CN202389646U - Automatic rope laying device for W-plate palletizing - Google Patents
Automatic rope laying device for W-plate palletizing Download PDFInfo
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- CN202389646U CN202389646U CN2011204829720U CN201120482972U CN202389646U CN 202389646 U CN202389646 U CN 202389646U CN 2011204829720 U CN2011204829720 U CN 2011204829720U CN 201120482972 U CN201120482972 U CN 201120482972U CN 202389646 U CN202389646 U CN 202389646U
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Abstract
一种W板码垛的自动敷绳装置,由立柱、导轨支撑板、轴承支架、横梁、绳辊、绳辊传动轴、同步带、同步带从动轮、敷绳电机、滑块、齿轮、齿条、圆柱导轨、挡块、纵向移动电机、同步带主动轮组成,其特征是:立柱上固定安装有导轨支撑板,圆柱导轨安装在导轨支撑板上,挡块放置在导轨支撑板两头,滑块套装在圆柱导轨上,横梁固定安装在滑块上,横梁两端安装有纵向移动电机,纵向移动电机固定安装有齿轮,齿条安装在导轨支撑板侧面,齿条与齿轮啮合,敷绳电机固定安装在横梁下方的一端,敷绳电机的轴上固定安装有同步带主动轮,同步带主动轮通过同步带与同步带从动轮形成带连接,同步带从动轮固定安装在绳辊传动轴上,绳辊固定安装在绳辊传动轴上,绳辊传动轴与轴承支架连接,轴承支架固定安装在横梁下。该实用新型的有益之处是:能实现W板码垛过程中W板层与层之间的自动敷绳工作。
An automatic rope laying device for W board stacking, which consists of a column, a guide rail support plate, a bearing bracket, a beam, a rope roller, a rope roller drive shaft, a timing belt, a timing belt driven wheel, a rope laying motor, a slider, a gear, a gear Composed of bars, cylindrical guide rails, stoppers, longitudinal moving motors, and synchronous belt driving wheels, the features are: a guide rail support plate is fixedly installed on the column, the cylindrical guide rail is installed on the guide rail support plate, and the stoppers are placed at both ends of the guide rail support plate. The block is set on the cylindrical guide rail, the beam is fixedly installed on the slider, the longitudinal movement motor is installed at both ends of the beam, the longitudinal movement motor is fixed with a gear, the rack is installed on the side of the guide rail support plate, the rack and the gear mesh, and the rope laying motor Fixedly installed at one end below the crossbeam, the shaft of the rope laying motor is fixedly installed with a synchronous belt driving wheel, the synchronous belt driving wheel forms a belt connection with the synchronous belt driven wheel through the synchronous belt, and the synchronous belt driven wheel is fixedly installed on the rope roller transmission shaft , the rope roller is fixedly installed on the rope roller transmission shaft, the rope roller transmission shaft is connected with the bearing bracket, and the bearing bracket is fixedly installed under the beam. The utility model is beneficial in that it can realize the automatic rope laying work between W board layers and layers in the W board stacking process.
Description
技术领域 technical field
本实用新型涉及一种W板码垛的自动敷绳装置,具体地说是应用三只电机、四条圆柱导轨、八只滑块,两根立柱以及若干绳辊及其他传动装置所构成的一种可广泛应用在需要敷绳的场所的一种自动化装置。The utility model relates to an automatic rope laying device for W-board stacking, specifically a device composed of three motors, four cylindrical guide rails, eight sliders, two columns, several rope rollers and other transmission devices. An automatic device that can be widely used in places where rope laying is required.
背景技术 Background technique
目前对生产自动化的要求越来越高,许多以前由人工完成的工序逐步由自动化设备来完成。W板是高速公路两边常用的一种护板,在其生产过程中,最后的一道工序是将表面处理好的W板码垛到一起,W板的码垛一般是水平方向4片为一排,垂直方向22层为一垛,以便打包后运输。在W板码垛的层与层之间需要放置一些草绳将W板层与层之间隔开,以保护板子的表面,目前该工序主要由人工完成,劳动强度较大。为了提高该生产线的自动化程度,迫切需要一种自动的敷绳装置以替代人工劳动,但目前市场上没有该类装置。At present, the requirements for production automation are getting higher and higher, and many processes that were previously completed manually are gradually completed by automated equipment. W board is a kind of protection board commonly used on both sides of the expressway. In its production process, the last process is to stack the surface-treated W boards together. The stacking of W boards is generally 4 pieces in a row in the horizontal direction. , 22 layers in the vertical direction form a stack, so that they can be packaged and transported. Some grass ropes need to be placed between the layers of the W board palletizing to separate the W board layers from the layers to protect the surface of the board. At present, this process is mainly completed manually, and the labor intensity is relatively high. In order to improve the degree of automation of this production line, there is an urgent need for an automatic rope laying device to replace manual labor, but there is no such device on the market at present.
