CN211081828U - Drilling parameter instrument based on P L C - Google Patents
Drilling parameter instrument based on P L C Download PDFInfo
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Abstract
本实用新型公布一种基于PLC的钻井参数仪,包括传感器单元、防爆接线箱单元、数据采集单元、触摸显示单元、远程监测单元。所述传感器单元与防爆接线箱单元连接,所述防爆接线箱单元与数据采集单元连接,所述触摸显示单元与数据采集单元以太网接口通信连接,所述远程监测单元与数据采集单元无线通信连接,所述数据采集单元通过电控通信插口与钻机设备电控系统以太网接口通信连接,解决钻机现场设备互联互通问题,本实用新型采用模块化PLC,可根据用户需求灵活组合,配置成多种参数的钻井参数仪,性能稳定,操作方便。
The utility model discloses a drilling parameter meter based on PLC, which comprises a sensor unit, an explosion-proof junction box unit, a data acquisition unit, a touch display unit and a remote monitoring unit. The sensor unit is connected to the explosion-proof junction box unit, the explosion-proof junction box unit is connected to the data acquisition unit, the touch display unit is connected to the Ethernet interface of the data acquisition unit in communication, and the remote monitoring unit is wirelessly connected to the data acquisition unit The data acquisition unit is communicated and connected with the Ethernet interface of the drilling rig equipment electric control system through the electric control communication socket, so as to solve the interconnection and intercommunication problem of the drilling rig field equipment. The drilling parameter meter with parameters has stable performance and easy operation.
Description
技术领域technical field
本实用新型涉及测量仪器仪表,尤其涉及一种基于PLC的钻井参数仪。The utility model relates to a measuring instrument, in particular to a PLC-based drilling parameter instrument.
背景技术Background technique
SIMATIC S7-1200紧凑型控制器是一款节省空间的模块化控制器,内置PROFINET,支持运动控制的高速I/O、对空间要求最小但需要额外I/O的板载模拟量输入,适合要求简单或高级逻辑、HMI和网络功能的小型自动化系统。S7-1200设计紧凑、成本低廉且功能强大,是控制小型应用的完美解决方案。The SIMATIC S7-1200 compact controller is a space-saving modular controller with built-in PROFINET, high-speed I/O for motion control, on-board analog inputs with minimal space requirements but additional I/O, suitable for requirements Small automation systems with simple or advanced logic, HMI and network capabilities. Compact, inexpensive and powerful, the S7-1200 is the perfect solution for controlling small applications.
用户需求灵活组合,配置成多种参数的钻井参数仪,传统的钻井参数仪采用单片机为核心设计外围电路,模块化、可扩展性及灵活性不足。目前钻机设备电控系统采用SIMATIC PLC控制器,传统的钻井参数仪不能实现与钻机现场设备互联互通问题,给使用者带来了很大的不便。The user needs flexible combination and is configured into a drilling parameter instrument with various parameters. The traditional drilling parameter instrument uses a single-chip microcomputer as the core to design the peripheral circuit, which is insufficient in modularity, scalability and flexibility. At present, the electric control system of the drilling rig equipment adopts the SIMATIC PLC controller, and the traditional drilling parameter meter cannot realize the interconnection and intercommunication with the drilling rig field equipment, which brings great inconvenience to the users.
实用新型内容Utility model content
针对现有技术中模块化、可扩展性及灵活性不足,本实用新型提出一种基于PLC的钻井参数仪,本实用新型采用的技术方案是:Aiming at the lack of modularity, scalability and flexibility in the prior art, the present utility model proposes a PLC-based drilling parameter meter, and the technical scheme adopted by the present utility model is:
一种基于PLC的钻井参数仪,包括传感器单元、防爆接线箱单元、数据采集单元、触摸显示单元、远程监测单元;所述传感器单元与防爆接线箱单元连接,所述防爆接线箱单元与数据采集单元连接,所述触摸显示单元通过触显通信插口与数据采集单元以太网接口通信连接,所述远程监测单元与数据采集单元无线通信连接。所述数据采集单元通过电控通信插口与钻机设备电控系统以太网接口通信连接,各传感器实时数据传输到电控系统,数据采集单元可接收电控系统设备参数信息,实现与钻机现场设备互联互通。A PLC-based drilling parameter meter, comprising a sensor unit, an explosion-proof junction box unit, a data acquisition unit, a touch display unit, and a remote monitoring unit; the sensor unit is connected with the explosion-proof junction box unit, and the explosion-proof junction box unit is connected with the data acquisition unit The touch display unit is connected in communication with the Ethernet interface of the data acquisition unit through the touch display communication socket, and the remote monitoring unit is connected in wireless communication with the data acquisition unit. The data acquisition unit communicates with the Ethernet interface of the drilling rig equipment electric control system through the electric control communication socket, and the real-time data of each sensor is transmitted to the electric control system. The data acquisition unit can receive the equipment parameter information of the electric control system and realize the interconnection with the drilling rig field equipment Intercommunication.
