CN1271702C - High-voltage component capable of increasing breakthrough voltage and its manufacturing method matched with low-voltage component process - Google Patents
High-voltage component capable of increasing breakthrough voltage and its manufacturing method matched with low-voltage component process Download PDFInfo
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Abstract
Description
技术领域technical field
本发明有关于一种低压组件与高压组件的整合工艺,特别有关一种应用于线宽缩小设计下的高压组件及其与低压组件工艺匹配的制作方法,可以增加高压组件的穿透电压(punch through voltage)以及主体-漏极电压(bulk-drainvoltage,VBD)。The present invention relates to an integrated process of low-voltage components and high-voltage components, in particular to a high-voltage component applied to the design of reduced line width and a manufacturing method matching the process of the low-voltage component, which can increase the penetration voltage (punch) of the high-voltage component through voltage) and body-drain voltage (bulk-drainvoltage, V BD ).
背景技术Background technique
于现今半导体技术中,为了达成单芯片系统(single-chip system)的操作,将控制器、内存、低压操作的电路以及高压操作的功率组件高度整合至单一芯片上,其中功率组件的研发种类包含有垂直式功率金属氧化物半导体晶体管(VDMOS)、绝缘栅极双载子晶体管(IGBT)、横向式功率晶体管(LDMOS)等几种,其研发目的在于提高电源转换效率来降低能源的损耗。由于在单一芯片上需同时提供具有不同击穿电压要求的高压组件以及低压组件,因此如何整合半导体工艺以使高压组件工艺可与低压组件工艺匹配成为当前重要的问题。In today's semiconductor technology, in order to achieve the operation of a single-chip system, the controller, memory, low-voltage operating circuits, and high-voltage operating power components are highly integrated on a single chip, and the research and development types of power components include There are several types of vertical power metal oxide semiconductor transistors (VDMOS), insulated gate bipolar transistors (IGBT), and lateral power transistors (LDMOS). The purpose of their research and development is to improve power conversion efficiency and reduce energy loss. Since high-voltage components and low-voltage components with different breakdown voltage requirements need to be provided on a single chip at the same time, how to integrate semiconductor processes so that the high-voltage component process can match the low-voltage component process has become an important issue at present.
在传统的高压组件工艺中,利用硅基底上的多晶硅栅极作为掩膜,以于硅基底中形成一自行对准的源/漏极区,其提供作为一双扩散漏极(doublediffused drain,DDD)结构。一般而言,为了要抑制热电子效应并增加源/漏极区的击穿电压,会先在硅基底的源/漏极区的下方形成一轻掺杂漏极(lightdoped drain,LDD)结构,再由一高温驱动工艺完成DDD结构。但是,在高压组件以及低压组件的工艺整合中,由于两者的结构与热预算不同,因此在对高压组件区域的LDD结构进行高温驱动工艺以形成DDD结构的过程中,会影响到低压组件区域的扩散区域而无法确保其电性品质的稳定性。In the traditional high-voltage device process, the polysilicon gate on the silicon substrate is used as a mask to form a self-aligned source/drain region in the silicon substrate, which serves as a doublediffused drain (DDD) structure. Generally speaking, in order to suppress the thermal electron effect and increase the breakdown voltage of the source/drain region, a lightly doped drain (LDD) structure is first formed under the source/drain region of the silicon substrate, Then the DDD structure is completed by a high temperature driving process. However, in the process integration of high-voltage components and low-voltage components, because the structure and thermal budget of the two are different, the low-voltage component area will be affected during the high-temperature driving process of the LDD structure in the high-voltage component area to form the DDD structure. The diffusion area cannot ensure the stability of its electrical quality.
