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CN106518114B - The manufacture craft of ultralow-porosity, low thermal expansion fireclay refractory - Google Patents

The manufacture craft of ultralow-porosity, low thermal expansion fireclay refractory Download PDF

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Publication number
CN106518114B
CN106518114B CN201611014132.5A CN201611014132A CN106518114B CN 106518114 B CN106518114 B CN 106518114B CN 201611014132 A CN201611014132 A CN 201611014132A CN 106518114 B CN106518114 B CN 106518114B
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porosity
ultralow
thermal expansion
low thermal
manufacture craft
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CN106518114A (en
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李玉强
张瑛
张晓峰
孙文礼
李志军
郑飞
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Zibo Gongtao New Materials Group Co ltd
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ZIBO INDUSTRIAL CERAMIC REFRACTORY MATERIAL Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/658Atmosphere during thermal treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention belongs to technical field of refractory materials, and in particular to the manufacture craft of a kind of ultralow-porosity, low thermal expansion fireclay refractory.The manufacture craft, using traditional semidry method mixing raw materials technique mixing, using conventional molding process molding making at semi-finished product green body, semi-finished product green body is in sintering process, reducing atmosphere is all made of in 1200 DEG C or more of heatings and the insulating process risen to after being burnt into maximum temperature, after heat preservation, switch to regular oxidation atmosphere.Using technique of the present invention, ultralow-porosity clay brick that the past can not all be made by the high-pressure molding of accurate grain size distribution, extreme, it is easy to make, so that the quality of fireclay refractory is got a promotion and is optimized to greatest extent;It can produce that refractoriness under load height, flat appearance, the porosity be extremely low, the fireclay refractory suitable for titanium sponge industry and glass industry of low thermal expansion.

