide plate, 511, flat board, 512, carry the leaf fat cylinder, 513, connector, 6, main skid, 7, ingot mould, 8, roller-conveying device, 81, the roller frame, 82, roller, 83, sprocket wheel.
The specific embodiment
Fig. 1 to Fig. 7 shows by accompanying drawing, a kind of lead-antimony alloy ingot casting unit, it comprises: the side of frame 2 one ends installs quantitative pouring apparatus 1, the two ends of frame 2 are provided with chain wheel set 22, be provided with CD-ROM drive motor 23 in the end of a chain wheel set 22, connect by chain 21 between two chain wheel set 22, one several ingot moulds 7 of circle are set between two chains, the other end of frame 2 is provided with cambered way 4 along the periphery that chain 21 holds chain wheel set 22, the lower end of cambered way 4 is provided with main skid 6, the afterbody of main skid 6 is provided with automatic piling device 5, and a side-lower of automatic piling device 5 is provided with roller-conveying device 8; Quantitative pouring apparatus 1 comprises: the top of casing 14 is provided with several oil pressure cylinders 11 through support 12, the rod end of oil pressure cylinder 11 connects push rod 13, the end of push rod 13 is provided with taper plug 15, several liquid outlets on several taper plugs 15 and casing 14 base plates 16 flexibly connect, liquid return hole on casing 14 base plates 16 flexibly connects the taper plug 15 of blocking device 113, this taper plug 15 connects handwheel 116 through push rod 114, liquid return hole below on the base plate 16 is provided with liquid return trough 112, the inlet of casing 14 is provided with the flashboard 115 through handwheel 116 controls, the liquid outlet of casing 14 base plates 16 is provided with transfusion groove 17, the below of several transfusion grooves 17 is provided with remittance liquid bath 18, one side of remittance liquid bath 18 connects several pouring basins 19, the opposite side of remittance liquid bath 18 is provided with cast gate and raises mechanism 111, and the liquid bath 18 that converges is arranged on the cast dolly 110; Automatic piling device 5 comprises: install jacking cylinder 52 on the fixed head at bracing frame 51 middle parts, the rod end of jacking cylinder 52 installs top board 54, the bottom surface of top board 54 is provided with several guide pillars 53, the top of bracing frame 51 is provided with two parallel guide rails 56, slide plate 510 is set on the guide rail 56, hoist cylinder 57 is set on the slide plate 510, the rod end of hoist cylinder 57 connects rotary body 55 through connector 513, rotary body 55 connects dull and stereotyped 511, be symmetrical arranged several on dull and stereotyped 511 and carry leaf fat cylinder 512, carry the hinged turning arm 59 of rod end of leaf fat cylinder 512, turning arm 59 ends connect carries plate hook 50, dull and stereotyped 511 are provided with several guide pillars 53, and the top, horizontal of bracing frame 51 is provided with cylinder 58, and cylinder 58 connects slide plate 510; Roller-conveying device 8 comprises: several rollers 82 are movably arranged on the roller frame 81, and the two ends of roller 82 are provided with sprocket wheel 83, are connected by chain 21 between the roller 82, are provided with CD-ROM drive motor 23 in the end of a roller 82.Cast dolly 110 is connected to hang through pulley 117 by tightrope cuts or polish jade with an emery wheel 118.The top of ingot mould 7 is provided with automatic code-printing device 3.Ingot mould 7 belows of frame 2 are provided with nozzle, the ingot mould 7 other rapping apparatus that are provided with in main skid 6 ends.
The course of work of the present utility model is: lead bullion antimony alloy piece is behind electrorefining, manufacture lead bullion antimony alloy fragment, lead bullion antimony alloy fragment is put into the temperature control closed formula melt in furnace of automation, fusing point according to lead-antimony alloy, temperature is controlled at 380 ℃-420 ℃ in good time, adopt the heating of natural gas or electric energy, utilize temperature control system to adjust temperature automatically.Lead-antimony alloy liquid is carried by measuring pump, enters in the casing 14 through the inlet of quantitative pouring apparatus 1 casing 14.During the cast beginning, several oil pressure cylinder 11 work, mention taper plug 15 through push rod 13, taper plug 15 separates with liquid outlet on casing 14 base plates 16, lead-antimony alloy liquid flows into remittance liquid bath 18 through several transfusion grooves 17, the liquid bath 18 interior liquid that converge flow into ingot mould 7 through the cast gate of several pouring basins 19, cast dolly 110 is connected to hang through pulley 117 by tightrope cuts or polish jade with an emery wheel 118, hang stone roller 118 during cast and drive 110 motions of cast dolly, remittance liquid bath 18 and pouring basin 19 on the cast dolly 110 seesaw, the cast gate limit motion of pouring basin 19, the limit cast, several pouring basins 19 are realized cast synchronously by dead man, synchronism is good, and quantitatively, lead-antimony alloy liquid is evenly distributed in ingot mould 7.Behind the casting complete, the cast gate on the remittance liquid bath 18 is raised the cast gate that pouring basin 19 lifts in mechanism 111, cast dolly 110 returns.Cast gate can be raised automatically, leaks plumbous few.
With the taper plug 15 of handwheel 116 unlatching blocking devices 113, liquid return hole and the liquid return troughs 112 of lead-antimony alloy liquid on base plate 16 remaining in the casing 14 flow back to.Quantitative pouring apparatus 1 enters the cast of next ingot mould 7.
The lead-antimony alloy of above-mentioned cast is cooled to solid-state rapidly at ingot mould 7, motor 23 drive chain wheel set 22 rotations this moment, chain 21 drives ingot mould 7 and leaves quantitative pouring apparatus 1, the nozzle water spray that flow is adjustable cools off ingot casting fast, the ingot mould 7 that ingot casting is housed is stamped production batch and composition parameter sign during through automatic code-printing devices 3, make the accuracy rate height on each block casting ingot, writing is mark clearly.
According to principle of expanding with heat and contracting with cold, after the ingot casting cooling, the part ingot casting separates with ingot mould 7, when ingot mould 7 arrives chain 21 turning sites, the part ingot casting is fallen on the cambered way 4 from ingot mould 7, and is slipped on the main skid 6 through cambered way 4, and the part ingot casting is by the rapping apparatus demoulding, fall on the main skid 6, and be transported on the top board 54 of automatic piling device 5.
Jacking cylinder 52 work of automatic piling device 5, with the ingot casting jack-up on the top board 54, then hoist cylinder 57 work, make and carry plate hook 50 and place ingot casting below, then propose 512 work of leaf fat cylinder, turning arm 59 is rotated, and two carry plate hook 50 inserts the ingot casting bottom and holds ingot casting, hoist cylinder 57 reverse operations, mention ingot casting, then cylinder 58 work drive slide plate 510 and slide on guide rail 56, and slide plate 510 is behind the pile position, hoist cylinder 57 and propose 512 work of leaf fat cylinder, on roller-conveying device 8, piling is 6 every layer, totally 9 layers with the ingot casting pile.Every buttress ingot casting requires to put neat compactness, and the good ingot casting of sign indicating number is transported to opposite side on the roller-conveying device 8 through roller 82, is convenient to lifting.
The utility model array of procedures is reasonable and practical, has significantly improved production efficiency, has good economic benefit.