美国专利第6,509,243号提出一种低压组件与高压组件的整合工艺,以下配合所附图1A至图1E作详细说明。如图1A所示,一半导体硅基底10表面上定义有一高压组件区域12H以及一低压组件区域12L。首先,于半导体硅基底10表面上沉积一氮化硅绝缘层16,再将氮化硅绝缘层16的图案定义于高压组件区域12H以及低压组件区域12L的范围内,以暴露一预定隔离区域。然后,进行氧化工艺,可于半导体硅基底10的暴露的预定隔离区域上长成一氧化层,用来作为一场氧化隔离区域14,其可区隔高压组件区域12H低压组件区域12L。然后,如图1B所示,于半导体硅基底10表面上覆盖一光刻胶层18,仅暴露出高压组件区域12H的预定源/漏极区域。而后,进行离子注入工艺,以于高压组件区域12H的暴露区域的半导体硅基底10表面形成一轻掺杂区域20。接着,如图1C所示,依序将光刻胶层18以及氮化硅绝缘层16去除之后,进行一高温驱动工艺,可促使轻掺杂区域20向下扩散至半导体硅基底10内部并横向扩散至场氧化隔离区域14下方,而成为一梯度扩散区域20a。US Patent No. 6,509,243 proposes an integration process of a low-voltage component and a high-voltage component, which will be described in detail below with reference to FIGS. 1A to 1E . As shown in FIG. 1A , a high-
然后,如图1D所示,分别于高压组件区域12H以及低压组件区域12L内形成一高压组件的栅极结构26H以及一低压组件的栅极结构26L,其中每个栅极结构26H、26L由一栅极氧化层22以及一多晶硅栅极层24所构成,而且上述的梯度扩散区域20a位于栅极结构26H外围的半导体硅基底10中。接着,如图1E所示,利用一光刻胶遮蔽高压组件区域12H之后,利用栅极结构26L作为掩膜以进行一轻掺杂离子注入工艺,以于低压组件区域12L的半导体硅基底10中形成一LDD结构28。随后,去除高压组件区域12H的光刻胶遮蔽之后,分别于栅极结构26H、26L的侧壁上形成一侧壁子30,再利用栅极结构26H、26L以及侧壁子30作为掩膜以进行一重掺杂离子注入工艺,可于高压组件区域12L的梯度扩散区域20a中形成一重掺杂区域32H,并可同时于低压组件区域12L的LDD结构28中形成一源/漏极扩散区域32L。如此一来,在高压组件区域12H中,梯度扩散区域20a以及重掺杂区域32H的组合构成为一DDD结构。Then, as shown in FIG. 1D, a
然而,在高压组件的线宽缩小的设计下,上述技术同时进行高压组件区域12H以及低压组件区域12L的重掺杂离子注入工艺,不易控制高压组件的主体-漏极电压(bulk-drain voltage,VBD)。而且,随着沟道长度变短,若无法改善高压组件工艺以增加源/漏极的有效距离,还会遭遇到电子穿透(punch through)问题。However, under the design of narrowing the line width of the high-voltage component, the above-mentioned technology performs the heavily doped ion implantation process on the high-
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种应用于线宽缩小设计下的高压组件及其与低压组件工艺匹配的制作方法,可于不同步骤中进行高压组件与低压组件的重掺杂离子注入工艺,且可增加高压组件的源/漏极的有效距离以加长有效沟道距离,进而增加高压组件的穿透电压(punch through voltage)以及主体-漏极电压(bulk-drain voltage,VBD)。In view of this, the object of the present invention is to provide a manufacturing method for high-voltage components and its matching process with low-voltage components, which can be used in different steps to perform heavily doped ion implantation of high-voltage components and low-voltage components. process, and can increase the effective distance of the source/drain of the high-voltage component to lengthen the effective channel distance, thereby increasing the punch through voltage (punch through voltage) and the body-drain voltage (bulk-drain voltage, V BD ) of the high-voltage component .
为达成上述目的,本发明提供一种可增加穿透电压的高压组件及其与低压组件工艺匹配的制作方法。一半导体硅基底,其表面上定义有一高压组件区域。一栅极结构,形成于该高压组件区域内。一轻掺杂区域,形成于该栅极结构侧边的该半导体硅基底内。一对侧壁子,形成于该栅极结构的侧壁上。一重掺杂源/漏极区域,形成于该对侧壁子侧边的该轻掺杂区域内,该重掺杂源/漏极区域与相邻的侧壁子之间分别维持有一横向间距。To achieve the above object, the present invention provides a high-voltage component capable of increasing the breakthrough voltage and a manufacturing method thereof that matches the process of the low-voltage component. A semiconductor silicon base defines a high-voltage component area on its surface. A gate structure is formed in the high voltage device area. A lightly doped region is formed in the semiconductor silicon substrate at the side of the gate structure. A pair of sidewalls are formed on the sidewalls of the gate structure. A heavily doped source/drain region is formed in the lightly doped region on the sides of the pair of sidewalls, and a lateral distance is maintained between the heavily doped source/drain region and adjacent sidewalls.
其中,该轻掺杂区域以及该重掺杂源/漏极区域内具有相同导电型式的掺质,该栅极结构由一栅极绝缘层以及一栅极导电层所构成。该半导体硅基底表面上另外定义有一低压组件区域,且包含有一氧化隔离区域用以区隔该低压组件区域以及该高压组件区域。一自动对准金属硅化物形成于该棚极结构、该轻掺杂区域以及该重掺杂源/漏极区域的表面上。Wherein, the lightly doped region and the heavily doped source/drain region have dopants of the same conductivity type, and the gate structure is composed of a gate insulating layer and a gate conducting layer. A low-voltage device area is further defined on the surface of the semiconductor silicon base, and includes an oxidation isolation area for separating the low-voltage device area and the high-voltage device area. A self-aligned metal silicide is formed on the surface of the gate structure, the lightly doped region and the heavily doped source/drain region.