Description

The manufacture craft of ultralow-porosity, low thermal expansion fireclay refractory
Technical field
The invention belongs to technical field of refractory materials, and in particular to a kind of ultralow-porosity, low thermal expansion clayey fire resisting The manufacture craft of material.
Background technique
It makes low stomata clay brick and generallys use hard paste clinker (flint clay) as aggregate and main powder, addition is high Alumina content powder adds mild-clay as room temperature binder and plasticizer as matrix is strengthened.
Traditional low stomata clay brick manufacture craft is as follows:
1) planetary mixer or similar mechanical progress pug mixing are generallyd use, is kneaded program are as follows: firstly, bone is added Material mixes in kneading machine, then, suitable lignosulfonates electrolyte aqueous solution is added and mixes, adds all powders It is rolled in kneading machine and is mixed into semidry method pug.The mixing program is traditional semidry method mixing raw materials technique.
2) friction press or hydraulic press are generallyd use to form semidry method pug, is fabricated to semi-finished product green body.
3) it generallys use double of finished base substrate of tunnel oven or shuttle kiln to be burnt into, is fabricated to low stomata clay brick, be burnt into Atmosphere is usually weak oxide atmosphere, and firing temperature is generally at 1330-1380 DEG C.
4) to reduce the porosity, there are also the methods for promoting agglutinant using addition potassium feldspar class, occur in sintering process lower Temperature glass phase forms liquid-phase sintering, and closed porosity increases, and apparent porosity reduces, but high-temperature behavior becomes negatively affected, Load softening point temperature reduces, and high temperature creep rate increases.
5) the low stomata clay brick that can be made under above process conditions, the porosity are minimum close in 12-15%, volume Degree is in 2.30g/cm3Above, 0.2MPa loading softening starting point 1500 DEG C, 1000 DEG C of coefficient of thermal expansions 0.6% or more it is low Stomata clay brick.
6) under the conditions of process above, firing temperature is more than 1380 DEG C, then clay brick product surface strumae occurs, outside Surface irregularity, porosity decline is unobvious, thermal-shock resistance reduction.
7) under the conditions of process above, by changing size distribution, briquetting pressure, the pole that the porosity of product reduces are increased Limit value is 11-12%.
The variation of customer demand: start to occur requiring the porosity to be reduced to 10% ultralow stomata below in glass industry viscous Cob brick demand occurs that the porosity is required to be reduced to 5% extremely low stomata clay brick demand below in titanium sponge industry.
Therefore, the high grade clay brick that innovative development manufactures ultralow stomata and the extremely low porosity manufactures new technique and very must It wants.
Summary of the invention
In view of the deficiencies of the prior art, the object of the present invention is to provide a kind of ultralow-porosity, low thermal expansion clayey are resistance to It is extremely low, low thermal expansion suitable can to produce refractoriness under load height, flat appearance, the porosity for the manufacture craft of fiery material Fireclay refractory for titanium sponge industry and glass industry.
The manufacture craft of ultralow-porosity of the present invention, low thermal expansion fireclay refractory, using traditional half Dry method mixing raw materials technique mixing, using conventional molding process molding making at semi-finished product green body, semi-finished product green body had been burnt into Cheng Zhong is all made of reducing atmosphere, heat preservation knot in 1200 DEG C or more of heatings and the insulating process risen to after being burnt into maximum temperature Shu Hou switchs to regular oxidation atmosphere.
The reducing atmosphere CO concentration is controlled in 10000ppm or more.
Preferably, 5% or less the porosity, bulk density 2.50g/cm are made3Above, 0.2MPa loading softening starting point exists When the extremely low porosity low thermal expansion clay brick of 1600 DEG C or more, 1000 DEG C coefficient of thermal expansions 0.46%, firing maximum temperature is 1550-1600 DEG C, soaking time 6-48h, preferably 8-12h.
Preferably, 10% or less the porosity, bulk density 2.45g/cm are made3Above, 0.2MPa loading softening starting point In 1500 DEG C or more of ultralow-porosity clay brick, firing maximum temperature is 1500-1550 DEG C, soaking time 6-48h, excellent It is selected as 12h.
Preferably, 12% or less the porosity, bulk density 2.40g/cm are made3Above, 0.2MPa loading softening starting point In 1500 DEG C or more of advanced low-porosity clay brick, firing maximum temperature is 1450-1500 DEG C, soaking time 6-48h, Preferably 12h.
The raw material that the present invention uses is identical as conventional clay fire resistant materials, and aggregate is that alumina content is 43-50% coke Jewel clinker or alumina content are 40-50% synthesis homogenizing Mullite grogs;Powder is the high temperature oxygen that granularity is 180-320 mesh Change aluminium powder or sillimanite mineral suite fine powder;Plasticizer and room temperature bonding agent are mild-clay;Electrolyte solution is sulfomethylated lignin Hydrochlorate serial solution or other electrolyte dispersing agents.
The molding mode of use are as follows: using friction press, hydraulic forming machine or iso-static pressure shaping machine molding, or use Slurry casting mode.
Sintering mechanism of the present invention:
(1) flint clay feature: flint clay belongs to hard paste mineral, and the green coke jewel newly exploited is block material, stratiform Microstructure, 1250 DEG C or so firing density reach maximum, become commercial goods flint clay clinker.Its firing temperature is improved again, Due to formation mullite and cristobalite crystal grain is grown up and phase transformation, cause layer structure to produce crack, bulk density drops instead It is low.
(2) mainly using commercially available flint clay clinker as aggregate and main powder, firing temperature is more than traditional clay brick After 1380 DEG C, flint clay clinker in adobe generates violent irregular expansion and stratiform internal crack, leads to product surface Strumae is generated, volume expansion counteracts high temperature sintering volume contraction factor, and the porosity does not decline or decline unobvious.
