CN202581222U - Combined bulb radiating structure - Google Patents
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- CN202581222U CN202581222U CN2012201400811U CN201220140081U CN202581222U CN 202581222 U CN202581222 U CN 202581222U CN 2012201400811 U CN2012201400811 U CN 2012201400811U CN 201220140081 U CN201220140081 U CN 201220140081U CN 202581222 U CN202581222 U CN 202581222U
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- 230000017525 heat dissipation Effects 0.000 claims abstract description 86
- 230000002093 peripheral effect Effects 0.000 claims abstract description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 230000005855 radiation Effects 0.000 abstract 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 8
- 229910052721 tungsten Inorganic materials 0.000 description 7
- 239000010937 tungsten Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种灯泡散热结构,尤其涉及一种无须使用螺丝固定即可紧密组合的组合式灯泡散热结构。The utility model relates to a light bulb heat dissipation structure, in particular to a combined light bulb heat dissipation structure which can be tightly assembled without using screws.
背景技术 Background technique
传统灯泡以钨丝作为发光源,其结构简单,安装更换都相当方便。钨丝灯泡的结构通常为于圆球状灯罩的尾端固接一转接头,该转接头具有螺纹可供旋入一般灯泡座内。当导通电源时,可使设置于灯罩内的钨丝发热发光,光线穿透灯罩而照射外界,而达到照明的目的。然而在钨丝灯泡产生照明光线的运作期间,同时也产生大量热能,因此相当耗电、浪费能源,且钨丝容易烧毁而令钨丝灯泡的使用寿命短暂。Traditional light bulbs use tungsten filaments as the light source, which has a simple structure and is quite convenient for installation and replacement. The structure of the tungsten filament light bulb is usually that an adapter is fixedly connected to the tail end of the spherical lampshade, and the adapter has threads for screwing into a general bulb holder. When the power is turned on, the tungsten wire installed in the lampshade can generate heat and emit light, and the light can penetrate the lampshade to irradiate the outside world, thereby achieving the purpose of lighting. However, during the operation of the tungsten filament bulb to generate illumination light, a large amount of heat energy is also generated at the same time, so it consumes a lot of power and wastes energy, and the tungsten filament is easy to burn out, so that the service life of the tungsten filament bulb is short.
发光二极管(light emitting diode,LED)为一种将电能转换为光能的固态光源,利用外延成长技术与半导体材料工艺制作而成。其具有体积小、驱动电压低、反应速率快、耐震、寿命长及符合环保等特性。且随着科技不断的发展与进步,其发光效率从1960年代问世以来即持续提升,不仅早已超越了钨丝灯泡(效能约为10~20lm/W),目前也已凌驾在日光灯管(效能约为60~80lm/W)之上。由于LED的相关技术不断的在进展,预估在近年内将可望达到100lm/W的水准。由于LED已成为新世代固态光源最受瞩目的焦点,目前电子元件越来越要求轻薄短小化,使得灯泡型发光二极管灯具逐渐取代钨丝灯泡而成为大量且广泛应用的照明装置。且随着号志灯、路灯、家用照明灯、车灯、广告灯等的普及使用,LED成为照明市场的主流趋势已锐不可挡。A light emitting diode (LED) is a solid-state light source that converts electrical energy into light energy, and is manufactured using epitaxial growth technology and semiconductor material technology. It has the characteristics of small size, low driving voltage, fast response rate, shock resistance, long life and environmental protection. And with the continuous development and progress of science and technology, its luminous efficiency has continued to increase since its appearance in the 1960s. It has not only surpassed tungsten bulbs (efficiency about 10-20lm/W), but also surpassed fluorescent tubes (efficiency about 10lm/W). 60~80lm/W). Due to the continuous progress of LED related technologies, it is estimated that it will reach the level of 100lm/W in the next few years. As LED has become the focus of the new generation of solid-state light sources, electronic components are increasingly required to be thinner and smaller, making bulb-type light-emitting diode lamps gradually replace tungsten bulbs and become a large number of widely used lighting devices. And with the popularization and use of signal lamps, street lamps, household lighting lamps, car lamps, advertising lamps, etc., LED has become the mainstream trend of the lighting market and has become unstoppable.
