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CN1303825A - Apparatus for tension of fibre-optical and method for controlling tension applying to optical fibre - Google Patents

Apparatus for tension of fibre-optical and method for controlling tension applying to optical fibre Download PDF

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CN1303825A
CN1303825A CN 00137254 CN00137254A CN1303825A CN 1303825 A CN1303825 A CN 1303825A CN 00137254 CN00137254 CN 00137254 CN 00137254 A CN00137254 A CN 00137254A CN 1303825 A CN1303825 A CN 1303825A
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tension
optical fiber
signal
fiber
slider
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CN1207227C (en
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贾科莫·S·罗巴
罗伯托·帕塔
弗兰科·维罗尼利
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Gscp Arsenal (lux) Ii Saar
Price Miln Lux Ii Co
Pirelli and C SpA
Prysmian Cavi e Sistemi Energia SRL
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Abstract

一种光纤张紧装置,以其输入端从牵引装置(37)接收光纤(35)并由其输出端把该光纤提供给用于存放装置(40)。该张紧装置(1)包括至少一个定滑轮(32),光纤(35)围绕该定滑轮至少缠绕预定长度;和至少一个动滑轮(9),光纤(35)围绕该动滑轮至少缠绕预定长度。用于测量施加到光纤上张力的装置和用于移动动滑轮(9)的电动装置(24,26,5,7)相互作用以便以如下方式控制滑轮(9,32)轴(20,33)之间的距离(Dp),以自动保持施加在光纤上的张力基本上恒定。

An optical fiber tensioning device receives an optical fiber (35) from a pulling device (37) at its input end and supplies the optical fiber to a storage device (40) at its output end. The tensioning device (1) comprises at least one fixed pulley (32), around which the optical fiber (35) is wound for at least a predetermined length; and at least one movable pulley (9), around which the optical fiber (35) is wound for at least a predetermined length. The means for measuring the tension applied to the fiber interacts with the motor means (24, 26, 5, 7) for moving the movable pulley (9) to control the axis (20, 33) of the pulley (9, 32) in the following manner The distance (Dp) between them is used to automatically keep the tension applied to the fiber substantially constant.

Description

光纤张紧装置和控制施加在光纤上的张力的方法Optical fiber tensioning device and method of controlling tension applied to an optical fiber

本发明涉及一种光纤张紧装置和一种控制施加在光纤上的张力的方法,尤其是在缠绕光纤过程中。The present invention relates to an optical fiber tensioning device and a method of controlling the tension applied to an optical fiber, especially during winding of the optical fiber.

通常,光纤在拉伸塔中由玻璃材料预制件形成。拉伸塔通常具有牵引装置(“绞盘”),例如电动滑轮,能够向下拉制光纤并把光纤送到存放装置;后者通常由电动卷筒构成。光纤缠绕在上面。Typically, optical fibers are formed from preforms of glass material in a draw tower. A draw tower usually has a pulling device ("winch"), such as a motorized pulley, that pulls the fiber down and delivers it to a storage device; the latter usually consists of a motorized drum. Fiber optics are wrapped around it.

在许多工作状态下,牵引装置拉制光纤的速度(拉引速度)可能与把光纤送到存放装置的速度不一致,例如由于驱动牵引装置和存放装置的电动机速度的波动。这两个速度之间的差异导致光纤中的张力相对于目标张力变化;尤其是,光纤张力大于目标张力时可能损坏光纤,而光纤张力小于目标张力时可能导致存放过程效率低下。Under many operating conditions, the speed at which the pulling device draws the fiber (drawing speed) may not coincide with the speed at which the fiber is fed to the storage device, for example due to fluctuations in the speed of the motors driving the pulling device and the storage device. The difference between these two speeds causes the tension in the fiber to vary relative to the target tension; in particular, fiber tensions greater than the target tension can damage the fiber, while fiber tensions less than the target tension can lead to inefficient depositing processes.

为了解决这一问题,已知一种习惯做法是使用一种张紧装置,该装置插在牵引装置和存放装置之间并能够控制光纤的张力。具体地说,已知一种拉伸装置包括至少一个定滑轮和一个能够引导光纤的动滑轮。动滑轮的运动能够使得光纤的张力改变。在这里和说明书的其他部分,术语“定滑轮”是指能够围绕它的轴自由转动而且轴的位置固定的滑轮,而术语“动滑轮”是指能够围绕它的轴自由转动而且轴的位置可变化的滑轮。In order to solve this problem, it is known practice to use a tensioning device which is inserted between the pulling device and the storage device and which is able to control the tension of the optical fiber. In particular, a drawing device is known comprising at least one fixed pulley and a movable pulley capable of guiding the optical fiber. The movement of the movable pulley can change the tension of the optical fiber. Here and in the rest of the specification, the term "fixed pulley" refers to a pulley that is free to rotate about its axis and the position of the axis is fixed, while the term "moving pulley" refers to a pulley that is free to rotate about its axis and the position of the axis can be changed. pulley.

美国专利4,712,866描述了一种张紧装置,设置在拉伸塔的牵引装置和包括卷绕筒的存放装置之间。该张紧装置包括一对定滑轮和一个位于摆动臂上的动滑轮,所述摆动臂也称为“张紧臂”,带有重锤。张紧臂完成传统的速度控制以便把光纤以上述重锤确定的张力缠绕在卷绕筒上。US Pat. No. 4,712,866 describes a tensioning device arranged between the pulling device of the stretching tower and the storage device including the winding drum. The tensioner consists of a pair of fixed pulleys and a movable pulley on a swing arm, also called a "tensioner arm", with a weight. The tensioning arm performs conventional speed control to wind the fiber onto the reel at the tension determined by the aforementioned weight.

美国专利5,790,292涉及一种光纤传输线,其中描述了拉伸塔,其中具有两个滑轮的张紧装置插在牵引装置和卷绕筒之间(图7)。US Patent 5,790,292 relates to an optical fiber transmission line and describes a drawing tower in which a tensioning device with two pulleys is inserted between the drawing device and the take-up drum (Fig. 7).

美国专利4,138,069描述了用于光学玻璃丝的卷绕装置,其中牵引装置从熔融玻璃中拉制玻璃丝并通过张紧装置送到一组卷绕筒。该张紧装置包括两个定滑轮和一个安装在张紧臂一端的动滑轮。所述张紧臂从一个装置伸出,其中弹簧或其他装置施加一个恒力以便驱使动滑轮远离定滑轮。US Patent No. 4,138,069 describes a winding apparatus for optical glass filaments in which a pulling device draws the filaments from molten glass and feeds them through a tensioning device to a set of winding drums. The tensioning device includes two fixed pulleys and a movable pulley installed at one end of the tensioning arm. The tensioning arm extends from a device in which a spring or other device applies a constant force to drive the movable pulley away from the fixed pulley.

张紧装置也可以用于拉伸塔以外的装置中。Tensioners can also be used in devices other than stretch towers.

美国专利5,076,104描述了一种用于测量光纤断裂载荷的装置,其中具有包括一对定滑轮和一个动滑轮的张紧装置。还具有包括一个定槽轮和一个动槽轮的张紧装置;后者定位于定槽轮的下面,可在垂直方向运动并与预定重锤相连。在路径上的光纤被缠绕在定槽轮和动槽轮上,这样保持恒定张力。US Patent 5,076,104 describes a device for measuring the breaking load of an optical fiber having a tensioning device comprising a pair of fixed pulleys and a movable pulley. There is also a tensioning device comprising a fixed sheave and a movable sheave; the latter is located below the fixed sheave, is movable in a vertical direction and is connected to a predetermined weight. Fiber in the path is wound on fixed and movable sheaves so that constant tension is maintained.

美国专利4,505,222描述了一种光纤挤压涂层装置,其中张紧装置设置在紧接卷绕筒的上游。US Patent 4,505,222 describes an optical fiber extrusion coating apparatus in which a tensioning device is provided immediately upstream of the take-up drum.

美国专利4,127,370描述了一种光纤挤压涂层装置,其中第一、第二和第三滑轮位于装置的入口处,紧接退绕筒的下游。第一和第二滑轮彼此分开并与退绕筒分开。第三滑轮没有支架,并支承在位于第一和第二滑轮之间的光纤上,这样由于第三滑轮的重量,光纤在第一和第二滑轮之间沿着U形路径通过。使用一对光电管检测第三滑轮的垂直位置,并以控制退绕筒的转动速度的方式控制第三滑轮的垂直位置,从而使光纤的张力保持基本恒定。US Patent 4,127,370 describes an optical fiber extrusion coating apparatus in which first, second and third pulleys are located at the entrance of the apparatus, immediately downstream of the unwind drum. The first and second pulleys are separated from each other and from the unwind drum. The third pulley has no brackets and is supported on the fiber between the first and second pulleys such that the fiber follows a U-shaped path between the first and second pulleys due to the weight of the third pulley. A pair of photocells are used to detect the vertical position of the third pulley and control the vertical position of the third pulley in such a way as to control the rotational speed of the unwind drum, so that the tension of the fiber is kept substantially constant.

