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CN1330603C - Daily used reinforced ceramic and its preparation process - Google Patents

Daily used reinforced ceramic and its preparation process Download PDF

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Publication number
CN1330603C
CN1330603C CNB2005100438977A CN200510043897A CN1330603C CN 1330603 C CN1330603 C CN 1330603C CN B2005100438977 A CNB2005100438977 A CN B2005100438977A CN 200510043897 A CN200510043897 A CN 200510043897A CN 1330603 C CN1330603 C CN 1330603C
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porcelain
firing
albite
daily use
glaze
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CN1724459A (en
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王志义
李辉
史献峰
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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Abstract

本发明涉及一种日用强化瓷及其制备方法,属于高档日用细瓷领域。所述强化瓷坯体包括滑石、长石、粘土类矿物等组分,其中,所述的长石为钠长石。具体来讲,所述坯体主要包括以下组分:滑石65.00-80.00%(质量百分数,以下同),钠长石5.00-20.00%,粘土类矿物5.00-20.00%。坯料由累计百分数占90%以上的不大于10um(微米)的颗粒组成。瓷胎显微结构中晶相组分为原顽辉石(MgO·SiO2)95.00-100.00%和石英0-5.00%。采用二次烧成工艺,即高温(1250-1350℃)素烧和低温(1100-1200℃)釉烧相结合的工艺。本发明具有瓷质细腻、白度高,透光度好,烧成温度范围宽、机械强度高,热稳定性好等优点,易于推广。The invention relates to daily-use strengthened porcelain and a preparation method thereof, belonging to the field of high-grade daily-use fine porcelain. The strengthened porcelain body includes talc, feldspar, clay minerals and other components, wherein the feldspar is albite. Specifically, the green body mainly includes the following components: talc 65.00-80.00% (mass percentage, the same below), albite 5.00-20.00%, and clay minerals 5.00-20.00%. The blank is composed of particles not larger than 10um (micrometer) with a cumulative percentage of more than 90%. The crystal phase components in the microstructure of the porcelain body are enstatite (MgO·SiO 2 ) 95.00-100.00% and quartz 0-5.00%. The second firing process is adopted, that is, the combination of high temperature (1250-1350 ℃) biscuit firing and low temperature (1100-1200 ℃) glaze firing. The invention has the advantages of delicate porcelain, high whiteness, good light transmittance, wide firing temperature range, high mechanical strength, good thermal stability, etc., and is easy to popularize.

Description

Daily used reinforced ceramic and preparation method thereof
Technical field
The present invention relates to a kind of daily used reinforced ceramic and preparation method thereof, belong to high-grade daily-use fine field.
Background technology
Strengthening porcelain is high-grade domestic ceramics in very great demand on the present domestic and international market.Its principal feature is the resistance to impact shock and the bending strength height of material, Heat stability is good.Strengthen ceramic products and be difficult for bumping the cut edge, suitable high-temperature sterilization, machine washing and microwave oven are rapidly heated.The high strength soft-paste had appearred in USSR (Union of Soviet Socialist Republics) in 1975; West Germany by adjusting composition, has improved 1 times to the intensity of domestic ceramics before nineteen eighty-three on the basis of ceramic three components; The research of Japan's nearly 50 tame ceramic companies input daily used reinforced ceramics in 1989, the intensity of the strength ratio tradition domestic ceramics of the reinforcement domestic ceramics of producing has improved 2~3 times.Datong District that China Taiwan produces strengthens porcelain, makes the intensity of domestic ceramics improve 1~2 times by adding aluminum oxide; China mainland successively has some R﹠D institutions and manufacturer's research and has produced the reinforcement domestic ceramics as a trial, has obtained good effect.
At present both at home and abroad the material of domestic ceramics has broad variety, and Development and Production mainly contains high alumina matter, high siliceous, steatite ceramic.
