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CN1263798C - Vinyl chloride series resin paste for hollow forming and formed article therefrom - Google Patents

Vinyl chloride series resin paste for hollow forming and formed article therefrom Download PDF

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Publication number
CN1263798C
CN1263798C CNB031076556A CN03107655A CN1263798C CN 1263798 C CN1263798 C CN 1263798C CN B031076556 A CNB031076556 A CN B031076556A CN 03107655 A CN03107655 A CN 03107655A CN 1263798 C CN1263798 C CN 1263798C
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China
Prior art keywords
vinyl chloride
paste
based resin
slush molding
tetrahydrobenzene
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CN1446846A (en
Inventor
铃木治
占部郎
石山正登
桐泽理惠
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DIC Corp
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Dainippon Ink and Chemicals Co Ltd
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    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B3/00Audible signalling systems; Audible personal calling systems
    • G08B3/10Audible signalling systems; Audible personal calling systems using electric transmission; using electromagnetic transmission

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  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
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Abstract

本发明提供了一种中空成型用氯乙烯系树脂糊,即使反复使用中空成型工序中受热的剩余部分中空成型用氯乙烯系树脂糊,也不损害该中空成型用氯乙烯系树脂糊的溶胶粘度特性和所得成型物的特性等。此外,本发明还提供了一种用上述氯乙烯系树脂糊形成的成型物。中空成型用氯乙烯系树脂糊含有糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯。利用中空成型法将上述氯乙烯系树脂糊成型而制得成型物。The present invention provides a vinyl chloride resin paste for hollow molding that does not impair the sol viscosity of the vinyl chloride resin paste for hollow molding even if the remaining portion of the vinyl chloride resin paste heated in the hollow molding process is repeatedly used characteristics and the characteristics of the resulting molded products, etc. In addition, the present invention also provides a molded article formed using the above-mentioned vinyl chloride-based resin paste. The vinyl chloride-based resin paste for hollow molding contains a vinyl chloride-based resin for paste and cyclohexene carboxylate as a plasticizer. The above-mentioned vinyl chloride-based resin paste was molded by a hollow molding method to obtain a molded article.

Description

Slush molding with vinyl chloride-based resin stick with paste, with the forming composition of its formation
Technical field
The present invention relates to that a kind of slush molding is stuck with paste with vinyl chloride-based resin and with the forming composition of its formation.
The dissolved adhesiveness that excellent heat stability when more particularly, the present invention relates to a kind of slush molding, slush molding are stuck with paste with vinyl chloride-based resin is low excellent and vinyl chloride-based resin anti-exudative excellence is stuck with paste and with the forming composition of its formation to desired non-migratings for acrylonitrile-butadiene-styrene resin (ABS resin) or polystyrene resin etc. such as suitable practical level and forming composition toys.
Said slush molding is stuck with paste with vinyl chloride-based resin and is generally known as paste glue between personage in the field of business among the present invention.
Background technology
So far, to stick with paste be that cooperation is made use as the aromatic carboxylic acid esters of softening agent in sticking with paste with vinyl chloride-based resin to vinyl chloride-based resin always.In employed aromatic carboxylic acid esters, phthalate plasticizers, phthalic acid two (2-ethylhexyl) ester (hereinafter referred to as DOP) particularly, have the various rerum naturas of comparison isostatic, be suitable for forming methods such as dip forming, coated and molded, rotoforming, slush molding, injection molding, be widely used in dwelling house interior finish fields such as toy, gloves, wallpaper, bed material, automotive fields such as back boxing, seal gum, various uses such as steel plate coating, canvas coating.
But, in above-mentioned phthalate plasticizers, exist suspection and might upset the internal secretion effect, to Wildlife, human reproduction, the material (so-called environmental hormone) that growth exerts an influence, as the development trend of industrial community, wish to develop the softening agent that substitutes phthalate plasticizers such as DOP with excellent properties always.
For this reason, for example, softening agent has as an alternative obtained application as tributyl acetylcitrate (ATBC) of citrate plasticizer etc. in certain fields, but, therefore exist the problem that the softening agent acid number rises under hot conditions because the heat-resisting decomposability of softening agent self is poor.
Especially, as a large amount of forming methods that adopt in toy etc., the slush molding method is slush molding to be stuck with paste with vinyl chloride-based resin be injected in the mould, heating then, the slush molding that remains not gelation is stuck with paste discharge so that reuse with vinyl chloride-based resin, at this moment, because the temperature that the slush molding of discharging is stuck with paste with vinyl chloride-based resin rises to 40~100 ℃ usually, therefore require it to have and to withstand the thermostability of using repeatedly.
But, in the past any plasticizer can withstand aspect this thermostability of using repeatedly all undesirable.It is generally acknowledged that one of its reason is, heating makes moieties oxygenolysis in the plasticizer molecule, so the acid number of softening agent rises.
The viscosity characteristics that the acid number of softening agent is stuck with paste with vinyl chloride-based resin slush molding has a significant impact, and therefore considers from processibility (sagging during fusion, thickness inhomogeneous etc.) aspect, requires it to have satisfactory stability.
