CN202360224U - Novel efficient mover engine - Google Patents
Novel efficient mover engine Download PDFInfo
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- CN202360224U CN202360224U CN2011204498624U CN201120449862U CN202360224U CN 202360224 U CN202360224 U CN 202360224U CN 2011204498624 U CN2011204498624 U CN 2011204498624U CN 201120449862 U CN201120449862 U CN 201120449862U CN 202360224 U CN202360224 U CN 202360224U
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Abstract
新型高效动子发动机,M个汽缸(5)的活塞杆分别通过M个动子加固轴(4)与M个曲轴(3)活动相连,动子(1)中心设有带齿的动力轴孔,带外齿的主轴(2)安装在动子(1)的动力轴孔内,M个汽缸(4)分别与动子(1)相连,M个汽缸(5)以带外齿的动力轴(2)的轴心为中心均匀分布。优点是:动力基本恒定,消除了普通发动机动力不恒定的问题。减少了震动与噪声,同时也降低了油耗。机械效率有所提高,降低了油耗。简化了加工工艺,降低了发动机的成本。
A new high-efficiency mover engine, the piston rods of M cylinders (5) are movably connected with M crankshafts (3) through M mover reinforcement shafts (4), and the center of the mover (1) is equipped with a toothed power shaft hole , the main shaft (2) with external teeth is installed in the power shaft hole of the mover (1), the M cylinders (4) are respectively connected with the mover (1), and the M cylinders (5) are connected by the power shaft with external teeth The axis of (2) is evenly distributed around the center. The advantage is that the power is basically constant, which eliminates the problem of unsteady power of ordinary engines. Reduced vibration and noise, but also reduced fuel consumption. Increased mechanical efficiency reduces fuel consumption. The processing technology is simplified, and the cost of the engine is reduced.
Description
技术领域 technical field
本项实用新型涉及发动机领域。The utility model relates to the field of engines.
技术背景 technical background
传统的往复式发动机至今已经有百余年的历史了,经过不断的改进与提高,已日趋完善。但是,活塞往复运动所造成的惯性力和惯性扭矩得不到完全的平衡,特别是随着发动机不断向高转速方向发展,这些不平衡的力和力矩急剧增大,作用在发动机轴承上的惯性负荷显著增加,并引起振动和噪音的增大。The traditional reciprocating engine has a history of more than one hundred years, and has been perfected day by day through continuous improvement and improvement. However, the inertial force and inertial torque caused by the reciprocating motion of the piston cannot be completely balanced, especially as the engine continues to develop in the direction of high speed, these unbalanced forces and moments increase sharply, and the inertial force acting on the engine bearings The load increases significantly and causes an increase in vibration and noise.
目前,市场上汽车的主流发动机是直列四缸发动机。这种发动机,当两个活塞运动到最高点时(此时两活塞下面与曲轴的连接处也处在整个轨迹的最高点),另外两个缸的活塞正好运动到最低点(这两个活塞下面与曲轴的连接处同样处在整个轨迹的最低点),这时在最高点的两个活塞受力竖直向下,曲轴连接点支持力向上,作用力在此处抵消,产生能量的损耗,同理在最低点两个活塞也会有相同的能量损耗,极大地降低了发动机的工作效率。同时,往复式发动机的曲轴等运动机构加工工艺复杂,加工成本较高。At present, the mainstream engine of cars on the market is an inline four-cylinder engine. In this engine, when the two pistons move to the highest point (at this time, the connection between the two pistons and the crankshaft is also at the highest point of the entire trajectory), the pistons of the other two cylinders just move to the lowest point (these two pistons The connection between the bottom and the crankshaft is also at the lowest point of the entire trajectory), at this time, the two pistons at the highest point are stressed vertically downward, and the support force at the connection point of the crankshaft is upward, and the force is offset here, resulting in energy loss , in the same way, the two pistons at the lowest point will have the same energy loss, which greatly reduces the working efficiency of the engine. At the same time, the processing technology of the crankshaft and other kinematic mechanisms of the reciprocating engine is complicated, and the processing cost is relatively high.
自20世纪50年代以来,国外又先后试制了一些新的旋转活塞发动机,其中主要为西德汪克尔设计的三角转子发动机(以下简称转子发动机)。它采用三角转子旋转运动来控制压缩和排放,与传统的活塞往复式发动机的直线运动不同。Since the 1950s, some new rotary piston engines have been trial-produced abroad, mainly the triangular rotor engine (hereinafter referred to as the rotary engine) designed by Sid Wankel. It uses triangular rotor rotary motion to control compression and discharge, as opposed to the linear motion of traditional piston reciprocating engines.
