CN101900271A - Light-emitting diode lamps with better heat dissipation effect - Google Patents
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- 230000000694 effects Effects 0.000 title claims abstract description 18
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 239000000741 silica gel Substances 0.000 claims description 7
- 229910002027 silica gel Inorganic materials 0.000 claims description 7
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 238000001816 cooling Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 2
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Abstract
本发明公开了一种具有较好散热效果的发光二极管灯具,包括散热器、发光模块、固定座、透镜,其特征在于:所述散热器包括至少一基板件和若干散热鳍片,所述发光模块包括:一导热板和至少一个LED单元,所述导热板设置在散热器的基部上,所述LED单元设置于导热板上;所述电路板放置在固定座内,且位于基板件的下方,电路板通过导线与LED单元电连接,所述电路板上设有两个接脚,所述接脚穿出固定座外与外部电源相连接;所述透镜放置在容置空间内,且位于所述LED单元的上方。本发明解决了现有技术中发光二极管灯具散热效果较差的问题,提供了一种光源模块轻,散热效果好,可方便拆卸更换各部件的LED光源模块。适用于MR-16规格、PAR-30规格、PAR-38规格的LED灯具。
The invention discloses a light-emitting diode lamp with better heat dissipation effect, which includes a radiator, a light-emitting module, a fixing seat, and a lens. The module includes: a heat conduction plate and at least one LED unit, the heat conduction plate is arranged on the base of the heat sink, the LED unit is arranged on the heat conduction plate; the circuit board is placed in the fixing seat and is located under the base plate , the circuit board is electrically connected to the LED unit through wires, and the circuit board is provided with two pins, and the pins go out of the fixing seat to connect with the external power supply; the lens is placed in the accommodation space, and is located at above the LED unit. The invention solves the problem of poor heat dissipation effect of light-emitting diode lamps in the prior art, and provides an LED light source module that is light in light source module, good in heat dissipation effect, and can be conveniently disassembled and replaced. It is suitable for LED lamps with MR-16 specification, PAR-30 specification and PAR-38 specification.
Description
技术领域technical field
本发明涉及一种发光二极管灯具,特别是涉及一种可将产生出的热量有效散发的发光二极管灯具。The invention relates to a light-emitting diode lamp, in particular to a light-emitting diode lamp capable of effectively dissipating generated heat.
背景技术Background technique
传统的照明大都采用高压钠灯,但是随着科技的发展,LED灯凭借发光效率高、低电耗、不需高压、安全性高等优点,已被广泛的应用在各种照明领域,但是在为一些大区域照明时(比如车头灯、路灯、隧道灯、广场照明、工厂照明、公园灯等),这时LED灯的功率较大,LED光源的寿命与节点的工作温度有较密切的联系,目前LED灯在工作过程中只有15%~25%的电能转换成光能,其余的电能几乎都转成热能,使LED灯的温度升高,而温度每增加10度其信赖性就会减少一半。特别在大功率LED中,散热是个大问题。如果散热不好会直接导致LED快速老化,稳定性降低,同时散热不好会产生严重光衰影响灯的寿命。现有技术的散热方式有采用风扇进行散热来满足大功率LED灯的散热要求,这种方法存在明显的技术缺陷,因为LED灯的基本寿命是50000小时,风扇的寿命是很难满足这样长时间需要的,一旦风扇不能正常工作,大功率LED灯就会损坏,且设置风扇装置又增加了能源的消耗,造成了能源的浪费。同时多数产品为了减低成本,只采用散热膏进行散热,会使LED的光源衰减更大,无法广泛的应用在大面积照明上。Traditional lighting mostly uses high-pressure sodium lamps, but with the development of technology, LED lamps have been widely used in various lighting fields due to their advantages such as high luminous efficiency, low power consumption, no need for high voltage, and high safety. When lighting large areas (such as headlights, street lights, tunnel lights, square lighting, factory lighting, park lights, etc.), the power of LED lights is relatively high at this time, and the life of LED light sources is closely related to the operating temperature of nodes. During the working process of LED lamps, only 15% to 25% of the electrical energy is converted into light energy, and the rest of the electrical energy is almost converted into heat energy, which increases the temperature of the LED lamp, and its reliability will be reduced by half every time the temperature increases by 10 degrees. Especially in high-power LEDs, heat dissipation is a big problem. If the heat dissipation is not good, it will directly lead to rapid aging of the LED, and the stability will be reduced. At the same time, if the heat dissipation is not good, it will cause serious light decay and affect the life of the lamp. The heat dissipation method in the prior art uses fans to dissipate heat to meet the heat dissipation requirements of high-power LED lights. This method has obvious technical defects, because the basic life of LED lights is 50,000 hours, and the life of fans is difficult to meet such a long time. Needed, once the fan does not work normally, the high-power LED lamp will be damaged, and the installation of the fan device increases the consumption of energy, resulting in a waste of energy. At the same time, in order to reduce costs, most products only use thermal paste for heat dissipation, which will cause greater attenuation of the LED light source and cannot be widely used in large-area lighting.