Therefore, proposed to use technology as the diisononyl adipate (DINA) of adipate plasticizers, according to this technology,, exist heat-resisting decomposability, non-migrating (p-poly-phenyl ethenoid resin etc.), the anti-unfavorable problem in aspect such as exudative though initial stage viscosity can reduce.
In order to address the above problem, various solutions have been proposed.
For example, proposed the technology (for example, with reference to patent documentation 1) of cyclohexane carboxylate as softening agent.But, though this technology anti-exudative, non-migrating aspects such as (to ABS resin, p-poly-phenyl ethenoid resins etc.) is good, but owing to be wanting in heat-resisting decomposability, therefore softening agent acid number in heat-processed rises, and thermostability (dissolved adhesiveness, the thixotropy etc.) aspect that slush molding is stuck with paste with vinyl chloride-based resin during moulding exists problem.
[patent documentation 1] spy opens 2001-207002 communique (page 2, paragraph " 0005 "~page 3, paragraph " 0011 ")
Summary of the invention
The object of the present invention is to provide a kind of slush molding to stick with paste with vinyl chloride-based resin and with the forming composition of its formation, the characteristics that this slush molding is stuck with paste with vinyl chloride-based resin are, even use the slush molding of the remaining component of in the slush molding operation, being heated to stick with paste repeatedly, do not damage the dissolved adhesiveness characteristic that this slush molding sticks with paste with vinyl chloride-based resin, the characteristic of prepared forming composition etc. with vinyl chloride-based resin yet.
The present inventor has carried out repeatedly with keen determination research in order to solve above-mentioned problem, it found that, by the cyclohexene carboxylate ester is used for sticking with paste with vinyl chloride-based resin (as necessary composition) as softening agent, even use repeatedly in the slush molding operation remainder not the slush molding of gelation stick with paste with vinyl chloride-based resin, do not occur in the rough sledding that is subjected in the thermal process caused dissolved adhesiveness deterioration in characteristics because the softening agent acid number rises yet, heat-resisting decomposability is improved, thereby finished the present invention.
That is, the invention provides a kind of slush molding and stick with paste, it is characterized in that: contain and stick with paste with vinyl chloride-based resin with as the cyclohexene carboxylate ester of softening agent with vinyl chloride-based resin.
In addition, the invention provides a kind of forming composition, it is characterized in that: make by with the slush molding method vinyl chloride-based resin being stuck with paste moulding, wherein, vinyl chloride-based resin is stuck with paste to contain and is stuck with paste with vinyl chloride-based resin with as the cyclohexene carboxylate ester of softening agent.
Below further the present invention is described in detail.
Slush molding involved in the present invention is stuck with paste to contain with vinyl chloride-based resin and is stuck with paste with vinyl chloride-based resin with as the cyclohexene carboxylate ester of softening agent, and the state of its existence is: this paste is scattered in the softening agent with vinyl chloride-based resin.
Be used for paste vinyl chloride-based resin of the present invention, it is the vinyl chloride-based resin that can be used in resin paste, and this resin paste can be used for the slush molding method.As this paste vinyl chloride-based resin, it comprises for example polyvinyl chloride resin, the vinyl chloride-vinyl acetate copolymer resins, vinylchlorid-stearic acid vinyl ester copolymer resins, the vinyl chloride-ethylene copolymer resins, vinylchlorid-copolymerization of propylene resin, vinylchlorid-iso-butylene copolymer resins, vinylchlorid-methacrylic ester copolymer resins, the known monomers that vinylchlorid-IVE copolymer resins is such and the polyvinyl chloride copolymer resins of vinylchlorid, and be resin etc. with the chlorinated polyvinyl chloride that hydrogen atom in polyvinyl chloride resin or the polyvinyl chloride copolymer resins is substituted by the chlorine atom, its form for example is spherical.These polymkeric substance can use a kind of or use two or more mixtures.
Here said slush molding is meant a kind of with the working method of resin paste moulding slush molding thing, and the back will be described in detail it.
Be used for paste of the present invention with below the preferred a few μ m of median size of vinyl chloride-based resin, more preferably in the scope of 0.02~2 μ m.
This paste can carry out drying by suspension liquid of monomer mixtures such as vinylchlorid being carried out emulsion that letex polymerization obtains or obtaining with microsuspension etc. with vinyl chloride-based resin and prepare.
The above-mentioned emulsion polymerization uses the monomer mixture of chloride vinyl monomer such as vinylchlorid etc. usually, as emulsifying agents such as the sodium lauryl sulphate of anion surfactant, dioctyl sodium sulphosuccinate, and water-soluble catalysts such as ammonium persulphate, Potassium Persulphate, in water medium, carry out.In addition, also can in monomer, import hydrophilic radical, not use emulsifier-free (soap-free) letex polymerization of emulsifying agent.
In addition, microsuspension uses the monomer mixture of chloride vinyl monomer such as vinylchlorid etc. usually, as emulsifying agents such as the sodium lauryl sulphate of anion surfactant, dioctyl sodium sulphosuccinate, dispersing auxiliary, and oil-soluble catalysts such as dodecanoyl superoxide, two-2-ethylhexyl superoxide, in water medium, make it be separated into oil droplet with homogenizer etc. by mechanical shearing and react.