转子发动机的主要零件包括:转子,缸体,前、后端盖,主轴,相位齿轮,密封片等。转子在缸体内旋转,将缸内分隔为3个不同的工作室,分别完成不同的工作循环,燃烧室所产生的膨胀压力推动转子,转子带动主轴旋转作功。转子发动机同往复活塞式发动机一样,都是通过燃烧所产生的膨胀压力作功,主要的不同点在于利用膨胀压力方式的不同,对于往复活塞式发动机来说,膨胀压力推动活塞向下运动,力通过连杆传递给曲轴,曲轴旋转向外输出功率。对于转子发动机来说,膨胀压力推动转子旋转,力通过转子传递给主轴,主轴旋转向外输出功率。The main parts of the rotary engine include: rotor, cylinder block, front and rear end covers, main shaft, phase gear, sealing plate, etc. The rotor rotates in the cylinder and divides the cylinder into three different working chambers, each of which completes different working cycles. The expansion pressure generated by the combustion chamber pushes the rotor, and the rotor drives the main shaft to rotate and perform work. The same as the reciprocating piston engine, the rotary engine works through the expansion pressure generated by combustion. It is transmitted to the crankshaft through the connecting rod, and the crankshaft rotates to output power outward. For a rotary engine, the expansion pressure pushes the rotor to rotate, and the force is transmitted to the main shaft through the rotor, and the main shaft rotates to output power outward.
转子发动机不产生往复惯性力,结构紧凑,零件总数和运动件数分别减少30%和60%,具有体积小,质量轻,高速性能好,运转平稳,噪声小等优点。但与此同时,转子发动机技术比较尖端,转子、缸体加工精度要求高,制造成本高。更重要的是转子发动机的耗油量大,这主要是由于转子发动机燃烧室的形状不太有利于完全燃烧,火焰传播路径较长,使得燃油和机油的消耗增加。在能源日益短缺的今天,节能减排是国家乃至全球所倡导的关键,转子发动机低速动力性能和燃料经济性低于往复机。The rotary engine does not generate reciprocating inertial force, has a compact structure, and the total number of parts and the number of moving parts are reduced by 30% and 60% respectively. It has the advantages of small size, light weight, good high-speed performance, stable operation, and low noise. But at the same time, the technology of the rotary engine is relatively advanced, and the machining accuracy of the rotor and the cylinder block is high, and the manufacturing cost is high. More importantly, the fuel consumption of the rotary engine is large, which is mainly due to the fact that the shape of the combustion chamber of the rotary engine is not conducive to complete combustion, and the flame propagation path is longer, which increases the consumption of fuel and engine oil. In today's increasingly scarce energy, energy saving and emission reduction is the key advocated by the country and even the world. The low-speed power performance and fuel economy of rotary engines are lower than those of reciprocating engines.
发明内容 Contents of the invention
本实用新型的目的就是针对发动机上述之不足,而提供一种高效动子发动机。The purpose of this utility model is exactly to provide a kind of high-efficiency mover motor for the above-mentioned deficiency of motor.
本实用新型由N(N=2,3,4…)组动子机构、带外齿的主轴构成,每个动子机构分别由气缸组、动子、曲轴、动子加固轴构成,气缸组由M(M=3,6)个汽缸组成,M个汽缸的活塞杆分别通过M个动子加固轴与M个曲轴活动相连,动子中心设有带齿的动力轴孔,带外齿的主轴安装在动子的动力轴孔内,M个汽缸(M=3,6)分别与动子相连,M个汽缸以带外齿的动力轴的轴心为中心均匀分布。The utility model is composed of N (N=2, 3, 4...) groups of mover mechanisms and a main shaft with external teeth. Each mover mechanism is composed of a cylinder group, a mover, a crankshaft, and a mover reinforcement shaft. The cylinder group It is composed of M (M=3, 6) cylinders. The piston rods of M cylinders are respectively connected to M crankshafts through M mover reinforcement shafts. The center of the mover is equipped with a toothed power shaft hole. The main shaft is installed in the power shaft hole of the mover, and M cylinders (M=3, 6) are respectively connected with the mover, and the M cylinders are evenly distributed around the center of the power shaft with external teeth.
