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CN201581071U - Multifunctional Probiotic Fermentation Tank - Google Patents

Multifunctional Probiotic Fermentation Tank Download PDF

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Publication number
CN201581071U
CN201581071U CN 200920313829 CN200920313829U CN201581071U CN 201581071 U CN201581071 U CN 201581071U CN 200920313829 CN200920313829 CN 200920313829 CN 200920313829 U CN200920313829 U CN 200920313829U CN 201581071 U CN201581071 U CN 201581071U
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heat
tank
tank body
conducting
conducting medium
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张光勤
谭钢
毕宇钟
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Henan University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/24Heat exchange systems, e.g. heat jackets or outer envelopes inside the vessel

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Abstract

本实用新型公开了多功能益生菌发酵罐,包括罐体,罐体内腔中设有电加热装置,所述的罐体内腔中通过一与罐体内壁密封配合的导热隔板分隔成发酵腔及导热介质容腔,所述的电加热装置安装在所述的导热介质容腔中。本实用新型将现有的直接加热方式改进为通过导热介质进行的间接加热方式,使罐体的温度控制更加准确,而且其相对的加大了传热面积,使罐体升温更加迅速,降低能源消耗,同时由于采用间接加热,罐体内奶制品的传热更稳定,在奶制品的发酵过程中不会再出现焦糊现象,相应的提高了产品质量。

Figure 200920313829

The utility model discloses a multifunctional probiotic fermentation tank, which comprises a tank body, an electric heating device is arranged in the inner cavity of the tank, and the inner cavity of the tank is separated into a fermentation cavity and a A heat-conducting medium chamber, wherein the electric heating device is installed in the heat-conducting medium chamber. The utility model improves the existing direct heating method to an indirect heating method through a heat-conducting medium, so that the temperature control of the tank body is more accurate, and the heat transfer area is relatively enlarged, so that the temperature of the tank body rises more rapidly and the energy consumption is reduced. At the same time, due to the use of indirect heating, the heat transfer of the dairy products in the tank is more stable, and there will be no burnt phenomenon in the fermentation process of the dairy products, which correspondingly improves the product quality.

Figure 200920313829

Description

多功能益生菌发酵罐 Multifunctional Probiotic Fermentation Tank

技术领域technical field

本实用新型属于微生物培养设备技术领域,确切的说是涉及一种益生菌发酵罐。The utility model belongs to the technical field of microorganism cultivation equipment, and in particular relates to a fermenter for probiotics.

背景技术Background technique

目前,小型工业化的酸奶生产是在一种无菌发酵罐中对物料进行发酵,在发酵过程中需要对物料进行一定时间的加热、保温及高温灭菌工作,因而在发酵罐上安装有加热装置。现有的酸奶发酵罐的加热方式基本为直接电加热方式,其是在罐体的内腔中通过安装在侧壁上的加热棒、电炉丝等电加热管对罐体内的物料直接加热。但这种加热方式的加热效率较低、加热温度不易控制,其不仅加热时间长、能耗较大,而且会造成电加热管本体附近的物料容易过热焦糊,影响产品的生产质量。At present, small-scale industrial yogurt production is to ferment the material in a sterile fermenter. During the fermentation process, the material needs to be heated, kept warm and sterilized for a certain period of time, so a heating device is installed on the fermenter. . The heating method of the existing yogurt fermentation tank is basically a direct electric heating method, which is to directly heat the material in the tank through electric heating pipes such as heating rods and electric furnace wires installed on the side wall in the inner cavity of the tank body. However, the heating efficiency of this heating method is low, and the heating temperature is not easy to control. It not only takes a long time to heat and consumes a lot of energy, but also causes the materials near the electric heating tube body to be easily overheated and burnt, which affects the production quality of the product.

实用新型内容Utility model content

本实用新型的目的是针对上述缺陷,提供一种多功能益生菌发酵罐,该发酵罐具有加热均匀、迅速、节能的特点。The purpose of this utility model is to provide a multi-functional fermenter for probiotics in view of the above defects, which has the characteristics of uniform heating, rapid heating and energy saving.

本实用新型的技术方案是:一种多功能益生菌发酵罐,包括罐体,罐体内腔中设有电加热管,所述的罐体中设有一导热隔板,该导热隔板的边缘与罐体内壁密封配合将罐体内腔分隔成发酵腔及导热介质容腔两个独立空间,所述的电加热管安装在其中的导热介质容腔中。The technical scheme of the utility model is: a multifunctional probiotic fermenter, including a tank body, an electric heating tube is arranged in the inner cavity of the tank, a heat conducting partition is arranged in the tank body, and the edge of the heat conducting partition and the The inner wall of the tank is sealed and matched to separate the inner cavity of the tank into two independent spaces, the fermentation chamber and the heat transfer medium chamber, and the electric heating tube is installed in the heat transfer medium chamber.