发明内容Contents of the invention
为了解决现有技术中发光二极管灯具散热效果较差的问题,本发明提供了一种光源模块轻,散热效果好,可方便拆卸更换各部件的LED光源模块。In order to solve the problem of poor heat dissipation effect of light-emitting diode lamps in the prior art, the present invention provides an LED light source module that is light in weight, good in heat dissipation, and can be easily disassembled and replaced.
为了达到上述目的,本发明所采取的技术方案是:In order to achieve the above object, the technical scheme that the present invention takes is:
一种具有较好散热效果的发光二极管灯具,包括散热器、发光模块、固定座、透镜,其特征在于:A light-emitting diode lamp with better heat dissipation effect, comprising a radiator, a light-emitting module, a fixing seat, and a lens, characterized in that:
所述散热器包括至少一基板件和若干散热鳍片,所述基板件包括一基部及从该基部延伸的多个延伸臂,每个延伸臂和与该延伸臂相邻的另两个延伸臂之间具有插槽,散热鳍片中部插入基板件相对应的插槽中,基板件与基板件上方的散热鳍片部分围设形成一容置空间,散热鳍片的底部通过硅胶固定在固定座外侧表面上;The heat sink includes at least one substrate part and a plurality of heat dissipation fins, the substrate part includes a base and a plurality of extension arms extending from the base, each extension arm and the other two extension arms adjacent to the extension arm There are slots between them, the middle part of the cooling fins is inserted into the corresponding slots of the base plate, the base plate and the cooling fins above the base plate are surrounded to form an accommodation space, and the bottom of the cooling fins is fixed on the fixing seat by silica gel on the outside surface;
所述发光模块包括:一导热板和至少一个LED单元,所述导热板设置在散热器的基部上,所述LED单元设置于导热板上;The light emitting module includes: a heat conducting plate and at least one LED unit, the heat conducting plate is arranged on the base of the radiator, and the LED unit is arranged on the heat conducting plate;
所述电路板放置在固定座内,且位于基板件的下方,电路板通过导线与LED单元电连接,所述电路板上设有两个接脚,所述接脚穿出固定座外与外部电源相连接;The circuit board is placed in the fixing seat, and is located under the base plate. The circuit board is electrically connected to the LED unit through wires. The circuit board is provided with two pins, and the pins pass through the outside of the fixing seat and outside power supply connection;
所述透镜放置在容置空间内,且位于所述LED单元的上方。The lens is placed in the accommodating space and above the LED unit.
前述的一种具有较好散热效果的发光二极管灯具,其特征在于:所述硅胶采用高导热系数的硅胶。The aforementioned light-emitting diode lamp with better heat dissipation is characterized in that the silica gel is silica gel with high thermal conductivity.
前述的一种具有较好散热效果的发光二极管灯具,其特征在于:在容置空间内设置有一圈透镜固定座,所述透镜固定座设置在透镜的外周上将透镜固定。The aforementioned light-emitting diode lamp with better heat dissipation is characterized in that a circle of lens fixing seats is arranged in the accommodating space, and the lens fixing seats are arranged on the outer periphery of the lens to fix the lens.
前述的一种具有较好散热效果的发光二极管灯具,其特征在于:所述固定座为一中空壳体,其内壁上对称设有一对卡槽,电路板的两侧放置在卡槽中固定。The aforementioned light-emitting diode lamp with better heat dissipation is characterized in that: the fixing seat is a hollow shell, and a pair of slots are symmetrically arranged on its inner wall, and the two sides of the circuit board are placed in the slots and fixed .
