CN1313944C - Intelligent transmitter device with embedded DeviceNet field bus interface - Google Patents
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Abstract
本发明涉及一种嵌入DeviceNet现场总线接口的智能变送器装置。它包括一个DSP变送器电路,将多参数被测量转换为高精度数字量并进行处理运算;一个电源电路,将DeviceNet现场总线(18)电源线(10)的24伏电源转换为5伏电源,为变送器装置各组件提供直流电源;其特征在于:所述的DSP变送器电路通过高速异步串口(5)连接一个DeviceNet总线接口电路,并有一个数字逻辑电路与DSP变送器电路和DeviceNet总线接口电路相连接,实现LCD控制、地点译码和按键逻辑。本智能变送器装置能够接入标准DeviceNet现场总线网络,具有很高实时数据处理能力,为高度智能化提供支持;具有全数字现场总线通讯能力,远程监控,组态等功能;具有强大的总线供电能力及通讯抗干扰能力。
The invention relates to an intelligent transmitter device embedded in a DeviceNet field bus interface. It includes a DSP transmitter circuit, which converts multi-parameters to be measured into high-precision digital quantities and performs processing operations; a power supply circuit, which converts the 24-volt power supply of the DeviceNet field bus (18) power line (10) into a 5-volt power supply , to provide DC power for each component of the transmitter device; it is characterized in that: the DSP transmitter circuit is connected to a DeviceNet bus interface circuit through a high-speed asynchronous serial port (5), and has a digital logic circuit and a DSP transmitter circuit Connect with DeviceNet bus interface circuit to realize LCD control, location decoding and button logic. This intelligent transmitter device can be connected to the standard DeviceNet field bus network, has high real-time data processing capability, and provides support for high intelligence; it has full digital field bus communication capabilities, remote monitoring, configuration and other functions; it has a powerful bus Power supply capability and communication anti-interference ability.
Description
技术领域technical field
本发明涉及一种具有现场总线接口的传感器或变送器,特别是一种嵌入DeviceNet现场总线接口的智能变送器装置。The invention relates to a sensor or a transmitter with a field bus interface, in particular to an intelligent transmitter device embedded in a DeviceNet field bus interface.
背景技术Background technique
近年来,现场总线已成为工业过程测控系统的主导系统结构形式。在现场总线系统结构要求下,工业过程传感器及其仪表必须实现智能化(包括数字化和现场总线化)。以CPU为处理核心,以数字通信为变送方式的传感器和变送器的统一体,这就是现场总线智能变送器,也称为网络化的变送器。In recent years, field bus has become the dominant system structure form of industrial process measurement and control system. Under the requirements of the fieldbus system structure, industrial process sensors and their instruments must be intelligent (including digitization and fieldbus). The integration of sensors and transmitters with CPU as the processing core and digital communication as the transmission mode is the fieldbus intelligent transmitter, also known as the networked transmitter.
现场总线智能变送器要求具有如下特点:①能通过内装高性能处理器和存储器内的各种应用程序,完成多种复杂运算;能通过软件进行不同的组态;②具有信号传输、通信、电源供电3种功能,能实现1对n的变送器导线连接,并实现双向通信;③电子部件采用表面贴装技术(SMT),设计选择专用电路(ASIC)和微处理器,实现小型轻量化和提高可靠性;④可进行实时诊断,故障报警,不需现场维修和系统维护。The field bus intelligent transmitter requires the following characteristics: ① It can complete various complex calculations through the built-in high-performance processor and various application programs in the memory; it can perform different configurations through software; ② It has signal transmission, communication, There are three functions of power supply, which can realize 1-to-n transmitter wire connection and two-way communication; ③The electronic components adopt surface mount technology (SMT), design and select special circuit (ASIC) and microprocessor to realize small and light Quantify and improve reliability; ④ Real-time diagnosis and fault alarm can be performed without on-site repair and system maintenance.
