CN203276007U - Intelligent data acquisition monitoring device based on CAN bus - Google Patents
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Abstract
本实用新型公开了一种基于CAN总线的智能数据采集监控装置,其特征在于:包括外壳和内部的控制部分;MCU单元与点阵液晶模块连接,MCU单元还与日历时钟模块、键盘模块连接,所述脉冲信号输入模块与MCU单元连接,所述MCU单元还与CAN通信模块连接;通过CAN通信模块将采集的数据传送至管理机,所述MCU单元还与电源模块、开关信号输入模块、开关信号输出模块连接,MCU单元还与RS232通信接口连接。本实用新型实现对线缆生产机台的产量、生产时间、线速度等数据的实时采集功能,同时现场操作人员可通过功能键和LCD(点阵式)进行交互。实时采集的数据通过现场总线实时传送至管理机,作为生产过程管理的基础数据,以实现监控生产计划的执行情况,从而控制生产成本。
The utility model discloses an intelligent data acquisition and monitoring device based on CAN bus, which is characterized in that: it includes a shell and an internal control part; an MCU unit is connected with a dot matrix liquid crystal module, and the MCU unit is also connected with a calendar clock module and a keyboard module. The pulse signal input module is connected with the MCU unit, and the MCU unit is also connected with the CAN communication module; the collected data is transmitted to the management machine through the CAN communication module, and the MCU unit is also connected with the power supply module, the switch signal input module, the switch The signal output module is connected, and the MCU unit is also connected with the RS232 communication interface. The utility model realizes the real-time collection function of data such as the output, production time, and line speed of the cable production machine, and at the same time, the on-site operators can interact with the LCD (dot matrix) through the function keys. The data collected in real time is transmitted to the management machine in real time through the field bus as the basic data for production process management, so as to monitor the execution of the production plan and control the production cost.
Description
技术领域 technical field
本实用新型涉及线缆行业生产在线监控领域,具体来讲是一种基于CAN总线的智能数据采集监控装置。 The utility model relates to the field of online production monitoring in the cable industry, in particular to an intelligent data collection and monitoring device based on CAN bus.
背景技术 Background technique
随着电子技术的发展,现代工业控制领域发生了新的技术革命——嵌入式微控制技术。嵌入式系统是集软硬件于一体的、可独立工作的计算机系统;它对宿主对象进行控制,使其具有“智能”的控制器;同时也可以看成是一个“可编程”的电子“器件”。嵌入式系统与通用计算机系统相比,具有其独特的优势:专用性强,实时性好,可裁剪性好,可靠性高,功耗低等。对于工业生产过程中,生产车间通常是按生产作业计划来安排与组织实际生产加工,然而由于车间实际生产加工过程的复杂性和某些不可预测性等因素,如车间生产计划变更、设备故障与检修、加工人员缺勤和产品质量问题等,车间生产的正常运行会受到一定的影响,使得实际生产加工进程与生产计划相脱节,成品或半成品不能在生产计划规定的时间内按时完成加工,从而降低车间的生产效率、管理水平和产品质量,导致经济效益下降。造成这些问题的一个主要原因是管理人员不能在第一时间准确、及时地获取相关信息,不能很好地对生产进程进行管理。 With the development of electronic technology, a new technological revolution has taken place in the field of modern industrial control - embedded micro-control technology. An embedded system is a computer system that integrates software and hardware and can work independently; it controls the host object so that it has an "intelligent" controller; it can also be regarded as a "programmable" electronic "device ". Compared with general-purpose computer systems, embedded systems have unique advantages: strong specificity, good real-time performance, good tailorability, high reliability, and low power consumption. For the industrial production process, the production workshop usually arranges and organizes the actual production and processing according to the production operation plan. Maintenance, absenteeism of processing personnel and product quality problems, etc., will affect the normal operation of workshop production to a certain extent, making the actual production and processing process out of touch with the production plan, and the finished or semi-finished products cannot be processed on time within the time specified in the production plan, thereby reducing The production efficiency, management level and product quality of the workshop lead to a decline in economic benefits. One of the main reasons for these problems is that managers cannot obtain relevant information accurately and timely at the first time, and cannot manage the production process well.