前述的一种具有较好散热效果的发光二极管灯具,其特征在于:所述固定座外壁的周缘上设有一圈凹卡槽,每个散热鳍片的底部外侧设有缺口,所述散热鳍片的缺口卡设固定于凹卡槽中。The aforementioned light-emitting diode lamp with better heat dissipation effect is characterized in that: a circle of concave grooves is provided on the outer wall of the fixing seat, and a gap is provided on the outside of the bottom of each heat dissipation fin, and the heat dissipation fin The notch is set and fixed in the concave card groove.
前述的一种具有较好散热效果的发光二极管灯具,其特征在于:所述基板件开设有两个通孔,电路板上设有两根引线,所述两根引线穿过基板件的两个通孔与LED单元连接。The aforementioned light-emitting diode lamp with better heat dissipation is characterized in that: the substrate part is provided with two through holes, and the circuit board is provided with two lead wires, and the two lead wires pass through two holes of the substrate part. The through hole is connected with the LED unit.
前述的一种具有较好散热效果的发光二极管灯具,其特征在于:还包括保护环,所述保护环的内壁底部设有多个凹槽,所述散热鳍片的顶部分别插设于对应的凹槽中。The aforementioned light-emitting diode lamp with better heat dissipation is characterized in that it also includes a protection ring, the bottom of the inner wall of the protection ring is provided with a plurality of grooves, and the tops of the heat dissipation fins are respectively inserted in the corresponding in the groove.
前述的一种具有较好散热效果的发光二极管灯具,其特征在于:在保护环的内壁向内侧延伸出若干卡扣,每个卡扣对应一个凹槽,在每个散热鳍片的顶部对应位置上设置有卡扣孔,所述卡扣与插入保护环凹槽的散热鳍片的卡扣孔相配合固定。The above-mentioned light-emitting diode lamp with better heat dissipation effect is characterized in that: a number of buckles extend inwardly from the inner wall of the protective ring, each buckle corresponds to a groove, and the corresponding position on the top of each heat dissipation fin There are buckle holes on the top, and the buckle is matched and fixed with the buckle holes of the cooling fins inserted into the groove of the protection ring.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明在LED单元下面设置有导热板,通过导热板将LED单元所产生的热量传导到基板件上,并利用基板件上的散热鳍片与空气的热交换将热量散发出去,进行快速散热,具有了高效的传导散热能力,可有效解决LED灯具的散热问题。1. In the present invention, a heat conduction plate is arranged under the LED unit, and the heat generated by the LED unit is conducted to the substrate through the heat conduction plate, and the heat is dissipated by the heat exchange between the heat dissipation fins on the substrate and the air, and the rapid Heat dissipation, with efficient conduction heat dissipation, can effectively solve the heat dissipation problem of LED lamps.
2、本发明的各个部件多采用插接方式进行连接,这样在维修和更换部件时,装拆组合非常方便,节省了大量时间和成本。2. The various parts of the present invention are mostly connected by plugging, so that the assembly, disassembly and combination are very convenient when maintaining and replacing parts, saving a lot of time and cost.
3、本发明在LED单元上设置有透镜可以加大LED投射光范围,从而充分利用LED的光效,增加出了光量,加大LED灯的照射强度。3. In the present invention, a lens is provided on the LED unit to increase the range of projected light from the LED, thereby making full use of the light effect of the LED, increasing the amount of light produced, and increasing the irradiation intensity of the LED lamp.
附图说明Description of drawings
图1是本发明发光二极管灯具的立体分解图;Fig. 1 is a three-dimensional exploded view of a light-emitting diode lamp of the present invention;
图2是本发明发光二极管灯具另一角度的立体分解图;Fig. 2 is a three-dimensional exploded view of another angle of the light-emitting diode lamp of the present invention;
图3是本发明发光二极管灯具的立体组合图;Fig. 3 is a three-dimensional combined view of the light-emitting diode lamp of the present invention;
图4是本发明发光二极管灯具另一角度的立体组合图;Fig. 4 is a three-dimensional combination diagram of another angle of the light-emitting diode lamp of the present invention;
图5是本发明发光二极管灯具散热器的立体分解图。Fig. 5 is a three-dimensional exploded view of the radiator of the LED lamp of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明作进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings.