Claims (4)

1. lead-antimony alloy ingot casting unit, it is characterized in that it comprises: the side of frame (2) one ends installs quantitative pouring apparatus (1), the two ends of frame (2) are provided with chain wheel set (22), be provided with CD-ROM drive motor (23) in the end of a chain wheel set (22), connect by chain (21) between two chain wheel set (22), one circle several ingot moulds (7) are set between two chains, the other end of frame (2) is provided with cambered way (4) along the periphery that chain (21) holds chain wheel set (22), the lower end of cambered way (4) is provided with main skid (6), the afterbody of main skid (6) is provided with automatic piling device (5), and a side-lower of automatic piling device (5) is provided with roller-conveying device (8); Described quantitative pouring apparatus (1) comprising: the top of casing (14) is provided with several oil pressure cylinders (11) through support (12), the rod end of oil pressure cylinder (11) connects push rod (13), the end of push rod (13) is provided with taper plug (15), several liquid outlets on several taper plugs (15) and casing (14) base plate (16) flexibly connect, liquid return hole on casing (14) base plate (16) flexibly connects the taper plug (15) of blocking device (113), this taper plug (15) connects handwheel (116) through push rod (114), liquid return hole below on the base plate (16) is provided with liquid return trough (112), the inlet of casing (14) is provided with the flashboard (115) through handwheel (116) control, the liquid outlet of casing (14) base plate (16) is provided with transfusion groove (17), the below of several transfusion grooves (17) is provided with remittance liquid bath (18), one side of remittance liquid bath (18) connects several pouring basins (19), the opposite side of remittance liquid bath (18) is provided with cast gate and raises mechanism (111), and the liquid bath (18) that converges is arranged on the cast dolly (110); Described automatic piling device (5) comprising: install jacking cylinder (52) on the fixed head at bracing frame (51) middle part, the rod end of jacking cylinder (52) installs top board (54), the bottom surface of top board (54) is provided with several guide pillars (53), the top of bracing frame (51) is provided with two parallel guide rails (56), slide plate (510) is set on the guide rail (56), hoist cylinder (57) is set on the slide plate (510), the rod end of hoist cylinder (57) connects rotary body (55) through connector (513), rotary body (55) connects dull and stereotyped (511), be symmetrical arranged several on dull and stereotyped (511) and carry leaf fat cylinder (512), carry the hinged turning arm of rod end (59) of leaf fat cylinder (512), turning arm (59) end connects carries plate hook (50), dull and stereotyped (511) are provided with several guide pillars (53), the top, horizontal of bracing frame (51) is provided with cylinder (58), and cylinder (58) connects slide plate (510); Described roller-conveying device (8) comprising: several rollers (82) are movably arranged on the roller frame (81), the two ends of roller (82) are provided with sprocket wheel (83), connect by chain (21) between the roller (82), be provided with CD-ROM drive motor (23) in the end of a roller (82).
2. a kind of lead-antimony alloy ingot casting unit according to claim 1 is characterized in that described cast dolly (110) hangs stone roller (118) by tightrope through pulley (117) connection.
3. a kind of lead-antimony alloy ingot casting unit according to claim 1 is characterized in that the top of described ingot mould (7) is provided with automatic code-printing device (3).
4. a kind of lead-antimony alloy ingot casting unit according to claim 1 is characterized in that ingot mould (7) below of described frame (2) is provided with nozzle, at the other rapping apparatus that is provided with of the ingot mould (7) of main skid (6) end.
CN2011200308279U 2011-01-29 2011-01-29 Lead-antimony alloy ingot casting unit Expired - Lifetime CN201922002U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011200308279U CN201922002U (en) 2011-01-29 2011-01-29 Lead-antimony alloy ingot casting unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200308279U CN201922002U (en) 2011-01-29 2011-01-29 Lead-antimony alloy ingot casting unit

