CN202038703U - Movable feeding machine - Google Patents
Movable feeding machine Download PDFInfo
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- CN202038703U CN202038703U CN2011200837056U CN201120083705U CN202038703U CN 202038703 U CN202038703 U CN 202038703U CN 2011200837056 U CN2011200837056 U CN 2011200837056U CN 201120083705 U CN201120083705 U CN 201120083705U CN 202038703 U CN202038703 U CN 202038703U
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Abstract
本实用新型属于输送机技术领域,涉及一种移动式给料机,其包括螺旋给料机构,螺杆驱动装置,还包括移动车架、导轨、平移驱动装置;其中,螺旋给料机构固定在移动车架上,移动车架由平移驱动装置驱动在导轨上平移,螺旋给料机构的出料口设置在传送带上方。螺旋给料机构可随移动车架在导轨上移动,可停留在任意一个发酵仓仓口接收物料,减少了装载机等车辆的物料运输距离,并避免了由装载机等车辆长距离运输带来的工作效率低、能耗高、物料泄漏量大,工作量大等问题。本实用新型结构简单,使用方便,可显著提高发酵仓物料出料运输效率,并改善发酵现场卫生状况。
The utility model belongs to the technical field of conveyors, and relates to a mobile feeder, which includes a screw feeding mechanism, a screw driving device, and a mobile frame, a guide rail, and a translation driving device; wherein, the screw feeding mechanism is fixed on a moving On the frame, the mobile frame is driven by a translation drive device to translate on the guide rail, and the discharge port of the screw feeding mechanism is arranged above the conveyor belt. The screw feeding mechanism can move on the guide rail with the mobile frame, and can stop at any fermentation warehouse to receive materials, which reduces the material transportation distance of vehicles such as loaders and avoids the long-distance transportation caused by vehicles such as loaders. Low work efficiency, high energy consumption, large material leakage, heavy workload and other problems. The utility model has the advantages of simple structure and convenient use, which can significantly improve the material discharge and transportation efficiency of the fermentation warehouse, and improve the hygienic condition of the fermentation site.
Description
技术领域 technical field
本实用新型属于输送机技术领域,涉及一种移动式给料机。The utility model belongs to the technical field of conveyors and relates to a mobile feeder.
背景技术 Background technique
随着城市规模的扩大,城市固体有机废物的产量年年递增,其中固体有机废物的堆肥发酵处理成为一种应用越来越广泛的处理方式。在固体有机废物的堆肥发酵处理过程中,出于翻堆以及接种熟料或辅料的需要,要将某一发酵仓内的物料运出,送至给料机,这一过程称为出料,然后经给料机和厂区固定的传送带输送至另一指定发酵仓。而现有的给料机都是固定在发酵仓厂区的某一固定位置,在物料出料过程中,物料的运输距离往往很长。现有的出料运输方式主要有三种方式:With the expansion of city scale, the output of urban solid organic waste is increasing year by year, and the composting and fermentation treatment of solid organic waste has become a more and more widely used treatment method. During the composting and fermentation process of solid organic waste, due to the need of turning over the pile and inoculating clinker or auxiliary materials, the materials in a certain fermentation bin must be transported out and sent to the feeder. This process is called discharging. Then it is transported to another designated fermentation bin through the feeder and the fixed conveyor belt in the factory area. However, the existing feeders are all fixed at a certain fixed position in the fermentation bin factory area, and during the material discharging process, the transportation distance of the material is often very long. There are three main modes of outbound transportation:
1、靠装载机一斗一斗地运至给料机;1. It is transported to the feeder bucket by bucket by the loader;
2、装载机先将物料装载到卡车上,再由卡车运至给料机,再卸料入给料机;2. The loader first loads the material onto the truck, then the truck transports it to the feeder, and then unloads it into the feeder;
3、装载机先将物料装载到轨道车上,再由轨道车运至给料机,再卸料入给料机。3. The loader first loads the material on the rail car, then transports it to the feeder by the rail car, and then unloads it into the feeder.
方式1工作效率低,能耗高,工作量大,且物料沿途掉落量大,使工厂环境恶化;方式2和方式3分装载物料、运输、卸料三步,效率低,能耗高。Mode 1 has low work efficiency, high energy consumption, heavy workload, and a large amount of material falling along the way, which deteriorates the factory environment;
实用新型内容 Utility model content
本实用新型的目的在于针对现有技术的缺陷提供一种新型的高效率、低能耗、低工作量、清洁方便的发酵仓物料移动式给料机。The purpose of the utility model is to provide a novel high-efficiency, low-energy-consumption, low-workload, clean and convenient fermenting bin material mobile feeder for the defects of the prior art.