High-aluminum reinforced porcelain is to add the stupalith that the commercial alumina of 10~30wt% makes on traditional household china three-part system batching basis, bending strength height (reaching more than the 140Mpa), impelling strength is good, Heat stability is good, be to strengthen the porcelain leading product at present, but the porcelain body whiteness is poor, almost do not have transparence, and volume density is big and product cost is high.
High siliceous reinforcement porcelain is to be basic components with K2O (Na2O)-AL2O3-SiO2 three-part system, the ceramic that makes based on tiny and the quartzy crystalline phase that is evenly distributed, the porcelain body good transmittance, physical strength satisfies strengthens the porcelain requirement, but its firing range is narrow, degree of deformation is big, and thermostability is difficult to control.
Steatite ceramic is to be the daily-use fine of basic components with talcum-potassium felspar sand-clay ternary system, the whiteness height, and good transmittance, the bending strength height, but the firing range of porcelain body is very narrow, only is 15 ℃, and in strengthening the porcelain material, its firing range is the narrowest.In the actual sintered process, be easy to cause the porcelain base to cave in or be out of shape, so in actual production the methods that strengthen product thicknesses that adopt more, the distortion that solves product causes product " thick, stupid ".
Therefore, develop a kind of whiteness height, good transmittance, Heat stability is good, firing range high-grade daily used reinforced ceramic wide, structured shape and have great technology and economic implications.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of physical strength height, Heat stability is good, firing range wide, and the high-grade daily used reinforced ceramic of whiteness height, good transmittance.
Purpose of the present invention can be realized by following technical scheme:
Daily used reinforced ceramic of the present invention, its base substrate mainly comprise components such as talcum, albite, clay class mineral, mainly comprise the component of following mass percent: talcum 65.00-80.00%, albite 5.00-20.00%, clay class mineral 5.00-20.00%; Described reinforcement porcelain blank accounts for 10 microns the granulometric composition of being not more than more than 90% by accumulative total percentage ratio.
Described reinforcement porcelain base substrate mainly comprises the component of following mass percent: talcum 70.00-75.00%, albite 5.00-15.00%, clay class mineral 10.00-20.00%.
Described reinforcement porcelain base substrate mainly comprises the chemical composition of following mass percent: SiO 260.00-72.45%, Al 2O 35.00-10.00%, CaO 0-1.50%, MgO20.00-28.00%, K 2O 0-0.50%, Na 2O 0.50-2.50%.
Described reinforcement porcelain base substrate mainly comprises the chemical composition of following mass percent: SiO 265.00-70.00%, Al 2O 35.00-8.00%, CaO 0-1.00%, MgO 21.00-25.00%, K 2O 0-0.50%, Na 2O 0.50-1.50%.
In the microstructure of described reinforcement porcelain porcelain body, mainly comprise the crystalline phase component of following mass percent: former enstatite 95.00-100.00% and quartzy 0-5.00%.
In the described reinforcement porcelain base substrate, the main chemical composition of the mass percent of albite: K 2O+Na 2O content is not less than 8.50%, wherein K 2O content is not more than 1.50%.
During described reinforcement porcelain base substrate is formed, be added with the additive of mass percent 0-5.00% outward, this additive is the mixture of rhombspar, barium carbonate, Wingdale or one of them.
Described reinforcement ceramic products adopts double-firing process, i.e. high temperature biscuiting and low temperature glaze firing process combined in preparation process; In high temperature biscuiting process, adopt reducing atmosphere to burn till.
The preparation technology of described reinforcement porcelain is as follows:
The preparation technology of biscuiting porcelain body: with the independent fine grinding of wet ball mill method of raw materials such as talcum, albite, clay class mineral, additive, after every kind of raw material reaches described granulometric composition, mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, 1250-1350 ℃ of high temperature biscuiting chosen porcelain, being up to the standards promptly gets the biscuiting porcelain body;
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1100-1200 ℃ of low temperature glaze firing is chosen porcelain, being up to the standards promptly gets the glaze burned product.