发明内容 Contents of the invention
针对上述的不足,本实用新型提供了一种W板码垛的自动敷绳装置。In view of the above-mentioned shortcomings, the utility model provides an automatic rope-laying device for stacking W boards.
本实用新型是通过以下技术方案实现的:一种W板码垛的自动敷绳装置,是由立柱、导轨支撑板、轴承支架、横梁、绳辊、绳辊传动轴、同步带、同步带从动轮、敷绳电机、滑块、齿轮、齿条、圆柱导轨、挡块、纵向移动电机、同步带主动轮组成的,其特征在于:立柱的上面固定安装有导轨支撑板,圆柱导轨两两平行安装在导轨支撑板的上方两侧,挡块放置在导轨支撑板的上方两头,滑块套装在圆柱导轨上,横梁固定安装在滑块上,横梁的两头安装有纵向移动电机,纵向移动电机的轴上固定安装有齿轮,齿条安装在导轨支撑板的侧面,齿条与齿轮啮合,敷绳电机固定安装在横梁下方的一端,敷绳电机的轴上固定安装有同步带主动轮,同步带主动轮通过同步带与同步带从动轮形成带连接,同步带从动轮固定安装在绳辊传动轴的一端,绳辊固定安装在绳辊传动轴上,绳辊传动轴与轴承支架连接,轴承支架固定安装在横梁的下方。The utility model is realized through the following technical solutions: an automatic rope laying device for W board stacking, which is composed of a column, a guide rail support plate, a bearing bracket, a beam, a rope roller, a rope roller drive shaft, a timing belt, and a timing belt. It is composed of a driving wheel, a rope-laying motor, a slider, a gear, a rack, a cylindrical guide rail, a stopper, a longitudinal movement motor, and a synchronous belt driving wheel. It is characterized in that: a guide rail support plate is fixedly installed on the top of the column, and the cylindrical guide rails are parallel to each other. Installed on both sides above the guide rail support plate, the stoppers are placed on the two ends above the guide rail support plate, the slider is set on the cylindrical guide rail, the beam is fixedly installed on the slider, and the two ends of the beam are equipped with longitudinal movement motors. The gear is fixedly installed on the shaft, the rack is installed on the side of the guide rail support plate, the rack is meshed with the gear, the rope-laying motor is fixedly installed at one end below the beam, and the shaft of the rope-laying motor is fixedly installed with a synchronous belt drive wheel The driving wheel forms a belt connection with the driven wheel of the synchronous belt through the synchronous belt. The driven wheel of the synchronous belt is fixedly installed on one end of the transmission shaft of the rope roller. The rope roller is fixedly installed on the transmission shaft of the rope roller. The transmission shaft of the rope roller is connected with the bearing bracket. Fixed installation under the beam.
该实用新型的有益之处是:能实现W板码垛过程中W板层与层之间的自动敷绳工作。The utility model is beneficial in that it can realize the automatic rope laying work between W board layers and layers in the W board stacking process.
附图说明 Description of drawings
附图为本实用新型的结构示意图,图1为轴测图,图2为正视图,图3为左视图。Accompanying drawing is the structural representation of the utility model, and Fig. 1 is axonometric view, Fig. 2 is front view, Fig. 3 is left side view.
图1中,1、立柱,2、导轨支撑板,3、轴承支架,4、横梁,5、绳辊,6、绳辊传动轴,7、同步带,8、同步带从动轮,9、敷绳电机,10、滑块,11、齿轮,12、齿条,13、圆柱导轨,14、挡块,15、纵向移动电机,16、同步带主动轮。In Fig. 1, 1, column, 2, guide rail support plate, 3, bearing support, 4, beam, 5, rope roller, 6, rope roller transmission shaft, 7, synchronous belt, 8, synchronous belt driven wheel, 9, laying Rope motor, 10, slide block, 11, gear, 12, rack, 13, cylindrical guide rail, 14, block, 15, vertically moving motor, 16, synchronous belt driving wheel.