本发明人发现已知类型的张紧装置需要利用重力和/或预定的弹性作用以便控制动滑轮的位置,向动滑轮施加不可控制的预定力。因此以任何方式均不能调整施加到定滑轮上的力以便调整张紧装置的灵敏度。因此,同利用已知装置实现的张力控制是不可调整类型的,在某些工作条件下可能是不够的。The inventors have found that known types of tensioning devices require the use of gravity and/or predetermined elastic action in order to control the position of the movable pulley, applying an uncontrollable predetermined force to the movable pulley. It is therefore not possible in any way to adjust the force applied to the fixed pulley in order to adjust the sensitivity of the tensioning device. Therefore, the tension control achieved with known devices is of the non-adjustable type and may not be sufficient under certain operating conditions.

本发明人发现通过使用如下的光纤张紧装置至少可以部分解决上述问题,其中具有一个光纤在上面运行的动滑轮、一个用于测量施加在光纤上的张力的装置和一个用于移动动滑轮的装置,该装置能够根据张力测量装置产生的信号控制动滑轮的位置。The inventors have found that the above problems can be at least partially solved by using an optical fiber tensioning device having a movable pulley on which the optical fiber runs, a means for measuring the tension exerted on the optical fiber and a means for moving the movable pulley, The device is capable of controlling the position of the stop pulley based on the signal generated by the tension measuring device.

根据本发明的张紧装置,在它的输入端能够从光纤导轨或者返回元件或者从其他类型的装置接收光纤,例如牵引装置或者退绕装置,并能够在自动控制光纤的张力后,在它的输出端向另外的导轨或者返回元件或者向另外的装置例如光纤存放装置(尤其是卷绕装置)提供光纤。The tensioning device according to the present invention is capable of receiving, at its input end, an optical fiber from a fiber guide or a return element or from another type of device, such as a pulling device or an unwinding device, and is capable of, after automatically controlling the tension of the optical fiber, at its The output provides the fiber to a further rail or return element or to another device such as a fiber storage device (in particular a winding device).

更详细地说,根据本发明的张紧装置包括由支架结构支承的定滑轮和由滑块支承的动滑轮,所述滑块能够沿着由支架结构支承的直线导轨滑动。In more detail, the tensioning device according to the present invention includes a fixed pulley supported by a bracket structure and a movable pulley supported by a slider capable of sliding along a linear guide rail supported by the bracket structure.

进入张紧装置的光纤被围绕定滑轮缠绕一个定长度,并从这里传递到动滑轮,围绕动滑轮光纤被缠绕另一定长度。定滑轮和动滑轮的轴之间的距离可以变化以便改变延伸在两个滑轮之间的光纤部分的长度,并因此改变施加在光纤上的张力。为了改变定滑轮和动滑轮的轴之间的距离,如上所述,使用光纤张力测量装置例如与定滑轮相连的载荷传感器,以及用于移动滑块的装置,所述滑块能够根据张力测量装置提供的信号控制滑轮轴之间的距离,以便自动保持光纤中的张力几乎恒定。移动装置可以包括电动机和用于把运动从电动机传递到滑块的系统,例如螺杆和螺母配合副,其中螺杆平行于直线轨道延伸并可在电动机的力的作用下回转运动,其中螺母连接到滑块上或者传输带上,例如锯齿形传输带。The optical fiber entering the tensioning device is wound for a certain length around the fixed pulley, and then transferred to the movable pulley, and the optical fiber is wound around the movable pulley for another certain length. The distance between the axes of the fixed and movable pulleys can be varied in order to vary the length of the portion of fiber extending between the two pulleys and thus the tension applied to the fiber. In order to vary the distance between the shafts of the fixed and movable pulleys, as described above, use fiber optic tension measuring devices such as load cells connected to the fixed pulleys, and means for moving sliders that can be provided according to the tension measuring device The signal controls the distance between the pulley shafts so that the tension in the fiber is kept almost constant automatically. The moving device may include an electric motor and a system for transferring motion from the electric motor to the slider, such as a screw and nut mating pair, wherein the screw extends parallel to a linear track and can rotate under the force of the motor, wherein the nut is connected to the slider On blocks or on conveyor belts, such as zigzag conveyor belts.

因为上述光纤张紧装置自动控制光纤中的张力而不使用重力或其他预定力,所以它能够用于以希望的方式调整施加在光纤上的张力。Because the fiber tensioning device described above automatically controls the tension in the fiber without using gravity or other predetermined forces, it can be used to adjust the tension applied to the fiber in a desired manner.

在这种方式下,使得动滑轮的运动与重力或预定的弹力完全无关,而是利用可控制的力实现。In this way, the movement of the movable pulley has nothing to do with gravity or predetermined elastic force, but can be realized with controllable force.

因此提供了一种其自身能够自动适应工作条件变化的张紧装置。A tensioning device is thus provided which itself adapts automatically to changes in operating conditions.

按照第一方面,本发明涉及一种用于光纤前进路径上的光纤张紧装置,该装置包括至少一个动滑轮,光纤围绕该动滑轮至少缠绕一个预定长度,所述动滑轮的位置能够变化以便改变施加到光纤上的张力;According to a first aspect, the present invention relates to an optical fiber tensioning device for use in the forward path of an optical fiber, the device comprising at least one movable pulley around which the optical fiber is wound for at least a predetermined length, the position of said movable pulley being variable to vary the tension applied to tension on the fiber;

还包括能够测量所述施加的张力并产生表示所述张力的信号的张力测量装置,以及用于移动所述动滑轮的电动装置,该装置能够接收所述表示张力的信号并根据该信号移动动滑轮,以便自动保持施加在光纤上的张力基本上恒定。further comprising tension measuring means capable of measuring said applied tension and generating a signal indicative of said tension, and electric means for moving said movable pulley capable of receiving said signal indicative of tension and moving the movable pulley in accordance with said signal, In order to automatically keep the tension applied to the fiber substantially constant.

优选,张紧装置还包括定滑轮,光纤围绕该定滑轮缠绕至少一定长度,所述定滑轮和所述动滑轮的轴之间的距离可以变化以便改变施加到光纤上的张力,所述电动移动装置能够控制所述距离以便自动保持施加到光纤的张力基本上不变。Preferably, the tensioning device further comprises a fixed pulley around which the optical fiber is wound for at least a certain length, the distance between the shafts of said fixed pulley and said movable pulley being variable in order to vary the tension applied to the optical fiber, said motorized movement means The distance can be controlled so as to automatically keep the tension applied to the fiber substantially constant.

所述电动移动装置可以包括一个导轨和一个拖动装置,支承所述动滑轮的滑块可沿所述导轨滑动,所述拖动装置用于沿着所述导轨移动所述滑块。The electric moving device may include a guide rail along which the slider supporting the movable pulley can slide, and a drag device for moving the slider along the guide rail.

所述拖动装置可以包括利用电动机的力能够作旋转运动的一个螺杆和连接到所述滑块上的一个螺母,或者一个电动机和把该电动机连接到滑块的传动皮带型(例如,使用一种锯齿形带)传输系统。The pulling means may comprise a screw capable of rotational movement by the force of an electric motor and a nut connected to the slider, or an electric motor and a drive belt type connecting the motor to the slider (for example, using a A zigzag belt) transmission system.

张紧装置可以包括电控装置,在它的输入端接收参考信号和测量信号,并能够响应所述输入信号产生用于所述电动移动装置的闭环控制的操作信号。The tensioning device may comprise an electronic control device receiving at its input a reference signal and a measurement signal and capable of generating operating signals for closed-loop control of said motorized moving device in response to said input signals.

所述电控装置优选是用于闭环控制施加到光纤上的张力的装置,包括:The electronic control device is preferably a device for closed-loop control of the tension applied to the optical fiber, including:

-一个减法器,与光纤的目标张力成比例的张力参考信号和由所述表示光纤张力的信号构成的测量信号被提供给该减法器;和- a subtractor to which a tension reference signal proportional to a target tension of the fiber and a measurement signal consisting of said signal representative of the fiber tension are supplied; and

-一个控制器,优选是比例-积分-微分控制器,在它的输入端接收所述减法器的输出端提供的张力误差信号,并在它的输出端产生能够用于操作所述电动移动装置和控制所述距离的驱动信号。- a controller, preferably a proportional-integral-derivative controller, receiving at its input the tension error signal provided at the output of said subtractor and generating at its output a signal that can be used to operate said electric moving device and a drive signal that controls the distance.