This studies an anti-steatite ceramic K 2O-MgO-Al 2O 3-SiO 2System's batching is formed, and adopts Na 2O-MgO-Al 2O 3-SiO 2Being feed proportioning system, is the main body fusing assistant with the albite.In the high temperature sintering process, though high-temperature liquid-phase quantity varies with temperature still more violent in the base substrate, but the high-temperature fusant that albite forms is to a large amount of steatitic degradation productions---free quartz has extremely strong solvency action, cause the viscosity of high-temperature fusant in the base substrate very big, thereby offset the disadvantageous effect of the variation of amount of liquid phase the base substrate high temperature deformation; Simultaneously, cause almost not having in the porcelain body microstructure free quartzy existence, improved the physical strength and the thermostability of porcelain body greatly.
Therefore, in terms of existing technologies, the present invention strengthens porcelain and has outstanding feature:
1, firing range is wide, reaches 40 ℃.Firing range considerably beyond conventional talc porcelain (15 ℃).The product structured shape, the production complicacy reduces greatly, and the production difficulty is little, is easy to Industry Promotion.
2, the physical strength height reaches 240MPa, is the nearly twice of present daily used reinforced ceramic intensity.
3, Heat stability is good: a heat exchange of 240 ℃ → 20 ℃ water does not burst;
4, realized the twice firing of porcelain-like quality first, talcum matter has been strengthened porcelain bring up to high-grade level with porcelain.
5, product whiteness height (88%), good transmittance (>40%, the 1mm thin slice), porcelain exquisiteness, glaze smoothness.
Embodiment
The specific embodiment of the invention is as follows:
Embodiment 1:
A kind of reinforcement porcelain, its base substrate mainly comprises following component: talcum 65% (mass percent, as follows), albite 18%, kaolin 10%, clay 7%.
Described base substrate chemical composition is: SiO 267.00%, Al 2O 38.19%, CaO 0.93%, MgO21.65%, K 2O 0.18%, Na 2O 1.66%.
The albite chemistry consists of in the described base substrate: SiO 273.45%, Al 2O 316.54%, CaO0.35%, MgO 0.15%, K 2O 0.50%, Na 2O 8.85%, loss on ignition 0.34%.
In the described porcelain body microstructure, the crystalline phase component is: former enstatite (MgOSiO 2) 100.00%.
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, the kaolin independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1250 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 2:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 70% (mass percent, as follows), albite 15%, kaolin 10%, clay 5%.
Described base substrate chemical composition is: SiO 266.58%, Al 2O 37.38%, CaO 0.94%, MgO23.20%, K 2O 0.14%, Na 2O 1.38%.
The albite chemistry consists of in the described base substrate: SiO 272.45%, Al 2O 316.24%, CaO0.35%, MgO 0.15%, K 2O 0.90%, Na 2O 9.45%, loss on ignition 0.46%
In the described porcelain body microstructure, the crystalline phase component is: former enstatite (MgOSiO 2) 98.00%, quartzy 2.00%.
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, the kaolin independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1280 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 3:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 75% (mass percent, as follows), albite 13%, kaolin 10%, clay 2%.
Described base substrate chemical composition is: SiO 266.14%, Al 2O 36.60%, CaO 0.93%, MgO24.69%, K 2O 0.09%, Na 2O 1.18%.
The albite chemistry consists of in the described base substrate: SiO 272.45%, Al 2O 316.24%, CaO0.35%, MgO 0.15%, K 2O 0.90%, Na 2O 9.45%, loss on ignition 0.46%
In the described porcelain body microstructure, the crystalline phase component is: former enstatite (MgOSiO 2) 97.00%, quartzy 3.00%.
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, the kaolin independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1300 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 4:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 80% (mass percent, as follows), albite 7%, kaolin 10%, clay 3%.
Described base substrate chemical composition is: SiO 265.79%, Al 2O 35.76%, CaO 0.99%, MgO 26.37%, K 2O 0.07%, Na 2O 0.65%.