优选地,所述传感器单元包括大钩悬重传感器、1#立管压力传感器、2#立管压力传感器、吊钳扭矩传感器、顶驱扭矩/顶驱转速信号、转盘转速传感器、转盘扭矩传感器、滚筒编码器、泥浆回流传感器、1#泥浆泵泵冲传感器、2#泥浆泵泵冲传感器、3#泥浆泵泵冲传感器、1#泥浆泵泵压传感器、2#泥浆泵泵压传感器、3#泥浆泵泵压传感器、1#罐体积传感器、2#罐体积传感器、3#罐体积传感器、4#罐体积传感器、5#罐体积传感器、6#罐体积传感器、7#罐体积传感器、8#罐体积传感器、9#罐体积传感器、计量罐体积传感器,分别与防爆接线箱单元相连;所述大钩悬重传感器、1#立管压力传感器、2#立管压力传感器、吊钳扭矩传感器、转盘扭矩传感器、泥浆回流传感器、1#泥浆泵泵压传感器、2#泥浆泵泵压传感器、3#泥浆泵泵压传感器、1#罐体积传感器、2#罐体积传感器、3#罐体积传感器、4#罐体积传感器、5#罐体积传感器、6#罐体积传感器、7#罐体积传感器、8#罐体积传感器、9#罐体积传感器、计量罐体积传感器输出为4mA~20mA信号;所述滚筒编码器输出A/B相正交脉冲信号;所述转盘转速传感器、1#泥浆泵泵冲传感器、2#泥浆泵泵冲传感器、3#泥浆泵泵冲传感器输出为NAMUR接近开关信号;所述顶驱扭矩/顶驱转速信号由顶驱控制系统输出4mA~20mA信号。Preferably, the sensor unit includes a hook suspension sensor, a 1# riser pressure sensor, a 2# riser pressure sensor, a tong torque sensor, a top drive torque/top drive speed signal, a turntable speed sensor, a turntable torque sensor, Drum encoder, mud return sensor, 1# mud pump pumping sensor, 2# mud pump pumping sensor, 3# mud pump pumping sensor, 1# mud pump pump pressure sensor, 2# mud pump pump pressure sensor, 3# Mud pump pump pressure sensor, 1# tank volume sensor, 2# tank volume sensor, 3# tank volume sensor, 4# tank volume sensor, 5# tank volume sensor, 6# tank volume sensor, 7# tank volume sensor, 8# The tank volume sensor, 9# tank volume sensor, and measuring tank volume sensor are respectively connected with the explosion-proof junction box unit; the hook suspension sensor, 1# riser pressure sensor, 2# riser pressure sensor, tong torque sensor, Turntable torque sensor, mud return sensor, 1# mud pump pump pressure sensor, 2# mud pump pump pressure sensor, 3# mud pump pump pressure sensor, 1# tank volume sensor, 2# tank volume sensor, 3# tank volume sensor, 4# tank volume sensor, 5# tank volume sensor, 6# tank volume sensor, 7# tank volume sensor, 8# tank volume sensor, 9# tank volume sensor, measuring tank volume sensor output 4mA~20mA signal; The encoder outputs A/B phase quadrature pulse signals; the output of the rotary speed sensor, 1# mud pump pumping sensor, 2# mud pump pumping sensor, and 3# mud pump pumping sensor is the NAMUR proximity switch signal; the The top drive torque/top drive speed signal is output by the top drive control system as a 4mA to 20mA signal.