然而,功率、亮度越大的发光二极管或其模块产生的热量越大,且在体积相对较小的发光二极管灯具内难以散发出去。故,发光二极管尚存在较大散热技术瓶颈,这也是目前大功率、高亮度发光二极管灯具市场化最难突破的关键所在。目前业界通用的散热方案在该灯具内设置一散热器,通过该散热器表面与自然对流空气接触的方式将热量散发到周围空气中。所以要满足高功率、高亮度的发光二极管灯具的散热需求以使其能正常工作防止光衰,就必须提供散热面积很大的散热器。这样通常会导致散热器在灯具中所占体积大,整体灯具体积也大,使得这种灯具结构体积较大而难以在室内照明中广泛应用。However, a light-emitting diode or its module with higher power and brightness generates more heat, which is difficult to dissipate in a relatively small light-emitting diode lamp. Therefore, LEDs still have a large heat dissipation technical bottleneck, which is also the key point that is most difficult to break through in the marketization of high-power, high-brightness LED lamps. In the current general heat dissipation solution in the industry, a radiator is arranged in the lamp, and the heat is dissipated into the surrounding air through the contact between the surface of the radiator and the natural convection air. Therefore, in order to meet the heat dissipation requirements of high-power, high-brightness LED lamps so that they can work normally and prevent light decay, it is necessary to provide a radiator with a large heat dissipation area. This usually results in a large volume occupied by the radiator in the lamp, and the overall volume of the lamp is also large, making the structure of the lamp large and difficult to be widely used in indoor lighting.
为解决上述散热的问题,中国台湾新型专利第M343768号揭露一种LED灯的散热结构,于外壳体的组配孔一位置周缘设有一圈定位凸缘,使该定位凸缘中形成一容置孔,容置孔两侧分别以第一结合板与第二结合板贴合,第一结合板提供控制芯片设置,第二结合板提供LED灯设置,以导热液体或散热膏设置在容置孔内,该容置孔两侧并被该第一结合板、该第二结合板封闭;藉此提升散热的接触面积,以增加散热的效果。In order to solve the above-mentioned problem of heat dissipation, Taiwan New Patent No. M343768 discloses a heat dissipation structure of an LED lamp. A positioning flange is provided on the periphery of a position of the assembly hole of the outer casing, so that a housing is formed in the positioning flange. Holes, the two sides of the accommodating hole are respectively bonded with the first bonding plate and the second bonding plate, the first bonding plate provides the setting of the control chip, the second bonding plate provides the setting of the LED light, and the thermal liquid or thermal paste is used to set the accommodating hole Inside, both sides of the accommodating hole are closed by the first bonding plate and the second bonding plate; thereby increasing the heat dissipation contact area to increase the heat dissipation effect.
然而,上述LED灯的散热结构是以螺丝及螺孔定位的方式组装该外壳体、该第一结合板及该第二结合板,于工艺上时,于开模后尚须增加有穿设螺孔的程序,且于组装时,可能于螺丝穿设螺孔时出力不适当,导致外壳体龟裂、毁损,因而降低工艺良率的问题。However, the heat dissipation structure of the above-mentioned LED lamp is to assemble the outer shell, the first joint plate and the second joint plate by positioning the screws and screw holes. In terms of process, it is necessary to add a threaded screw after the mold is opened. The program of the hole, and when assembling, the force may not be appropriate when the screw passes through the screw hole, resulting in cracks and damage to the outer shell, thereby reducing the problem of process yield.
实用新型内容 Utility model content
本实用新型的主要目的,在于通过结构上的设计,使组装有LED灯具的散热结构仅需经由一次开模,及可相互组装结合,以增加工艺上的良率及组装上的便利性。The main purpose of this utility model is to make the heat dissipation structure assembled with LED lamps only need to open the mold once, and can be assembled and combined with each other through the structural design, so as to increase the yield rate of the process and the convenience of assembly.
