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CN102490944A - Automatic covering rope device of W plate stacking - Google Patents

Automatic covering rope device of W plate stacking Download PDF

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Publication number
CN102490944A
CN102490944A CN2011103859329A CN201110385932A CN102490944A CN 102490944 A CN102490944 A CN 102490944A CN 2011103859329 A CN2011103859329 A CN 2011103859329A CN 201110385932 A CN201110385932 A CN 201110385932A CN 102490944 A CN102490944 A CN 102490944A
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China
Prior art keywords
rope
guide rail
fixedly installed
synchronous belt
support plate
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Granted
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CN2011103859329A
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CN102490944B (en
Inventor
沈孝芹
于复生
范文利
张涵
陈继文
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Nantong Beicheng Science & Technology Entrepreneurial Management Co ltd
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Shandong Jianzhu University
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Priority to CN 201110385932 priority Critical patent/CN102490944B/en
Publication of CN102490944A publication Critical patent/CN102490944A/en
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Publication of CN102490944B publication Critical patent/CN102490944B/en
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Abstract

一种W板码垛的自动敷绳装置,由立柱、导轨支撑板、轴承支架、横梁、绳辊、绳辊传动轴、同步带、同步带从动轮、敷绳电机、滑块、齿轮、齿条、圆柱导轨、挡块、纵向移动电机、同步带主动轮组成,其特征是:立柱上固定安装有导轨支撑板,圆柱导轨安装在导轨支撑板上,挡块放置在导轨支撑板两头,滑块套装在圆柱导轨上,横梁固定安装在滑块上,横梁两端安装有纵向移动电机,纵向移动电机固定安装有齿轮,齿条安装在导轨支撑板侧面,齿条与齿轮啮合,敷绳电机固定安装在横梁下方的一端,敷绳电机的轴上固定安装有同步带主动轮,同步带主动轮通过同步带与同步带从动轮形成带连接,同步带从动轮固定安装在绳辊传动轴上,绳辊固定安装在绳辊传动轴上,绳辊传动轴与轴承支架连接,轴承支架固定安装在横梁下。该发明的有益之处是:能实现W板码垛过程中W板层与层之间的自动敷绳工作。

An automatic rope laying device for W board stacking, which consists of a column, a guide rail support plate, a bearing bracket, a beam, a rope roller, a rope roller drive shaft, a timing belt, a timing belt driven wheel, a rope laying motor, a slider, a gear, a gear Composed of bars, cylindrical guide rails, stoppers, longitudinal moving motors, and synchronous belt driving wheels, the features are: a guide rail support plate is fixedly installed on the column, the cylindrical guide rail is installed on the guide rail support plate, and the stoppers are placed at both ends of the guide rail support plate. The block is set on the cylindrical guide rail, the beam is fixedly installed on the slider, the longitudinal movement motor is installed at both ends of the beam, the longitudinal movement motor is fixed with a gear, the rack is installed on the side of the guide rail support plate, the rack and the gear mesh, and the rope laying motor Fixedly installed at one end below the crossbeam, the shaft of the rope laying motor is fixedly installed with a synchronous belt driving wheel, the synchronous belt driving wheel forms a belt connection with the synchronous belt driven wheel through the synchronous belt, and the synchronous belt driven wheel is fixedly installed on the rope roller transmission shaft , the rope roller is fixedly installed on the rope roller transmission shaft, the rope roller transmission shaft is connected with the bearing bracket, and the bearing bracket is fixedly installed under the beam. The advantage of the invention is that it can realize the automatic rope laying work between W board layers in the W board stacking process.

Description

一种W板码垛的自动敷绳装置An automatic rope laying device for W board palletizing

技术领域 technical field

本发明涉及一种W板码垛的自动敷绳装置,具体地说是应用三只电机、四条圆柱导轨、八只滑块,两根立柱以及若干绳辊及其他传动装置所构成的一种可广泛应用在需要敷绳的场所的一种自动化装置。The present invention relates to an automatic rope laying device for W-board stacking, specifically, it is an automatic rope laying device composed of three motors, four cylindrical guide rails, eight sliders, two columns, several rope rollers and other transmission devices. An automatic device widely used in places where rope laying is required.