优选地,所述防爆接线箱单元汇总传感器单元各传感器的信号,包括司钻房区接线箱、钻台区接线箱、泥浆泵区接线箱、泥浆罐区接线箱;所述司钻房区接线箱分别与大钩悬重传感器、1#立管压力传感器、2#立管压力传感器、吊钳扭矩传感器、顶驱扭矩/顶驱转速信号连接;所述钻台区接线箱分别与转盘转速传感器、转盘扭矩传感器、滚筒编码器、泥浆回流传感器连接;所述泥浆泵区接线箱分别与1#泥浆泵泵冲传感器、2#泥浆泵泵冲传感器、3#泥浆泵泵冲传感器、1#泥浆泵泵压传感器、2#泥浆泵泵压传感器、3#泥浆泵泵压传感器连接;所述泥浆罐区接线箱分别与1#罐体积传感器、2#罐体积传感器、3#罐体积传感器、4#罐体积传感器、5#罐体积传感器、6#罐体积传感器、7#罐体积传感器、8#罐体积传感器、9#罐体积传感器、计量罐体积传感器连接。Preferably, the explosion-proof junction box unit summarizes the signals of each sensor of the sensor unit, including the junction box in the driller's room area, the junction box in the drill floor area, the junction box in the mud pump area, and the junction box in the mud tank area; the connection box in the driller's room area The boxes are respectively connected with the hook suspension load sensor, the 1# riser pressure sensor, the 2# riser pressure sensor, the tong torque sensor, the top drive torque/top drive speed signal; the junction box in the drill floor area is respectively connected with the turntable speed sensor , turntable torque sensor, drum encoder, and mud return sensor; the mud pump area junction box is respectively connected with 1# mud pump pumping sensor, 2# mud pump pumping sensor, 3# mud pump pumping sensor, 1# mud pump Pump pressure sensor, 2# mud pump pump pressure sensor, 3# mud pump pump pressure sensor are connected; the mud tank area junction box is respectively connected with 1# tank volume sensor, 2# tank volume sensor, 3# tank volume sensor, 4 # Tank volume sensor, 5# tank volume sensor, 6# tank volume sensor, 7# tank volume sensor, 8# tank volume sensor, 9# tank volume sensor, measuring tank volume sensor connection.
优选地,所述数据采集单元包括1#隔离安全栅、2#隔离安全栅、3#隔离安全栅、4#隔离安全栅、5#隔离安全栅、6#隔离安全栅、7#隔离安全栅、8#隔离安全栅、9#隔离安全栅、10#隔离安全栅、11#隔离安全栅、12#隔离安全栅、13#隔离安全栅、14#隔离安全栅、15#隔离安全栅、CPU模块、1#模拟量模块、2#模拟量模块、3#模拟量模块、电源模块、工业交换机、1#无线路由器、电控通信插口、触显通信插口;所述1#隔离安全栅、2#隔离安全栅为2路接近开关输入,2路集电极开路输出,型号为NPEXA-C5D222,钻台区接线箱输出的转盘转速NAMUR接近开关信号、泥浆泵区接线箱输出的1#泥浆泵泵冲NAMUR接近开关信号分别与1#隔离安全栅输入端连接,1#隔离安全栅输出端分别与CPU模块的高速计数器输入端连接,所述CPU模块型号为SIMATIC CPU 1217C DC/DC/DC;所述泥浆泵区接线箱输出的2#泥浆泵泵冲、3#泥浆泵泵冲NAMUR接近开关信号分别与2#隔离安全栅输入端连接,2#隔离安全栅输出端分别与CPU模块的高速计数器输入端连接;所述3#隔离安全栅、4#隔离安全栅为1路频率输入,1路频率输出,型号为NPEXA-C67,钻台区接线箱输出的滚筒编码器A/B相正交脉冲信号分别与3#隔离安全栅、4#隔离安全栅输入端连接,3#隔离安全栅、4#隔离安全栅输出端分别与CPU模块的高速计数器输入端连接;所述司钻房接线箱输出4mA-20mA的大钩悬重信号、1#立管压力信号、2#立管压力信号、吊钳扭矩信号、顶驱扭矩信号、顶驱转速信号、钻台区接线箱输出4mA-20mA的转盘扭矩信号、泥浆回流信号分别与5#隔离安全栅—8#隔离安全栅输入端连接,5#隔离安全栅—8#隔离安全栅输出端分别与1#模拟量模块连接,所述5#隔离安全栅—8#隔离安全栅为2路4mA-20mA输入,2路4mA-20mA输出,型号为NPEXA-CM3D11,所述1#模拟量模块型号为SM 1231;泥浆泵区接线箱输出4mA-20mA的1#泥浆泵泵压信号、2#泥浆泵泵压信号、3#泥浆泵泵压信号、泥浆罐区接线箱输出4mA-20mA的1#罐体积信号、2#罐体积信号、3#罐体积信号、4#罐体积信号、5#罐体积信号分别与9#隔离安全栅—12#隔离安全栅输入端连接,9#隔离安全栅—12#隔离安全栅输出端分别与2#模拟量模块连接,所述9#隔离安全栅—12#隔离安全栅为2路4mA-20mA输入,2路4mA-20mA输出,型号为NPEXA-CM3D11,所述2#模拟量模块型号为SM1231;泥浆罐区接线箱输出4mA-20mA的6#罐体积信号、7#罐体积信号、8#罐体积信号、9#罐体积信号、计量罐体积信号分别与13#隔离安全栅—15#隔离安全栅输入端连接,13#隔离安全栅—15#隔离安全栅输出端分别与3#模拟量模块连接,所述13#隔离安全栅—15#隔离安全栅为2路4mA-20mA输入,2路4mA-20mA输出,型号为NPEXA-CM3D11,所述3#模拟量模块型号为SM 1231;所述1#模拟量模块、2#模拟量模块、3#模拟量模块分别通过总线与CPU模块连接;所述电源模块分别与1#隔离安全栅—15#隔离安全栅、CPU模块、1#模拟量模块、2#模拟量模块、3#模拟量模块、工业交换机、1#无线路由器通过电源线连接;所述工业交换机与CPU模块以太网接口连接,工业交换机与电控通信插口连接,所述数据采集单元通过电控通信插口与钻机设备电控系统以太网接口通信连接,各传感器实时数据传输到电控系统,数据采集单元可接收电控系统设备参数信息,实现与钻机现场设备互联互通;所述1#无线路由器与工业交换机连接,1#无线路由器提供无线长距离数据传输功能,将数据送往远程监测单元进行显示记录。