为达成上述目的,本发明提供一种可增加穿透电压的高压组件与低压组件工艺匹配的制作方法,包括下列步骤:提供一半导体硅基底,其表面上定义有一低压组件区域以及一高压组件区域,其中该低压组件区域以及该高压组件区域中分别制作有一栅极结构、一轻掺杂区域形成于该栅极结构侧边的该半导体硅基底内以及一侧壁子形成于该栅极结构的侧壁上;形成一第一光刻胶层,覆盖该高压组件区域;进行一第一重掺杂离子注入工艺,以于该低压组件区域的侧壁子侧边的该轻掺杂区域内形成一第一重掺杂源/漏极区域;去除该第一光刻胶层;形成一光刻胶保护氧化层,覆盖该低压组件区域以及该高压组件区域的整个表面;形成一第二光刻胶层,覆盖该低压组件区域;以及进行一第二重掺杂离子注入工艺,以于该高压组件区域的侧壁子表面的该光刻胶保护氧化层侧边的该轻掺杂区域内形成一第二重掺杂源/漏极区域,其中该第二重掺杂源/漏极区域与该相邻的侧壁子之间维持有一横向间距。去除该第二光刻胶层;去除该光刻胶保护氧化层;以及进行一自动对准硅化工艺,以于该栅极结构、该轻掺杂区域以及该重掺杂源/漏极区域的暴露表面上形成一自动对准金属硅化物。In order to achieve the above-mentioned purpose, the present invention provides a method for manufacturing a high-voltage component and a low-voltage component that can increase the breakthrough voltage and process matching, comprising the following steps: providing a semiconductor silicon substrate, defining a low-voltage component region and a high-voltage component region on its surface , wherein a gate structure is fabricated in the low-voltage device region and the high-voltage device region, a lightly doped region is formed in the semiconductor silicon substrate on the side of the gate structure, and a sidewall is formed in the gate structure On the sidewall; form a first photoresist layer to cover the high-voltage component region; perform a first heavily doped ion implantation process to form in the lightly doped region on the sidewall sub-side of the low-voltage component region a first heavily doped source/drain region; removing the first photoresist layer; forming a photoresist protective oxide layer covering the entire surface of the low voltage component region and the high voltage component region; forming a second photoresist an adhesive layer covering the low-voltage device region; and performing a second heavily doped ion implantation process to form in the lightly doped region on the side of the photoresist-protected oxide layer on the sidewall subsurface of the high-voltage device region A second heavily doped source/drain region, wherein a lateral distance is maintained between the second heavily doped source/drain region and the adjacent sidewalls. removing the second photoresist layer; removing the photoresist protection oxide layer; and performing a self-aligned silicidation process for the gate structure, the lightly doped region, and the heavily doped source/drain region A self-aligned metal silicide is formed on the exposed surface.
附图说明Description of drawings
图1A至图1E显示习知低压组件与高压组件的整合工艺的剖面示意图。1A to FIG. 1E are cross-sectional schematic diagrams showing the integration process of conventional low-voltage components and high-voltage components.
图2A至图2E显示本发明低压组件与高压组件的整合工艺的剖面示意图。2A to 2E are schematic cross-sectional views showing the integration process of the low-voltage component and the high-voltage component of the present invention.
图号说明Description of figure number
半导体硅基底 10 高压组件区域 12H
低压组件区域 12L 场氧化隔离区域 14Low-
氮化硅绝缘层 16 光刻胶层 18Silicon
轻掺杂区域 20 梯度扩散区域 20aLightly doped
栅极结构 26H、26L LDD结构 28
侧壁子 30 重掺杂源/漏极区域 32H
源/漏极扩散区域 32LSource/Drain Diffusion
半导体硅基底 40 低压组件区域 42L
高压组件区域 42H 场氧化隔离区域 44High
栅极绝缘层 46 栅极导电层 48
栅极结构 50L、50H 轻掺杂区域 52
侧壁子 54 第一光刻胶层 56
第一重掺杂源/漏极区域 58 光刻胶保护氧化层 60First heavily doped source/
第二光刻胶层 62 第二重掺杂源/漏极区域 64
自动对准金属硅化物层 66Self-aligned metal silicide layer 66
具体实施方式Detailed ways
请参阅图2A至图2E,其显示本发明低压组件与高压组件的整合工艺的剖面示意图。Please refer to FIG. 2A to FIG. 2E , which are schematic cross-sectional views of the integration process of the low-voltage component and the high-voltage component of the present invention.