As the drying means of above-mentioned emulsion, suspension liquid etc., it comprises for example spraying drying etc.
In slush molding involved in the present invention is stuck with paste with vinyl chloride-based resin, use cyclohexene carboxylate ester as softening agent, also can and use cyclohexene carboxylate ester softening agent in addition.
In this case, in employed whole softening agent the content of cyclohexene carboxylate ester preferably in the scope of 50~100 weight %, the scope of preferred especially 70~100 weight %, most preferably, the content of cyclohexene carboxylate ester is 100 weight %.If the content of cyclohexene carboxylate ester is in the scope of 50~100 weight %, then softening agent has excellent heat-resisting decomposability, and has excellent dissolved adhesiveness, dissolved adhesiveness stability, anti-exudative, non-migrating, nonvolatile harmony.
As being used for cyclohexene carboxylate ester of the present invention, it comprises for example tetrahydrobenzene monocarboxylic ester, tetrahydrobenzene dicarboxylic diester, tetrahydrobenzene tricarboxylic acid three esters, tetrahydrobenzene tetracarboxylic acid four esters etc.
In these cyclohexene carboxylate esters, from considering preferred tetrahydrobenzene dicarboxylic diester, tetrahydrobenzene tricarboxylic acid three esters with the consistency and the non-volatile aspect of sticking with paste with vinyl chloride-based resin.
As the tetrahydrobenzene dicarboxylic diester, it comprises for example 4-tetrahydrobenzene-1,2-dicarboxylic acid two (2-ethylhexyl) ester, 4-tetrahydrobenzene-1,2-dicarboxylic acid dinonyl, 4-tetrahydrobenzene-1,2-dicarboxylic acid two isodecyl esters, 2-tetrahydrobenzene-1,4-dicarboxylic acid dinonyl etc.
In addition, as tetrahydrobenzene tricarboxylic acid three esters, it comprises for example 4-tetrahydrobenzene-1,2,3-tricarboxylic acid three (2-ethylhexyl) ester, 5-tetrahydrobenzene-1,2,4-tricarboxylic acid three ester in the different ninth of the ten Heavenly Stems etc.
In addition, consider that from anti-exudative aspect the acid number of cyclohexene carboxylate ester used in the present invention is preferred below 0.2.
Here said acid number, the milligram number of the sour necessary potassium hydroxide that contains in being meant and in the 1g sample.
Be used for cyclohexene carboxylate ester of the present invention, it can for example make cyclohexene carboxylate and monohydroxy-alcohol carry out condensation reaction with known method commonly used and make.For example, can be in nitrogen gas stream, carry out under the condition of stirring at raw material regulation, additional reflux exchanger, superfluous monohydroxy-alcohol is refluxed to be reached below 0.5 until acid number, preferably, on one side under 130~250 ℃ temperature continuously heating continuously the water that generates is removed, subsequently, preferably, under 230~180 ℃ temperature, below 10hPa, more preferably, under the reduced pressure below the 4hPa, unreacted alcohol is removed, neutralized in case of necessity thereafter, filter the softening agent that obtains having the regulation proterties then.
As the cyclohexene carboxylate that can use, enumerate tetrahydrobenzene monocarboxylic acid, tetrahydrobenzene dicarboxylic acid, tetrahydrobenzene tricarboxylic acid, tetrahydrobenzene tetracarboxylic acid etc. here.In these cyclohexene carboxylates, consider preferred tetrahydrobenzene dicarboxylic acid, tetrahydrobenzene tricarboxylic acid from its carboxylate and the consistency and the non-volatile aspect of sticking with paste with vinyl chloride-based resin.
As above-mentioned tetrahydrobenzene dicarboxylic acid, it comprises for example 1-tetrahydrobenzene-1,2-dicarboxylic acid, 2-tetrahydrobenzene-1,2-dicarboxylic acid, 3-tetrahydrobenzene-1,2-dicarboxylic acid, 4-tetrahydrobenzene-1,2-dicarboxylic acid, 4-methyl-4-tetrahydrobenzene-1,2-dicarboxylic acid, 1-tetrahydrobenzene-1,3-dicarboxylic acid, 3-tetrahydrobenzene-1,3-dicarboxylic acid, 4-tetrahydrobenzene-1,3-dicarboxylic acid, 1-tetrahydrobenzene-1,4-dicarboxylic acid, 2-tetrahydrobenzene-1,4-dicarboxylic acid etc.
As above-mentioned tetrahydrobenzene tricarboxylic acid, it comprises for example 1-tetrahydrobenzene-1,2,3-tricarboxylic acid, 3-tetrahydrobenzene-1,2,3-tricarboxylic acid, 4-tetrahydrobenzene-1,2,3-tricarboxylic acid, 1-tetrahydrobenzene-1,2,4-tricarboxylic acid, 2-tetrahydrobenzene-1,2,4-tricarboxylic acid, 3-tetrahydrobenzene-1,2,4-tricarboxylic acid, 4-tetrahydrobenzene-1,2,4-tricarboxylic acid, 5-tetrahydrobenzene-1,2,4-tricarboxylic acid, 6-tetrahydrobenzene-1,2,4-tricarboxylic acid, 1-tetrahydrobenzene-1,3,5-tricarboxylic acid etc.