为达到上述目的,本实用新型采用的技术方案是:For achieving the above object, the technical scheme that the utility model adopts is:
一种用于发酵仓出料的移动式给料机,设置于有机废物堆肥处理厂发酵仓前,包括螺旋给料机构,螺杆驱动装置,还包括:移动车架、导轨、平移驱动装置,其中螺旋给料机构固定在移动车架上,移动车架可由平移驱动装置驱动在导轨上平移,螺旋给料机构的出料口设置在传送带上方,使物料刚好落在传送带上。A mobile feeder for discharging materials from a fermentation bin, which is installed in front of the fermentation bin of an organic waste composting treatment plant, including a screw feeding mechanism, a screw drive device, and a mobile frame, a guide rail, and a translation drive device, wherein The screw feeding mechanism is fixed on the mobile frame, which can be driven by the translation drive device to translate on the guide rail. The outlet of the screw feeding mechanism is set above the conveyor belt, so that the material just falls on the conveyor belt.
所述的移动车架下装有滚轮,可以由平移驱动装置驱动,并沿着导轨平移。Rollers are installed under the mobile frame, which can be driven by a translation drive device and translate along the guide rail.
所述的螺旋给料机构采用螺旋输送轴,并配有集料斗,集料斗可防止装载物料过程中物料掉落。The screw feeding mechanism adopts a screw conveying shaft and is equipped with a collecting hopper, which can prevent the material from falling during loading.
所述的螺旋输送轴可以为单根螺旋输送轴,或两根螺旋输送轴。The screw conveying shaft can be a single screw conveying shaft, or two screw conveying shafts.
所述的螺杆驱动装置用于驱动螺旋输送轴,并且当使用两根螺旋输送轴时采用两个电动机分别驱动或采用一个电动机配合联动反转组件使用。The screw driving device is used to drive the screw conveying shaft, and when two screw conveying shafts are used, two motors are used to drive them separately or one motor is used in conjunction with the linkage reversing assembly.
所述的联动反转组件安装在变速器输出轴和螺旋输送轴之间,包括一个链传动结构和一个齿轮传动结构或者只包括一对外啮合的齿轮。The linked reverse assembly is installed between the transmission output shaft and the screw conveying shaft, and includes a chain transmission structure and a gear transmission structure or only includes a pair of externally meshed gears.
所述的移动车架连同螺旋给料机构一起,可通过滚轮在导轨上平移并可停留在任意发酵仓仓口,装载机将该发酵仓的物料直接装载入螺旋给料机构,此时可同时向螺旋给料机构中加入熟料或辅料,与物料混合后落入传送带上,再由传送带输送至目标发酵仓。The mobile frame, together with the screw feeding mechanism, can translate on the guide rails through the rollers and can stay at the mouth of any fermentation bin. The loader directly loads the materials in the fermentation bin into the screw feeding mechanism. At this time, it can be At the same time, clinker or auxiliary materials are added to the screw feeding mechanism, mixed with the materials and dropped onto the conveyor belt, and then transported to the target fermentation bin by the conveyor belt.
本实用新型的优点在于:The utility model has the advantages of:
本实用新型移动式给料机与传统的给料机相比增加了移动车架、导轨、平移驱动装置等结构,并且延伸了原先厂区的传送带,使之随时随地配合移动式给料机。本实用新型移动式给料机的螺旋给料机构可随移动车架在导轨上移动,可停留在任意一个发酵仓仓口接收物料,减少了装载机等车辆的物料运输距离,并避免了由装载机等车辆长距离运输带来的工作效率低、能耗高、物料泄漏量大,车辆来往扬尘大,工作量大等问题。本实用新型结构简单,使用方便,可显著提高发酵仓物料出料运输效率,并改善发酵现场卫生状况,同时也大大减少了工人运送物料时的工作量。Compared with the traditional feeder, the mobile feeder of the utility model has added structures such as a mobile frame, guide rails, and a translational drive device, and has extended the original conveyor belt of the factory area, so that it can cooperate with the mobile feeder anytime and anywhere. The screw feeding mechanism of the mobile feeder of the utility model can move on the guide rail with the mobile frame, and can stay at any fermentation warehouse to receive materials, which reduces the material transportation distance of vehicles such as loaders and avoids The long-distance transportation of vehicles such as loaders brings problems such as low work efficiency, high energy consumption, large material leakage, heavy dust from vehicles, and heavy workload. The utility model has the advantages of simple structure and convenient use, which can significantly improve the material discharge and transportation efficiency of the fermentation bin, improve the hygienic conditions of the fermentation site, and greatly reduce the workload of workers when transporting materials.