这样实现对光纤中的张力进行闭环控制,通过这样闭环控制该张力被连续不断地监视,当测得的张力偏离参考张力时就使得移动装置立即调整。这样保持光纤中的张力总是等于参考张力,实现特别精确地控制。This enables a closed-loop control of the tension in the fiber, by which the tension is continuously monitored, allowing immediate adjustment of the movement device when the measured tension deviates from the reference tension. This keeps the tension in the fiber always equal to the reference tension, enabling particularly precise control.

优选,所述张力测量装置可以包括载荷传感器,该载荷传感器连接到所述定滑轮上并能够在它的输出端产生所述表示张力的信号。Preferably, said tension measuring means may comprise a load sensor connected to said fixed pulley and capable of generating said signal indicative of tension at its output.

优选,所述电动移动装置包括导轨和拖动装置,支承所述动滑轮的滑块可沿所述轨道移动,所述施动装置用于沿着所述导轨移动所述滑块;所述电控装置构成用于闭环控制所述滑块沿着所述导轨的位置的系统。Preferably, the electric moving device includes a guide rail and a drag device, the slider supporting the movable pulley can move along the rail, and the actuating device is used to move the slider along the guide rail; the electric control The device constitutes a system for closed-loop control of the position of said slider along said guide rail.

优选,为了操作,张紧装置连接到用于存放光纤的装置上,所述用于存放光纤的装置能够从张紧装置接收光纤,而且所述用于闭环控制所述滑块沿着所述导轨的位置的系统包括:Preferably, for operation, the tensioning device is connected to means for storing optical fibers, said means for storing optical fibers is capable of receiving optical fibers from the tensioning device, and said means for closed loop controlling said slider along said guide rail The location system includes:

-另一个减法器,与所述滑块沿着所述导轨的参考位置相关的位置参考信号和与所述滑块沿着所述导轨的实际位置成比例的测量信号被提供给该减法器;和- another subtractor, to which a position reference signal related to the reference position of said slider along said guideway and a measurement signal proportional to the actual position of said slider along said guideway are supplied; and

-另一个控制器,优选是比例-积分-微分控制器,在它的输入端接收所述另一个减法器的输出端提供的位置误差信号,并在它的输出端产生能够用于操作所述存放装置的另一个驱动信号。- another controller, preferably a proportional-integral-derivative controller, receives at its input the position error signal provided at the output of said further subtractor and generates at its output a signal which can be used to operate said Another drive signal for the storage device.

所述存放装置优选包括至少一个电动卷筒,来自所述张紧装置的光纤被缠绕在该电动卷筒上,该电动卷筒在电动机的作用下围绕它的旋转轴旋转,而且所述另一个驱动信号能够用于控制所述电动机。Said storage device preferably comprises at least one motorized drum on which the optical fiber from said tensioning device is wound, which motorized drum rotates about its axis of rotation under the action of an electric motor, and said another A drive signal can be used to control the electric motor.

所述电控装置优选包括积分器,该积分器在它的输入端接收与所述滑块沿着所述轨道运动的速度相关的信号并在它的输出端产生与所述滑块沿着所述轨道的实际位置成比例的所述测量信号。The electronic control device preferably includes an integrator which receives at its input a signal related to the velocity of the slider along the track and generates at its output a signal related to the velocity of the slider along the track. The measurement signal is proportional to the actual position of the track.

这样,确保动滑轮总是保持在参考位置附近,总是能够从所述参考位置以通常方式移动所述动滑轮以便补偿张力变化;这样不允许滑块位于极限位置上,在所述极限位置上滑块在其中的一个运动方向上不能移动动滑轮。In this way, it is ensured that the movable pulley always remains near a reference position, from which it can always be moved in the usual way in order to compensate for tension variations; The movable pulley cannot be moved in one of the directions of motion.

按照另一方面,本发明涉及一种沿着光纤前进路径施加到光纤上的张力的控制方法,该方法包括形成所述路径的具有一定长度的一个部分的步骤,所述长度能够改变以便改变施加到所述光纤上的张力,和测量施加到所述光纤上的张力及根据所述测量张力利用电动机以自动方式控制所述长度的步骤,以便保持光纤中的张力基本上恒定。According to another aspect, the present invention relates to a method of controlling the tension applied to an optical fiber along its advancing path, the method comprising the step of forming a portion of said path having a length which can be varied to vary the applied tension. tension to said optical fiber, and the steps of measuring the tension applied to said optical fiber and controlling said length in an automatic manner with a motor based on said measured tension so as to maintain the tension in the optical fiber substantially constant.

优选,该方法包括根据至少一个参考信号和测量信号闭环控制施加到所述光纤的张力的步骤,所述至少一个参考信号与光纤的目标张力成比例,所述测量信号在测量张力的步骤产生并与光纤实际承受的张力成比例。Preferably, the method comprises the step of closed-loop controlling the tension applied to said optical fiber based on at least one reference signal proportional to a target tension of the optical fiber and a measurement signal generated during the step of measuring tension and Proportional to the actual tension on the fiber.

所述闭环控制张力的步骤优选包括如下步骤:The step of said closed-loop tension control preferably comprises the following steps:

-比较所述张力参考信号与所述测量信号,产生一张力误差信号;和- comparing said tension reference signal with said measurement signal to generate a tension error signal; and

-处理所述张力误差信号,在输出端产生驱动信号,该驱动信号能够用于通过电动机放变所述长度和保持光纤中的张力基本上恒定。- processing said tension error signal to produce a drive signal at an output which can be used to scale said length by a motor and keep the tension in the fiber substantially constant.

该方法优选包括根据至少一个位置参考信号和测量信号闭环控制可动元件的位置的步骤,所述至少一个位置参考信号与所述可动元件的目标位置成比例,所述测量信号与所述可动元件的瞬时位置成比例,所述可动元件的位置变化引起所述长度变化。The method preferably comprises the step of closed-loop controlling the position of the movable element based on at least one position reference signal proportional to the target position of the movable element and a measurement signal proportional to the movable element. A change in the position of the movable element causes a change in the length in proportion to the instantaneous position of the movable element.

该方法优选还包括在所述前进路径的终端存放光纤的步骤;所述闭环控制所述可动元件的位置的步骤包括如下步骤:The method preferably further includes the step of depositing an optical fiber at a terminal end of the advancing path; the step of closed-loop controlling the position of the movable element includes the following steps:

-比较所述位置参考信号与所述位置测量信号,产生一位置误差信号;和- comparing said position reference signal with said position measurement signal to generate a position error signal; and

-处理所述位置误差信号,在输出端产生驱动信号,该驱动信号能够用于改变存放光纤的速度。- processing said position error signal to generate a drive signal at the output, which drive signal can be used to vary the speed at which the fiber is deposited.

按照另一个方面,本发明涉及光纤处理系统,例如一个拉伸塔、一条挤压线路或者一个用于测量光纤的断裂强度的设备,其中具有一个光纤张紧装置,该光纤张紧装置能够在它的输入端从光纤源例如光纤牵引装置接收光纤,并能够在它的输出端把光纤提供给用于存放光纤的装置,例如电动卷筒,所述张紧装置包括至少一个动滑轮所述光纤围绕所述动滑轮缠绕至少一个定长度,所述动滑轮的位置可以变化以便改变施加到所述光纤的张力,所述张紧装置还包括能够测量所施加的张力并能够产生表示所述张力的信号的一个张力测量装置,和一个电动移动所述动滑轮的装置,该装置能够接收所述表示张力的信号并能够根据所述表示张力的信号移动动滑轮以便自动保持光纤中的张力基本上恒定。According to another aspect, the present invention relates to an optical fiber processing system, such as a draw tower, an extrusion line, or an apparatus for measuring the breaking strength of an optical fiber, having an optical fiber tensioning device capable of An input end of the optical fiber source, such as a fiber pulling device, receives the optical fiber, and can provide the optical fiber at its output end to a device for storing the optical fiber, such as a motorized reel, the tensioning device includes at least one movable pulley. The optical fiber surrounds the optical fiber said movable pulley is wound on at least a fixed length, the position of said movable pulley can be varied to vary the tension applied to said optical fiber, said tensioning device further comprising a tensioning device capable of measuring the applied tension and capable of generating a signal indicative of said tension measuring means, and a means for electrically moving said movable pulley capable of receiving said tension-indicative signal and capable of moving said movable pulley in response to said tension-indicative signal to automatically maintain a substantially constant tension in the optical fiber.