Except above-mentioned cyclohexene carboxylate, replace cyclohexene carboxylate, can use esters such as their acid anhydrides or their acyl chlorides formation property derivative.In addition, also can use the alkyl ester compound of these cyclohexene carboxylates.In employed alkyl ester compound, can under the mitigation condition, consider preferred lower alkyl ester compound, wherein special preferable methyl ester cpds from the dealcoholization operation.
These materials can use separately, also can two or more mixing use.
As be used for the operable monohydroxy-alcohol of cyclohexene carboxylate ester of the present invention in manufacturing, it comprises for example butanols, isopropylcarbinol, hexanol, isohexyl alcohol, enanthol, iso-heptanol, octanol, isooctyl alcohol, 2-Ethylhexyl Alcohol, nonyl alcohol, isononyl alcohol, 2-methyl octanol, decyl alcohol, isodecyl alcohol, undecyl alcohol, lauryl alcohol, tridecanol etc.
These monohydroxy-alcohols can use separately, also can two or more mixing use.
In the cyclohexene carboxylate ester that obtains carrying out condensation reaction with above-mentioned cyclohexene carboxylate, these alcohol have constituted pure unit.
As above-mentioned alcohol, preferably have the monohydroxy-alcohol of the alkyl of carbon number in 6~11 scopes.If the carbon number of monohydroxy-alcohol alkyl is in 6~11 scope, then prepared cyclohexene carboxylate ester has the non-volatile of excellence, and has excellent consistency with paste with vinyl chloride-based resin.
As the employed monohydroxy-alcohol that has carbon number alkyl in 6~11 scopes, it comprises for example hexanol, isohexyl alcohol, enanthol, iso-heptanol, octanol, isooctyl alcohol, 2-Ethylhexyl Alcohol, nonyl alcohol, isononyl alcohol, 2-methyl octanol, decyl alcohol, isodecyl alcohol, undecyl alcohol etc.
In addition, in the monohydroxy-alcohol of the alkyl of 6~11 scopes, preferred especially hydroxyl value is at the monohydroxy-alcohol of 370~420 scopes at the above-mentioned carbon number that has.As the carbon number of alkyl in 6~11 scopes and hydroxyl value at the monohydroxy-alcohol of 370~420 scopes, in above-mentioned monohydroxy-alcohol, enumerate nonyl alcohol, isononyl alcohol, 2-methyl octanol etc.If use the cyclohexene carboxylate ester that satisfies the monohydroxy-alcohol of alkyl carbon number and hydroxyl value scope simultaneously and obtain, then it has excellent non-volatile reaching and the consistency of sticking with paste with vinyl chloride-based resin.
Here said hydroxyl value is meant method according to the rules, with neutralize under specified temperature and the time milligram number of the required potassium hydroxide of the acetate that generates when making the 1g specimen reaction of acetylizing agent.
When being used for the condensation reaction of the synthetic employed cyclohexene carboxylate ester of the present invention,, preferably use catalyzer in order to promote the carrying out of condensation reaction.As employed catalyzer, it comprises for example metal catalysts such as acid catalyst such as tosic acid, phosphoric acid, titanium isopropylate, tetrabutyl titanate, dibutyl tin oxide, dioctyltin oxide, zinc chloride etc.
In addition, preferred 100~250 ℃ of the temperature during this condensation reaction, more preferably 130~250 ℃.
In slush molding involved in the present invention is stuck with paste with vinyl chloride-based resin, except the cyclohexene carboxylate ester, can also use known softening agent.It comprises for example phthalate, adipic acid ester class, sebacic acid ester, trimellitate class, pyromellitic ester class, epoxy soybean wet goods epoxy ester series, clorafin class, phosphoric acid ester, polyester, cyclohexane carboxylate etc.
For the paste vinyl chloride-based resin of 100 weight parts, preferred 10~300 weight parts of usage quantity of softening agent were preferably 20~200 weight parts especially during slush molding involved in the present invention was stuck with paste with vinyl chloride-based resin.If the usage quantity of above-mentioned softening agent was in above-mentioned scope during slush molding was stuck with paste with vinyl chloride-based resin, then processing viscosity is adjusted easily in the slush molding operation, does not produce and oozes out.
Slush molding involved in the present invention is stuck with paste with vinyl chloride-based resin, when this vinyl chloride-based resin of slush molding is stuck with paste, in order to suppress to be used thermo-stabilizer usually owing to heating the paste that the causes desalination acid-respons of vinyl chloride-based resin.
As above-mentioned thermo-stabilizer, it comprises various thermo-stabilizers such as for example plumbous system, tin system, Ba-Zn system, Ca-Zn system, Zn-K system, Zn-Na system.The use level of the thermo-stabilizer that uses, for the paste vinyl chloride-based resin of 100 weight parts, it is preferably in 0.1~10 weight part scope.