首先,如图2A所示,提供一半导体硅基底40,其表面上定义有一低压组件区域42L以及一高压组件区域42H,且包含有一场氧化隔离区域44用以区隔高压组件区域42H低压组件区域42L。而且在低组件区域42L以及高压组件区域42H内的半导体硅基底40表面上,分别制作有一低压组件的栅极结构50L以及一高压组件的栅极结构50H,且栅极结构50L、50H周围的半导体硅基底40内分别制作有一轻掺杂区域52,例如:N-离子掺杂区域。其中,每个栅极结构50L、50H由一栅极绝缘层46以及一栅极导电层48所构成,而且栅极结构50L、50H的侧壁上制作有一侧壁子54。本发明不限定场氧化隔离区域44、轻掺杂区域52、栅极结构50L、50H以及侧壁子54的制作方法、顺序与材质。First, as shown in FIG. 2A , a
然后,如图2B所示,于半导体硅基底40表面上提供一第一光刻胶层56,用以覆盖高压组件区域42H,并暴露低压组件区域42L。随后,进行一第一重掺杂离子注入工艺57,例如:N+离子掺杂工艺,利用低压组件的栅极结构50L以及侧壁子54作为掩膜,可于轻掺杂区域52的暴露部份区域中形成一第一重掺杂源/漏极区域58,例如:N+离子掺杂区域。如此一来,在低压组件区域42L内,第一重掺杂源/漏极区域58用作为一源/漏区域,而轻掺杂区域52用作为一LDD结构。Then, as shown in FIG. 2B , a first photoresist layer 56 is provided on the surface of the
接着,如图2C所示,将第一光刻胶层56去除之后,于半导体硅基底40的表面上沉积一光刻胶保护氧化(resist protection oxide,RPO)层60,用以覆盖低压组件区域42L以及高压组件区域42H。然后,如图2D所示,先提供一第二光刻胶层62以覆盖低压组件区域42L,再进行一第二重轻离子注入工艺63,例如:N+离子掺杂工艺,利用高压组件的栅极结构50H、侧壁子54以及一部份的RPO层60作为掩膜,可于轻掺杂区域52的暴露部份区域中形成一第二重掺杂源/漏极区域64,例如:N+离子掺杂区域。随后可进行一高温驱动工艺,促使轻掺杂区域52向下扩散至半导体硅基底40内部并横向扩散至场氧化隔离区域44下方,而成为一梯度扩散区域52a。如此一来,在高压组件区域42H中,梯度扩散区域52a以及第二重掺杂源/漏极区域64的组合构成为一DDD结构。由于侧壁子54表面的RPO层60可以作为作为第二重轻离子注入工艺63的掩膜,因此作为源/漏极区域的第二重掺杂源/漏极区域64的有效距离L会随着RPO层60的厚度增加而变长,可增有效沟道长度,进而改善高压组件的穿透电压(punch through voltage)以及主体-漏极电压(bulk-drain voltage,VBD)。Next, as shown in FIG. 2C , after the first photoresist layer 56 is removed, a photoresist protection oxide (RPO)
最后,如图2D所示,依序将第二光刻胶层62以及RPO层60去除之后,进行自动对准硅化工艺(salicidation process),可于栅极导电层48以及源/漏极区域52、64的暴露表面上形成一自动对准金属硅化物(self-alignedsilicide,通称salicide)层66,以达到降低电阻值的效果。举例来说,当栅极导电层48的材质为多晶硅时,可于半导体硅基底40表面上溅镀一金属层,其厚度范围为300~800、材质可选用钴或钛,以覆盖住栅极导电层48、侧壁子54与源/漏极区域52、64的曝露表面。然后对金属层进行一热处理工艺,可以使金属层的金属原子向下扩散,并与多晶硅以及硅基底的硅原子产生硅化反应。结果暴露表面处会反应形成TiSi2或CoSi2材质,至于未发生反应的金属层以选择性蚀刻方式去除掉。Finally, as shown in FIG. 2D , after removing the
相较于习知技术,本发明技术具有以下优点。第一,请参阅图2E,侧壁子54表面的RPO层60可以作为第二重轻离子注入工艺63的掩膜,因此第二重掺杂源/漏极区域64与相邻的侧壁子54维持有一横向间距L1,可使栅极结构50H的两个重掺杂源/漏极区域64的横向间距增加为两倍的L1,可有效改善增加高压组件的穿透电压(punch through voltage)以及主体-漏极电压(bulk-drainvoltage,VBD)。第二,本发明先进行低压组件区域42L的第一重掺杂源/漏极区域58,再进行高压组件区域42H的第二重掺杂源/漏极区域64,可避免发生同时进行高压组件与低压组件的重离子掺杂工艺的缺点。Compared with the conventional technology, the technology of the present invention has the following advantages. First, please refer to FIG. 2E, the
虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明,任何熟习此技艺者,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,因此本发明的保护范围当视后附的申请专利范围所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Anyone skilled in the art can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, this The scope of protection of the invention shall be defined by the scope of the appended patent application.
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