优选,该系统包括能够提供一个闭环控制施加到光纤上张力的系统的一个电控装置,并包括:Preferably, the system includes an electronic control device capable of providing a closed-loop control system for tension applied to the optical fiber, and includes:

-一个减法器,与光纤的目标张力成比例的张力参考信号和由所述表示光纤张力的信号构成的测量信号提供给该减法器;和- a subtractor to which a tension reference signal proportional to a target tension of the fiber and a measurement signal consisting of said signal representative of the fiber tension are supplied; and

-一个控制器,优选是比例-积分-微分控制器,在它的输入端接收所述减法器的输出端提供的张力误差信号,并在它的输出端产生能够用于操作所述电动移动装置的驱动信号。- a controller, preferably a proportional-integral-derivative controller, receiving at its input the tension error signal provided at the output of said subtractor and generating at its output a signal that can be used to operate said electric moving device drive signal.

优选,所述电动移动装置包括一个导轨和一个拖动装置,支承所述动滑轮的滑块可沿所述导轨移动,所述拖动装置用于沿着所述导轨移动所述滑块;所述电控装置提供所述滑块沿着所述导轨的位置的闭环控制系统。Preferably, the electric moving device includes a guide rail and a drag device, the slider supporting the movable pulley can move along the guide rail, and the drag device is used to move the slider along the guide rail; An electronic control unit provides a closed loop control system of the position of the slider along the rail.

优选,为了操作,张紧装置连接到光纤存放装置上,而且所述用于闭环控制所述滑块沿着所述导轨的位置的系统包括:Preferably, for operation, the tensioning device is connected to the fiber storage device and said system for closed loop controlling the position of said slider along said guide rail comprises:

-另一个减法器,与所述滑块沿着所述轨道的参考位置相关的位置参考信号和与所述滑块沿着所述轨道的实际位置成比例的测量信号提供给该减法器;和- a further subtractor to which a position reference signal related to a reference position of said slider along said track and a measurement signal proportional to the actual position of said slider along said track are supplied; and

-另一个控制器,优选是比例-积分-微分控制器,在它的输入端接收所述另一个减法器的输出端提供的位置误差信号,并在它的输出端产生能够用于操作所述存放装置的另一个驱动信号。- another controller, preferably a proportional-integral-derivative controller, receives at its input the position error signal provided at the output of said further subtractor and generates at its output a signal which can be used to operate said Another drive signal for the storage device.

现在将具体参考附图描述本发明,这些附图是非限制性地代表本发明的最佳实施例,其中:The invention will now be described with particular reference to the accompanying drawings, which represent, without limitation, preferred embodiments of the invention, in which:

图1示出根据本发明制成的光纤张紧装置的平面图;和Figure 1 shows a plan view of an optical fiber tensioner made in accordance with the present invention; and

图2示出用于控制根据本发明制成的图1中装置的电子单元的方块图。Figure 2 shows a block diagram of an electronic unit for controlling the device of Figure 1 made according to the invention.

在图1中,序号1表示作为一个整体的光纤张紧装置。In Fig. 1, numeral 1 denotes an optical fiber tensioning device as a whole.

张紧装置1包括支承板3(例如由金属制成),由框架(未示出)支承,该框架使得支持板3能够以固定方式定位,例如在水平或垂直位置。The tensioning device 1 comprises a support plate 3 (for example made of metal), supported by a frame (not shown) which enables the support plate 3 to be positioned in a fixed manner, for example in a horizontal or vertical position.

张紧装置1还包括至少一个直线导轨5,在该具体情况下由两个园柱杆12a、12b形成,所述园柱杆由支承板3支承,和滑块7,所述滑块7可以沿着直线导轨5往返运动并支承第一滑轮9,后面将称为动滑轮。滑块7的运动方向在图1中用D表示。The tensioning device 1 also comprises at least one linear guide 5, formed in this particular case by two cylindrical rods 12a, 12b, which are supported by the support plate 3, and a slide 7 which can It moves back and forth along the linear guide rail 5 and supports the first pulley 9, which will be called a movable pulley hereinafter. The direction of movement of the slider 7 is indicated by D in FIG. 1 .

园柱杆12a、12b设置成彼此平行,而且它们各自的端部位置由固定到支承板3上的成对支架15a、15b支承。滑块7在平面图中可以是长方形形状,而且可以具有分别与杆12a、12b配合的滑动元件7a、7b;例如滑决7与杆12a、12b之间的滑动配合可以利用滑动轴承18或者滚珠轴承环形成。The cylindrical rods 12a, 12b are arranged parallel to each other, and their respective end positions are supported by a pair of brackets 15a, 15b fixed to the support plate 3. The slide block 7 can be rectangular in plan view, and can have sliding elements 7a, 7b that cooperate with the rods 12a, 12b respectively; ring formation.

动滑轮9优选由销钉20支承,销钉9从滑块7伸出并垂直于滑块7,这时动滑轮9的转动轴垂直于滑块7的运动方向D。The movable pulley 9 is preferably supported by a pin 20 , and the pin 9 protrudes from the slider 7 and is perpendicular to the slider 7 . At this time, the rotation axis of the movable pulley 9 is perpendicular to the moving direction D of the slider 7 .

可以通过电动机24的力使滑块7运动,优选是电动机的输出轴连接到位于杆12a、12b之间并平行于它们延伸的螺杆26上。电动机24可以凸出方式安装在固定于支承板3上的支座28上,螺杆26的端部优选由也固定在支承板3上的相应支架30a、30b支承。优选,螺杆26连接到滚珠式螺母(circulating ballnut未示出)上,该滚珠式螺母固定在滑块7的与动滑轮9所在面相反的面上。The slider 7 can be moved by the force of an electric motor 24, preferably the output shaft of which is connected to a screw 26 located between the rods 12a, 12b and extending parallel to them. The motor 24 may be mounted in a protruding manner on a support 28 fixed to the support plate 3 , and the ends of the screw 26 are preferably supported by corresponding brackets 30 a , 30 b also fixed on the support plate 3 . Preferably, the screw rod 26 is connected to a ball nut (circulating ballnut not shown) fixed on the side of the slider 7 opposite to the side where the movable pulley 9 is located.

或者,从电动机24到动滑轮9的传动可以利用皮带传动实现,例如利用锯齿形皮带(未示出)。Alternatively, the transmission from the motor 24 to the movable pulley 9 can be realized by a belt drive, for example a zigzag belt (not shown).

张紧装置1还包括由销钉33支承的第二滑轮32,后面将称为定滑轮,所述销钉33优选垂直于支承板3延伸,例如在支承板3上与电动机24所在的位置相对的部分上。The tensioning device 1 also comprises a second pulley 32, hereafter referred to as a fixed pulley, supported by pins 33 which preferably extend perpendicularly to the support plate 3, for example on the part of the support plate 3 opposite to where the motor 24 is located superior.

定滑轮32优选与动滑轮9具有相同的直径,而且滑轮9和32的转动轴优选彼此平行。The fixed pulley 32 preferably has the same diameter as the movable pulley 9, and the rotation axes of the pulleys 9 and 32 are preferably parallel to each other.

电动机24的角位移产生滑块7沿着导轨5的直线运动,从而改变动滑轮9和定滑轮32的转动轴之间的距离Dp。The angular displacement of the motor 24 produces a linear movement of the slider 7 along the guide rail 5 , thereby changing the distance Dp between the rotational axis of the movable pulley 9 and the fixed pulley 32 .

具体地说,距离Dp可以在最小值(DpMin)和最大值(DpMax)之间连续变化,对于所述最小值滑块7位于第一极限位置(未示出),在该位置上它靠在远离电动机24的支架15a、15b上,对于所述最大值滑块7位于第二极限位置(未示出),在该位置上它靠在靠近电动机24的支架15a、15b上。Specifically, the distance Dp can be continuously varied between a minimum value (DpMin) and a maximum value (DpMax), for which the slider 7 is located in a first extreme position (not shown), where it rests against On the brackets 15 a , 15 b remote from the motor 24 , the slider 7 is in a second extreme position (not shown) for said maximum value, in which it rests on the brackets 15 a , 15 b close to the motor 24 .

张紧装置1还可以包括透明保护罩(壳体-未示出),该保护罩可以连接到支承板3上而且能够容纳支承板所支承的所有部件。The tensioning device 1 can also comprise a transparent protective cover (housing - not shown) which can be connected to the support plate 3 and which can accommodate all the components supported by the support plate.