为达上述目的,本实用新型提供一种组合式灯泡散热结构,In order to achieve the above purpose, the utility model provides a combined light bulb cooling structure,
一灯座,包含有一套筒,以及一设置于该套筒内以容置一电路板的容置空间,该套筒包含有一设于该套筒周侧的第一抵靠部,以及至少一设于该套筒侧边的第一结合部;A lamp socket includes a sleeve, and an accommodating space arranged in the sleeve to accommodate a circuit board, the sleeve includes a first abutting portion provided on the peripheral side of the sleeve, and at least one a first joint portion provided on the side of the sleeve;
一散热外罩,包含有一供该套筒穿设并于一端开口处周侧抵靠于该第一抵靠部的贯孔,以及至少一设于该散热外罩的外周侧的散热鳍片;以及A heat dissipation cover, including a through hole through which the sleeve passes and abuts against the first abutting part at the peripheral side of an opening at one end, and at least one heat dissipation fin provided on the outer peripheral side of the heat dissipation cover; and
一灯架,供一电性连接至该电路板的LED灯具装设,该灯架包含有一与该第一结合部相互结合的第二结合部,以及一与该第一抵靠部分别由该散热外罩两侧紧靠该散热外罩以使该灯座、该散热外罩、以及该灯架相互紧密结合的第二抵靠部。A lamp holder for installation of an LED lamp electrically connected to the circuit board, the lamp holder includes a second joint part combined with the first joint part, and a second joint part combined with the first abutment part respectively by the The two sides of the heat dissipation cover abut against the heat dissipation cover so that the lamp holder, the heat dissipation cover, and the lamp holder are closely combined with each other at the second abutting portion.
上述的组合式灯泡散热结构,其中该散热外罩包含有一套设于该套筒上的散热部,以及一设置于该散热部上相应于该第二抵靠部一端的铝基板。In the heat dissipation structure of the above-mentioned combined light bulb, the heat dissipation cover includes a heat dissipation part set on the sleeve, and an aluminum substrate set on the heat dissipation part corresponding to the end of the second abutting part.
上述的组合式灯泡散热结构,其中该灯架包含有一第一定位部,该铝基板包含有一与该第一定位部定位的第二定位部。In the above-mentioned combined light bulb heat dissipation structure, the lamp holder includes a first positioning portion, and the aluminum base plate includes a second positioning portion that is positioned with the first positioning portion.
上述的组合式灯泡散热结构,其中该组合式灯泡散热结构还进一步包含有一组合于该散热外罩上以容置该灯架的灯罩。In the above-mentioned combined light bulb heat dissipation structure, the combined light bulb heat dissipation structure further includes a lampshade combined on the heat dissipation outer cover to accommodate the lamp holder.
上述的组合式灯泡散热结构,其中该灯罩上包含有一供该LED灯具穿出的穿孔。In the heat dissipation structure of the above-mentioned combined light bulb, the lampshade includes a perforation through which the LED lamp passes.
上述的组合式灯泡散热结构,其中该第一结合部为一勾槽,该第二结合部为一与该勾槽相互勾接的卡勾。In the above combined light bulb heat dissipation structure, the first joint part is a hook groove, and the second joint part is a hook that engages with the hook groove.
上述的组合式灯泡散热结构,其中该灯座包含一连接外部电源以取得电力供应至该电路板的金属接头。In the heat dissipation structure of the above-mentioned combined light bulb, the lamp holder includes a metal connector connected to an external power source to supply power to the circuit board.
上述的组合式灯泡散热结构,其中该LED灯具包含有一第一嵌合部,该灯架则包含有一与该第一嵌合部相互结合的第二嵌合部。In the above-mentioned combined light bulb heat dissipation structure, the LED lamp includes a first fitting portion, and the lamp holder includes a second fitting portion combined with the first fitting portion.