在所述导热介质容腔内填充有导热油。The heat conduction medium cavity is filled with heat conduction oil.

所述的导热介质容腔还连通设有一导热介质膨胀箱,该导热介质膨胀箱通过连接管道固定在罐体的外壁上。The heat-conducting medium chamber is also communicated with a heat-conducting medium expansion tank, and the heat-conducting medium expansion tank is fixed on the outer wall of the tank through a connecting pipe.

所述的发酵罐还包括一搅拌装置,该搅拌装置包括设置于导热隔板上方的搅拌叶片,搅拌叶片上连接有传动轴,该传动轴竖直向下延伸穿过导热隔板及罐体侧壁与固定在罐体底部外壁上的驱动电机输出轴同轴传动连接。The fermenter also includes a stirring device, the stirring device includes a stirring blade arranged above the heat conducting partition, a transmission shaft is connected to the stirring blade, and the transmission shaft extends vertically downward through the heat conducting partition and the side of the tank body The wall is coaxially connected with the output shaft of the drive motor fixed on the outer wall of the bottom of the tank body.

在所述是发酵腔内还设有冷却盘管。A cooling coil is also provided in the fermentation chamber.

所述罐体为直立的空心圆柱体结构,所述导热隔板径向固定在罐体内壁上,导热隔板的外缘与罐体内壁吻合密封配合,所述发酵腔位于罐体的上部,导热介质容腔位于罐体的下部。The tank body is an upright hollow cylinder structure, the heat-conducting partition is radially fixed on the inner wall of the tank, the outer edge of the heat-conducting partition matches and seals the inner wall of the tank, and the fermentation chamber is located at the upper part of the tank body. The heat conduction medium chamber is located at the lower part of the tank body.

本实用新型通过采用上述技术方案,其将现有的直接加热方式改进为通过导热介质进行的间接加热方式,使罐体的温度控制更加准确,而且其相对的加大了传热面积,使罐体升温更加迅速,降低能源消耗,同时由于采用间接加热,罐体内物料的传热更稳定,在物料的发酵过程中不会再出现焦糊现象,相应的提高了产品质量。The utility model adopts the above-mentioned technical scheme, which improves the existing direct heating method to the indirect heating method through the heat conduction medium, so that the temperature control of the tank body is more accurate, and it relatively increases the heat transfer area, making the tank The temperature of the tank rises more rapidly, reducing energy consumption. At the same time, due to the use of indirect heating, the heat transfer of the material in the tank is more stable, and there will be no burnt phenomenon during the fermentation process of the material, and the product quality is correspondingly improved.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式Detailed ways