张紧装置1可以被安装在光纤35的前进路径上,例如在光纤的拉伸塔(未示出)中,而且能够从光纤源37(示意性示出)接收光纤。在这里考虑的非限制性例子中,光纤源37是光纤拉伸塔(未示出)的牵引装置(“绞盘”)。或者,光纤源37可以是返回或引导光纤的任意元件或装置或者是光纤退绕筒。The tensioning device 1 may be mounted on the path of advancement of the optical fiber 35, for example in a fiber draw tower (not shown), and is capable of receiving the fiber from a fiber source 37 (schematically shown). In the non-limiting example considered here, the fiber source 37 is the pulling device ("capstan") of a fiber draw tower (not shown). Alternatively, the fiber source 37 may be any element or device that returns or guides a fiber or a fiber unwind drum.

光纤35从牵引装置37延伸到定滑轮32形成第一直线部分35a,被围绕定滑轮32(例如绕过180°),在定滑轮32和动滑轮9之间延伸形成第二直线部分35b,被围绕动滑轮9缠绕(例如绕过180°),最后在动滑轮9和另一装置40之间延伸,这样形成第三直线部分35c。在这里考虑的非限制性例子中,装置40(示意性示出)是包括电动卷筒42的存放装置,光纤35可以缠绕在所述电动卷筒42上。电动卷筒42在电动机45的作用下可以围绕转动轴43旋转。或者,装置40可以是用于返回或者引导光纤的任意元件或者装置。The optical fiber 35 extends from the traction device 37 to the fixed pulley 32 to form a first straight portion 35a, is surrounded by the fixed pulley 32 (for example, goes around 180°), extends between the fixed pulley 32 and the movable pulley 9 to form a second straight portion 35b, and is formed by Wrapping around the movable pulley 9 (for example, by 180°), and finally extending between the movable pulley 9 and the other device 40, thus forming the third straight portion 35c. In the non-limiting example considered here, the device 40 (shown schematically) is a storage device comprising a motorized reel 42 on which the optical fiber 35 can be wound. The motorized reel 42 can rotate around the rotation shaft 43 under the action of the motor 45 . Alternatively, device 40 may be any element or device for returning or guiding an optical fiber.

优选,直线部分35a、35b、35c彼此平行,但不是必须的。Preferably, the straight portions 35a, 35b, 35c are parallel to each other, but not necessarily.

在装置37与张紧装置1之间、在张紧装置1与装置40之间优选具有返回滑轮,为简单起见在图1中没有示出。Between the device 37 and the tensioning device 1 and between the tensioning device 1 and the device 40 there are preferably return pulleys, not shown in FIG. 1 for the sake of simplicity.

电子控制单元50通过相应的功率驱动电路(“驱动器”)24p、45p能够控制电动机24和电动机45。The electronic control unit 50 is capable of controlling the electric motor 24 and the electric motor 45 via respective power drive circuits ("drivers") 24p, 45p.

优选,张紧装置1包括张力测量装置56,例如载荷传感器,优选连接到定滑轮32的销钉33上。张力测量装置56能够产生与光纤35所承受的张力成比例的信号Tmis,并连接到电子控制单元50以便把信号Tmis提供给电子控制单元50。Preferably, the tensioning device 1 comprises a tension measuring device 56 , such as a load cell, preferably connected to the pin 33 of the fixed pulley 32 . The tension measuring device 56 is capable of generating a signal Tmis proportional to the tension experienced by the optical fiber 35 and is connected to the electronic control unit 50 to provide the signal Tmis to the electronic control unit 50 .

特别参考附图2,详细示出了电子控制单元50。电子控制单元50包括减法器60,与光纤目标张力成比例的信号T0和与光纤35实际承受的张力成比例的信号Tmis被提供给所述减法器60。减法器60在它的输出端产生误差信号ε=ΔT=T0-Tmis(张力误差),并把该误差信号提供给控制器62,尤其是PID控制器(比例-积分-微分)控制器,该比例-积分-微分控制器在它的输出端产生信号ω(电压信号,与通过电压操作的驱动电路24p匹配)。With particular reference to Figure 2, the electronic control unit 50 is shown in detail. The electronic control unit 50 comprises a subtractor 60 to which a signal T 0 proportional to the target tension of the fiber and a signal Tmis proportional to the tension actually experienced by the fiber 35 are supplied. The subtractor 60 generates at its output an error signal ε=ΔT=T 0 −Tmis (tension error) and supplies this error signal to a controller 62, in particular a PID controller (proportional-integral-derivative) controller, The proportional-integral-derivative controller generates a signal ω (voltage signal, matched to the drive circuit 24p operated by voltage) at its output.

PID控制器是这样的控制器,在接收输入信号Si时产生的输出信号So,通常由下式给出: S 0 ( t ) = K p · ( S i ( t ) + l T i ∫ 0 t S i ( t ) · dt + T d · d S i ( t ) dt ) A PID controller is a controller that, upon receiving an input signal S i, produces an output signal S o , usually given by: S 0 ( t ) = K p &Center Dot; ( S i ( t ) + l T i ∫ 0 t S i ( t ) &Center Dot; dt + T d · d S i ( t ) dt )

因此PID控制器能够由三个常数Kp、Ki=Kp/Ti和Kd=Kp·Td表示。Therefore the PID controller can be represented by three constants K p , K i =K p /T i and K d =K p ·T d .

在信号ω被驱动电路24p(已知类型)转换和变换为功率信号后,被用来操作电动机24。因此电动机24的旋转速度与信号ω有关。信号ω也被提供给转换单元64,该转换单元在它的输出端产生与滑块7沿着导轨5运动的直线速度有关的输出信号V。The signal ω is used to operate the motor 24 after it has been converted and transformed into a power signal by a drive circuit 24p (of known type). The rotational speed of the motor 24 is therefore dependent on the signal ω. The signal ω is also supplied to a conversion unit 64 which generates at its output an output signal V which is related to the linear velocity of the movement of the slide 7 along the guide rail 5 .

在实际中,如果Vmax是电动机24的最大速度(表示为转/秒),ωmax则是信号ω与最大速度Vmax相关的(电压)值,p是螺杆26的螺距,ω(t)是信号ω在瞬时t的一般值(由控制器62的输出端提供),转换单元64在它的输出端产生信号V,该信号在瞬时t的值V(t)由下式给出: V ( t ) = ν max ω max · ω ( t ) · p In practice, if V max is the maximum speed of the motor 24 (expressed in revolutions per second), ω max is the (voltage) value of the signal ω related to the maximum speed V max , p is the pitch of the screw 26, ω(t) is the general value of the signal ω at the instant t (provided by the output of the controller 62), at its output the conversion unit 64 produces a signal V whose value V(t) at the instant t is given by: V ( t ) = ν max ω max · ω ( t ) · p

实际中,转换单元64完成螺杆26的旋转角度与滑块7的线速度之间的转换功能。In practice, the conversion unit 64 completes the conversion function between the rotation angle of the screw 26 and the linear velocity of the slider 7 .

信号V被提供给另一转换单元66,该转换单元通过对信号V积分,在它的输出端产生一与滑块7沿着导轨5的瞬时位置有关的信号Pmis(电压)。The signal V is supplied to a further conversion unit 66 which, by integrating the signal V, generates at its output a signal P mis (voltage) related to the instantaneous position of the slider 7 along the guide rail 5 .

位置信号Pmis被提供给减法器70,与滑块7沿着导轨5的目标位置相当的信号P0也被提供给该减法器。优选,滑块的目标位置是第一和第二极限位置之间的中间位置。The position signal P mis is supplied to a subtractor 70 , to which is also supplied a signal P0 corresponding to the target position of the slide 7 along the guide rail 5 . Preferably, the target position of the slider is an intermediate position between the first and second extreme positions.

减法器70在它的输出端产生一误差信号ε=ΔP=P0-Pmis,并把该误差信号提供给控制器72(实际上是PID(比例-积分-微分)控制器),该控制器在它的输出端产生信号ωb,在驱动电路45p(已知类型)把该信号转换和变换为功率信号之后,该信号被用于操作电动机45。信号ωb与卷筒42的旋转速度有关。Subtractor 70 produces an error signal ε=ΔP=P 0 −P mis at its output terminal, and provides this error signal to controller 72 (actually a PID (proportional-integral-derivative) controller), which controls The converter generates at its output a signal ωb, which is used to operate the motor 45 after conversion and conversion of this signal into a power signal by a drive circuit 45p (of known type). The signal ωb is related to the rotational speed of the spool 42 .

在操作中,当存放装置赋予输入光纤35的速度大于从牵引装置37输出端提供给光纤的速度时,光纤中的张力Tmis增大并偏离目标值T0In operation, when the velocity imparted to the input fiber 35 by the storage means is greater than the velocity supplied to the fiber from the output end of the pulling means 37, the tension Tmis in the fiber increases and deviates from the target value T0 .