Preferably, the data acquisition unit includes 1# isolation safety barrier, 2# isolation safety barrier, 3# isolation safety barrier, 4# isolation safety barrier, 5# isolation safety barrier, 6# isolation safety barrier, and 7# isolation safety barrier , 8# isolation barrier, 9# isolation barrier, 10# isolation barrier, 11# isolation barrier, 12# isolation barrier, 13# isolation barrier, 14# isolation barrier, 15# isolation barrier, CPU module, 1# analog module, 2# analog module, 3# analog module, power supply module, industrial switch, 1# wireless router, electronic control communication socket, touch display communication socket; the 1# isolation barrier, 2 #The isolation safety barrier is 2-way proximity switch input, 2-way open collector output, the model is NPEXA-C5D222, the turntable speed NAMUR proximity switch signal output from the junction box in the drilling floor area, and the 1# mud pump output from the junction box in the mud pump area The signal of the NAMUR proximity switch is respectively connected to the input end of the 1# isolation safety barrier, and the output end of the 1# isolation safety barrier is respectively connected to the input end of the high-speed counter of the CPU module, and the model of the CPU module is SIMATIC CPU 1217C DC/DC/DC; The 2# mud pump pumping and 3# mud pump pumping NAMUR proximity switch signals output from the junction box in the mud pump area are respectively connected to the input end of the 2# isolation safety barrier, and the output end of the 2# isolation safety barrier is respectively connected to the high-speed counter of the CPU module. The input end is connected; the 3# isolation safety barrier and 4# isolation safety barrier are 1 channel frequency input and 1 channel frequency output, the model is NPEXA-C67, and the A/B phase of the drum encoder output from the junction box in the drilling floor area is quadrature The pulse signal is respectively connected with the 3# isolation safety barrier and the 4# isolation safety barrier input terminal, and the 3# isolation safety barrier and the 4# isolation safety barrier output terminal are respectively connected with the high-speed counter input terminal of the CPU module; the driller's room junction box Output 4mA-20mA hook suspension signal, 1# riser pressure signal, 2# riser pressure signal, tong torque signal, top drive torque signal, top drive speed signal, output 4mA-20mA from the junction box in the drilling floor area The turntable torque signal and mud return signal are respectively connected with the 5# isolation safety barrier-8# isolation safety barrier input terminal, and the 5# isolation safety barrier-8# isolation safety barrier output terminal is respectively connected with the 1# analog module, the 5# Isolation safety barrier—8# isolation safety barrier is 2-way 4mA-20mA input, 2-way 4mA-20mA output, the model is NPEXA-CM3D11, the model of the 1# analog module is SM 1231; mud pump area junction box output 4mA-
优选地,所述触摸显示单元包括触摸屏和安装支架,所述触摸屏型号为SIMATICHMI精智面板TP1500;触摸显示单元通过触显通信插口与数据采集单元以太网接口通信连接,触摸显示单元实现人机交互,包括钻井参数监测界面、起下钻界面、参数刻度界面、参数报警等界面,能进行各仪表参数标定,设置各仪表参数报警值,直观形象地观察各仪表参数,方便操作。Preferably, the touch display unit includes a touch screen and a mounting bracket, and the touch screen model is a SIMATIC Smart Panel TP1500; the touch display unit is connected to the Ethernet interface of the data acquisition unit through a touch display communication socket, and the touch display unit realizes human-computer interaction , including drilling parameter monitoring interface, tripping interface, parameter calibration interface, parameter alarm interface, etc., can calibrate the parameters of each instrument, set the alarm value of each instrument parameter, observe the parameters of each instrument intuitively and vividly, and facilitate the operation.