The albite chemistry consists of in the described base substrate: SiO 271.60%, Al 2O 316.15%, CaO0.26%, MgO 0.12%, K 2O 1.20%, Na 2O 10.34%, loss on ignition 0.33%
In the described porcelain body microstructure, the crystalline phase component is: former enstatite (MgOSiO 2) 95.00%, quartzy 5.00%.
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, the kaolin independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1330 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 5:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 75% (mass percent, as follows), albite 10%, kaolin 10%, clay 5% adds 2% rhombspar.
The albite chemistry consists of in the described base substrate: SiO 272.45%, Al 2O 316.24%, CaO0.35%, MgO 0.15%, K 2O 0.90%, Na 2O 9.45%, loss on ignition 0.46%
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, kaolin, the rhombspar independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1280 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 6:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 75% (mass percent, as follows), albite 10%, kaolin 10%, clay 5% adds 2% barium carbonate.
The albite chemistry consists of in the described base substrate: SiO 272.45%, Al 2O 316.24%, CaO0.35%, MgO 0.15%, K 2O 0.90%, Na 2O 9.45%, loss on ignition 0.46%
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, kaolin, the barium carbonate independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1300 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.
Embodiment 7:
A kind of reinforcement porcelain, its base substrate comprises following component: talcum 75% (mass percent, as follows), albite 10%, kaolin 10%, clay 5% adds 2% Wingdale.
The albite chemistry consists of in the described base substrate: SiO 272.45%, Al 2O 316.24%, CaO0.35%, MgO 0.15%, K 2O 0.90%, Na 2O 9.45%, loss on ignition 0.46%
Its production technique is as follows:
The preparation technology of biscuiting porcelain body: with talcum, albite, clay, kaolin, the Wingdale independent fine grinding of wet ball mill method, after every kind of raw material reaches described granulometric composition [the particle accumulative total percentage ratio that is not more than 10um (micron) accounts for more than 90%], mix, sieve according to the mass percent example of blank composition requirement, deironing, filter mud, thick pugging, old, concise mud, blank forming, high temperature biscuiting (1300 ℃, reducing atmosphere);
The preparation technology of glaze burned product: adopt the glazing of low temperature frit glaze, 1150 ℃ of low temperature glaze firing are chosen porcelain, being up to the standards promptly gets the glaze burned product.

Claims (8)

1、一种日用强化瓷,其坯体包括滑石、钠长石、粘土类矿物组分,其特征在于,所述坯体包括以下质量百分数的组分:滑石65.00-80.00%,钠长石5.00-20.00%,粘土类矿物5.00-20.00%;所述坯料由累计百分数占90%以上的不大于10微米的颗粒组成。1. A reinforced porcelain for daily use, the body of which includes talc, albite, and clay mineral components, characterized in that the body includes the following components in mass percentages: talc 65.00-80.00%, albite 5.00-20.00%, clay minerals 5.00-20.00%; the blank is composed of particles not larger than 10 microns with a cumulative percentage of more than 90%. 2、如权利要求1所述的日用强化瓷,其特征在于,所述坯体包括以下质量百分数的组分:滑石70.00-75.00%,钠长石5.00-15.00%,粘土类矿物10.00-20.00%。2. The strengthened porcelain for daily use according to claim 1, characterized in that the green body comprises the following components in mass percent: talc 70.00-75.00%, albite 5.00-15.00%, clay minerals 10.00-20.00% %. 