实用新型内容 Utility model content
本实用新型的目的在于在此提供一种基于CAN总线的智能数据采集监控装置。实现对机台的产量、生产时间、线速度等数据的实时采集功能,同时现场操作人员可通过功能键和LCD(点阵式)进行交互。实时采集的数据通过现场总线实时传送至管理机,作为生产过程管理的基础数据,以实现监控生产计划的执行情况,从而控制生产成本。 The purpose of this utility model is to provide a kind of intelligent data acquisition monitoring device based on CAN bus here. Realize the real-time collection function of the output, production time, line speed and other data of the machine, and at the same time, the on-site operators can interact with the function keys and LCD (dot matrix). The data collected in real time is transmitted to the management machine in real time through the field bus as the basic data for production process management, so as to monitor the execution of the production plan and control the production cost.
本实用新型是这样实现的,构造一种基于CAN总线的智能数据采集监控装置,其特征在于:包括外壳和内部的控制部分; The utility model is achieved by constructing a CAN bus-based intelligent data acquisition and monitoring device, which is characterized in that: it includes a shell and an internal control part;
所述控制部分包括MCU单元、点阵液晶、RS232通信接口、日历时钟模块、键盘、开关信号输入模块、开关信号输出模块、脉冲信号输入模块、CAN通信模块以及电源模块; The control part includes an MCU unit, a dot matrix liquid crystal, an RS232 communication interface, a calendar clock module, a keyboard, a switch signal input module, a switch signal output module, a pulse signal input module, a CAN communication module and a power supply module;
所述MCU单元与点阵液晶模块连接,MCU单元还与日历时钟模块、键盘连接,所述脉冲信号输入模块与MCU单元连接, The MCU unit is connected with the dot matrix liquid crystal module, the MCU unit is also connected with the calendar clock module and the keyboard, and the pulse signal input module is connected with the MCU unit,
所述MCU单元还与CAN通信模块连接通过CAN通信模块将采集的数据传送至管理机,所述MCU单元还与电源模块、开关信号输入模块、开关信号输出模块连接,MCU单元还与RS232通信接口连接。 The MCU unit is also connected with the CAN communication module, and the collected data is transmitted to the management machine through the CAN communication module. The MCU unit is also connected with the power supply module, the switch signal input module, and the switch signal output module. The MCU unit is also connected with the RS232 communication interface connect.
根据本实用新型所述的基于CAN总线的智能数据采集监控装置,其特征在于:外壳外部大小195×120×80 mm; According to the intelligent data acquisition and monitoring device based on CAN bus described in the present invention, it is characterized in that: the external size of the shell is 195×120×80 mm;
外壳上设置有按键,按键位于显示区域的下边或侧边,显示屏上方设置有LED指示灯。 Buttons are arranged on the casing, and the buttons are located at the bottom or side of the display area, and LED indicators are arranged above the display screen.
本实用新型的优点在于:根据本系统的特点,现场数据采集器采用嵌入式系统设计,实现对机台的产量、生产时间、线速度等数据的实时采集功能,同时现场操作人员可通过功能键和LCD(点阵式)进行交互。现场数据采集器实时采集的数据通过CAN-bus总线实时传送至管理机,作为生产过程管理的基础数据,以实现监控生产计划的执行情况,从而控制生产成本。 The utility model has the advantages that: according to the characteristics of the system, the on-site data collector adopts an embedded system design to realize the real-time collection function of the output, production time, line speed and other data of the machine. Interact with LCD (dot matrix). The data collected in real time by the field data collector is transmitted to the management machine in real time through the CAN-bus bus as the basic data for production process management, so as to monitor the execution of the production plan and control the production cost.