两组动子机构的两个动子1中心与带外齿的主轴2中心连线成180°夹角。The center of the two movers 1 of the two sets of mover mechanisms forms an included angle of 180° with the center of the
本发明的优点是:本动子发动机与传统的往复式发动机和转子发动机相比较,具有如下的优点:The present invention has the advantages that the mover motor has the following advantages compared with traditional reciprocating motors and rotary motors:
1)避免了像直列四缸发动机一样活塞曲轴在最高点和最低点的能量损耗。1) Avoid the energy loss of the piston crankshaft at the highest point and the lowest point like the inline four-cylinder engine.
2)动子发动机结构更加紧凑,整体体积更小,而且保证了输出功率不因体积减小损失。2) The structure of the mover engine is more compact, the overall volume is smaller, and the output power is not lost due to the volume reduction.
3)由于在每一时刻都有两个气缸同时做功,且不存在同时最高(低)点的问题,所以动力基本恒定,消除了普通发动机动力不恒定的问题。减少了震动与噪声,同时也降低了油耗。3) Since there are two cylinders doing work at the same time at each moment, and there is no problem of the highest (lowest) point at the same time, the power is basically constant, which eliminates the problem of unsteady power in ordinary engines. Reduced vibration and noise, but also reduced fuel consumption.
4)由于气缸做功程短,且活塞半径相对较大,所以每次推动动力充足,又由于传动方式的改变,使得机械效率有所提高,降低了油耗。4) Due to the short working range of the cylinder and the relatively large radius of the piston, the driving power is sufficient each time, and the change of the transmission mode improves the mechanical efficiency and reduces the fuel consumption.
5)动子发动机结构的改变,增加动子和行星齿轮取代曲轴作为新的传动方式,简化了加工工艺,降低了发动机的成本。5) The structure of the mover engine is changed, and the mover and planetary gear are added to replace the crankshaft as a new transmission mode, which simplifies the processing technology and reduces the cost of the engine.
6)发动机转速高,可以用于跑车等需要高转速发动机的领域。6) The engine speed is high, so it can be used in sports cars and other fields that require high-speed engines.
附图说明Description of drawings
附图1为本实用新型的结构示意图。Accompanying drawing 1 is the structural representation of the utility model.
附图2为本实用新型的气缸组由3个气缸构成的结构示意图。Accompanying
附图3为本实用新型的气缸组由6个气缸构成的结构示意图。Accompanying drawing 3 is the structural schematic diagram that cylinder group of the present utility model is made of 6 cylinders.
具体实施方式 Detailed ways
实施例1:本实施例由两组组动子机构、带外齿的主轴2构成,动子机构分别由气缸组、动子1、曲轴3、动子加固轴4构成,气缸组由3个气缸5组成,3个气缸5的活塞杆分别通过3个动子加固轴4与3个曲轴3活动相连,动子1中心设有带齿的动力轴孔,带外齿的主轴2安装在动子1的动力轴孔内,3个动子加固轴4分别与动子1相连,3个气缸5以带外齿的动力轴2的轴心为中心均匀分布(3个汽缸相互之间成120°夹角)。且两个动子中心与主轴中心连线成180°夹角(避免高转速时的晃动)。Embodiment 1: This embodiment consists of two sets of mover mechanisms and a
发动机各冲程流程:由于一组动子机构满足不了持续做功的需要,所以N(N=2,3,4……)组动子机构轮换做功,每个单缸都在做功程到2/3时,同时又会有一个新的做功缸加入做功。Each stroke process of the engine: Since a group of mover mechanisms cannot meet the needs of continuous work, so N (N=2, 3, 4...) groups of mover mechanisms work alternately, and each single cylinder is doing work to 2/3 At the same time, a new working cylinder will be added to do work.
发动机各冲程流程分别是:1组A缸做功——2组B缸做功——1组C缸做功——2组A缸做功——1组B缸做功——2组C缸做功——1组A缸做功……以此往复。The stroke process of the engine is as follows: 1 group of A cylinders doing work——2 groups of B cylinders doing work——1 group of C cylinders doing work——2 groups of A cylinders doing work——1 group of B cylinders doing work——2 groups of C cylinders doing work——1 Group A cylinders do work... and so on.
实施例2:本实施例由两组动子机构、带外齿的主轴2构成,动子机构分别由气缸组、动子1、曲轴3、动子加固轴4构成,气缸组由6个气缸5组成,6个气缸5的活塞杆分别通过6个动子加固轴4与6个曲轴3活动相连,动子1中心设有带齿的动力轴孔,带外齿的主轴2安装在动子1的动力轴孔内,6个动子加固轴4分别与动子1相连,6个气缸5以带外齿的动力轴2的轴心为中心均匀分布(6个汽缸相互之间成60°夹角)。Embodiment 2: This embodiment consists of two sets of mover mechanisms and a
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