背景技术 Background technique

目前对生产自动化的要求越来越高,许多以前由人工完成的工序逐步由自动化设备来完成。W板是高速公路两边常用的一种护板,在其生产过程中,最后的一道工序是将表面处理好的W板码垛到一起,W板的码垛一般是水平方向4片为一排,垂直方向22层为一垛,以便打包后运输。在W板码垛的层与层之间需要放置一些草绳将W板层与层之间隔开,以保护板子的表面,目前该工序主要由人工完成,劳动强度较大。为了提高该生产线的自动化程度,迫切需要一种自动的敷绳装置以替代人工劳动,但目前市场上没有该类装置。At present, the requirements for production automation are getting higher and higher, and many processes that were previously completed manually are gradually completed by automated equipment. W board is a commonly used protective board on both sides of the expressway. In its production process, the last process is to stack the surface-treated W boards together. The stacking of W boards is generally 4 pieces in a row in the horizontal direction. , 22 layers in the vertical direction form a stack, so that they can be packaged and transported. Some grass ropes need to be placed between the layers of the W board palletizing to separate the W board layers from the layers to protect the surface of the boards. At present, this process is mainly completed manually, and the labor intensity is relatively high. In order to improve the degree of automation of this production line, there is an urgent need for an automatic rope laying device to replace manual labor, but there is no such device on the market at present.

发明内容 Contents of the invention

针对上述的不足,本发明提供了一种W板码垛的自动敷绳装置。In view of the above-mentioned deficiencies, the present invention provides an automatic rope-laying device for W board palletizing.

本发明是通过以下技术方案实现的:一种W板码垛的自动敷绳装置,是由立柱、导轨支撑板、轴承支架、横梁、绳辊、绳辊传动轴、同步带、同步带从动轮、敷绳电机、滑块、齿轮、齿条、圆柱导轨、挡块、纵向移动电机、同步带主动轮组成的,其特征在于:立柱的上面固定安装有导轨支撑板,圆柱导轨两两平行安装在导轨支撑板的上方两侧,挡块放置在导轨支撑板的上方两头,滑块套装在圆柱导轨上,横梁固定安装在滑块上,横梁的两头安装有纵向移动电机,纵向移动电机的轴上固定安装有齿轮,齿条安装在导轨支撑板的侧面,齿条与齿轮啮合,敷绳电机固定安装在横梁下方的一端,敷绳电机的轴上固定安装有同步带主动轮,同步带主动轮通过同步带与同步带从动轮形成带连接,同步带从动轮固定安装在绳辊传动轴的一端,绳辊固定安装在绳辊传动轴上,绳辊传动轴与轴承支架连接,轴承支架固定安装在横梁的下方。The present invention is achieved through the following technical solutions: an automatic rope laying device for W-board stacking, which is composed of a column, a guide rail support plate, a bearing bracket, a beam, a rope roller, a rope roller drive shaft, a timing belt, and a timing belt driven wheel , rope-laying motor, slider, gear, rack, cylindrical guide rail, stopper, longitudinal movement motor, and synchronous belt drive wheel. It is characterized in that: a guide rail support plate is fixedly installed on the top of the column, and the cylindrical guide rails are installed in parallel. On both sides above the guide rail support plate, stoppers are placed at both ends of the guide rail support plate, the slider is set on the cylindrical guide rail, the beam is fixedly installed on the slider, and the two ends of the beam are equipped with longitudinal movement motors, and the shaft of the longitudinal movement motor The gear is fixedly installed on the top, the rack is installed on the side of the guide rail support plate, the rack is meshed with the gear, the rope-laying motor is fixedly installed at one end below the beam, the shaft of the rope-laying motor is fixedly installed with a synchronous belt drive wheel, and the synchronous belt drives The wheel is connected with the driven wheel of the synchronous belt through the synchronous belt. The driven wheel of the synchronous belt is fixedly installed on one end of the transmission shaft of the rope roller. The rope roller is fixedly installed on the transmission shaft of the rope roller. The transmission shaft of the rope roller is connected with the bearing bracket, and the bearing bracket is fixed Installed below the beam.

该发明的有益之处是:能实现W板码垛过程中W板层与层之间的自动敷绳工作。The advantage of the invention is that it can realize automatic rope laying between W board layers in the W board stacking process.

附图说明 Description of drawings

附图为本发明的结构示意图,图1为轴测图,图2为正视图,图3为左视图。Accompanying drawing is the structural representation of the present invention, and Fig. 1 is an axonometric view, Fig. 2 is a front view, Fig. 3 is a left view.

图1中,1、立柱,2、导轨支撑板,3、轴承支架,4、横梁,5、绳辊,6、绳辊传动轴,7、同步带,8、同步带从动轮,9、敷绳电机,10、滑块,11、齿轮,12、齿条,13、圆柱导轨,14、挡块,15、纵向移动电机,16、同步带主动轮。In Fig. 1, 1, column, 2, guide rail support plate, 3, bearing support, 4, beam, 5, rope roller, 6, rope roller transmission shaft, 7, synchronous belt, 8, synchronous belt driven wheel, 9, laying Rope motor, 10, slide block, 11, gear, 12, rack, 13, cylindrical guide rail, 14, block, 15, vertically moving motor, 16, synchronous belt driving wheel.