Publications (1)

Publication Number Publication Date
CN201922002U true CN201922002U (en) 2011-08-10

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103264146A (en) * 2013-05-22 2013-08-28 闻喜县瑞格镁业有限公司 Small-size magnesium ingot casting machine
CN104139178A (en) * 2014-08-11 2014-11-12 中山市弘丰电器有限公司 Automatic liquid scooping and heating plate casting machine
CN104891099A (en) * 2015-06-10 2015-09-09 云南驰宏锌锗股份有限公司 Novel stacking lead ingot conveying device
CN105397042A (en) * 2015-12-04 2016-03-16 重庆盛镁镁业有限公司 Production line of aluminum ingots capable of obliquely overflowing for mass adjustment
CN106016323A (en) * 2015-05-28 2016-10-12 海宁奇晟轴承有限公司 Mesh belt tempering furnace
CN106475533A (en) * 2016-11-28 2017-03-08 广西大学 Electric plumb line ingot casting unit
CN116900263A (en) * 2023-09-12 2023-10-20 江苏华辉新材料科技有限公司 Alloy ingot demoulding device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103264146A (en) * 2013-05-22 2013-08-28 闻喜县瑞格镁业有限公司 Small-size magnesium ingot casting machine
CN104139178A (en) * 2014-08-11 2014-11-12 中山市弘丰电器有限公司 Automatic liquid scooping and heating plate casting machine
CN106016323A (en) * 2015-05-28 2016-10-12 海宁奇晟轴承有限公司 Mesh belt tempering furnace
CN104891099A (en) * 2015-06-10 2015-09-09 云南驰宏锌锗股份有限公司 Novel stacking lead ingot conveying device
CN105397042A (en) * 2015-12-04 2016-03-16 重庆盛镁镁业有限公司 Production line of aluminum ingots capable of obliquely overflowing for mass adjustment
CN105397042B (en) * 2015-12-04 2017-08-08 重庆盛镁镁业有限公司 The aluminium ingot production line of adjustment quality is overflowed in tiltable
CN106475533A (en) * 2016-11-28 2017-03-08 广西大学 Electric plumb line ingot casting unit
CN116900263A (en) * 2023-09-12 2023-10-20 江苏华辉新材料科技有限公司 Alloy ingot demoulding device
CN116900263B (en) * 2023-09-12 2023-11-14 江苏华辉新材料科技有限公司 Alloy ingot demoulding device

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Address after: 411101 innovation building, room 9, Xiao Tong Road, hi tech Zone, Hunan, Xiangtan, 701

Patentee after: Hunan Jiangye Electrical and Mechanical Technology Co., Ltd.

Address before: 411101 pioneer zone, hi tech Zone, Hunan, Xiangtan 701

Patentee before: Hunan River Governance Electrical Technology Co.,Ltd.

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Address after: 411300 hi tech Industrial Development Zone, Xiangtan, Hunan, Shaoshan

Patentee after: Hunan Jiangye Electrical and Mechanical Technology Co., Ltd.

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