目前,多数仪表厂商采用的HART协议智能变送器是一种“过渡性”的产品,虽然已经具备了一部分现场总线智能变送器的特点,但过程数据仍然使用4~20mA模拟信号,其载波数字信号只能进行设备管理组态等有限功能,并且不具备总线供电能力,能够建立的网络规模较小,结构简单,可靠性较差。At present, the HART protocol smart transmitter used by most instrument manufacturers is a "transitional" product. Although it already has some characteristics of fieldbus smart transmitters, the process data still uses 4-20mA analog signals. Digital signals can only perform limited functions such as device management and configuration, and do not have bus power supply capabilities. The network that can be established is small in scale, simple in structure, and poor in reliability.
另一方面,实现统一、开放的现场总线标准始终是广大用户的愿望。作为现场总线标准之一的CAN总线,与其他总线相比具有可靠性高、价格低廉的优势,目前已不局限于汽车行业,开始向工程工业、机械工业、纺织工业、农用机械、机器人、数控机床、楼宇自动化、医疗设备、嵌入式网络设备、家用设备及传感器等领域发展。但是,CAN协议是一个非常简单的协议,它只定义了物理层和数据链路层,作为一种并不完整的总线底层通讯协议,设备及系统之间通讯等复杂的应用问题需另外定义应用层规范来实现,这大大限制了其开放性,通用性。On the other hand, it is always the wish of the majority of users to realize a unified and open fieldbus standard. As one of the field bus standards, CAN bus has the advantages of high reliability and low price compared with other buses. Machine tools, building automation, medical equipment, embedded network equipment, household equipment and sensors. However, the CAN protocol is a very simple protocol, which only defines the physical layer and the data link layer. As an incomplete bus bottom layer communication protocol, complex application issues such as communication between devices and systems need to be defined separately. Layer specification to achieve, which greatly limits its openness and versatility.
DeviceNet是得到CiA支持的基于CAN总线协议规范的完整现场总线协议规约之一,也是IEC公布的总线国际标准。它将基本工业设备(如:限位开关、光电传感器、阀组、变频驱动器、物料流量计等)连接到网络,是一种简单的网络解决方案,在提供多供货商同类部件间的可互换性的同时,减少了配线和安装工业自动化设备的成本和时间,其直接互连性不仅改善了设备间的通信,而且同时提供了相当重要的设备级诊断功能。DeviceNet is one of the complete field bus protocol specifications based on CAN bus protocol specification supported by CiA, and it is also the bus international standard published by IEC. It connects basic industrial equipment (such as: limit switch, photoelectric sensor, valve group, variable frequency drive, material flow meter, etc.) While interchangeability reduces the cost and time of wiring and installing industrial automation equipment, its direct interconnection not only improves communication between devices, but also provides a very important device-level diagnostic function.
目前,在智能变送器方面已有多种总线支持,如FF、LonWorks、Profibus等,但在ODVA的DeviceNet产品目录中尚无智能变送器注册。在国内的专利检索中,浙大中控技术有限公司在2002年8月14日提交的发明专利“能实现以太网通讯并由网络冗余供电的变送器”(申请号:01132306.X)中给出了一种具有以太网通讯功能及总线供电能力的变送器。中国船舶重工集团公司第七一一研究所在2002年11月18日提交的实用新型专利“基于现场总线的温度/压力传感器的主电路板”(申请号:02261659.4)给出了一种带CAN接口的传感器电路板装置,能够实现将处理好的数字信号传送到CAN总线网络的功能,但不具有DeviceNet总线的特征。在已公布的专利文献中尚未有涉及到具有DeviceNet现场总线功能的智能变送器装置的内容。At present, there are many kinds of bus support in intelligent transmitters, such as FF, LonWorks, Profibus, etc., but there is no intelligent transmitter registered in ODVA's DeviceNet product catalog. In the domestic patent search, Zheda Zhongkong Technology Co., Ltd. submitted the invention patent on August 14, 2002 "transmitter capable of realizing Ethernet communication and powered by network redundancy" (application number: 01132306.X) A transmitter with Ethernet communication function and bus power supply capability is presented. The utility model patent "main circuit board of temperature/pressure sensor based on field bus" (application number: 02261659.4) submitted by the No. 711 Research Institute of China Shipbuilding Industry Corporation on November 18, 2002 provides a CAN The sensor circuit board device of the interface can realize the function of transmitting the processed digital signal to the CAN bus network, but it does not have the characteristics of the DeviceNet bus. In the published patent literature, there is no content related to the intelligent transmitter device with DeviceNet field bus function.
