Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of physical strength height, Heat stability is good, firing range wide, and the high-grade daily used reinforced ceramic of whiteness height, good transmittance.
Purpose of the present invention can be realized by following technical scheme:
Daily used reinforced ceramic of the present invention, its base substrate mainly comprise components such as talcum, albite, clay class mineral, mainly comprise the component of following mass percent: talcum 65.00-80.00%, albite 5.00-20.00%, clay class mineral 5.00-20.00%; Described reinforcement porcelain blank accounts for 10 microns the granulometric composition of being not more than more than 90% by accumulative total percentage ratio.
Described reinforcement porcelain base substrate mainly comprises the component of following mass percent: talcum 70.00-75.00%, albite 5.00-15.00%, clay class mineral 10.00-20.00%.
Described reinforcement porcelain base substrate mainly comprises the chemical composition of following mass percent: SiO
260.00-72.45%, Al
2O
35.00-10.00%, CaO 0-1.50%, MgO20.00-28.00%, K
2O 0-0.50%, Na
2O 0.50-2.50%.
Described reinforcement porcelain base substrate mainly comprises the chemical composition of following mass percent: SiO
265.00-70.00%, Al
2O
35.00-8.00%, CaO 0-1.00%, MgO 21.00-25.00%, K
2O 0-0.50%, Na
2O 0.50-1.50%.
In the microstructure of described reinforcement porcelain porcelain body, mainly comprise the crystalline phase component of following mass percent: former enstatite 95.00-100.00% and quartzy 0-5.00%.
In the described reinforcement porcelain base substrate, the main chemical composition of the mass percent of albite: K
2O+Na
2O content is not less than 8.50%, wherein K
2O content is not more than 1.50%.
During described reinforcement porcelain base substrate is formed, be added with the additive of mass percent 0-5.00% outward, this additive is the mixture of rhombspar, barium carbonate, Wingdale or one of them.
Described reinforcement ceramic products adopts double-firing process, i.e. high temperature biscuiting and low temperature glaze firing process combined in preparation process; In high temperature biscuiting process, adopt reducing atmosphere to burn till.
The preparation technology of described reinforcement porcelain is as follows:
The preparation technology of biscuiting porcelain body: with the independent fine grinding of wet ball mill method of raw materials such as talcum, albite, clay class mineral, additive, after every kind of raw material reaches described granulometric composition, mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, 1250-1350 ℃ of high temperature biscuiting chosen porcelain, being up to the standards promptly gets the biscuiting porcelain body;
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1100-1200 ℃ of low temperature glaze firing is chosen porcelain, being up to the standards promptly gets the glaze burned product.
This studies an anti-steatite ceramic K
2O-MgO-Al
2O
3-SiO
2System's batching is formed, and adopts Na
2O-MgO-Al
2O
3-SiO
2Being feed proportioning system, is the main body fusing assistant with the albite.In the high temperature sintering process, though high-temperature liquid-phase quantity varies with temperature still more violent in the base substrate, but the high-temperature fusant that albite forms is to a large amount of steatitic degradation productions---free quartz has extremely strong solvency action, cause the viscosity of high-temperature fusant in the base substrate very big, thereby offset the disadvantageous effect of the variation of amount of liquid phase the base substrate high temperature deformation; Simultaneously, cause almost not having in the porcelain body microstructure free quartzy existence, improved the physical strength and the thermostability of porcelain body greatly.
Therefore, in terms of existing technologies, the present invention strengthens porcelain and has outstanding feature:
1, firing range is wide, reaches 40 ℃.Firing range considerably beyond conventional talc porcelain (15 ℃).The product structured shape, the production complicacy reduces greatly, and the production difficulty is little, is easy to Industry Promotion.
2, the physical strength height reaches 240MPa, is the nearly twice of present daily used reinforced ceramic intensity.
3, Heat stability is good: a heat exchange of 240 ℃ → 20 ℃ water does not burst;
4, realized the twice firing of porcelain-like quality first, talcum matter has been strengthened porcelain bring up to high-grade level with porcelain.