如图所示,具有较好散热效果的发光二极管灯具,包括散热器、发光模块、保护环1、透镜2、透镜固定座3、固定座10,散热器包括至少一基板件6和若干散热鳍片7,基板件6包括一基部11及从该基部11延伸的多个延伸臂12,每个延伸臂12和与该延伸臂12相邻的另两个延伸臂12之间具有插槽13,散热鳍片7中部插入基板件6相对应的插槽13中,基板件6与基板件6上方的散热鳍片7部分围设形成一容置空间19,固定座10外壁的周缘上设有一圈凹卡槽16,每个散热鳍片7的底部外侧设有缺口14,散热鳍片7的缺口14卡设固定于凹卡槽16中,并通过硅胶固定在固定座10的外侧表面上。本设计采用高导热系数硅胶进行焊接,使用时进一步增加了的散热效果As shown in the figure, the light-emitting diode lamp with better heat dissipation effect includes a radiator, a light-emitting module, a
发光模块包括:一导热板5和至少一个LED单元4,导热板5设置在散热器基板件6的基部11上,LED单元4设置于导热板5上。固定座10为一中空壳体,其内壁上对称设有一对卡槽15,电路板8的两侧放置在卡槽15中固定,且电路板8位于基板件6的下方,在基板件6上开设有两个通孔,电路板8上设有两根引线9,两根引线9穿过基板件6的两个通孔与LED单元4电连接。电路板8上设有两个接脚,接脚穿出固定座10外与外部电源相连接,用于向发光二极管灯具供电。The light emitting module includes: a
在容置空间19内设置有一圈透镜固定座3,透镜固定座3设置在透镜2的外周上将透镜2固定,所述透镜2位于LED单元4的上方。本发明保护环1设置在散热鳍片7的上方,保护环1的内壁底部设有多个凹槽17,散热鳍片7的顶部分别插设于对应的凹槽17中。为了能够更好的固定散热鳍片7,使散热鳍片7得到较好的保护,在散热鳍片7的内壁向内侧延伸出若干卡扣18,每个卡扣18对应一个凹槽17,在每个散热鳍片7的顶部对应位置上设置有卡扣孔,插入凹槽17的散热鳍片7的卡扣孔与卡扣18相配合固定。A circle of
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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US20050174780A1 (en) * | 2004-02-06 | 2005-08-11 | Daejin Dmp Co., Ltd. | LED light |
CN201159402Y (en) * | 2008-02-20 | 2008-12-03 | 能缇精密工业股份有限公司 | Light emitting diode lamp |
CN201779503U (en) * | 2010-08-13 | 2011-03-30 | 美力达电子(昆山)有限公司 | Light-emitting diode lamp with better radiating effect |
-
2010
- 2010-08-13 CN CN2010102532531A patent/CN101900271A/en active Pending
- 2010-08-13 CN CN2010202926806U patent/CN201779503U/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050174780A1 (en) * | 2004-02-06 | 2005-08-11 | Daejin Dmp Co., Ltd. | LED light |
CN201159402Y (en) * | 2008-02-20 | 2008-12-03 | 能缇精密工业股份有限公司 | Light emitting diode lamp |
CN201779503U (en) * | 2010-08-13 | 2011-03-30 | 美力达电子(昆山)有限公司 | Light-emitting diode lamp with better radiating effect |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102809106A (en) * | 2011-05-31 | 2012-12-05 | 奇麟光电股份有限公司 | Vehicle headlamp with anti-scattering structure |
CN102494288A (en) * | 2011-12-23 | 2012-06-13 | 上海欣丰电子有限公司 | Light-emitting diode (LED) reflector lamp with fins capable of radiating heat |
TWI484117B (en) * | 2012-05-16 | 2015-05-11 | Cal Comp Electronics & Comm Co | Illuminating device |
CN110043879A (en) * | 2019-04-04 | 2019-07-23 | 惠州雷士光电科技有限公司 | A kind of lamps and lanterns and lamp cooling structure |
CN115394904A (en) * | 2022-10-13 | 2022-11-25 | 南通旺峰电子科技有限公司 | A high-power LED light-emitting diode |
Also Published As
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