因此,本实用新型比起现有技术具有以下的有益效果:Therefore, the utility model has the following beneficial effects compared with the prior art:
1.本实用新型将该散热外罩套设于该灯座的套筒上,并于另一端将灯架组合于该套筒上,使该散热外罩通过该套筒上的第一抵靠部以及该灯架上的第二抵靠部分别由两端夹掣,使本实用新型的每一组件通过组件上的组装机构紧密结合。1. The utility model sets the heat dissipation cover on the sleeve of the lamp holder, and combines the lamp holder on the sleeve at the other end, so that the heat dissipation cover passes through the first abutting part on the sleeve and The second abutting portion on the lamp holder is respectively clamped by two ends, so that each component of the utility model is closely combined through the assembly mechanism on the component.
2.本实用新型的每一组件仅需一次开模,而省去穿设螺孔的工序。2. Each component of the utility model only needs to open the mold once, and the process of piercing screw holes is omitted.
由于省去了螺丝、螺孔的定位,本实用新型于组装时可避免因出力不当导致结构龟裂的问题。Since the positioning of screws and screw holes is omitted, the utility model can avoid the problem of structural cracks caused by improper force output during assembly.
以下结合附图和具体实施例对本实用新型进行详细描述,但不作为对本实用新型的限定。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the utility model.
附图说明 Description of drawings
图1、图2,为本实用新型组合式灯泡散热结构的结构分解示意图;Fig. 1, Fig. 2, are the structural decomposition schematic diagrams of the utility model combined type light bulb heat dissipation structure;
图3,为本实用新型组合式灯泡散热结构的结构剖视示意图。Fig. 3 is a schematic cross-sectional view of the combined light bulb heat dissipation structure of the present invention.
具体实施方式 Detailed ways
下面结合附图对本实用新型的结构原理和工作原理作具体的描述:Below in conjunction with accompanying drawing, structural principle and working principle of the present utility model are specifically described:
请参阅本实用新型图1及图2所示,为本实用新型的结构分解示意图,如图所示:本实用新型为一种组合式灯泡散热结构,其主要包含有一灯座10,一套设于该灯座10外周侧的散热外罩20,以及一组合于该灯座10上的灯架30。该灯座10包含有一电性连接市电接头以取得外部电力的金属接头13,一连接该金属接头13的套筒11,以及一设于该套筒11内以供一电路板14摆放的容置空间12。该套筒11的一端连接该灯架30,并于该灯架30上组装有一电性连接至该电路板14的LED灯具40。藉此,该LED灯具40可取得经该电路板14所处理过后的外部电源以供应该LED灯具40必要的电力。Please refer to Fig. 1 and Fig. 2 of the present utility model, which are schematic diagrams showing the structural decomposition of the present utility model. The heat dissipation cover 20 on the outer peripheral side of the
本实用新型组合式灯泡散热结构的细部组装结构,如以下所述:该套筒11包含有一设于该套筒11上并靠近该金属接头13周侧的第一抵靠部112,以及至少一设于该套筒11侧边的第一结合部111。该散热外罩20包含有一供该套筒11穿设并与该套筒11的形状相配合的贯孔21,于该散热外罩20组装于该套筒11上时,该套筒11上的第一抵靠部112抵接于该散热外罩20靠近该贯孔21一端的周侧处。该灯架30包含有一与该第一结合部111相互固定的第二结合部32,以及一设置于该灯架30上并抵接于该散热外罩20上相对该第一抵靠部112一端周侧的第二抵靠部33。The detailed assembly structure of the combined light bulb heat dissipation structure of the present invention is as follows: the
请一并参阅图3所示,该套筒11的第一结合部111可为一勾槽,该第二结合部32可为一与该勾槽相对应扣合的卡勾。该散热外罩20包含有一套设于该套筒11上的散热部23,以及一设置于该散热部23上相应于该灯架30上的第二抵靠部33一端的铝基板24,并于该散热部23上包含有一装设槽232供该铝基板24装设。为使该第二结合部32与该第一结合部111结合时有一进入空间,该散热部23包含有二设于该贯孔21内两侧以供该第二结合部32进入的引导沟槽231。此外,于该铝基板24上靠近该灯架30一端的周缘处设有一第二定位部241,并于该灯架30上由该第二抵靠部33延伸有一第一定位部34与该第二定位部241相组设,使该灯架30可以定位于该散热外罩20上,令该灯架30与该套筒11不会相对该散热外罩20晃动。Please also refer to FIG. 3 , the