(3) firing process of the present invention is used, 1200 DEG C or more is warming up to, switchs to reducing atmosphere.
A small amount of Fe under the conditions of reductive firing, in product green body in flint clay clinker2O3And TiO2Impurity, be reduced into compared with The ferrous oxide FeO of low melting point and the protoxide of titanium produce the glass phase compared with low melting point, form liquid-phase sintering, lead to coke Jewel densification, forms the compact texture that microstructure fills glass phase between mullite grains.
In this sintering process, the porosity of product is constantly reduced, the density of product constantly increases.Firing temperature is higher, Sintering is more violent, and the porosity is lower, and bulk density is bigger.
Flint clay clinker in this sintering process, product green body is unanimously shunk, and will not generate expansion and crack, macroscopical table Now for product surface it is smooth, without strumae object.
(4) terminate in firing highest temperature heat preservation, after switching to oxidizing atmosphere, the sub- oxygen of base intracorporal ferrous oxide FeO and titanium Compound is constantly oxidized, and the fusing point of low melting glass phase is continuously improved, and the high-temperature behavior of product improves, and load softening point temperature mentions It is high.
(5) firing mode of the invention is used, the porosity of fireclay refractory can be reduced to greatest extent, Bulk density is improved to greatest extent, high-temperature behavior is improved to greatest extent.
In conclusion beneficial effects of the present invention are as follows:
(1) use technique of the present invention, by the past by accurate grain size distribution, extreme high-pressure molding all without legal system The ultralow-porosity clay brick of work, it is easy to make, mention the quality of fireclay refractory to greatest extent It rises and optimizes.
(2) technique of the present invention is used, it is extremely low, hot that refractoriness under load height, flat appearance, the porosity can be produced The low fireclay refractory suitable for titanium sponge industry and glass industry of expansion rate.
(3) technique of the present invention is used, 5% or less the porosity, bulk density 2.50g/cm can be produced3Above, Extremely low porosity low thermal expansion clay of the 0.2MPa loading softening starting point in 1600 DEG C or more, 1000 DEG C coefficient of thermal expansions 0.46% Brick.
(4) technique of the present invention is used, 10% or less the porosity, bulk density 2.45g/cm can be produced3Above, Ultralow-porosity clay brick of the 0.2MPa loading softening starting point at 1500 DEG C or more.
(5) technique of the present invention is used, 12% or less the porosity, bulk density 2.40g/cm can be produced3Above, Advanced low-porosity clay brick of the 0.2MPa loading softening starting point at 1500 DEG C or more.
Specific embodiment
Below with reference to embodiment, the present invention will be further described.
All raw materials used in the examples are commercially available.
The physical and chemical index of primary raw material used in the examples is shown in Table 1.
The physical and chemical index of 1 primary raw material of table
Wherein, the loss on ignition of Guangxi soil and Suzhou soil is 14%.
Embodiment 1-2
Prepare surfacing, 12% or less the porosity, bulk density 2.40g/cm3Above, 0.2MPa loading softening starts O'clock in 1500 DEG C or more of advanced low stomata clay brick.
The composition of raw materials of use is shown in Table 5.
It proportionally after mixing, is formed using friction press, is burnt into after semi-finished product body drying after molding, burnt At maximum temperature be 1480 DEG C, firing time be 12 hours, 1200 DEG C or more of heating and rise to firing maximum temperature after guarantor Reducing atmosphere is all made of during temperature, CO concentration is greater than 10000PPm.Sintering process conditional control parameter is shown in Table 2.
2 embodiment 1-2 sintering process conditional control parameter of table
The performances such as bulk density, the porosity, cold crushing strength, refractoriness under load of product, detection after test firing It the results are shown in Table 6.
Embodiment 3-4
Prepare 10% or less the porosity, bulk density 2.45g/cm3Above, 0.2MPa loading softening starting point is at 1500 DEG C Above ultralow stomata clay brick.
The composition of raw materials of use is shown in Table 5.
It proportionally after mixing, is formed using friction press, is burnt into after semi-finished product body drying after molding, burnt At maximum temperature be 1530 DEG C, firing time be 12 hours, 1200 DEG C or more of heating and rise to firing maximum temperature after guarantor Reducing atmosphere is all made of during temperature, CO concentration is greater than 10000PPm.Sintering process conditional control parameter is shown in Table 3.
3 embodiment 3-4 sintering process conditional control parameter of table
The performances such as bulk density, the porosity, cold crushing strength, refractoriness under load of product, detection after test firing It the results are shown in Table 6.
Embodiment 5-7
Prepare the porosity 1.05%, bulk density 2.58g/cm3Above, 0.2MPa loading softening starting point 1636 DEG C, The fireclay refractory of 1000 DEG C of coefficient of thermal expansions 0.46%.
The composition of raw materials of use is shown in Table 5.
It proportionally after mixing, is formed using friction press, is burnt into after semi-finished product body drying after molding, burnt At maximum temperature be 1600 DEG C, firing time be 12 hours, 1200 DEG C or more of heating and rise to firing maximum temperature after guarantor Reducing atmosphere is all made of during temperature, CO concentration is greater than 10000PPm.Sintering process conditional control parameter is shown in Table 4.
4 embodiment 5-7 sintering process conditional control parameter of table
The performances such as bulk density, the porosity, cold crushing strength, refractoriness under load of product, detection after test firing It the results are shown in Table 6.
The composition of raw materials that 5 embodiment 1-7 of table is used
6 embodiment 1-7 testing result of table