优选地,所述远程监测单元包括2#无线路由器、液晶监视器、服务器、稳压电源、打印机;所述远程监测单元与数据采集单元无线通信连接;所述服务器分别与2#无线路由器、液晶监视器、打印机连接,所述稳压电源分别与2#无线路由器、液晶监视器、服务器、打印机通过电源线连接;远程监测单元在线生成彩色图谱,所有的信息自动存储在服务器,数据按时间顺序存储,现场技术人员能够选择时间或钻井深度调出数据记录并能曲线显示,钻井远程支持中心生产和决策人员可通过网络浏览现场服务器钻井参数信息。Preferably, the remote monitoring unit includes a 2# wireless router, a liquid crystal monitor, a server, a regulated power supply, and a printer; the remote monitoring unit is wirelessly connected to the data acquisition unit; the server is respectively connected to the 2# wireless router, the liquid crystal The monitor and the printer are connected, and the regulated power supply is respectively connected with the 2# wireless router, LCD monitor, server and printer through the power line; the remote monitoring unit generates the color map online, all the information is automatically stored in the server, and the data is in chronological order Storage, on-site technicians can select time or drilling depth to call out data records and display them in curves. Production and decision-making personnel in the drilling remote support center can browse the drilling parameter information on the on-site server through the network.
本实用新型具有如下优点和有益效果:The utility model has the following advantages and beneficial effects:
1.本实用新型采用模块化PLC,可根据用户需求灵活组合,配置成多种参数的钻井参数仪,具有可扩展性、灵活性等特点,性能稳定。1. The utility model adopts a modular PLC, which can be flexibly combined according to user requirements and configured as a drilling parameter meter with various parameters, which has the characteristics of scalability, flexibility, etc., and stable performance.
2.本实用新型实现与钻机现场设备电控系统互联互通。2. The utility model realizes interconnection with the electric control system of the drilling rig field equipment.
3.本实用新型采用人机交互,操作方便。3. The utility model adopts human-computer interaction and is easy to operate.
附图说明Description of drawings
图1为本实用新型实施例的框架结构示意图。FIG. 1 is a schematic diagram of a frame structure of an embodiment of the present invention.
图2为本实用新型实施例的传感器单元组成框图。FIG. 2 is a block diagram of a sensor unit according to an embodiment of the present invention.
图3为本实用新型实施例的防爆接线箱单元组成框图。FIG. 3 is a block diagram showing the composition of an explosion-proof junction box unit according to an embodiment of the present invention.
图4为本实用新型实施例的数据采集单元电路方框图。FIG. 4 is a circuit block diagram of a data acquisition unit according to an embodiment of the present invention.
图5为本实用新型实施例的触摸显示单元框架示意图。FIG. 5 is a schematic diagram of a frame of a touch display unit according to an embodiment of the present invention.
图6为本实用新型实施例的远程监测单元组成框图。FIG. 6 is a block diagram of a remote monitoring unit according to an embodiment of the present invention.
图1中标号说明:1、传感器单元;2、防爆接线箱单元;3、数据采集单元;4、触摸显示单元;5、远程监测单元。Description of the labels in Fig. 1: 1. Sensor unit; 2. Explosion-proof junction box unit; 3. Data acquisition unit; 4. Touch display unit; 5. Remote monitoring unit.
图2中标号说明:101、大钩悬重传感器;102、1#立管压力传感器;103、2#立管压力传感器;104、吊钳扭矩传感器;105、顶驱扭矩/顶驱转速信号;106、转盘转速传感器;107、转盘扭矩传感器;108、滚筒编码器;109、泥浆回流传感器;110、1#泥浆泵泵冲传感器;111、2#泥浆泵泵冲传感器;112、3#泥浆泵泵冲传感器;113、1#泥浆泵泵压传感器;114、2#泥浆泵泵压传感器;115、3#泥浆泵泵压传感器;116、1#罐体积传感器;117、2#罐体积传感器;118、3#罐体积传感器;119、4#罐体积传感器;120、5#罐体积传感器;121、6#罐体积传感器;122、7#罐体积传感器;123、8#罐体积传感器;124、9#罐体积传感器;125、计量罐体积传感器。Description of the labels in Figure 2: 101, hook suspension sensor; 102, 1# riser pressure sensor; 103, 2# riser pressure sensor; 104, tong torque sensor; 105, top drive torque/top drive speed signal; 106, turntable speed sensor; 107, turntable torque sensor; 108, drum encoder; 109, mud return sensor; 110, 1# mud pump pumping sensor; 111, 2# mud pump pumping sensor; 112, 3# mud pump Pump impulse sensor; 113, 1# mud pump pump pressure sensor; 114, 2# mud pump pump pressure sensor; 115, 3# mud pump pump pressure sensor; 116, 1# tank volume sensor; 117, 2# tank volume sensor; 118, 3# tank volume sensor; 119, 4# tank volume sensor; 120, 5# tank volume sensor; 121, 6# tank volume sensor; 122, 7# tank volume sensor; 123, 8# tank volume sensor; 124, 9# tank volume sensor; 125, measuring tank volume sensor.