因此,张力误差ΔT(在这种情况下是负值)的绝对值增大,而且控制器62通过驱动电路24p使得电动机24旋转以便使滑块7向第一极限位置移动,因此两个滑轮之间的距离Dp和位于它们之间的光纤部分35b的长度减小;这样部分35b长度的减小相对地提高了光纤中的张力,这样光纤中的张力基本上保持不变。Therefore, the absolute value of the tension error ΔT (a negative value in this case) increases, and the controller 62 rotates the motor 24 through the drive circuit 24p to move the slider 7 to the first limit position, so that the tension between the two pulleys The distance Dp between them and the length of the fiber portion 35b between them are reduced; such a reduction in the length of the portion 35b relatively increases the tension in the fiber, so that the tension in the fiber remains substantially unchanged.

因此,当存放装置40赋予输入光纤35的速度小于从牵引装置37输出端提供给光纤的速度时,光纤中的张力Tmis减小并偏离目标值T0。因此,张力误差ΔT(此时是正值)增大,而且控制器62通过驱动电路24p使得电动机24旋转以便使得滑块7向第二极限位置移动,因此两个滑轮之间的距离Dp和部分35b的长度增大;这样部分35b长度的增大相对地减小了光纤中的张力,这样光纤中的张力基本上保持不变。Therefore, when the velocity imparted to the input fiber 35 by the storage device 40 is less than the velocity supplied to the fiber from the output end of the pulling device 37, the tension Tmis in the fiber decreases and deviates from the target value T0 . Therefore, the tension error ΔT (a positive value at this time) increases, and the controller 62 rotates the motor 24 through the drive circuit 24p so as to move the slider 7 to the second extreme position, so the distance Dp between the two pulleys and part The length of 35b increases; such an increase in the length of portion 35b relatively reduces the tension in the fiber such that the tension in the fiber remains substantially constant.

这样提供了一个电动闭环张力控制,从而使光纤中的张力回复到目标值T0This provides an electrical closed-loop tension control, thereby returning the tension in the fiber to the target value T 0 .

此外,单元66通过对信号V(与滑块7的线速度有关)积分,确定滑决7沿着导轨5的瞬时位置Pmis。将该瞬时位置与目标位置P0比较,而且位置误差ΔP被转换单元72处理后,产生一个电动机45的旋转速度变量。具体地,当滑决7比参考位置更接近于第一极限位置时(滑块7移动到图1中的左侧),控制系统使得电动机45的旋转速度减小以便使光纤35中的张力减小,而为了补偿该张力偏差,张力控制环路使滑块7向第二极限位置(换句话说是向图1中右侧)移动(通过电动机24和螺杆26),从而补偿位置的变化Furthermore, the unit 66 determines the instantaneous position P mis of the slider 7 along the guide rail 5 by integrating the signal V (related to the linear velocity of the slider 7 ). The instantaneous position is compared with the target position P 0 , and the position error ΔP is processed by the conversion unit 72 to generate a rotational speed variable of the motor 45 . Specifically, when the slider 7 is closer to the first limit position than the reference position (the slider 7 moves to the left in FIG. 1 ), the control system causes the rotation speed of the motor 45 to decrease so as to reduce the tension in the optical fiber 35. small, and in order to compensate for the tension deviation, the tension control loop moves the slider 7 to the second extreme position (in other words, to the right in Fig. 1) (through the motor 24 and the screw 26), thereby compensating for the change in position

此外,当滑块7比参考位置更接近于第二极限位置时(滑块7移动到图1中的右侧),控制系统使得电动机45的旋转速度增大以便光纤35中的张力增大,而为了补偿该张力偏差张力控制环路把滑块7向第一极限位置(换句话说是向图1中左侧)移动(通过电动机24和螺杆26),从而补偿位置变化。Furthermore, when the slider 7 is closer to the second extreme position than the reference position (the slider 7 moves to the right in FIG. 1 ), the control system causes the rotation speed of the motor 45 to increase so that the tension in the optical fiber 35 increases, In order to compensate for the tension deviation, the tension control loop moves the slide block 7 to the first limit position (in other words, to the left in FIG. 1 ) (by the motor 24 and the screw rod 26), thereby compensating for the position change.

这样提供了一个电动闭环位置控制,从而使滑块回复到目标值P0This provides an electrical closed-loop position control to return the slider to the target value P 0 .

如果愿意,位置控制器可以省去;在这种情况下,控制装置就不包括由序号64、66、70、72和45p表示的元件。If desired, the position controller can be omitted; in this case, the control unit does not include the elements indicated by reference numerals 64, 66, 70, 72 and 45p.

上面的描述清楚地示出本发明的优点在于动滑轮9的运动只依赖于电动机24的作用,而与施加在动滑轮9上的重力或其他预定力(例如已知的弹力类型)完全无关。这样,其值可以根据施加在电动机24的操作信号自动控制的力被施加到光纤35。张紧装置1本身自动适应于操作要求的任何变化(例如拉伸速度的变化或者滑块7的位置变化),并把施加在光纤上的张力值回复到目标值The above description clearly shows that the advantage of the present invention is that the movement of the movable pulley 9 depends only on the action of the motor 24, and is completely independent of gravity or other predetermined forces (such as known elastic types) exerted on the movable pulley 9. In this way, a force whose value can be automatically controlled according to the operating signal applied to the motor 24 is applied to the optical fiber 35 . The tensioning device 1 itself automatically adapts to any changes in operating requirements (such as changes in the drawing speed or changes in the position of the slider 7) and restores the tension value applied to the optical fiber to the target value

此外,还确保动滑轮9总是保持在靠近参考位置上(具体地是导轨5的中间位置),使其总是能够从该位置上以有效的路线(向右或向左)移动以便补偿张力变化。换句话说,防止滑块7位于靠近第一或第二极限位置,在这些位置上滑块不能在两个方向之一上运动。In addition, it is also ensured that the movable pulley 9 is always kept close to the reference position (specifically the middle position of the guide rail 5), so that it can always move from this position in an effective route (to the right or to the left) in order to compensate for tension changes . In other words, the slider 7 is prevented from being located close to the first or second limit position, where the slider cannot move in one of the two directions.

张紧装置1可以用于不同类型设备中,例如用于拉伸塔中,用于挤压线路中或者测试光纤断裂应力的测试设备中(也称为“筛选设备”)。The tensioning device 1 can be used in different types of equipment, for example in draw towers, in extrusion lines or in testing equipment (also called "screening equipment") for measuring the breaking stress of optical fibers.

拉伸塔通常包括用于融化玻璃材料预型件的炉子、用于向下拉伸由熔融预型件产生的光纤的牵引元件(或者“绞盘”,例如单滑轮或双滑轮类型之一)、位于炉子和牵引元件之间的用于给光纤施加保护性表面涂层(通常由丙烯酸酯形成)的涂层装置、以及用于接收来自牵引元件的光纤的光纤卷绕筒。如上所述,张紧装置1可以被有利地定位于牵引元件和卷绕筒之间。A draw tower typically includes a furnace for melting a preform of glass material, a pulling element (or "capstan," such as one of the single or double pulley types) for downwardly drawing the optical fiber resulting from the molten preform, A coating device for applying a protective surface coating (usually formed of acrylate) to the optical fiber, located between the furnace and the pulling element, and a fiber optic spool for receiving the optical fiber from the pulling element. As mentioned above, the tensioning device 1 can advantageously be positioned between the traction element and the winding drum.

挤压线路是处理线路,使得多根光纤随同线形支承元件沿着该线路前进,而且沿着该线路一种聚合物材料被以如下方式挤压在支承元件上,即联结这些光纤并把它们保持在支承元件周围的固定位置上,从而形成光纤的光纤芯。挤压线路通常包括用于支承元件的退绕筒、多个光纤退绕筒、能够在它的入口接收光纤和支承元件的挤压机、用于从挤压机接收在挤压机内形成的光纤芯的冷却室、以及终端卷绕筒。在挤压线路中,张紧装置1例如可以设置在每个光纤退绕筒的下游。Extruded lines are lines processed such that a plurality of optical fibers are advanced along the line along with a linear support element and along which a polymeric material is extruded onto the support element in such a way as to join the fibers and hold them In a fixed position around the support element, thereby forming the fiber core of the optical fiber. Extrusion lines typically include an unwind drum for the support element, a plurality of fiber unwind drums, an extruder capable of receiving the optical fiber and the support element at its inlet, for receiving from the extruder the Cooling chamber for optical fiber core, and terminal winding drum. A tensioning device 1 may eg be arranged downstream of each fiber unwinding drum in the extrusion line.