附图说明 Description of drawings
图1是本实用新型外部示意图 Fig. 1 is the external schematic diagram of the utility model
图2是本实用新型原理框图 Fig. 2 is a functional block diagram of the utility model
图3是本实用新型对应的CAN节点连接示意图 Fig. 3 is the CAN node connection schematic diagram corresponding to the utility model
其中:101、外壳,102、MCU单元,103、点阵液晶,104、RS232通信接口,105、日历时钟模块,106、键盘,107、开关信号输入模块,108、开关信号输出模块,109、脉冲信号输入模块,110、CAN通信模块,111、电源模块,101a、按键,101b、显示区域,101c、LED指示灯。 Among them: 101, shell, 102, MCU unit, 103, dot matrix liquid crystal, 104, RS232 communication interface, 105, calendar clock module, 106, keyboard, 107, switch signal input module, 108, switch signal output module, 109, pulse Signal input module, 110, CAN communication module, 111, power module, 101a, button, 101b, display area, 101c, LED indicator light.
具体实施方式 Detailed ways
下面将结合附图1-3对本实用新型进行详细说明,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The utility model will be described in detail below in conjunction with accompanying drawings 1-3, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. the embodiment. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-2所示,提供了一种基于CAN总线的智能数据采集监控装置,包括外壳101和内部的控制部分;所述控制部分包括MCU单元102、点阵液晶103、RS232通信接口104、日历时钟模块105、键盘106、开关信号输入模块107、开关信号输出模块108、脉冲信号输入模块109、CAN通信模块110以及电源模块111;所述MCU单元102与点阵液晶模块103连接,MCU单元102还与日历时钟模块105、键盘106连接,所述脉冲信号输入模块109与MCU单元102连接,所述MCU单元102还与CAN通信模块110连接通过CAN通信模块110将采集的数据传送至管理机,所述MCU单元102还与电源模块111、开关信号输入模块107、开关信号输出模块108连接,MCU单元102还与RS232通信接口104连接。
As shown in Figure 1-2, a CAN bus-based intelligent data acquisition and monitoring device is provided, including a housing 101 and an internal control part; the control part includes an
本实用新型所述的智能数据采集监控装置具有以下功能:生产过程数据监测:能实时采集及向管理机传送线速度、产量、运行状态。生产进度指示:能根据生产任务和即时生产产量达成生产进度显示。机台停机报警:当机台停机时,有警示灯显示功能,通过电脑可查看机台故障情况历史累计数据显示:具有独立的机台累计运行时间、累计产量和累计停机时间显示。参数配置:能配置CAN-ID(跳线方式)、波特率(跳线方式)、计量长度所需的半径/周长(键盘方式)和脉冲当量(键盘方式)。时钟调整:能调整时钟,也可与管理机的时钟同步。 The intelligent data collection and monitoring device described in the utility model has the following functions: production process data monitoring: it can collect and transmit line speed, output and running status to the management machine in real time. Production progress indication: It can display the production progress according to the production task and real-time production output. Machine shutdown alarm: When the machine is shut down, there is a warning light display function, and the historical cumulative data display of the machine failure can be viewed through the computer: it has independent display of the cumulative running time, cumulative output and cumulative downtime of the machine. Parameter configuration: Can configure CAN-ID (jumper mode), baud rate (jumper mode), radius/circumference required for measuring length (keyboard mode) and pulse equivalent (keyboard mode). Clock adjustment: the clock can be adjusted, and it can also be synchronized with the clock of the management machine.
具有 1通道电气隔离的 CAN接口和1通道RS232 接口;具有 2通道电气隔离的脉冲输入、2通道电气隔离的开关输入和2通道电气隔离的开关输出;采用点阵式LCD显示,快捷键操作,使用简单方便;强大的生产数据监控功能,能实时监控机台线速度、实时产量和生产进度 ;支持生产任务下派,根据生产任务自动生成完成时间;符合 CAN2.0B 规范和 ISO/DIS 11898规范;所有通道均带电气隔离保护,CAN通道隔离电压为 2500VDC;有电源、设备状态、总线活动和输入信号指示灯;工作电压:9V~36V DC; 仪表外壳,安装方便; With 1-channel electrical isolation CAN interface and 1-channel RS232 interface; with 2-channel electrical isolation pulse input, 2-channel electrical isolation switch input and 2-channel electrical isolation switch output; adopt dot matrix LCD display, shortcut key operation, Simple and convenient to use; powerful production data monitoring function, which can monitor machine line speed, real-time output and production progress in real time; support production task assignment, and automatically generate completion time according to production tasks; conform to CAN2.0B specification and ISO/DIS 11898 specification ;All channels are equipped with electrical isolation protection, CAN channel isolation voltage is 2500VDC; there are indicators for power supply, device status, bus activity and input signal; working voltage: 9V ~ 36V DC; instrument shell, easy to install;
温度范围:0℃~50℃。 Temperature range: 0℃~50℃.