图3中标号说明:201、司钻房区接线箱;202、钻台区接线箱;203、泥浆泵区接线箱;204、泥浆罐区接线箱。Description of the labels in Figure 3: 201, junction box in the driller's room area; 202, junction box in the drilling floor area; 203, junction box in the mud pump area; 204, junction box in the mud tank area.
图4中标号说明:301、1#隔离安全栅;302、2#隔离安全栅;303、3#隔离安全栅;304、4#隔离安全栅;305、5#隔离安全栅;306、6#隔离安全栅;307、7#隔离安全栅;308、8#隔离安全栅;309、9#隔离安全栅;310、10#隔离安全栅;311、11#隔离安全栅;312、12#隔离安全栅;313、13#隔离安全栅;314、14#隔离安全栅;315、15#隔离安全栅;317、CPU模块;318、1#模拟量模块;319、2#模拟量模块;320、3#模拟量模块;321、电源模块;322、工业交换机;323、1#无线路由器、324、电控通信插口、325、触显通信插口。Description of the labels in Figure 4: 301, 1# isolation barrier; 302, 2# isolation barrier; 303, 3# isolation barrier; 304, 4# isolation barrier; 305, 5# isolation barrier; 306, 6# Isolation barrier; 307, 7# isolation barrier; 308, 8# isolation barrier; 309, 9# isolation barrier; 310, 10# isolation barrier; 311, 11# isolation barrier; 312, 12#
图5中标号说明:401、触摸屏;402、安装支架。Description of the reference numerals in FIG. 5: 401, a touch screen; 402, an installation bracket.
图6中标号说明:501、2#无线路由器;502、液晶监视器;503、服务器;504、稳压电源;505、打印机。Description of the labels in FIG. 6: 501, 2# wireless router; 502, LCD monitor; 503, server; 504, regulated power supply; 505, printer.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,仅用于示例性说明,不能理解为对本专利的限制。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and are only used for exemplification. The description should not be construed as a limitation on this patent. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面结合附图和实施例对本实用新型的技术方案做进一步的说明。The technical solutions of the present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
如图1所示,为本实用新型的框架结构示意图,一种基于PLC的钻井参数仪,包括传感器单元1、防爆接线箱单元2、数据采集单元3、触摸显示单元4、远程监测单元5;所述传感器单元1与防爆接线箱单元2连接,所述防爆接线箱单元2与数据采集单元3连接,所述触摸显示单元4与数据采集单元3以太网接口通信连接,所述远程监测单元5与数据采集单元3无线通信连接。所述数据采集单元3通过电控通信插口324与钻机设备电控系统以太网接口通信连接,各传感器实时数据传输到电控系统,数据采集单元可接收电控系统设备参数信息,解决钻机现场设备互联互通问题,本实用新型采用模块化PLC,可根据用户需求灵活组合,配置成多种参数的钻井参数仪,性能稳定,操作方便。As shown in FIG. 1 , which is a schematic diagram of the framework structure of the present invention, a PLC-based drilling parameter meter, comprising a
实施例2Example 2
本实施例与实施例1提供的基于PLC的钻井参数仪一致,仅对各个模块进行进一步限制。This embodiment is consistent with the PLC-based drilling parameter meter provided in