具体实施方式 Detailed ways
一种W板码垛的自动敷绳装置,是由立柱1、导轨支撑板2、轴承支架3、横梁4、绳辊5、绳辊传动轴6、同步带7、同步带从动轮8、敷绳电机9、滑块10、齿轮11、齿条12、圆柱导轨13、挡块14、纵向移动电机15、同步带主动轮16组成的,其特征在于:立柱1的上面固定安装有导轨支撑板2,圆柱导轨13两两平行安装在导轨支撑板2的上方两侧,挡块14放置在导轨支撑板2的上方两头,滑块10套装在圆柱导轨13上,横梁4固定安装在滑块10上,横梁4的两头安装有纵向移动电机15,纵向移动电机15的轴上固定安装有齿轮11,齿条12安装在导轨支撑板2的侧面,齿条12与齿轮11啮合,敷绳电机9固定安装在横梁4下方的一端,敷绳电机9的轴上固定安装有同步带主动轮16,同步带主动轮16通过同步带7与同步带从动轮8形成带连接,同步带从动轮8固定安装在绳辊传动轴6的一端,绳辊5固定安装在绳辊传动轴6上,绳辊传动轴6与轴承支架3连接,轴承支架3固定安装在横梁4的下方。An automatic rope laying device for W board stacking, which is composed of a
该装置工作时,将草绳预先缠绕在绳辊5上,然后在纵向移动电机15的带动下,横梁4移动到导轨支撑板2的一端,此时码垛W板的装置将W板放置在已处于平躺状态的草绳上,草绳从绳辊5上放下的长度由敷绳电机9控制,当W板放置好水平的一层后,纵向移动电机15接到控制信号,然后控制横梁4由导轨支撑板2的一端移动到另一端,在移动中,敷绳电机9转动,将草绳从绳辊5上再次放下,形成对W板的包容状态,循环往复,将草绳一层一层包容在W板上,实现W板码垛过程中的自动化缚绳。When the device works, the grass rope is pre-wrapped on the rope roller 5, and then under the drive of the
Claims (1)
- A W plate piling automatically apply rope device, by column, rail support plate, bearing support, crossbeam, rope roller, rope roller transmission shaft, synchronously band, synchronously be with flower wheel, apply rope motor, slide block, gear, tooth bar, cylindrical guide, block, longitudinal mobile motor, be with driving wheel to form synchronously, it is characterized in that: be installed with rail support plate above the column; Cylindrical guide is installed in parallel in the both sides, top of rail support plate in twos, and block is placed on two, top of rail support plate, and slide block set is contained on the cylindrical guide; Crossbeam is fixedly mounted on the slide block; Two of crossbeam is equipped with longitudinal mobile motor, is installed with gear on the axle of longitudinal mobile motor, and tooth bar is installed in the side of rail support plate; The rack and pinion engagement; Apply the end that the rope motor is fixedly mounted on the crossbeam below, apply on the axle of rope motor and be installed with synchronous band driving wheel, be with driving wheel to pass through synchronously band synchronously and form to be with band flower wheel synchronously and be connected; The band flower wheel is fixedly connected on an end of rope roller transmission shaft synchronously; The rope roller is fixedly mounted on the rope roller transmission shaft, and rope roller transmission shaft is connected with bearing support, and bearing support is fixedly mounted on the below of crossbeam.
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CN2011204829720U CN202389646U (en) | 2011-11-29 | 2011-11-29 | Automatic rope laying device for W-plate palletizing |
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CN2011204829720U CN202389646U (en) | 2011-11-29 | 2011-11-29 | Automatic rope laying device for W-plate palletizing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102490944A (en) * | 2011-11-29 | 2012-06-13 | 山东建筑大学 | Automatic covering rope device of W plate stacking |
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2011
- 2011-11-29 CN CN2011204829720U patent/CN202389646U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102490944A (en) * | 2011-11-29 | 2012-06-13 | 山东建筑大学 | Automatic covering rope device of W plate stacking |
CN102490944B (en) * | 2011-11-29 | 2013-05-15 | 山东建筑大学 | An automatic rope laying device for W board palletizing |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20120822 Effective date of abandoning: 20130515 |
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