Claims (4)

1. the manufacture craft of a kind of ultralow-porosity, low thermal expansion fireclay refractory, mixed using traditional semidry method raw material Technique mixing is expected, using conventional molding process molding making at semi-finished product green body, it is characterised in that: semi-finished product green body had been burnt into Cheng Zhong is all made of reducing atmosphere, heat preservation knot in 1200 DEG C or more of heatings and the insulating process risen to after being burnt into maximum temperature Shu Hou switchs to regular oxidation atmosphere;
Wherein, the control of reducing atmosphere CO concentration is in 10000ppm or more.
2. the manufacture craft of ultralow-porosity according to claim 1, low thermal expansion fireclay refractory, feature exist In: production 5% or less the porosity, bulk density 2.50g/cm3Above, 0.2MPa loading softening starting point 1600 DEG C or more, When the extremely low porosity low thermal expansion clay brick of 1000 DEG C of coefficient of thermal expansions 0.46%, firing maximum temperature is 1550-1600 DEG C, is protected The warm time is 6-48h.
3. the manufacture craft of ultralow-porosity according to claim 1, low thermal expansion fireclay refractory, feature exist In: production 10% or less the porosity, bulk density 2.45g/cm3Above, 0.2MPa loading softening starting point is at 1500 DEG C or more When ultralow-porosity clay brick, firing maximum temperature is 1500-1550 DEG C, soaking time 6-48h.
4. the manufacture craft of ultralow-porosity according to claim 1, low thermal expansion fireclay refractory, feature exist In: production 12% or less the porosity, bulk density 2.40g/cm3Above, 0.2MPa loading softening starting point is at 1500 DEG C or more When advanced low-porosity clay brick, firing maximum temperature is 1450-1500 DEG C, soaking time 6-48h.
CN201611014132.5A 2016-11-15 2016-11-15 The manufacture craft of ultralow-porosity, low thermal expansion fireclay refractory Active CN106518114B (en)

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Publication number Priority date Publication date Assignee Title
CN110015898A (en) * 2018-01-09 2019-07-16 东洋炭素(浙江)有限公司 A kind of graphite sealing material and preparation method thereof
CN113800928B (en) * 2021-10-12 2022-08-02 宜兴市丁山耐火器材有限公司 Low-porosity high-strength clay refractory material and preparation method thereof

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Publication number Priority date Publication date Assignee Title
SU564288A1 (en) * 1973-12-21 1977-07-05 Всесоюзный государственный институт научно-исследовательских и проектных работ огнеупорной промышленности Method for manufacturing high-aluminous chamotte
SU608788A1 (en) * 1976-12-27 1978-05-30 Украинский научно-исследовательский институт огнеупоров Method of manufacturing mixed fireclay articles
CN1108634A (en) * 1994-08-25 1995-09-20 武汉钢铁(集团)公司 Fired microporous carbon-aluminium brick
CN1724459A (en) * 2005-06-23 2006-01-25 青岛科技大学 Reinforced porcelain for daily use and preparation method thereof
CN101200377A (en) * 2006-12-14 2008-06-18 邓家平 Process for firing pottery and ceramicite by reducing flame and kiln
CN101386545A (en) * 2008-10-23 2009-03-18 武汉理工大学 A method for improving the mechanical properties of lightweight refractory bricks
CN101712551A (en) * 2009-10-28 2010-05-26 郑州真金耐火材料有限责任公司 Method for producing silicon mullite abrasive brick
CN102303975A (en) * 2011-08-01 2012-01-04 郑州东方科技耐火材料有限公司 Ultralow-porosity refractory brick and preparation method thereof
CN104072160A (en) * 2014-05-14 2014-10-01 山东嘉腾实业有限公司 Ultralow-pore mullite brick

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU564288A1 (en) * 1973-12-21 1977-07-05 Всесоюзный государственный институт научно-исследовательских и проектных работ огнеупорной промышленности Method for manufacturing high-aluminous chamotte
SU608788A1 (en) * 1976-12-27 1978-05-30 Украинский научно-исследовательский институт огнеупоров Method of manufacturing mixed fireclay articles
CN1108634A (en) * 1994-08-25 1995-09-20 武汉钢铁(集团)公司 Fired microporous carbon-aluminium brick
CN1724459A (en) * 2005-06-23 2006-01-25 青岛科技大学 Reinforced porcelain for daily use and preparation method thereof
CN101200377A (en) * 2006-12-14 2008-06-18 邓家平 Process for firing pottery and ceramicite by reducing flame and kiln
CN101386545A (en) * 2008-10-23 2009-03-18 武汉理工大学 A method for improving the mechanical properties of lightweight refractory bricks
CN101712551A (en) * 2009-10-28 2010-05-26 郑州真金耐火材料有限责任公司 Method for producing silicon mullite abrasive brick
CN102303975A (en) * 2011-08-01 2012-01-04 郑州东方科技耐火材料有限公司 Ultralow-porosity refractory brick and preparation method thereof
CN104072160A (en) * 2014-05-14 2014-10-01 山东嘉腾实业有限公司 Ultralow-pore mullite brick

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