本实施例提供的一种基于PLC的钻井参数仪,包括传感器单元1、防爆接线箱单元2、数据采集单元3、触摸显示单元4、远程监测单元5;所述传感器单元1与防爆接线箱单元2连接,所述防爆接线箱单元2与数据采集单元3连接,所述触摸显示单元4与数据采集单元3以太网接口通信连接,所述远程监测单元5与数据采集单元3无线通信连接。A PLC-based drilling parameter meter provided in this embodiment includes a
本实施例中,实用新型的传感器单元1组成框图如图2所示,包括大钩悬重传感器101、1#立管压力传感器102、2#立管压力传感器103、吊钳扭矩传感器104、顶驱扭矩/顶驱转速信号105、转盘转速传感器106、转盘扭矩传感器107、滚筒编码器108、泥浆回流传感器109、1#泥浆泵泵冲传感器110、2#泥浆泵泵冲传感器111、3#泥浆泵泵冲传感器112、1#泥浆泵泵压传感器113、2#泥浆泵泵压传感器114、3#泥浆泵泵压传感器115、1#罐体积传感器116、2#罐体积传感器117、3#罐体积传感器118、4#罐体积传感器119、5#罐体积传感器120、6#罐体积传感器121、7#罐体积传感器122、8#罐体积传感器123、9#罐体积传感器124、计量罐体积传感器125,分别与防爆接线箱单元2连接;所述大钩悬重传感器101、1#立管压力传感器102、2#立管压力传感器103、吊钳扭矩传感器104、转盘扭矩传感器107、泥浆回流传感器109、1#泥浆泵泵压传感器113、2#泥浆泵泵压传感器114、3#泥浆泵泵压传感器115、1#罐体积传感器116、2#罐体积传感器117、3#罐体积传感器118、4#罐体积传感器119、5#罐体积传感器120、6#罐体积传感器121、7#罐体积传感器122、8#罐体积传感器123、9#罐体积传感器124、计量罐体积传感器125输出为4mA~20mA信号,所述顶驱扭矩/顶驱转速信号105由顶驱控制系统输出4mA~20mA信号,所述转盘转速传感器106、1#泥浆泵泵冲传感器110、2#泥浆泵泵冲传感器111、3#泥浆泵泵冲传感器112输出为NAMUR接近开关信号,所述滚筒编码器108输出A/B相正交脉冲信号。In this embodiment, the block diagram of the
本实施例中,防爆接线箱单元2汇总传感器单元1各传感器的信号,组成框图如图3所示,包括司钻房区接线箱201、钻台区接线箱202、泥浆泵区接线箱203、泥浆罐区接线箱204;所述司钻房区接线箱201分别与大钩悬重传感器101、1#立管压力传感器102、2#立管压力传感器103、吊钳扭矩传感器104、顶驱扭矩/顶驱转速信号105连接;所述钻台区接线箱202分别与转盘转速传感器106、转盘扭矩传感器107、滚筒编码器108、泥浆回流传感器109连接;所述泥浆泵区接线箱203分别与1#泥浆泵泵冲传感器110、2#泥浆泵泵冲传感器111、3#泥浆泵泵冲传感器112、1#泥浆泵泵压传感器113、2#泥浆泵泵压传感器114、3#泥浆泵泵压传感器115连接;所述泥浆罐区接线箱204分别与1#罐体积传感器116、2#罐体积传感器117、3#罐体积传感器118、4#罐体积传感器119、5#罐体积传感器120、6#罐体积传感器121、7#罐体积传感器122、8#罐体积传感器123、9#罐体积传感器124、计量罐体积传感器125连接。In this embodiment, the explosion-proof
本实施例中,数据采集单元3电路方框图如图4所示,包括1#隔离安全栅301、2#隔离安全栅302、3#隔离安全栅303、4#隔离安全栅304、5#隔离安全栅305、6#隔离安全栅306、7#隔离安全栅307、8#隔离安全栅308、9#隔离安全栅309、10#隔离安全栅310、11#隔离安全栅311、12#隔离安全栅312、13#隔离安全栅313、14#隔离安全栅314、15#隔离安全栅315、CPU模块317、1#模拟量模块318、2#模拟量模块319、3#模拟量模块320、电源模块321、工业交换机322、1#无线路由器323、电控通信插口324、触显通信插口325;所述1#隔离安全栅301、2#隔离安全栅302为2路接近开关输入,2路集电极开路输出,型号为NPEXA-C5D222,钻台区接线箱202输出的转盘转速NAMUR接近开关信号、泥浆泵区接线箱203输出的1#泥浆泵泵冲NAMUR接近开关信号分别与1#隔离安全栅301输入端连接,1#隔离安全栅301输出端分别与CPU模块317的高速计数器输入端连接,所述CPU模块317型号为SIMATIC CPU 1217C