如图1所示,本实用新型的多功能益生菌发酵罐包括直立的圆柱体结构的罐体1,该罐体1采用双层夹套结构的不锈钢制作,以利于保温;在罐体1的底部设有支架11,在罐体1的顶部设有便于观察的钢化玻璃盖3。在罐体1的内腔下部径向设有一导热隔板2,该导热隔板2的外缘与罐体1的内壁吻合密封配合,将罐体内腔分隔成上部的发酵腔1-1和下部的导热介质容腔1-2,发酵腔1-1中的罐体侧壁上设有进料口4、出料口5以及冷却水进出口,冷却水进出口连接在一冷却盘管9上,该冷却盘管9固定在发酵腔1-1中的罐体侧壁上,冷却盘管9的传导面积更大,可以在发酵中加速物料的冷却。在下部的导热介质容腔1-2中添装有导热油,在罐体的外壁上通过连接管道连接有与该导热介质容腔连通的膨胀箱10,通过该膨胀箱10可以补充导热油并随时观察导热油的液位。在导热介质容腔1-2中的罐体侧壁上设有电加热管6,在导热隔板上设有一个温度传感器7,电加热管6及温度传感器7均通过导线连接在一温控仪8上。该温控仪8上还连接控制有搅拌装置,该搅拌装置包括设置在罐体发酵腔1-1中靠近导热隔板2的搅拌叶片13,该搅拌叶片13的传动轴竖直向下延伸穿过导热隔板2及罐体底部与固定在罐体底部外壁上的驱动电机12的输出轴传动连接,其中,在导热隔板2上设有用于密封传动轴的防水密封轴承14,以防止导热油渗漏污染发酵腔中的物料。As shown in Figure 1, multifunctional probiotic fermentation tank of the present utility model comprises the tank body 1 of upright cylinder structure, and this tank body 1 adopts the stainless steel of double-layer jacket structure to make, to be beneficial to heat preservation; The bottom is provided with a bracket 11, and the top of the tank body 1 is provided with a tempered glass cover 3 for easy observation. A thermally conductive partition 2 is arranged radially at the lower part of the inner cavity of the tank body 1. The outer edge of the thermally conductive partition plate 2 fits and seals with the inner wall of the tank body 1, and separates the inner cavity of the tank body into the upper fermentation chamber 1-1 and the lower part. The heat-conducting medium chamber 1-2, the side wall of the tank body in the fermentation chamber 1-1 is provided with a feed inlet 4, a feed outlet 5, and a cooling water inlet and outlet, and the cooling water inlet and outlet are connected to a cooling coil 9 The cooling coil 9 is fixed on the side wall of the tank in the fermentation chamber 1-1, and the cooling coil 9 has a larger conduction area, which can accelerate the cooling of materials during fermentation. Add heat-conducting oil in the heat-conducting medium chamber 1-2 of the lower part, and the expansion tank 10 that is connected with this heat-conducting medium chamber is connected with this heat-conducting medium chamber through connecting pipeline on the outer wall of tank body, can supplement heat-conducting oil through this expansion tank 10 and Observe the liquid level of the heat transfer oil at any time. An electric heating tube 6 is arranged on the side wall of the tank body in the heat-conducting medium chamber 1-2, and a temperature sensor 7 is arranged on the heat-conducting partition. On instrument 8. The temperature controller 8 is also connected and controlled with a stirring device, which includes a stirring blade 13 arranged in the tank fermentation chamber 1-1 close to the heat conduction partition 2, and the transmission shaft of the stirring blade 13 extends vertically downward through the The output shaft of the drive motor 12 fixed on the outer wall of the bottom of the tank is connected through the transmission of the heat conduction partition 2 and the bottom of the tank body, wherein a waterproof sealed bearing 14 for sealing the transmission shaft is provided on the heat conduction partition 2 to prevent heat conduction Oil leakage contaminates the material in the fermentation chamber.

使用时,通电加热管置6首先加热导热油,然后导热油再通过导热隔板2均匀的与发酵腔1-1中的物料进行热交换,其加热稳定性好,温度容易控制,而且热交换面积增大使得加热效率大为提高。其将搅拌电机12安装在罐体底部维护较为方便,而且通过其连接的搅拌叶片可以加快发酵腔中物料的热循环,使其温度更容易控制。When in use, the energized heating tube 6 first heats the heat-conducting oil, and then the heat-conducting oil evenly exchanges heat with the material in the fermentation chamber 1-1 through the heat-conducting partition 2. The heating stability is good, the temperature is easy to control, and the heat exchange The increased area greatly improves the heating efficiency. It is more convenient to install the stirring motor 12 at the bottom of the tank body for maintenance, and the stirring blades connected to it can speed up the thermal cycle of the material in the fermentation chamber, making it easier to control the temperature.

本实用新型的发酵罐适用于发酵酸奶之类比较粘稠的物料,而且还可以进行一般微生物的培养。The fermenter of the utility model is suitable for viscous materials such as fermented yogurt, and can also be used for the cultivation of general microorganisms.

Claims (6)