In the scope of not damaging the object of the invention, slush molding involved in the present invention is stuck with paste with vinyl chloride-based resin can further cooperate various additives.As employed additive, it comprises for example oxidation inhibitor, UV light absorber, weighting agent, thinner, whipping agent, stabilization aid etc.
As above-mentioned oxidation inhibitor, it for example comprises 2, phenol such as 6-di-t-butyl-p-cresol are that hindered phenols such as oxidation inhibitor, octadecyl-3-(3,5-di-t-butyl-4-hydroxyphenyl) propionic ester are that thioethers such as oxidation inhibitor, Tyox B are that oxidation inhibitor, TNP trinonylphenol phosphite ester phosphoric acid such as (Off オ ス Off ア イ ト) are oxidation inhibitor etc.The use level of the oxidation inhibitor that uses is used vinyl chloride-based resin for 100 weight parts paste, and it is preferably in 0.1~10 weight part scope.
As above-mentioned UV light absorber, it comprises for example benzotriazole based compound, 2-ethylhexyls-2-cyano group-3 such as benzophenone based compounds such as salicylate based compound, 2-hydroxyl-4-methoxy benzophenone, 2-(2 '-hydroxyl-5 '-tert-butyl-phenyl) benzotriazole such as salol, cyanoacrylate based compounds, two (2 such as 3 '-diphenylacrylate ester, 2,6,6-tetramethyl--4-piperazine base) hindered amine compound such as sebate etc.For 100 weight parts paste vinyl chloride-based resin, the scope of preferred 0.1~10 weight part of the use level of employed UV light absorber.
As above-mentioned weighting agent, it comprises for example lime carbonate, clay, talcum, silicon-dioxide, aluminium hydroxide, magnesium oxide, magnesiumcarbonate, Magnesium Silicate q-agent, Calucium Silicate powder etc.For the paste vinyl chloride-based resin of 100 weight parts, the use level of employed weighting agent is preferably in the scope of 1~120 weight part.
As above-mentioned thinner, it for example comprises 2,2,4-trimethylammonium-1,3-pentanediol diisobutyrate, normal alkane etc.For the paste vinyl chloride-based resin of 100 weight parts, the use level of employed thinner is preferably in the scope of 1~50 weight part.
As above-mentioned whipping agent, it for example comprises that with azoformamide, p, p '-oxybis-benzenesulfonyl hydrazide is the organic blowing agent of representative, is inorganic foaming agent of representative etc. with the sodium bicarbonate.For the paste vinyl chloride-based resin of 100 weight parts, the use level of the whipping agent that uses is preferably in the scope of 0.1~30 weight part.
In addition, as the aforementioned stable auxiliary agent, it comprises for example epoxy compoundss such as epoxidised soybean oil, epoxidation linseed oil, butyl epoxy stearate etc.
For the paste vinyl chloride-based resin of 100 weight parts, the use level of aforementioned stable auxiliary agent is preferably in the scope of 0.5~50 weight part.
The paste that obtains is like this mixed, stirs with vinyl chloride-based resin with as the cyclohexene carboxylate ester of softening agent and various additives etc., by make this paste with vinyl chloride-based resin and various additives that use in case of necessity etc. be scattered in this softening agent, can prepare by this softening agent and in this softening agent dispersive stick with paste the slush molding involved in the present invention that constitutes with vinyl chloride-based resin and stick with paste with vinyl chloride-based resin.
As the device that can use when mixing, stir, disperseing to constitute each composition that above-mentioned slush molding sticks with paste with vinyl chloride-based resin, it comprises for example kneader, butterfly mixing tank, planetary-type mixer, Henschel mixer, pulverizer etc.
So-called slush molding is that a kind of utilization will be stuck with paste with vinyl chloride-based resin and is scattered in equably in the softening agent and the slush molding that forms is composed with shape with the flowability of vinyl chloride-based resin paste, makes its gelation fusion make the method for forming of forming composition by heating.
The paste vinyl chloride-based resin that is used for slush molding, be about general vinyl chloride-based resin about 100 μ m for size, because sticking with paste with vinyl chloride-based resin is the minute spherical particle of particle diameter below a few μ m, therefore slush molding is stuck with paste with vinyl chloride-based resin and can be kept stable solid-liquid dispersion state, can only make the forming composition of homogeneous with heat energy.
Forming composition involved in the present invention can make by the slush molding that obtains is like this carried out slush molding with the vinyl chloride-based resin paste.
Slush molding involved in the present invention is stuck with paste with vinyl chloride-based resin, because it contains the cyclohexene carboxylate ester as softening agent, therefore being subjected in the thermal process of heating repeatedly, the acid number that produces owing to this softening agent thermolysis rises few, therefore heat-resisting decomposability excellence can be used for slush molding especially effectively.
Said among the present invention " slush molding " typically refers to and passes through following operation (1) in turn to each operation of operation (4) and make the forming method of forming composition.
Operation (1): slush molding is injected into the mould from sticking with paste groove with the vinyl chloride-based resin paste, heats this mould, make this slush molding that contacts with this mould inner wall face stick with paste gelation, form the gelation layer with vinyl chloride-based resin.
Operation (2): stop heating, the slush molding of the not gelation of the remainder beyond the gelation layer is stuck with paste with vinyl chloride-based resin discharged, be recovered to and stick with paste in the groove.