发明内容Contents of the invention
本发明的目的在于提供一种能够接入标准DeviceNet现场总线网络的嵌入DeviceNet现场总线接口的智能变送器装置。The object of the present invention is to provide an intelligent transmitter device embedded in a DeviceNet field bus interface capable of accessing a standard DeviceNet field bus network.
为了实现上述目的,本发明采用下述技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种嵌入DeviceNet现场总线接口的智能变送器装置,包括:An intelligent transmitter device embedded in a DeviceNet field bus interface, including:
一个DSP变送器电路,将多参数被测量转换为高精度数字量并进行处理运算;A DSP transmitter circuit, which converts the measured parameters into high-precision digital quantities and performs processing operations;
一个电源电路,将DeviceNet现场总线电源线的24伏电源转换为5伏电源,为变送器装置各组件提供直流电源;A power supply circuit, which converts the 24 volt power supply of the DeviceNet fieldbus power line to 5 volt power supply, and provides DC power for each component of the transmitter device;
其特征在于:所述的DSP变送器电路通过高速异步串口连接一个DeviceNet总线接口电路,并有一个数字逻辑电路与DSP变送器电路和DeviceNet总线接口电路相连接,实现LCD控制、地点译码和按键逻辑。It is characterized in that: the DSP transmitter circuit is connected to a DeviceNet bus interface circuit through a high-speed asynchronous serial port, and a digital logic circuit is connected with the DSP transmitter circuit and the DeviceNet bus interface circuit to realize LCD control and location decoding and key logic.
上述的DSP变送器电路结构是:一个信号调理电路接口经一个多路A/D转换器及电压基准电路连接一个DSP处理器,还有一个双按键盘和一个LCD显示器连接DSP处理器;多路A/D转换器采集多参数被测量,转换为14位高精度数字量,通过DSP处理器的同步串口发送至DSP处理器内部数据储存器,然后进行处理运算。The circuit structure of the above-mentioned DSP transmitter is: a signal conditioning circuit interface is connected to a DSP processor through a multi-channel A/D converter and a voltage reference circuit, and a double-press keyboard and an LCD display are connected to the DSP processor; The A/D converter collects multiple parameters to be measured, converts them into 14-bit high-precision digital quantities, and sends them to the internal data storage of the DSP processor through the synchronous serial port of the DSP processor, and then performs processing operations.
上述的嵌入DeviceNet现场总线接口的智能变送器装置,其特征在于DeviceNet总线接口电路的结构是:一个通过高速异步串口连接DSP处理器的微处理器连接一个DeviceNet模块和状态双色指示灯电路、一个看门狗芯片、一个静态数据储存器和一个非易失性电可擦除数据储存器,并通过一个独立CAN控制器和CAV收发器连接DeviceNet现场总线的通信线;微处理器实现DeviceNet应用层规约,CAN控制器和CAN收发器实现物理层和数据链路层规约。The above-mentioned intelligent transmitter device embedded in the DeviceNet field bus interface is characterized in that the structure of the DeviceNet bus interface circuit is: a microprocessor connected to a DSP processor through a high-speed asynchronous serial port is connected to a DeviceNet module and a state two-color indicator circuit, a Watchdog chip, a static data storage and a non-volatile electrically erasable data storage, and connected to the communication line of the DeviceNet field bus through an independent CAN controller and CAV transceiver; the microprocessor implements the DeviceNet application layer Protocol, CAN controller and CAN transceiver implement physical layer and data link layer protocol.