筛选设备通常用于检测光纤能否承受预定的张力,从而不受显著结构缺陷的影响。筛选设备通常包括用于光纤的退绕筒、用于光纤和多个引导和/或返回元件的卷绕筒,这些引导和/或返回元件能够在退绕和卷绕筒之间形成光纤路径,而且能够在光纤通过期间赋予光纤预定的张力。在筛选设备中,张紧装置1可以设置在上述路径的任何一点上。Screening equipment is often used to test whether an optical fiber can withstand a predetermined tension so that it is not affected by significant structural defects. Screening equipment typically includes an unwinding drum for the optical fiber, a take-up drum for the optical fiber and a plurality of guide and/or return elements capable of forming a fiber path between the unwinding and winding drums, Also, a predetermined tension can be imparted to the optical fiber during passage of the optical fiber. In the screening equipment, the tensioning device 1 can be arranged at any point of the above-mentioned path.

最后,显然可以对所述张紧装置进行改进和变形而不脱离本发明的保护范围。Finally, it is obvious that modifications and variants can be made to the tensioning device without departing from the scope of protection of the present invention.

具体地说,用于移动滑块7(螺杆26和连接到滑块7的螺母)的系统可以与所述系统不同,例如可以包括连接到滑块7上并能够在两个滑轮之间运动的锯齿形皮带(未示出)。In particular, the system for moving the slider 7 (screw 26 and nut connected to the slider 7) may differ from the system described, for example may include a Zigzag belt (not shown).

最后,滑块7沿着导轨5的位置Pmis可以不用图2所示的间接方法确定(换句话说通过测量速度),而是用直接方法,即利用一列位置传感器(未示出),例如一列光电管,或者光学条(换句话说线形感光元件,例如线形CCD-未示出),沿着导轨5设置。Finally, the position Pmis of the slider 7 along the guide rail 5 can be determined not by the indirect method shown in FIG. Photocells, or optical strips (in other words linear photosensitive elements, such as linear CCDs—not shown), are arranged along the guide rail 5 .

Claims (20)