5, product whiteness height (88%), good transmittance (>40%, the 1mm thin slice), porcelain exquisiteness, glaze smoothness.
Embodiment
The specific embodiment of the invention is as follows:
Embodiment 1:
A kind of reinforcement porcelain, its base substrate mainly comprises following component: talcum 65% (mass percent, as follows), albite 18%, kaolin 10%, clay 7%.
Described base substrate chemical composition is: SiO
267.00%, Al
2O
38.19%, CaO 0.93%, MgO21.65%, K
2O 0.18%, Na
2O 1.66%.
The albite chemistry consists of in the described base substrate: SiO
273.45%, Al
2O
316.54%, CaO0.35%, MgO 0.15%, K
2O 0.50%, Na
2O 8.85%, loss on ignition 0.34%.
In the described porcelain body microstructure, the crystalline phase component is: former enstatite (MgOSiO
2) 100.00%.
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, the kaolin independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1250 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 2:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 70% (mass percent, as follows), albite 15%, kaolin 10%, clay 5%.
Described base substrate chemical composition is: SiO
266.58%, Al
2O
37.38%, CaO 0.94%, MgO23.20%, K
2O 0.14%, Na
2O 1.38%.
The albite chemistry consists of in the described base substrate: SiO
272.45%, Al
2O
316.24%, CaO0.35%, MgO 0.15%, K
2O 0.90%, Na
2O 9.45%, loss on ignition 0.46%
In the described porcelain body microstructure, the crystalline phase component is: former enstatite (MgOSiO
2) 98.00%, quartzy 2.00%.
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, the kaolin independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1280 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 3:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 75% (mass percent, as follows), albite 13%, kaolin 10%, clay 2%.
Described base substrate chemical composition is: SiO
266.14%, Al
2O
36.60%, CaO 0.93%, MgO24.69%, K
2O 0.09%, Na
2O 1.18%.
The albite chemistry consists of in the described base substrate: SiO
272.45%, Al
2O
316.24%, CaO0.35%, MgO 0.15%, K
2O 0.90%, Na
2O 9.45%, loss on ignition 0.46%
In the described porcelain body microstructure, the crystalline phase component is: former enstatite (MgOSiO
2) 97.00%, quartzy 3.00%.
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, the kaolin independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1300 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 4:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 80% (mass percent, as follows), albite 7%, kaolin 10%, clay 3%.
Described base substrate chemical composition is: SiO
265.79%, Al
2O
35.76%, CaO 0.99%, MgO
26.37%, K
2O 0.07%, Na
2O 0.65%.
The albite chemistry consists of in the described base substrate: SiO
271.60%, Al
2O
316.15%, CaO0.26%, MgO 0.12%, K
2O 1.20%, Na
2O 10.34%, loss on ignition 0.33%
In the described porcelain body microstructure, the crystalline phase component is: former enstatite (MgOSiO
2) 95.00%, quartzy 5.00%.
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, the kaolin independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1330 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 5:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 75% (mass percent, as follows), albite 10%, kaolin 10%, clay 5% adds 2% rhombspar.
The albite chemistry consists of in the described base substrate: SiO
272.45%, Al
2O
316.24%, CaO0.35%, MgO 0.15%, K
2O 0.90%, Na
2O 9.45%, loss on ignition 0.46%
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, kaolin, the rhombspar independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1280 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 6:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 75% (mass percent, as follows), albite 10%, kaolin 10%, clay 5% adds 2% barium carbonate.
The albite chemistry consists of in the described base substrate: SiO
272.45%, Al
2O
316.24%, CaO0.35%, MgO 0.15%, K
2O 0.90%, Na
2O 9.45%, loss on ignition 0.46%
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, kaolin, the barium carbonate independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1300 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 7:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 75% (mass percent, as follows), albite 10%, kaolin 10%, clay 5% adds 2% Wingdale.
The albite chemistry consists of in the described base substrate: SiO
272.45%, Al
2O
316.24%, CaO0.35%, MgO 0.15%, K
2O 0.90%, Na
2O 9.45%, loss on ignition 0.46%
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, kaolin, the Wingdale independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1300 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.