具体实施方式 Detailed ways

一种W板码垛的自动敷绳装置,是由立柱1、导轨支撑板2、轴承支架3、横梁4、绳辊5、绳辊传动轴6、同步带7、同步带从动轮8、敷绳电机9、滑块10、齿轮11、齿条12、圆柱导轨13、挡块14、纵向移动电机15、同步带主动轮16组成的,其特征在于:立柱1的上面固定安装有导轨支撑板2,圆柱导轨13两两平行安装在导轨支撑板2的上方两侧,挡块14放置在导轨支撑板2的上方两头,滑块10套装在圆柱导轨13上,横梁4固定安装在滑块10上,横梁4的两头安装有纵向移动电机15,纵向移动电机15的轴上固定安装有齿轮11,齿条12安装在导轨支撑板2的侧面,齿条12与齿轮11啮合,敷绳电机9固定安装在横梁4下方的一端,敷绳电机9的轴上固定安装有同步带主动轮16,同步带主动轮16通过同步带7与同步带从动轮8形成带连接,同步带从动轮8固定安装在绳辊传动轴6的一端,绳辊5固定安装在绳辊传动轴6上,绳辊传动轴6与轴承支架3连接,轴承支架3固定安装在横梁4的下方。An automatic rope laying device for W board stacking, which is composed of a column 1, a guide rail support plate 2, a bearing bracket 3, a beam 4, a rope roller 5, a rope roller drive shaft 6, a timing belt 7, a timing belt driven wheel 8, a laying Rope motor 9, slider 10, gear 11, rack 12, cylindrical guide rail 13, stopper 14, longitudinal movement motor 15, synchronous belt driving wheel 16, is characterized in that: the top of the column 1 is fixedly installed with a guide rail support plate 2. Cylindrical guide rails 13 are installed in parallel on both sides above the guide rail support plate 2, stoppers 14 are placed at both ends above the guide rail support plate 2, sliders 10 are set on the cylindrical guide rails 13, and crossbeams 4 are fixedly installed on sliders 10 Above, the two ends of the beam 4 are equipped with a longitudinal movement motor 15, the shaft of the longitudinal movement motor 15 is fixedly equipped with a gear 11, the rack 12 is installed on the side of the guide rail support plate 2, the rack 12 meshes with the gear 11, and the rope laying motor 9 Fixedly installed at one end below the crossbeam 4, the shaft of the rope laying motor 9 is fixedly installed with a synchronous belt driving wheel 16, and the synchronous belt driving wheel 16 forms a belt connection with the synchronous belt driven wheel 8 through the synchronous belt 7, and the synchronous belt driven wheel 8 is fixed Installed on one end of the rope roller transmission shaft 6, the rope roller 5 is fixedly installed on the rope roller transmission shaft 6, the rope roller transmission shaft 6 is connected with the bearing bracket 3, and the bearing bracket 3 is fixedly installed under the crossbeam 4.

该装置工作时,将草绳预先缠绕在绳辊5上,然后在纵向移动电机15的带动下,横梁4移动到导轨支撑板2的一端,此时码垛W板的装置将W板放置在已处于平躺状态的草绳上,草绳从绳辊5上放下的长度由敷绳电机9控制,当W板放置好水平的一层后,纵向移动电机15接到控制信号,然后控制横梁4由导轨支撑板2的一端移动到另一端,在移动中,敷绳电机9转动,将草绳从绳辊5上再次放下,形成对W板的包容状态,循环往复,将草绳一层一层包容在W板上,实现W板码垛过程中的自动化缚绳。When the device works, the grass rope is pre-wrapped on the rope roller 5, and then under the drive of the longitudinal movement motor 15, the crossbeam 4 moves to one end of the guide rail support plate 2, and the device for stacking the W boards now places the W boards on the On the grass rope that is already in a flat state, the length of the grass rope that is lowered from the rope roller 5 is controlled by the rope laying motor 9. When the W board is placed on a horizontal layer, the vertical movement motor 15 receives the control signal, and then controls the beam. 4. Move from one end of the guide rail support plate 2 to the other end. During the movement, the rope laying motor 9 rotates, and the grass rope is lowered from the rope roller 5 again to form a state of containing the W plate. One layer is included on the W board to realize the automatic tying rope during the palletizing process of the W board.