Operation (3): heating mould once more, thus make the fusion of gelation layer that gelation is carried out thoroughly.
Operation (4): make mold cools down, take out forming composition.
Pass through above-mentioned each operation in turn, can make hollow form forming composition as the object of the invention.
In addition, the mould that uses in above-mentioned operation has the husk that jog grades as inner-wall surface, and this jog has required layout.
As the heating means of mould in the operation (1), so long as the method that can heat mould there is no special qualification.It comprises the method for for example using oil bath, the method for using air-heating furnace etc.In addition, Heating temperature is generally and can makes the temperature of slush molding with the gelation of vinyl chloride-based resin paste, preferred 120~200 ℃ scope.
In addition, since the gelation layer of operation (1) in time prolongation and therefore thickening can be adjusted the bed thickness of forming composition by the termination of setting suitable heating according to the kind of forming composition period.
Being recovered to the slush molding of sticking with paste the not gelation in the groove in the operation (2) sticks with paste with vinyl chloride-based resin, its operation at slush molding is used in (1) once more, this moment, the slush molding of gelation was not recycled in the paste groove with the vinyl chloride-based resin paste, this operation is carried out repeatedly repeatedly later on, thereby it is used repeatedly.
The method of cooling of mould is not particularly limited in the operation (4), for example can cool off with water-cooled.
Forming composition involved in the present invention is owing to used slush molding to stick with paste with vinyl chloride-based resin, and this slush molding has used the softening agent that contains the related essential composition of cyclohexene carboxylate ester conduct of the invention described above with the vinyl chloride-based resin paste, even therefore use this slush molding to stick with paste repeatedly with vinyl chloride-based resin, in being subjected to thermal process, rise also seldom, usually can make the harmonious excellent forming composition of non-exudative (consistency of softening agent), non-migrating, all characteristics such as non-volatile owing to thermolysis produces the softening agent acid number.
As forming composition involved in the present invention, it comprises for example toy, gloves, trolley part etc.
As forming composition involved in the present invention, from requiring to have the angle of extra high aesthetic property, preferred toy in above-mentioned forming composition.
As prepared toy among the present invention, it for example comprises and to be the doll of soft plastics toy, digital commodities, children's play commodity, phantom etc.
Because these toys are on the formation of commodity, usually contact or be used in combination with ABS resin or polystyrene resin etc., therefore require slush molding in these resins that are in contact with it or are used in combination, not move (promptly with the softening agent in the vinyl chloride-based resin paste, has non-migrating), as the toy of forming composition of the present invention, excellent performance in this respect.
Embodiment
Below in conjunction with embodiment the present invention is more specifically illustrated.Powder in the literary composition " all be to be benchmark with weight.
" embodiment 1~4 " and " comparative example 1~5 "
Press the cooperation shown in table 1 and the table 2 and form, modulation contains to stick with paste sticks with paste with vinyl chloride-based resin with the slush molding of vinyl chloride-based resin, softening agent and additive, makes sheet material with it.With the heat-resisting decomposability of vinyl chloride-based resin paste, softening agent and forming composition, dissolved adhesiveness, anti-exudative, non-migrating and non-volatile the evaluation, it the results are shown in table 1 and table 2 to these slush moldings.
Modulation and evaluation method that this slush molding is stuck with paste with vinyl chloride-based resin are as described below.
[modulation that slush molding is stuck with paste with vinyl chloride-based resin]
According to the cooperation ratio shown in table 1 and the table 2, with mixing and blending machine [Tokyo physics and chemistry apparatus (strain) system, ケ ミ ス one ラ one B-100], stirring revolution is to mix stirring under 1100rpm, 4 minutes the condition, under reduced pressure implement 30 minutes standing and defoaming then, modulate to be dispersed with to stick with paste and stick with paste with vinyl chloride-based resin with the slush molding of vinyl chloride-based resin.
[sheet baking condition]
The slush molding that obtains in embodiment and the comparative example is pasted into test film with vinyl chloride-based resin, with ワ one Na one マ チ ス baking oven (ワ one Na one マ チ ス AG system, LTF-ST), after coating 1mm on the sheet glass was thick, baking was 10 minutes under 190 ℃ temperature, makes flakiness.
[measuring method of the heat-resisting decomposability of softening agent and metewand]
The softening agent that uses in 100g embodiment and the comparative example is packed in the sample bottle of 250cc, under the situation of placing of uncapping, 100 ℃ drying machine internal heating 14 days.After the off-test, measure the acid number of softening agent, compare, estimate according to following benchmark with the initial stage acid number.
Zero: acid number is less than 2
*: acid number is more than 2
[measuring method of dissolved adhesiveness stability and metewand]
The mensuration of<initial stage dissolved adhesiveness 〉
With BM type viscometer, according to ロ one one No.3 at 6rpm, to measure temperature be under 25 ℃ the condition, resulting slush molding in embodiment and the comparative example is stuck with paste with vinyl chloride-based resin is measured.