1.一种多功能益生菌发酵罐,包括罐体,罐体内腔中设有电加热管,其特征在于,所述的罐体中设有一导热隔板,该导热隔板的边缘与罐体内壁密封配合将罐体内腔分隔成发酵腔及导热介质容腔两个独立空间,所述的电加热管安装在其中的导热介质容腔中。1. A multifunctional probiotic fermenter, comprising a tank body, an electric heating tube is provided in the tank cavity, and it is characterized in that, a heat-conducting partition is provided in the tank body, and the edge of the heat-conducting partition is in contact with the inside of the tank. The wall is sealed and matched to separate the inner chamber of the tank into two independent spaces, a fermentation chamber and a heat-conducting medium chamber, and the electric heating tube is installed in the heat-conducting medium chamber. 2.根据权利要求1所述的多功能益生菌发酵罐,其特征在于,在所述导热介质容腔内填充有导热油。2. The multifunctional probiotic fermenter according to claim 1, characterized in that, the heat-conducting medium cavity is filled with heat-conducting oil. 3.根据权利要求1所述的多功能益生菌发酵罐,其特征在于,所述的导热介质容腔还连通设有一导热介质膨胀箱,该导热介质膨胀箱通过连接管道固定在罐体的外壁上。3. The multifunctional probiotic fermenter according to claim 1, characterized in that, the heat-conducting medium cavity is also communicated with a heat-conducting medium expansion tank, and the heat-conducting medium expansion tank is fixed on the outer wall of the tank body through a connecting pipe superior. 4.根据权利要求1所述的多功能益生菌发酵罐,其特征在于,所述的发酵罐还包括一搅拌装置,该搅拌装置包括设置于导热隔板上方的搅拌叶片,搅拌叶片上连接有传动轴,该传动轴竖直向下延伸穿过导热隔板及罐体侧壁与固定在罐体底部外壁上的驱动电机输出轴同轴传动连接。4. The multifunctional probiotic fermenter according to claim 1, characterized in that, the fermenter also includes a stirring device, the stirring device includes a stirring blade arranged on the top of the heat conduction partition, and the stirring blade is connected with A transmission shaft, which extends vertically downwards through the heat conduction partition and the side wall of the tank body and is coaxially connected with the output shaft of the drive motor fixed on the outer wall of the bottom of the tank body. 5.根据权利要求1所述的多功能益生菌发酵罐,其特征在于,在所述是发酵腔内还设有冷却盘管。5. The multifunctional probiotic fermenter according to claim 1, wherein a cooling coil is also provided in the fermentation chamber. 6.根据权利要求1~5任意一项所述的多功能益生菌发酵罐,其特征在于,所述罐体为直立的空心圆柱体结构,所述导热隔板径向固定在罐体内壁上,导热隔板的外缘与罐体内壁吻合密封配合,所述发酵腔位于罐体的上部,导热介质容腔位于罐体的下部。6. The multifunctional probiotic fermenter according to any one of claims 1 to 5, wherein the tank body is an upright hollow cylinder structure, and the heat-conducting partition is fixed radially on the inner wall of the tank , the outer edge of the heat-conducting partition is matched and sealed with the inner wall of the tank, the fermentation chamber is located at the upper part of the tank body, and the heat-conducting medium chamber is located at the lower part of the tank body.
CN 200920313829 2009-10-31 2009-10-31 Multifunctional Probiotic Fermentation Tank Expired - Fee Related CN201581071U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103436447A (en) * 2011-12-31 2013-12-11 常州益菌加生物科技有限公司 Method for preparing probiotics
CN106635759A (en) * 2016-11-17 2017-05-10 成都聚智工业设计有限公司 Microorganism fermentation tank
CN107047761A (en) * 2017-06-05 2017-08-18 光明乳业股份有限公司 A kind of Yoghourt fermentation tank
CN107164226A (en) * 2017-05-27 2017-09-15 梁树钦 A kind of local adjustable fermentation tank of internal temperature
CN109294888A (en) * 2018-08-31 2019-02-01 南通劲凌智能科技有限公司 Probiotics fermented beverage preparation facilities, component proportion and its process
CN113648435A (en) * 2021-09-02 2021-11-16 江苏天宇伟业科技有限公司 Multifunctional horizontal sterilizing kettle

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103436447A (en) * 2011-12-31 2013-12-11 常州益菌加生物科技有限公司 Method for preparing probiotics
CN103436447B (en) * 2011-12-31 2014-11-26 江苏益菌加生物科技股份有限公司 Method for preparing probiotics
CN106635759A (en) * 2016-11-17 2017-05-10 成都聚智工业设计有限公司 Microorganism fermentation tank
CN107164226A (en) * 2017-05-27 2017-09-15 梁树钦 A kind of local adjustable fermentation tank of internal temperature
CN107047761A (en) * 2017-06-05 2017-08-18 光明乳业股份有限公司 A kind of Yoghourt fermentation tank
CN109294888A (en) * 2018-08-31 2019-02-01 南通劲凌智能科技有限公司 Probiotics fermented beverage preparation facilities, component proportion and its process
CN109294888B (en) * 2018-08-31 2021-12-03 广东叶氏药业有限公司 Probiotics fermented beverage preparation device, component proportion and process method thereof
CN113648435A (en) * 2021-09-02 2021-11-16 江苏天宇伟业科技有限公司 Multifunctional horizontal sterilizing kettle

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