Claims (1)

1.一种W板码垛的自动敷绳装置,由立柱、导轨支撑板、轴承支架、横梁、绳辊、绳辊传动轴、同步带、同步带从动轮、敷绳电机、滑块、齿轮、齿条、圆柱导轨、挡块、纵向移动电机、同步带主动轮组成,其特征在于:立柱的上面固定安装有导轨支撑板,圆柱导轨两两平行安装在导轨支撑板的上方两侧,挡块放置在导轨支撑板的上方两头,滑块套装在圆柱导轨上,横梁固定安装在滑块上,横梁的两头安装有纵向移动电机,纵向移动电机的轴上固定安装有齿轮,齿条安装在导轨支撑板的侧面,齿条与齿轮啮合,敷绳电机固定安装在横梁下方的一端,敷绳电机的轴上固定安装有同步带主动轮,同步带主动轮通过同步带与同步带从动轮形成带连接,同步带从动轮固定连接在绳辊传动轴的一端,绳辊固定安装在绳辊传动轴上,绳辊传动轴与轴承支架连接,轴承支架固定安装在横梁的下方。1. An automatic rope laying device for W board stacking, which consists of a column, a guide rail support plate, a bearing bracket, a beam, a rope roller, a rope roller drive shaft, a timing belt, a timing belt driven wheel, a rope laying motor, a slider, and a gear , rack, cylindrical guide rail, block, longitudinal moving motor, synchronous belt driving wheel, characterized in that: the top of the column is fixed with a guide rail support plate, and the cylindrical guide rails are installed in parallel on both sides above the guide rail support plate. The block is placed at both ends above the guide rail support plate, the slider is set on the cylindrical guide rail, the beam is fixedly installed on the slider, the two ends of the beam are installed with a longitudinal movement motor, the shaft of the longitudinal movement motor is fixed with a gear, and the rack is installed on the On the side of the guide rail support plate, the rack and the gear are meshed. The rope-laying motor is fixedly installed at one end below the beam. The shaft of the rope-laying motor is fixedly installed with a synchronous belt driving wheel. The synchronous belt driving wheel is formed by the synchronous belt and the synchronous belt driven wheel. Belt connection, the synchronous belt driven wheel is fixedly connected to one end of the rope roller transmission shaft, the rope roller is fixedly installed on the rope roller transmission shaft, the rope roller transmission shaft is connected with the bearing bracket, and the bearing bracket is fixedly installed under the beam.
CN 201110385932 2011-11-29 2011-11-29 An automatic rope laying device for W board palletizing Expired - Fee Related CN102490944B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110385932 CN102490944B (en) 2011-11-29 2011-11-29 An automatic rope laying device for W board palletizing

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Application Number Priority Date Filing Date Title
CN 201110385932 CN102490944B (en) 2011-11-29 2011-11-29 An automatic rope laying device for W board palletizing

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CN102490944B CN102490944B (en) 2013-05-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115339714A (en) * 2022-10-14 2022-11-15 山东大章激光科技有限公司 Corrugated plate rope covering device

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1475473A (en) * 1974-09-06 1977-06-01 Warnke Umformtech Veb K Apparatus for the deposition of stacked goods onto pallets during loading and transloading
JPH04114801A (en) * 1990-09-04 1992-04-15 Hotsukou Kk Bag packing device for flexible container bag
CN2273304Y (en) * 1996-03-05 1998-01-28 倪明忠 Electric mechanical stacker
JPH1072023A (en) * 1996-08-27 1998-03-17 Kirin Brewery Co Ltd Device for releasing binding string
CN101139034A (en) * 2007-10-17 2008-03-12 郑卫星 Self-storing wheel pair storage and stacking device
CN201099542Y (en) * 2007-11-09 2008-08-13 袁森 Stacker
CN201660293U (en) * 2010-03-30 2010-12-01 浠水华杰窑炉设备有限责任公司 Automatic loading and unloading machine for raw bricks in kiln
CN202389646U (en) * 2011-11-29 2012-08-22 山东建筑大学 Automatic rope laying device for W-plate palletizing

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1475473A (en) * 1974-09-06 1977-06-01 Warnke Umformtech Veb K Apparatus for the deposition of stacked goods onto pallets during loading and transloading
JPH04114801A (en) * 1990-09-04 1992-04-15 Hotsukou Kk Bag packing device for flexible container bag
CN2273304Y (en) * 1996-03-05 1998-01-28 倪明忠 Electric mechanical stacker
JPH1072023A (en) * 1996-08-27 1998-03-17 Kirin Brewery Co Ltd Device for releasing binding string
CN101139034A (en) * 2007-10-17 2008-03-12 郑卫星 Self-storing wheel pair storage and stacking device
CN201099542Y (en) * 2007-11-09 2008-08-13 袁森 Stacker
CN201660293U (en) * 2010-03-30 2010-12-01 浠水华杰窑炉设备有限责任公司 Automatic loading and unloading machine for raw bricks in kiln
CN202389646U (en) * 2011-11-29 2012-08-22 山东建筑大学 Automatic rope laying device for W-plate palletizing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115339714A (en) * 2022-10-14 2022-11-15 山东大章激光科技有限公司 Corrugated plate rope covering device

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