The mensuration of<dissolved adhesiveness stability 〉
Under 25 ℃ condition, above-mentioned slush molding is left standstill preservation 7 days with the vinyl chloride-based resin paste, under the condition identical, with BM type viscometer determining dissolved adhesiveness with the initial stage dissolved adhesiveness.
Calculate the dissolved adhesiveness after 7 days and the ratio (dissolved adhesiveness after 7 days/initial stage dissolved adhesiveness) of initial stage dissolved adhesiveness, estimate according to following metewand.
Zero: less than 1.5 times
*: more than 1.5 times
[anti-exudative measuring method and metewand]
The above-mentioned thin slice that makes is cut into 5cm * 5cm size,, under 70 ℃, the condition of relative humidity 95%, place the state of thin slice after 10 days, 20 days, 30 days and 40 days, estimate according to following metewand with visual observation used as test film.
Zero: do not ooze out.
△: do not ooze out, but the adhesion sense on surface increases.
*: ooze out
Sclerosis: do not ooze out, but the softening agent volatilization, the test film sclerosis.
[measuring method of non-migrating and metewand]
The above-mentioned thin slice that makes is cut into 2.5mm * 2.5mm size, used as test film, with ABS resin plate [Asahi Chemical Industry's industry (strain) system, ス イ ラ Star Network 121] and HIPS resin (high-impact polystyrene resin) plate [A﹠amp; M vinylbenzene (strain) system, AGI02], respectively test film is clamped in the middle one-tenth of two resin boards " sandwich " shape, at 10g/cm 2Load under, under 40 ℃ of temperature, keep after 24 hours, visual observation owing to softening agent to the erosion state that the migration of ABS resin plate and HIPS resin board produces, estimate according to following judgement criteria.
Zero: do not have to find owing to migration of plasticizer produces erosion to resin board.
△: do not have owing to migration of plasticizer produces erosion to resin board, but find to have vestige slightly.
*: find to have owing to migration of plasticizer produces erosion to resin board.
* *: obviously found to have owing to migration of plasticizer produces erosion to resin board.
[nonvolatile measuring method]
The above-mentioned thin slice that makes is cut into 5cm * 5cm size, and used as test film, behind the gravimetry (a), in the drying machine of packing into, drying is 120 hours under 100 ℃ of temperature in advance.Take out thin slice subsequently, gravimetry (b) is once more tried to achieve weight decrement (%) according to following calculating formula thereafter.
Weight decrement (%)=(a-b)/a * 100
[table 1]
Table 1 Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 1 Comparative example 2 Comparative example 3
Vinyl chloride-based resin *1)(part) 100 100 100 100 100 100
Tetrahydrobenzene is that A (part) tetrahydrobenzene is that B (part) tetrahydrobenzene is C (part) 50 ? ? ? 50 ? ? ? 50
DOP (part) DINA (part) ATBC (part) 50 ? ? ? 50 ? ? ? 50
Epoxidised soybean oil *2(part) Ca/Zn is a stablizer *3(part) 5 3 5 3 5 3 5 3 5 3 5 3
Heat-resisting decomposability acid number heat-resisting decomposability evaluation after 14 days (mgKOH/g) initial stages of softening agent ? ? 0.11 0.71 ○ ? ? 0.03 0.50 ○ ? ? 0.15 0.85 ○ ? ? 0.03 3.15 × ? ? 0.08 10.15 × ? ? 0.10 3.75 ×
The dissolved adhesiveness initial stage (25 ℃, mPa.s) viscosity stability evaluation after 7 days 5540 5730 ○ 6020 6230 ○ 6660 6720 ○ 6150 9840 × 2430 5120 × 4150 7310 ×
After anti-exudative 10 days after 20 days after 30 days after 40 days ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ △ ○ ○ ○ ○ ○ △ × × Sclerosis sclerosis sclerosis sclerosis
Non-migrating ABS resin plate HIPS resin board ○ △ ○ △ ○ △ ○ △ ○ ×× ×× ××
Non-volatile weight decrement (%) ? 7.9 ? 4.7 ? 3.1 ? 7.2 ? 8.8 ? 19.3
[table 2]
In embodiment 4 and comparative example 5, carry out the assessment item that table 2 is put down in writing with the softening agent of heat-resisting decomposability after 14 days on-tests.
[explanation and the note of the softening agent of table 1 and table 2 record]
Tetrahydrobenzene is A: by 4-tetrahydrobenzene-1, and the 4-tetrahydrobenzene-1 that 2-dicarboxylic acid and 2-Ethylhexyl Alcohol (hydroxyl value 432) constitute, 2-dicarboxylic acid two (2-ethylhexyl) ester.Viscosity is 37mPa.s (25 ℃).
Tetrahydrobenzene is B: by 4-tetrahydrobenzene-1, and 2-dicarboxylic acid and isononyl alcohol (consonance fermentation (strain) system, trade(brand)name; オ キ ソ コ one Le 900, hydroxyl value 390) the 4-tetrahydrobenzene-1 that constitutes, 2-dicarboxylic acid dinonyl.Viscosity 48mPa.s (25 ℃).
Tetrahydrobenzene is C: by 4-tetrahydrobenzene-1, and the 4-tetrahydrobenzene-1 that 2-dicarboxylic acid and isodecyl alcohol (hydroxyl value 355) constitute, 2-dicarboxylic acid two isodecyl esters.Viscosity 67mPa.s (25 ℃).