为增加该散热外罩20的散热面积,该散热外罩20的外周侧还包含有多个散热鳍片22,令该LED灯具40可通过该散热外罩20加速散热,有效的降低该LED灯具40的温度。为固定该LED灯具40,本实用新型的灯泡散热结构还包含有一螺合于该散热外罩20以容置该灯架30的灯罩50,该灯罩50上设有一供该LED灯具40穿出的穿孔51,并于该灯罩50靠近穿孔51的内周侧抵靠于该LED灯具40的上周面,藉以将该LED灯具40固定于该灯架30上。另一方面,为避免该LED灯具40相对该灯架30晃动,该LED灯具40尚包含有一第一嵌合部41,该灯架30上则设有一与该第一嵌合部41对应的第二嵌合部31,使LED灯具40定位于该灯架30上。In order to increase the heat dissipation area of the
请合并参阅图1、图2及图3,其中图3为本实用新型的结构剖视示意图,如图所示:于组装时,该灯座10的套筒11是经由该散热外罩20的贯孔21组合于该散热外罩20内,且套筒11的第一抵靠部112抵靠于该散热外罩20的一端。该灯架30通过该第二结合部32组合于该套筒11的第一结合部111上,并于结合时,引导该套筒11上的第一抵靠件与该灯架30上的第二抵靠件分别由两端紧靠该铝基板24以及该散热部23,使该散热外罩20与该灯架30、该灯座10组合成一紧密的结构。Please refer to Fig. 1, Fig. 2 and Fig. 3 together, wherein Fig. 3 is a schematic cross-sectional view of the structure of the utility model, as shown in the figure: when assembling, the
综上所述,本实用新型将该散热外罩套设于该灯座的套筒上,并于另一端将灯架组合于该套筒上,使该散热外罩通过该套筒上的第一抵靠部以及该灯架上的第二抵靠部分别由两端夹掣,使本实用新型的每一组件通过组件上的组装机构紧密结合。故,本实用新型的每一组件仅需一次开模,而省去穿设螺孔的工序。另一方面,由于省去了螺丝、螺孔的定位,本实用新型于组装时可避免因出力不当导致结构龟裂的问题。本实用新型可通过该铝基板将热能传导至该散热部,并同时提供一绝缘的效果。In summary, the utility model sets the heat dissipation cover on the sleeve of the lamp holder, and combines the lamp holder on the sleeve at the other end, so that the heat dissipation cover passes through the first contact on the sleeve. The backing portion and the second abutting portion on the lamp holder are respectively clamped by two ends, so that each component of the utility model is closely combined through the assembly mechanism on the component. Therefore, each component of the utility model only needs to open the mold once, and the process of piercing screw holes is omitted. On the other hand, since the positioning of screws and screw holes is omitted, the utility model can avoid the problem of structural cracks caused by improper force output during assembly. The utility model can conduct heat energy to the heat dissipation part through the aluminum substrate, and provide an insulation effect at the same time.
当然,本实用新型还可有其它多种实施例,在不背离本实用新型精神及其实质的情况下,熟悉本领域的技术人员当可根据本实用新型作出各种相应的改变和变形,但这些相应的改变和变形都应属于本实用新型所附的权利要求的保护范围。Of course, the utility model can also have other various embodiments, and those skilled in the art can make various corresponding changes and deformations according to the utility model without departing from the spirit and essence of the utility model, but These corresponding changes and deformations should all belong to the protection scope of the appended claims of the present utility model.
Claims (8)
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CN105465666A (en) * | 2015-11-25 | 2016-04-06 | 宁波市柯玛士太阳能科技有限公司 | Ball bulb |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105465666A (en) * | 2015-11-25 | 2016-04-06 | 宁波市柯玛士太阳能科技有限公司 | Ball bulb |
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