附图说明 Description of drawings
图1是本实用新型物料流示意图。Fig. 1 is a schematic diagram of the material flow of the utility model.
图2是本实用新型一个实施例的整体结构俯视图。Fig. 2 is a top view of the overall structure of an embodiment of the utility model.
图3是本实用新型一个实施例的正视图。Fig. 3 is a front view of an embodiment of the utility model.
图4是本实用新型一个实施例的剖视图。Fig. 4 is a sectional view of an embodiment of the present invention.
图5是上述实施例中的联动反转组件结构总成示意图。Fig. 5 is a schematic diagram of the structural assembly of the linkage reversing assembly in the above embodiment.
具体实施方式 Detailed ways
如附图1所示,发酵仓11中的物料通过装载机装入可移动的螺旋给料机构3,物料在螺旋给料机构3中与熟料或辅料混合后落入传送带4,传送带4将混合物料输送到布料机12,经由布料机12均匀的落入目标发酵仓。其中螺旋给料机构可在轨道上按图示箭头方向自由移动,可停留在任意一个发酵仓前,从而实现任意发酵仓的出料输送。As shown in Figure 1, the material in the
如附图2、3所示,发酵仓中的物料经装载机装载入处在该仓口的螺旋给料机构3中,其中螺旋给料机构3固定在移动车架1上,而移动车架1下装有滚轮13,可由平移驱动装置6驱动在导轨2上自由平移并停留在任意仓口。螺旋给料机构3由螺旋输送轴43、45、轴端支承9、外壳10、集料斗5构成,集料斗5可防止物料掉落,提高装载效率。螺旋给料机构3的外壳上出料口33设在传送带4的正上方,可保证物料刚好落在传送带4上。螺旋输送轴在数量上可采用单根,也可采用两根,当采用两根螺旋输送轴时,可以采用两台电动机分别驱动,也可以采用一台电动机配合联动反转组件7使用。联动反转组件7如附图4所示,由一个链传动副42和一个齿轮副44组成。这样当采用两根螺旋输送轴时,螺杆驱动装置8经变速箱41减速后通过链传动副42带动一根螺旋输送轴43转动,同时又通过齿轮副44带动另一根螺旋输送轴45反向转动;当采用两个电动机分别驱动螺旋输送轴时,如附图1所示,两个电动机81、82所配减速机411、412的输出轴转向相反。As shown in accompanying
该实用新型集出料、给料、输送功能与一体,可停留在任意发酵仓前,避免了以往装载机等车辆长距离运输带来的一系列问题,具有出料输送效率高,能耗小的优点,有效减少工作量,并且保持工作生产环境清洁。This utility model integrates the functions of discharging, feeding and conveying. It can stay in front of any fermentation bin, avoiding a series of problems caused by long-distance transportation of vehicles such as loaders in the past. It has high discharging and conveying efficiency and low energy consumption. Advantages, effectively reduce the workload, and keep the work and production environment clean.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本实用新型。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本实用新型不限于这里的实施例,本领域技术人员根据本实用新型的揭示,不脱离本发明范畴所做出的改进和修改都应该在本实用新型的保护范围之内。The above description of the embodiments is for those of ordinary skill in the technical field to understand and apply the utility model. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the utility model is not limited to the embodiments here, and improvements and modifications made by those skilled in the art according to the disclosure of the utility model without departing from the scope of the invention should be within the protection scope of the utility model.
Claims (7)
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CN2011200837056U CN202038703U (en) | 2011-03-25 | 2011-03-25 | Movable feeding machine |
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CN2011200837056U CN202038703U (en) | 2011-03-25 | 2011-03-25 | Movable feeding machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105179005A (en) * | 2015-09-30 | 2015-12-23 | 孟钧 | Scraper blade type gangue conveying device |
CN112141741A (en) * | 2020-09-24 | 2020-12-29 | 中国石油天然气集团有限公司 | Automatic feeding device suitable for multiple types of proppants |
-
2011
- 2011-03-25 CN CN2011200837056U patent/CN202038703U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105179005A (en) * | 2015-09-30 | 2015-12-23 | 孟钧 | Scraper blade type gangue conveying device |
CN112141741A (en) * | 2020-09-24 | 2020-12-29 | 中国石油天然气集团有限公司 | Automatic feeding device suitable for multiple types of proppants |
CN112141741B (en) * | 2020-09-24 | 2024-09-24 | 中国石油天然气集团有限公司 | Automatic feeding device suitable for various propping agents |
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