Summary of the invention
The purpose of this utility model is a technical matters such as will solve complicated operation in the on-the-spot water meter calibration, precision is low, data processing is loaded down with trivial details, and a kind of efficient height, measuring accuracy height, automaticity height, easy and simple to handle, water meter automatic calibrator that the scene of being easy to is patrolled and examined examined and determine is provided.
The utility model comprises billy gate, ultrasonic flow meter, thicknessmeter, laser flow transducer, temperature sensor, industrial control computer, wireless network camera and supervisory control comuter.Be set with ultrasonic flow meter, thicknessmeter, laser flow transducer, temperature sensor, industrial control computer and wireless network camera on the billy gate; Ultrasonic flow meter, thicknessmeter, laser flow transducer connect industrial control computer by rs 232 serial interface signal respectively, industrial control computer is equipped with data collecting card, data collecting card is connected with temperature sensor signal, industrial control computer also is equipped with wireless network card, and industrial control computer is realized and the communication of supervisory control comuter remote live by wireless network card.
The utility model current collection, machinery, computer technology are in one, and be easy and simple to handle, use, easy to maintenance.Use ultrasonic flow meter, fluctuations in discharge is quick on the draw good interference-resistance.Calibrating procedure in the industrial control computer adopts fast algorithm, has guaranteed the real-time that flow shows.Again owing to realized calculating error automatically and forming printed report after pipe thickness, temperature, tested table read and examine and determine end automatically, the whole realizations of whole process are finished automatically, eliminated personal error, improved the accuracy of device, operating personnel's work is able to a large amount of simplification, labour intensity reduces, and work efficiency improves greatly.
Embodiment
Below in conjunction with accompanying drawing the utility model is further described.
As shown in Figure 1, be the structural representation of the utility model inspection device. this inspection device comprise can be rainproof billy gate 1, ultrasonic flow meter 4, thicknessmeter 5, laser flow transducer 6, temperature sensor 7, industrial control computer 3, wireless network camera 8 and supervisory control comuter 2. billy gates 1 on be set with ultrasonic flow meter 4, thicknessmeter 5, laser flow transducer 6, temperature sensor 7, industrial control computer 3 and wireless network camera 8; Ultrasonic flow meter 4, thicknessmeter 5, laser flow transducer 6 connect industrial control computer 3 by rs 232 serial interface signal respectively, industrial control computer 3 is equipped with data collecting card, data collecting card is connected with temperature sensor 7 signals, industrial control computer 3 also is equipped with wireless network card, and industrial control computer 3 is realized and supervisory control comuter 2 remote live communications by wireless network card
Industrial control computer is the computing machine that has disposed high-capacity and high-speed internal memory P4/2.0, and it has a plurality of RS232 serial ports, has strengthened the concatenation ability of itself and external unit.Computing machine adopts powerful LABVIEW establishment calibrating function software, import high-speed internal memory in order to flow signal, temperature signal and the wall thickness that will gather in real time, and can select comparison in real time, comparison at times, shunt volume comparison, instantaneous delivery comparison, integrated flux comparison functional block according to test request, carry out error analysis according to the different flow scope, can store also printing test result as requested automatically after test is finished.
What ultrasonic flow meter adopted is a kind of clamp-type ultrasonic flow meter, does not insert any element during measurement in the fluid, and flow velocity is not had influence, need not process disruption, does not produce crushing, reliable, safety.This ultrasonic flow meter is connected with industrial control computer by serial ports, and reads and writes this flowmeter parameter, reading flow numerical quantity by LABVIEW serial communication module.
What thicknessmeter adopted is a kind of supersonic thickness meter, and the time of propagating in material by accurate measurement ultrasound wave is determined the thickness of measured material.The ultra-thin fuselage of ultralight, 2 calibration functions, make measured value more accurate, low-power consumption, two joint dry cells can use more than 200 hours, were fit to measure all and led material, as steel, iron, plastics, pottery, organic glass etc., be connected with industrial control computer by serial ports, and read thickness data by LABVIEW serial communication module.
Laser flow transducer is to utilize laser measurement to treat water gauge minimum tooth wheel speed, sends data to industrial control computer by serial ports, by obtaining true rotating speed after the LABVIEW data processing, is used for analyzing.
Temperature sensor is SMD temperature sensor, be mainly used in the temperature on Measuring Object surface, by screw or other fixed form sensor is attached to body surface, realize comparatively ideal thermometric effect, this temperature sensor and testee contact area are big, and contact closely, aspect surface temperature measurement, has apparent in view advantage, thermometric accuracy height, reaction velocity are fast, and volume is little, convenient fixed installation.Data collecting card is sent to industrial control computer with temperature signal, by obtaining Current Temperatures after the LABVIEW data processing, realizes the temperature compensation of ultrasonic flow meter 6 and thicknessmeter.
Wireless network camera is the traditional cameras product that combines with the Internet video technology, except possessing all image capture function of general traditional cameras, also built-in digitalization compressed controller and based on the operating system of WEB in the machine, make after the compressed encryption of video data, deliver to the terminal user by LAN (Local Area Network), Internet or wireless network.Far-end computer can use the web browser of standard, IP address according to web camera, web camera is conducted interviews, the situation at real-time monitoring objective scene, and can be to image document real-time edition and storage, can also control simultaneously the The Cloud Terrace and the camera lens of video camera, monitor in all directions.
The remote monitoring computing machine is the common PC of band radio network functions, by wireless router can with industrial control computer, the wireless connections of wireless network camera, visit LABVIEW monitoring interface and wireless network camera interface by the WEB mode, and implement control.
Calibration method of the present utility model is performed such:
(1) power supply of connection industrial control computer, ultrasonic flow meter, thicknessmeter, laser flow transducer, temperature sensor and wireless network camera is opened the calibrating procedure on the industrial control computer;
(2) pipeline material, measured medium are input in the calibrating procedure, thicknessmeter is uploaded data to calibrating procedure after measuring pipe thickness;
(3) ultrasonic flow meter calculates two ultrasonic flow meter probe mounting distances according to pipe thickness, pipeline material, measured medium;
(4) according to the mounting distance that calculates, two ultrasonic flow meter probes are fixed on the pipe under test by vertification regulation, according to the ultrasonic flow meter feedback information, whether industrial control computer can be pointed out can carry out next step measurement;
(5) temperature sensor is fixed on the pipe under test, takes into account the temperature compensation of thicknessmeter by sampling environment temperature realization ultrasonic flow;
(6) the laser flow transducer measurement point is aimed at table minimum flow gear to be checked place, be used to read surface low amount to be checked;
(7) select comparison in real time, comparison at times, shunt volume comparison, instantaneous delivery comparison or integrated flux comparison function according to the calibrating procedure test request;
(8) select field control to finish test or Long-distance Control end after test is finished, test result can generate test report and preserve, prints.