智能数据采集器提供 1 个 CAN 通道,用于连接一个CAN 网络。TM-20智能数据采集器设备和 CAN总线连接的时候是 CAN_L 连 CAN_L,CAN_H连 CAN_H。按照 ISO 11898 规范,为了减少 CAN总线上的信号反射,增强通讯的可靠性,总线的两个端点通常要加入终端匹配电阻。终端匹配电阻的大小由传输电缆的特性阻抗所决定,例如双绞线的特性阻抗为 120Ω,则总线上的两个端点也应连接 120Ω终端电阻。120Ω终端电阻的接入通过TM-20智能数据采集器中的跳线实现。智能数据采集器接入CAN总线的方式如3。 The intelligent data collector provides 1 CAN channel for connecting to a CAN network. When the TM-20 intelligent data collector device is connected to the CAN bus, CAN_L is connected to CAN_L, and CAN_H is connected to CAN_H. According to the ISO 11898 specification, in order to reduce the signal reflection on the CAN bus and enhance the reliability of communication, the two endpoints of the bus usually need to add terminal matching resistors. The size of the terminal matching resistance is determined by the characteristic impedance of the transmission cable. For example, the characteristic impedance of a twisted pair is 120Ω, so the two terminals on the bus should also be connected to a 120Ω terminal resistor. The access of the 120Ω terminal resistance is realized through the jumper in the TM-20 intelligent data collector. The way of connecting the intelligent data collector to the CAN bus is as 3.
外壳101外部大小可以为195×120×80 mm,外壳101上设置有按键101a,按键101a位于显示区域101b的下边或侧边,显示屏101b上方设置有LED指示灯101c。
The outer size of the housing 101 can be 195×120×80 mm, and the housing 101 is provided with a
LED指示灯:智能监控装置有6个 LED指示灯,其中2个红色和4个绿色。上电后,当输入电源正常时,电源指示灯处于点亮状态;当TM-20智能数据采集器正常工作时,工作指示灯处于点亮状态;当向管理机发送数据时,通信指示灯闪烁;当有未完成任务时,任务指示灯处于点亮状态;当机台停机时,停机指示灯处于点亮状态;当有计米脉冲输入时,脉冲指示灯处于点亮状态。 LED Indicators: The smart monitoring device has 6 LED indicators, 2 of which are red and 4 are green. After power on, when the input power is normal, the power indicator is on; when the TM-20 intelligent data collector is working normally, the work indicator is on; when sending data to the management machine, the communication indicator is flashing ;When there is an unfinished task, the task indicator light is on; when the machine is shut down, the stop indicator light is on; when there is a meter pulse input, the pulse indicator light is on.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。 The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein. the
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103676985A (en) * | 2013-11-29 | 2014-03-26 | 南昌大学 | Automatic water level control circuit of rural water tank |
CN106054751A (en) * | 2016-08-11 | 2016-10-26 | 仲恺农业工程学院 | Rural household automatic water pumping system |
CN109799738A (en) * | 2017-11-16 | 2019-05-24 | 长沙闽壹湖电子科技有限责任公司 | A kind of CAN bus based data collection system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103676985A (en) * | 2013-11-29 | 2014-03-26 | 南昌大学 | Automatic water level control circuit of rural water tank |
CN106054751A (en) * | 2016-08-11 | 2016-10-26 | 仲恺农业工程学院 | Rural household automatic water pumping system |
CN109799738A (en) * | 2017-11-16 | 2019-05-24 | 长沙闽壹湖电子科技有限责任公司 | A kind of CAN bus based data collection system |
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