上述的数字逻辑电路的结构是:一个可编程逻辑器件芯片分别与DSP处理器、微处理器、双按键盘、LCD显示器、静态数据储存器和CAN控制器连接。The structure of the above-mentioned digital logic circuit is: a programmable logic device chip is respectively connected with a DSP processor, a microprocessor, a double-press keyboard, an LCD display, a static data storage and a CAN controller.
上述的DeviceNet现场总线的电源线的24伏电源经一个集成稳压电源模块输出5伏电源为内部数字电路供电,另一路进入一个DC/DC隔离转换模块为多路A/D转换器及电压基准电路以及信号调理电路接口供电。The 24-volt power supply of the power line of the above-mentioned DeviceNet field bus outputs 5-volt power supply for the internal digital circuit through an integrated regulated power supply module, and the other way enters a DC/DC isolation conversion module for multi-channel A/D converter and voltage reference Circuit and signal conditioning circuit interface power supply.
本发明实现了具有总线供电能力的嵌入DeviceNet通讯功能的智能变送器装置。其突出优点和效果在于:(1)、将DSP处理器应用于现场变送器,利用DSP强大的信号处理功能进行滤波、干扰的补偿、非线性修正等,使变送器具有很高的实时数据处理能力,为高度智能化提供支持;(2)、嵌入集成的DeviceNet通讯功能,使变送器具有先进的全数字现场总线通讯能力,远程监控、组态等功能;(3)、由于采用DeviceNet总线标准,利用DeviceNet总线电缆为传感器、调理电路、信号处理电路、DeviceNet总线通讯接口电路提供电源,使工业现场变送器不再有功耗的限制及优秀的通讯抗干扰能力。The invention realizes an intelligent transmitter device embedded with a DeviceNet communication function with bus power supply capability. Its outstanding advantages and effects are as follows: (1) Apply DSP processor to the field transmitter, use the powerful signal processing function of DSP to perform filtering, interference compensation, nonlinear correction, etc., so that the transmitter has high real-time Data processing capability, providing support for high intelligence; (2), embedded with integrated DeviceNet communication function, so that the transmitter has advanced all-digital fieldbus communication capability, remote monitoring, configuration and other functions; (3), due to the adoption of DeviceNet bus standard, using DeviceNet bus cables to provide power for sensors, conditioning circuits, signal processing circuits, and DeviceNet bus communication interface circuits, so that industrial field transmitters no longer have power consumption restrictions and excellent communication anti-interference capabilities.
附图说明Description of drawings
图1是本发明实施例的硬件结构示意图。FIG. 1 is a schematic diagram of a hardware structure of an embodiment of the present invention.
图2是本发明实施例的电源部分电路原理图。Fig. 2 is a circuit schematic diagram of the power supply part of the embodiment of the present invention.
图3是本发明实施例的主电路图。Fig. 3 is a main circuit diagram of the embodiment of the present invention.
具体实施方法Specific implementation method
下面结合附图对本发明的一个优选实例进行详细说明:A preferred example of the present invention is described in detail below in conjunction with accompanying drawing:
参见图1,本实施例的具有DeviceNet现场总线接口的智能变送器装置包括DSP变送器电路、DeviceNet总线接口电路及数字逻辑电路和电源电路。Referring to Fig. 1, the intelligent transmitter device with the DeviceNet field bus interface of the present embodiment includes a DSP transmitter circuit, a DeviceNet bus interface circuit, a digital logic circuit and a power supply circuit.