DC/DC/DC;所述泥浆泵区接线箱203输出的2#泥浆泵泵冲、3#泥浆泵泵冲NAMUR接近开关信号分别与2#隔离安全栅302输入端连接,2#隔离安全栅302输出端分别与CPU模块317的高速计数器输入端连接;所述3#隔离安全栅303、4#隔离安全栅304为1路频率输入,1路频率输出,型号为NPEXA-C67,钻台区接线箱202输出的滚筒编码器A/B相正交脉冲信号分别与3#隔离安全栅303、4#隔离安全栅304输入端连接,3#隔离安全栅303、4#隔离安全栅304输出端分别与CPU模块317的高速计数器输入端连接;所述司钻房接线箱201输出4mA-20mA的大钩悬重信号、1#立管压力信号、2#立管压力信号、吊钳扭矩信号、顶驱扭矩信号、顶驱转速信号、钻台区接线箱202输出4mA-20mA的转盘扭矩信号、泥浆回流信号分别与5#隔离安全栅305—8#隔离安全栅308输入端连接,5#隔离安全栅305—8#隔离安全栅308输出端分别与1#模拟量模块318连接,所述5#隔离安全栅305—8#隔离安全栅308为2路4mA-20mA输入,2路4mA-20mA输出,型号为NPEXA-CM3D11,所述1#模拟量模块318型号为SM 1231;泥浆泵区接线箱203输出4mA-20mA的1#泥浆泵泵压信号、2#泥浆泵泵压信号、3#泥浆泵泵压信号、泥浆罐区接线箱204输出4mA-20mA的1#罐体积信号、2#罐体积信号、3#罐体积信号、4#罐体积信号、5#罐体积信号分别与9#隔离安全栅309—12#隔离安全栅312输入端连接,9#隔离安全栅309—12#隔离安全栅312输出端分别与2#模拟量模块319连接,所述9#隔离安全栅309—12#隔离安全栅312为2路4mA-20mA输入,2路4mA-20mA输出,型号为NPEXA-CM3D11,所述2#模拟量模块319型号为SM 1231;泥浆罐区接线箱204输出4mA-20mA的6#罐体积信号、7#罐体积信号、8#罐体积信号、9#罐体积信号、计量罐体积信号分别与13#隔离安全栅313—15#隔离安全栅315输入端连接,13#隔离安全栅313—15#隔离安全栅315输出端分别与3#模拟量模块320连接,所述13#隔离安全栅313—15#隔离安全栅315为2路4mA-20mA输入,2路4mA-20mA输出,型号为NPEXA-CM3D11,所述3#模拟量模块320型号为SM 1231;所述1#模拟量模块318、2#模拟量模块319、3#模拟量模块320分别通过总线与CPU模块317连接;所述电源模块321分别与1#隔离安全栅301—15#隔离安全栅315、CPU模块317、1#模拟量模块318、2#模拟量模块319、3#模拟量模块320、工业交换机322、1#无线路由器323通过电源线连接;所述工业交换机322与CPU模块317以太网接口连接,所述工业交换机322通过电控通信插口324与钻机设备电控系统以太网接口通信连接,数据采集单元各传感器实时数据可传输到电控系统,数据采集单元可接收电控系统设备参数信息,实现与钻机现场设备互联互通;所述1#无线路由器323与工业交换机322连接,1#无线路由器(323)提供无线长距离数据传输功能,将数据送往远程监测单元5进行显示记录。In this embodiment, the circuit block diagram of the
本实施例中,所述触摸显示单元4框架示意图如图5所示,包括触摸屏401和安装支架402,所述触摸屏401型号为SIMATIC HMI精智面板TP1500;触摸显示单元4通过触显通信插口325与数据采集单元3以太网接口通信连接,触摸显示单元实现人机交互,包括钻井参数监测界面、起下钻界面、参数刻度界面、参数报警等界面,能进行各仪表参数标定,设置各仪表参数报警值,直观形象地观察各仪表参数,方便操作。In this embodiment, the frame diagram of the touch display unit 4 is shown in FIG. 5 , including a
本实施例中,远程监测单元5组成框图如图6所示,包括2#无线路由器501、液晶监视器502、服务器503、稳压电源504、打印机505;所述远程监测单元5与数据采集单元3无线通信连接;所述服务器503分别与2#无线路由器501、液晶监视器502、打印机505连接,所述稳压电源504分别与2#无线路由器501、液晶监视器502、服务器503、打印机505通过电源线连接;远程监测单元可在线生成彩色图谱,所有的信息自动存储在服务器,数据按时间顺序存储,现场技术人员能够选择时间或钻井深度调出数据记录并能曲线显示,钻井远程支持中心生产和决策人员可通过网络浏览现场服务器钻井参数信息。In this embodiment, the block diagram of the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included within the protection scope of the claims of the present utility model.
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CN110748332A (en) * | 2019-11-07 | 2020-02-04 | 广州南洋理工职业学院 | Drilling parameter appearance based on PLC |
CN110748332B (en) * | 2019-11-07 | 2024-04-09 | 广州南洋理工职业学院 | Drilling parameter instrument based on PLC |
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