3、如权利要求1所述的日用强化瓷,其特征在于,所述坯体包括以下质量百分数的化学组分:SiO2 60.00-72.45%,Al2O3 5.00-10.00%,CaO 0-1.50%,MgO 20.00-28.00%,K2O 0-0.50%,Na2O 0.50-2.50%。3. The strengthened porcelain for daily use according to claim 1, characterized in that the green body comprises the following chemical components in mass percentage: SiO 2 60.00-72.45%, Al 2 O 3 5.00-10.00%, CaO 0- 1.50%, MgO 20.00-28.00%, K2O 0-0.50%, Na2O 0.50-2.50%. 4、如权利要求3所述的日用强化瓷,其特征在于,所述坯体包括以下质量百分数的化学组分:SiO2 65.00-70.00%,Al2O3 5.00-8.00%,CaO0-1.00%,MgO 21.00-25.00%,K2O 0.00-0.50%,Na2O 0.50-1.50%。4. The strengthened porcelain for daily use according to claim 3, characterized in that the green body comprises the following chemical components in mass percentage: SiO 2 65.00-70.00%, Al 2 O 3 5.00-8.00%, CaO0-1.00 %, MgO 21.00-25.00%, K 2 O 0.00-0.50%, Na 2 O 0.50-1.50%. 5、如权利要求1所述的日用强化瓷,其特征在于,所述瓷胎显微结构包括以下质量百分数的晶相组分:原顽辉石95.00-100.00%和石英0-5.00%。5. The strengthened porcelain for daily use according to claim 1, characterized in that the microstructure of the porcelain body includes the following crystal phase components in mass percentage: 95.00-100.00% of orthoenstatite and 0-5.00% of quartz. 6、如权利要求1所述的日用强化瓷,其特征在于,所述钠长石的质量百分数的化学组分:K2O+Na2O含量不小于8.50%,其中K2O含量不大于1.50%。6. The reinforced porcelain for daily use according to claim 1, characterized in that, the chemical composition of the albite in mass percent: K 2 O+Na 2 O content is not less than 8.50%, wherein the K 2 O content is not less than 8.50%. Greater than 1.50%. 7、如权利要求1所述的日用强化瓷,其特征在于,所述坯体组成中外加有质量百分数0-5.00%的添加剂,该添加剂为白云石、碳酸钡、石灰石的混合物或其中之一。7. The strengthened porcelain for daily use as claimed in claim 1, characterized in that 0-5.00% by mass of an additive is added to the composition of the body, and the additive is a mixture of dolomite, barium carbonate, limestone or one of them one. 8、如权利要求1所述的日用强化瓷的制备方法,其特征在于,在制备过程中,采用二次烧成工艺,即高温素烧和低温釉烧相结合的工艺;在高温素烧过程中采用还原气氛烧成;具体包括以下步骤:8. The method for preparing reinforced porcelain for daily use according to claim 1, characterized in that, in the preparation process, a secondary firing process is adopted, that is, a combination of high-temperature biscuit firing and low-temperature glaze firing; In the process, a reducing atmosphere is used for firing; specifically, the following steps are included: 素烧瓷胎的制备工艺:将各原料用湿球磨法单独细磨,每种原料达到所述颗粒组成后,按照坯料组成要求的质量百分比混合,过筛,除铁,滤泥,粗练泥,陈腐,精练泥,坯体成型,1250-1350℃高温素烧,拣瓷、检验合格即得素烧瓷胎;The preparation process of bisque porcelain body: each raw material is finely ground separately by wet ball milling method, and after each raw material reaches the particle composition, it is mixed according to the mass percentage required by the blank composition, sieved, iron removed, mud filtered, rough mud , old, refined clay, green body molding, 1250-1350 ℃ high temperature biscuit firing, selection of porcelain, inspection is qualified to get bisque fired porcelain body; 釉烧制品的制备工艺:采用低温熔块釉施釉,1100-1200℃低温釉烧,拣瓷、检验合格即得釉烧制品。The preparation process of glazed products: using low-temperature frit glaze for glazing, low-temperature glazed firing at 1100-1200°C, selecting porcelain and passing the inspection to obtain glazed fired products.
CNB2005100438977A 2005-06-23 2005-06-23 Daily used reinforced ceramic and its preparation process Expired - Fee Related CN1330603C (en)

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