DOP: phthalic acid two (2-ethylhexyl) ester.
DINA: diisononyl adipate.
ATBC: tributyl acetylcitrate.
The hexamethylene methane series: with hexanaphthene-1,2-dicarboxylic acid and isononyl alcohol (consonance fermentation (strain) system, trade(brand)name; オ キ ソ コ one Le 900) carries out condensation reaction and the hexanaphthene-1 that obtains, 2-dicarboxylic acid dinonyl.Viscosity 42mPa.s (25 ℃).
*1) sticks with paste with polyvinyl chloride resin (polymerization degree 1650)
*2) stabilization aid, big Japanese ink chemical industry (strain) system, W-100-EL
*3) thermo-stabilizer, big Japanese ink chemical industry (strain) system, ゲ レ Star Network ML-610A
Result according to table 1 and table 2 can see, slush molding involved in the present invention is stuck with paste at dissolved adhesiveness, anti-exudative, non-migrating, aspect such as non-volatile and DOP with vinyl chloride-based resin and is equal to, owing to the cyclohexene carboxylate ester that in slush molding is stuck with paste with vinyl chloride-based resin, contains as softening agent, therefore has excellent heat-resistant stability and dissolved adhesiveness stability in addition.
Wherein, the pure unitary hydroxyl value that constitutes the cyclohexene carboxylate ester is 390 embodiment 2, and its dissolved adhesiveness, anti-exudative, non-migrating, nonvolatile harmony are very good.
Slush molding involved in the present invention is stuck with paste with vinyl chloride-based resin, owing to contain cyclohexene carboxylate ester as softening agent as neccessary composition, therefore stick with paste with vinyl chloride-based resin with known slush molding in the past and compare, even it is heating use repeatedly in the slush molding operation, be subjected to the moieties of softening agent in the thermal process also to be difficult for taking place thermolysis, therefore heat-resisting decomposability excellence, and viscosity stability, non-migrating, anti-exudative, non-volatile excellence extremely are applicable to slush molding.Can be widely used in mainly and be undertaken in the slush molding things such as toy of moulding by the slush molding method.

Claims (5)

1.一种中空成型用氯乙烯系树脂糊,其特征在于,含有糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯,相对于前述糊用氯乙烯系树脂100重量份,所述增塑剂的含量为10重量份-300重量份,并且相对于所述增塑剂的总量,所述环己烯羧酸酯的含量为50~100重量%。1. A vinyl chloride resin paste for hollow molding, characterized in that it contains a vinyl chloride resin for the paste and a cyclohexene carboxylate as a plasticizer, with respect to 100 parts by weight of the vinyl chloride resin for the paste, The content of the plasticizer is 10 parts by weight to 300 parts by weight, and the content of the cyclohexene carboxylate is 50 to 100 parts by weight relative to the total amount of the plasticizer. 2.根据权利要求1记载的中空成型用氯乙烯系树脂糊,其中,构成环己烯羧酸酯的醇单元来源于一元醇,该一元醇带有碳数为6~11的烷基。2. The vinyl chloride resin paste for hollow molding according to claim 1, wherein the alcohol unit constituting the cyclohexene carboxylate is derived from a monohydric alcohol having an alkyl group having 6 to 11 carbon atoms. 3.根据权利要求1或2记载的中空成型用氯乙烯系树脂糊,其中,构成环己烯羧酸酯的醇单元来源于羟值在370~420范围的一元醇。3. The vinyl chloride resin paste for hollow molding according to claim 1 or 2, wherein the alcohol unit constituting the cyclohexene carboxylate is derived from a monohydric alcohol having a hydroxyl value in the range of 370 to 420. 4.一种成型物,其特征在于,用中空成型法将氯乙烯系树脂糊成型而制得,该氯乙烯系树脂糊含有糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯,相对于前述糊用氯乙烯系树脂100重量份,所述增塑剂的含量为10重量份-300重量份,并且相对于所述增塑剂的总量,所述环己烯羧酸酯的含量为50~100重量%。4. A molded product characterized in that it is obtained by molding a vinyl chloride-based resin paste by a hollow molding method, and the vinyl chloride-based resin paste contains a vinyl chloride-based resin for paste and cyclohexene carboxylic acid as a plasticizer ester, with respect to 100 parts by weight of the above-mentioned vinyl chloride resin for paste, the content of the plasticizer is 10 parts by weight to 300 parts by weight, and relative to the total amount of the plasticizer, the cyclohexene carboxylic acid The ester content is 50 to 100% by weight. 5.根据权利要求4记载的成型物,其中成型物为玩具。5. The molded article according to claim 4, wherein the molded article is a toy.
CNB031076556A 2002-03-26 2003-03-24 Vinyl chloride series resin paste for hollow forming and formed article therefrom Expired - Fee Related CN1263798C (en)

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EP3875526B1 (en) * 2018-10-29 2022-10-19 Lg Chem, Ltd. Cyclohexane triester-based plasticizer composition, and resin composition comprising the same

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