所述DSP变送器电路包括:信号调理电路接口1、多路A/D转换器及其电压基准电路2、DSP处理器3、双按键盘11、和LCD显示器12。多路A/D转换芯片同时采集温度、静压、差压信号,转换为14位高精度数字量,通过DSP芯片的同步串口发送至DSP内部数据储存器,然后采用数字信号处理方法,经过一定的数据融合算法,结合设定的组态参数,获得所需静压值、差压值、流量值或(和)液位值、密度值等。双按键盘11以单键及组合键的形式和点阵式LCD构成就地人机接口。显示界面在运行状态显示用户选定的一个或轮换显示多个结果参数;在配置状态以菜单形式显示可配置参数。涉及DeviceNet的波特率和从站地址通过按键在配置菜单中软件设定。DeviceNet网络的关断与复位可在按键菜单中相关配置信息有变化时自动进行。The DSP transmitter circuit includes: a signal
所述DeviceNet总线接口电路包括:微处理器6、数据储存器15、非易失性电可擦除数据储存器16、看门狗芯片19、独立CAN控制器7、DeviceNet模块和状态双色指示灯14、CAN收发器17。微处理器6实现DeviceNet应用层规约,与微处理器6连接的独立CAN控制器7及CAN收发器17实现物理层和数据链路层规约。DSP处理器3通过全双工高速异步串口5将过程实时数据送到微处理器6,构成DeviceNet的I/O数据;微处理器6接收通过DeviceNet显式报发送的自上位机(或主站)的组态配置参数,并将它们通过串口发送至DSP处理器3。Described DeviceNet bus interface circuit comprises:
所述数字逻辑电路由可编程逻辑器件芯片13实现,分别与DSP处理器3、微处理器6、双按键盘11、LCD显示器12、静态数据储存器15、CAN控制器7连接,实现LCD控制、地址译码、按键逻辑等。Described digital logic circuit is realized by programmable
所述电源电路由集成稳压电源模块8和DC/DC隔离转换模块4构成。设备供电自DeviceNet现场总线18的24V电源线10首先进入集成稳压电源模块8,输出5V电源为内部数字电路供电;另一路进入DC/DC隔离转换模块4为多路A/D转换器及电压基准电路2及信号调理电路接口1供电。The power circuit is composed of an integrated regulated power supply module 8 and a DC/DC isolation conversion module 4 . The equipment is powered from the
上述DSP变送器电路和DeviceNet总线接口电路之间的通讯通过高速异步串口5进行连接,其通讯功能特征为:(1)、双向全双工数据通讯;(2)、通讯帧分为数据帧和信息帧两类,数据帧包含DeviceNet关于变送器应用对象实例的I/O数据,信息帧包含就地人机接口设定的设备参数、DeviceNet网络节点参数、DSP对DeviceNet网络的控制信息和支持显示报的参数数据。The communication between the above-mentioned DSP transmitter circuit and the DeviceNet bus interface circuit is connected through the high-speed asynchronous
参见图3DSP变送器电路部分(虚线下半部)。DSP处理器3采用TI公司的TMS320F206,AD转换器部分2选用TI公司的14位四通道AD转换芯片TLC3544和精确参考电压输出芯片MAX875;LCD显示器12选用带HD44780控制器的8×2字符点阵式显示屏;双按键盘11通过图3所示可编程逻辑器件13与DSP处理器连接。See Figure 3DSP transmitter circuit part (the lower half of the dotted line). DSP processor 3 adopts TMS320F206 of TI Company, AD
AD转换器部分TLC3544的管脚1、2、3、5分别与DSP处理器3的高速同步串口管脚84-CLKR、85-FSR、90-DX、86-DR连接,其中84和87、85和89信号短接;TLC3544的中断信号线4通过上拉电阻R8连接至DSP处理器3的中断2管脚19,利用中断触发来通知DSP模数转换结束,数据准备完毕。A/D转换所用模拟电源来自附图2电源电路4的DC/DC转换器U19的0V输出脚5和-5V输出脚7;其模拟参考电源连接至MAX875的输出管脚6。MAX875的电压输入脚接至附图2电源电路4的DC/DC转换器U19的+5V输出脚6。The
LCD接口的数据线7~14连接至DSP处理器3的I/O口管脚22~31;控制信号RS连接至I/O口32脚;读写信号R/W连至47脚;使能端E连至图3可编程逻辑器件13的13脚,该信号由可编程逻辑器件13的输入信号管脚3、4、5产生;管脚15、16为电源;2脚为背光亮度调节输入。The data lines 7-14 of the LCD interface are connected to the I/O port pins 22-31 of the DSP processor 3; the control signal RS is connected to the 32-pin I/O port; the read-write signal R/W is connected to the 47-pin; Terminal E is connected to pin 13 of the
TMS320F206的管脚76~82为DSP处理器3的JTAG接口,接至端口J2,用来进行程序烧录以及在线编程调试。The pins 76-82 of TMS320F206 are the JTAG interface of the DSP processor 3, which are connected to the port J2 for program burning and online programming debugging.