1、一种光纤张紧装置,用于光纤(35)的前进路径上,包括至少一个动滑轮(9),光纤(35)围绕该动滑轮(9)至少缠绕一预定长度;所述动滑轮(9)的位置能够变化以便改变施加到光纤(35)上的张力,1. An optical fiber tensioning device used on the advancing path of the optical fiber (35), comprising at least one movable pulley (9), the optical fiber (35) is wound at least a predetermined length around the movable pulley (9); the movable pulley (9) The position of can be varied in order to change the tension applied to the optical fiber (35), 其特征在于:它包括一能够测量所施加的张力并产生一表示张力(Tmis)的信号的张力测量装置(56),以及用于移动所述动滑轮(9)的电动移动装置(24,26,5,7,50),该装置能够接收所述表示张力(Tmis)的信号和根据所述表示张力(Tmis)的信号移动动滑轮,以便自动保持施加在光纤(35)上的张力基本上恒定。It is characterized in that it comprises a tension measuring device (56) capable of measuring the applied tension and generating a signal representing the tension (Tmis), and motorized moving means (24,26, 5, 7, 50), the device is capable of receiving said signal indicative of tension (Tmis) and moving the movable pulley according to said signal indicative of tension (Tmis) so as to automatically maintain the tension applied to the optical fiber (35) substantially constant. 2、根据权利要求1的装置,其特征在于:它还包括一个定滑轮(32),光纤(35)围绕该定滑轮(32)缠绕至少一定长度;所述定滑轮(32)和所述动滑轮的轴(33,20)之间的距离(Dp)可以变化以便改变施加到光纤上的张力;所述电动移动装置(24,26,5,7)能够控制所述距离(Dp)以便自动保持施加到光纤上的张力基本上不变。2. The device according to claim 1, characterized in that it also comprises a fixed pulley (32) around which the optical fiber (35) is wound for at least a certain length; said fixed pulley (32) and said movable pulley The distance (Dp) between the axes (33,20) can be varied in order to change the tension applied to the fiber; The tension applied to the fiber is essentially constant. 3、根据权利要求1或2的装置,其特征在于:所述电动移动装置(24,26,5,7)包括一个导轨(5)和一个拖动装置(26,24),支承所述动滑轮(9)的滑块(7)可沿所述导轨(5)移动,所述拖动装置(26,24)用于沿着所述导轨(5)移动所述滑块(7)。3. The device according to claim 1 or 2, characterized in that said motorized moving device (24, 26, 5, 7) comprises a guide rail (5) and a drag device (26, 24) supporting said movable pulley The slider (7) of (9) can move along the guide rail (5), and the dragging device (26, 24) is used to move the slider (7) along the guide rail (5). 4、根据权利要求3的装置,其特征在于:所述拖动装置包括在一个电动机(24)的力的作用下能够作旋转运动的一个螺杆(26)和连接到所述滑块(7)上的一个螺母。4. The device according to claim 3, characterized in that said dragging device comprises a screw (26) capable of rotational movement under the force of an electric motor (24) and connected to said slider (7) on a nut. 5、根据权利要求3的装置,其特征在于:所述拖动装置包括一个电动机(24)和一个皮带型运动传输系统。5. Apparatus according to claim 3, characterized in that said drive means comprise an electric motor (24) and a belt-type motion transmission system. 6、根据权利要求2的装置,其特征在于:包括一个电控装置(50),在它的输入端接收参考信号(T0,P0)和测量信号(Tmis,Pmis),并能够响应所述输入信号产生用于所述电动移动装置(24,26,5,7)的闭环控制的操作信号(24p,45p)。6. The device according to claim 2, characterized in that it comprises an electric control device (50) receiving at its input the reference signal (T 0 , P 0 ) and the measurement signal (Tmis, P mis ) and capable of responding The input signal generates an operating signal (24p, 45p) for closed loop control of the electric moving device (24, 26, 5, 7). 7、根据权利要求6的装置,其特征在于:所述电控装置(50)形成一个用于闭环控制施加到光纤(35)上的张力的系统,其包括:7. The device according to claim 6, characterized in that said electronic control device (50) forms a system for closed-loop control of the tension applied to the optical fiber (35), comprising: -一个减法器(60),与光纤的目标张力成比例的张力参考信号(T0)和由所述表示张力的信号构成的测量信号(Tmis)提供给该减法器(60);和- a subtractor (60) to which is supplied a tension reference signal (T 0 ) proportional to the target tension of the fiber and a measurement signal (Tmis) consisting of said signal representative of the tension; and -一个控制器(62),在它的输入端接收从所述减法器(60)的输出端提供的张力误差信号(ε=ΔT=T0-Tmis),并在它的输出端产生一能够用于操作所述电动移动装置(24,26,5,7)和控制所述距离(Dp)的驱动信号(ω)。- a controller (62) receiving at its input the tension error signal (ε=ΔT=T 0 -Tmis) provided from the output of said subtractor (60) and generating at its output a capable A drive signal (ω) for operating said electric moving means (24, 26, 5, 7) and controlling said distance (Dp). 8、根据权利要求7的装置,其特征在于:所述控制器(62)包括一个比例-积分-微分控制器。8. Apparatus according to claim 7, characterized in that said controller (62) comprises a proportional-integral-derivative controller. 9、根据权利要求7的装置,其特征在于:所述张力测量装置(56)包括一个载荷传感器(56),该载荷传感器连接到所述定滑轮(32)上并能够在它的输出端产生表示所述表示张力(Tmis)的信号。9. The device according to claim 7, characterized in that said tension measuring device (56) comprises a load cell (56) connected to said fixed pulley (32) and capable of generating at its output The signal indicative of tension (Tmis) is indicated. 10、根据权利要求6或7的装置,其特征在于:所述电动移动装置(24,26,5,7)包括一个导轨(5)和一个拖动装置(26,24),支承所述动滑轮(9)的滑块(7)可沿所述导轨移动,所述拖动装置(26,24)用于沿着所述导轨(5)移动所述滑块(7);所述电控装置(50)构成用于闭环控制所述滑块(7)沿着所述导轨(5)的位置的系统。10. Device according to claim 6 or 7, characterized in that said motorized moving device (24, 26, 5, 7) comprises a guide rail (5) and a drag device (26, 24) supporting said movable pulley The slider (7) of (9) can move along the guide rail, and the dragging device (26, 24) is used to move the slider (7) along the guide rail (5); the electric control device (50) constitutes a system for closed-loop control of the position of said slider (7) along said guide rail (5). 11、根据权利要求10的装置,其特征在于:为了操作它被连接到用于存放光纤的装置(40)上,所述用于存放光纤的装置能够从张紧装置接收光纤,还在于所述用于闭环控制所述滑块(7)沿着所述导轨(5)的位置的系统包括:11. Device according to claim 10, characterized in that for operation it is connected to means (40) for storing optical fibers capable of receiving optical fibers from tensioning means, and in that said A system for closed-loop control of the position of said slider (7) along said guide rail (5) comprises: -另一个减法器(70),与所述滑块(7)沿着所述导轨(5)的参考位置相关的位置参考信号(P0)和与所述滑块(7)沿着所述导轨(5)的实际位置成比例的测量信号(Pmis)提供给该减法器(70);和- another subtractor (70), the position reference signal (P 0 ) related to the reference position of said slider (7) along said guide rail (5) and related to said slider (7) along said A measurement signal (Pmis) proportional to the actual position of the guide rail (5) is supplied to the subtractor (70); and -另一个控制器(72),在它的输入端接收由所述另一个减法器(70)的输出端提供的位置误差信号(ε=Δp=P0-Pmis),并在它的输出端产生一能够用于(45p)操作所述存放装置(40)的另一个驱动信号(ωb)。- another controller (72) receiving at its input the position error signal (ε=Δp=P 0 -Pmis) provided by the output of said further subtractor (70) and receiving at its output A further drive signal (ωb) is generated which can be used (45p) to operate said storage device (40). 12、根据权利要求11的装置,其特征在于:所述另一个控制器(72)包括一比例-积分-微分控制器。12. Apparatus according to claim 11, characterized in that said further controller (72) comprises a proportional-integral-derivative controller. 13、根据权利要求11的装置,其特征在于:所述存放装置(40)包括至少一个电动卷筒(42),来自所述张紧装置(1)的光纤(35)被缠绕在该电动卷筒(42)上,该电动卷筒(42)在电动机(45)的作用下能够围绕它的旋转轴(43)作旋转运动,而且所述另一个驱动信号(ωb)可以用于(45p)控制所述电动机(45)。13. Device according to claim 11, characterized in that said storage device (40) comprises at least one motorized reel (42) on which the optical fiber (35) from said tensioning device (1) is wound On the cylinder (42), the electric reel (42) can rotate around its rotation axis (43) under the action of the motor (45), and the other drive signal (ωb) can be used for (45p) The electric motor (45) is controlled. 14、根据权利要求11的装置,其特征在于:所述电控装置(50)包括一积分器(66),该积分器(66)在它的输入端接收与所述滑块(7)沿着所述导轨(5)运动的速度相关的信号(V),并在它的输出端产生与所述滑块(7)沿着所述导轨(5)的实际位置成比例的所述测量信号(Pmis)。14. The device according to claim 11, characterized in that said electronic control device (50) comprises an integrator (66) which receives at its input speed-dependent signal (V) moving along the guide rail (5) and generates at its output the measurement signal proportional to the actual position of the slider (7) along the guide rail (5) (Pmis). 15、一种控制沿着光纤(35)前进路径施加到光纤上的张力的方法,该方法包括形成所述路径的具有一定长度(Dp)的部分(35b)的步骤,所述长度能够改变以便改变施加到所述光纤上的张力,15. A method of controlling tension applied to an optical fiber (35) along its advancing path, the method comprising the step of forming a portion (35b) of said path having a length (Dp), said length being variable so as to varying the tension applied to the fiber, 其特征在于:还包括测量(56)施加到所述光纤上的张力的步骤和根据所述被测量张力利用一电动机以自动方式控制所述长度(Dp)的步骤,以便保持施加到光纤上的张力基本上恒定。characterized in that it further comprises the step of measuring (56) the tension applied to said optical fiber and the step of controlling said length (Dp) in an automatic manner by means of an electric motor according to said measured tension, so as to maintain the tension applied to said optical fiber The tension is essentially constant. 16、根据权利要求15的方法,其特征在于:还包括根据至少一个参考信号(T0)和测量信号(Tmis)闭环控制施加到所述光纤的张力的步骤,所述至少一个参考信号(T0)与光纤的目标张力成比例,所述测量信号(Tmis)在测量张力的步骤中产生并与光纤实际承受的张力成比例。16. A method according to claim 15, characterized in that it further comprises the step of closed loop controlling the tension applied to said optical fiber based on at least one reference signal (T 0 ) and a measurement signal (Tmis), said at least one reference signal (T 0 ) is proportional to the target tension of the fiber, and the measurement signal (Tmis) is generated in the step of measuring the tension and is proportional to the tension actually experienced by the fiber. 17、根据权利要求16的方法,其特征在于:所述闭环控制张力的步骤包括如下步骤:17. The method according to claim 16, wherein said step of closed-loop tension control comprises the following steps: -比较(60)所述张力参考信号与所述测量信号(Tmis),产生一张力误差信号(ε=ΔT=T0-Tmis);和- comparing (60) said tension reference signal with said measurement signal (Tmis), generating a tension error signal (ε=ΔT=T 0 -Tmis); and -处理(62)所述张力误差信号,在输出端产生一驱动信号(ω),该驱动信号能够用于(24P)通过一电动机改变所述长度(Dp)和保持光纤中的张力基本上恒定。- processing (62) said tension error signal to produce at output a drive signal (ω) which can be used (24P) to vary said length (Dp) by means of an electric motor and to keep the tension in the fiber substantially constant . 18、根据权利要求15的方法,其特征在于:还包括根据至少一个位置参考信号(P0)和测量信号(Pmis)闭环控制一可动元件(7)的位置的步骤,所述至少一个位置参考信号(P0)与所述可动元件的目标位置成比例,所述测量信号(Pmis)与所述可动元件的瞬时位置成比例,所述可动元件(7)的位置变化引起所述长度(Dp)变化。18. A method according to claim 15, characterized in that it further comprises the step of closed-loop controlling the position of a movable element (7) based on at least one position reference signal (P 0 ) and a measurement signal (Pmis), said at least one position The reference signal (P 0 ) is proportional to the target position of the movable element, the measurement signal (Pmis) is proportional to the instantaneous position of the movable element, a change in position of the movable element (7) causes the The stated length (Dp) varies. 19、根据权利要求18的方法,其特征在于在所述前进路径的终端存放光纤,还在于所述闭环控制所述可动元件的位置的步骤包括如下步骤:19. The method of claim 18, wherein optical fibers are deposited at the end of said forward path, and wherein said step of closed-loop controlling the position of said movable member comprises the steps of: -比较(70)所述位置参考信号(P0)与所述位置测量信号(Pmis),产生一位置误差信号(ε=ΔP=P0-Pmis);和- comparing (70) said position reference signal (P 0 ) with said position measurement signal (Pmis), generating a position error signal (ε=ΔP=P 0 -Pmis); and -处理(72)所述位置误差信号,在输出端产生一驱动信号(ωb),该驱动信号能够用于(45p)改变存放光纤的速度。- processing (72) said position error signal to generate at output a drive signal (ωb) which can be used (45p) to vary the speed of the deposited fiber. 20、一种光纤处理系统,包括一光纤源(37)、一能够在其输入端从该光纤源(37)接收光纤(35)的光纤张紧装置(1)、和一能够从张紧装置(1)接收光纤的光纤存放装置(40),所述张紧装置(1)包括至少一个动滑轮(9),所述光纤(35)围绕所述动滑轮(9)缠绕至少一定长度;所述动滑轮(9)的位置可以变化以便改变施加到所述光纤的张力;所述系统的特征在于所述张紧装置(1)包括一能够测量所施加的张力并产生一表示所述张力(Tmis)的信号的张力测量装置(56),和一电动移动装置(7,24,26),该装置能够接收所述表示张力的信号并能够根据所述表示张力的信号移动动滑轮(9),以便自动保持光纤中的张力基本上恒定。20. An optical fiber processing system comprising an optical fiber source (37), an optical fiber tensioner (1) capable of receiving an optical fiber (35) at its input end from the optical fiber source (37), and an optical fiber tensioner (1) capable of receiving an optical fiber (35) from the tensioner (1) an optical fiber storage device (40) for receiving an optical fiber, the tensioning device (1) includes at least one movable pulley (9), and the optical fiber (35) is wound at least a certain length around the movable pulley (9); the movable pulley The position of (9) can be varied in order to vary the tension applied to said fiber; said system is characterized in that said tensioning device (1) comprises a device capable of measuring the applied tension and producing a signal tension measuring device (56), and an electric moving device (7, 24, 26), which can receive said signal representing tension and can move movable pulley (9) according to said signal representing tension, so as to automatically maintain The tension in the fiber is essentially constant.
CN 00137254 1999-12-29 2000-12-29 Apparatus for tension of fibre-optical and method for controlling tension applying to optical fibre Expired - Fee Related CN1207227C (en)

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