参见图3,DeviceNet总线接口电路(虚线上半部),微处理器6选用Winbond的W78E58B,具有32K程序存储器,使用24MHz晶振;数据储存器电路15由74HC373和32KRAM高速储存器组成,CAN控制器7选用PHILIPS的SJA1000T,选用晶振16MHz;CAN收发器17选用PHILIPS的TJAi050T,看门狗电路19选用MAX813芯片;非易失性电可擦除数据储存器16选用Atmel的AT93C66,其CS、SK、DI/O引脚分别与微处理器6的P1.5 P1.6 P1.7端口相连,具有512个八位字,用来保存节点配置信息;可编程逻辑器件13选用Lattice的GAL16V8D,完成逻辑译码的功能。Referring to Fig. 3, DeviceNet bus interface circuit (half on the dotted line),
微处理器6的异步串口11、13脚与DSP处理器3的93、95脚连接构成双CPU数据交换通道;与CAN控制器U5通过并口连接。U5的片选脚4与可编程逻辑器件13译码输出脚12连接,复位信号脚与微处理器6的2脚连接。U5的输出连接至U15的输入,然后连接至DeviceNet总线接口J2,J2选用DeviceNet规约中的Sealed Mini接头。The asynchronous
参见图2,电源电路部分主要选用LM2576集成稳压电路U18及其附属电路和DC/DC隔离电源BB公司的DCP010505DP正负5V输出芯片U19组成。电源电路由总线接头J2的1、5脚提供24V电源。三极管Q1(2N391)和二极管D4(1N5819)组成防接反及断线保护电路。U18集成稳压电源模块和C19、L1、D5、C20提供输出5V、3A的供电能力,L2和C21组成滤波电路。U19直流电源隔离模块输出+/-5V,将其-5V输出管脚7作为模拟地,获得输出为+5V的模拟供电管脚5及+10V的电压基准模块输入管脚6。Referring to Figure 2, the power supply circuit is mainly composed of LM2576 integrated voltage regulator circuit U18 and its auxiliary circuits and DC/DC isolated power supply BB company's DCP010505DP positive and negative 5V output chip U19. The power supply circuit is supplied with 24V power by
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GB1593762A (en) * | 1978-01-18 | 1981-07-22 | Secr Defence | Transceiver circuits |
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US20020099465A1 (en) * | 2001-01-19 | 2002-07-25 | Allen Su | Methods and apparatus for facilitating communication between devices via an industrial network |
CN1364013A (en) * | 2001-11-22 | 2002-08-14 | 浙江浙大中控技术有限公司 | Transducer able to implement Ethernet communication and with redundent power supply provided by network |
CN2582057Y (en) * | 2002-11-18 | 2003-10-22 | 中国船舶重工集团公司第七一一研究所 | Main circuit board based on field bus for temp/pressure sensor |
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GB1593762A (en) * | 1978-01-18 | 1981-07-22 | Secr Defence | Transceiver circuits |
US6013108A (en) * | 1997-03-18 | 2000-01-11 | Endevco Corporation | Intelligent sensor system with network bus |
US20020099465A1 (en) * | 2001-01-19 | 2002-07-25 | Allen Su | Methods and apparatus for facilitating communication between devices via an industrial network |
CN1364013A (en) * | 2001-11-22 | 2002-08-14 | 浙江浙大中控技术有限公司 | Transducer able to implement Ethernet communication and with redundent power supply provided by network |
CN2582057Y (en) * | 2002-11-18 | 2003-10-22 | 中国船舶重工集团公司第七一一研究所 | Main circuit board based on field bus for temp/pressure sensor |
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