CN118957867B - High-speed knitting inkle loom is used in production of physical training area - Google Patents
High-speed knitting inkle loom is used in production of physical training area Download PDFInfo
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- CN118957867B CN118957867B CN202411443667.9A CN202411443667A CN118957867B CN 118957867 B CN118957867 B CN 118957867B CN 202411443667 A CN202411443667 A CN 202411443667A CN 118957867 B CN118957867 B CN 118957867B
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- 238000009940 knitting Methods 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title description 3
- 239000000428 dust Substances 0.000 claims abstract description 32
- 238000004140 cleaning Methods 0.000 claims description 40
- 238000003825 pressing Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 23
- 230000008569 process Effects 0.000 description 21
- 210000005056 cell body Anatomy 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 239000004744 fabric Substances 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 239000004819 Drying adhesive Substances 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 239000007767 bonding agent Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 208000017667 Chronic Disease Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000037147 athletic performance Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000037081 physical activity Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
- D04B35/14—Indicating, warning, or safety devices, e.g. stop motions responsive to thread breakage
- D04B35/16—Indicating, warning, or safety devices, e.g. stop motions responsive to thread breakage with detectors associated with a series of threads
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J7/00—Cleaning, e.g. removing dust, loose fibres, charred ends
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/22—Devices for preparatory treatment of threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/32—Devices for removing lint or fluff
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
The invention relates to the field of knitting machines, in particular to a high-speed knitting ribbon loom for producing physical training belts, which comprises a knitting machine main body, wherein an operating table is fixedly arranged at the top end of the knitting machine main body, a plurality of first groove bodies are formed in the top end of the operating table at equal intervals, warning components are slidably arranged in each first groove body, a plurality of sliding grooves are formed in the top end of the operating table at equal intervals, repairing components are slidably arranged in each sliding groove, and a dust removing component is fixedly arranged on the side wall of the operating table. According to the invention, by arranging the warning component, if the yarn breaks, the sliding block can be immediately driven to move upwards under the elastic action of the first spring, so that the first conductive sheet at the top end of the sliding block is in contact with the second conductive sheet, and thus a circuit is communicated, a corresponding warning lamp gives out a warning, and the corresponding yarn is warned to break, so that a worker can conveniently leave a machine to stop, and the broken yarn position can be quickly found to make adjustment.
Description
Technical Field
The invention relates to the technical field of knitting machines, in particular to a high-speed knitting ribbon loom for producing physical training ribbons.
Background
The physical training belt is a tool for physical training, can effectively improve muscle strength, physical activity and flexibility, helps to improve athletic performance and helps to treat various chronic diseases, and is produced and processed mostly by knitting machines.
At present, a series of factors of yarn quality and excessive yarn tension force can cause yarn breakage in the knitting process, but after yarn breakage, the existing knitting machine needs to observe cloth defects and stop running to find the broken yarn position, the specific position of the broken yarn cannot be found out quickly, knitting working efficiency is affected, in addition, after the broken yarn is found, the broken yarn is mostly reconnected manually, operation is complicated and time-consuming, knitting working efficiency is affected, and the existing knitting machine is limited because dust and impurities can cause strong weak rings of the yarn, so that the yarn is easy to break when being stressed, and the existing knitting machine lacks continuous cleaning of dust impurities on the yarn.
Aiming at the problems, a high-speed knitting ribbon loom for producing physical training belts is provided.
Disclosure of Invention
The invention aims to provide a high-speed knitting ribbon loom for producing physical training ribbon, which adopts the device to work, so as to solve the problems that after yarn is broken, the existing knitting machine needs to observe cloth surface flaws and stop running to find the broken line position, the specific position of yarn broken line cannot be found out quickly, and after yarn is broken, the broken line position is reconnected manually, the operation is complicated and time-consuming, and the yarn is easy to break when being stressed due to strong weak rings of the yarn caused by dust and impurities.
The high-speed knitting ribbon loom for producing the physical training belt comprises a knitting machine main body, wherein an operating table is fixedly arranged at the top end of the knitting machine main body, a plurality of first groove bodies are formed in the top end of the operating table at equal intervals, warning components are slidably arranged in each first groove body, a plurality of sliding grooves are formed in the top end of the operating table at equal intervals, repairing components are slidably arranged in each sliding groove, and a dust removing component is fixedly arranged on the side wall of the operating table;
The repairing assembly comprises a plurality of groups of electric guide rails, each group of electric guide rails are fixedly connected to the inner side wall of the sliding groove, a movable seat is slidably connected between each group of electric guide rails, the top end of the movable seat is fixedly connected with a cylinder body, the inner wall of the cylinder body is provided with an annular cavity, the inner bottom wall of each sliding groove is slidably connected with an air bag, the air bags and the annular cavity are fixedly communicated through a communicating pipe, the communicating pipe is a telescopic hose, and a one-way valve is internally installed;
The air bag side wall is fixedly communicated with an air inlet pipe, a control valve is arranged in the air inlet pipe, the side wall of each movable seat is fixedly connected with a pressing plate, each pressing plate is fixedly connected with the adjacent air bag side wall, the inner wall of the annular cavity is hermetically and slidingly connected with a piston plate, one end of the communicating pipe is positioned between the piston plate and the annular cavity, the inner side wall of the annular cavity is symmetrically and fixedly connected with a third spring, and one end of each third spring is fixedly connected with the side wall of the piston plate;
The utility model discloses a feeding pipe, including annular cavity, discharge pipe, vent pipe, discharge pipe internally mounted, the fixed intercommunication of roof in the annular cavity has the inlet pipe, inlet pipe internally mounted has the one-way feed valve of inlet pipe internally mounted, the fixed intercommunication of roof in the annular cavity has the vent pipe, vent pipe internally mounted has the relief valve.
Further, warning subassembly includes two backup pads, every backup pad is equal fixedly connected with in the operation panel top, two the common fixedly connected with roof of backup pad, a plurality of connecting seats of roof bottom equidistance fixedly connected with, every the equal symmetrical fixedly connected with of connecting seat bottom is first electrically conductive piece, roof top equidistance fixedly connected with a plurality of warning lights, every warning light all with adjacent first electrically conductive piece electric connection, operation panel top symmetrical fixedly connected with fixed block, two the fixed block rotates jointly and is connected with the guide roll, every the equal symmetrical fixedly connected with first spring of diapire in the first cell body, operation panel top fixedly connected with mounting panel.
Further, two the common fixedly connected with slider of first spring, slider top symmetry fixedly connected with second conducting strip, slider lateral wall fixedly connected with first wedge, a plurality of second cell bodies have been seted up to mounting panel lateral wall equidistance, every the equal fixedly connected with second spring of second cell body lateral wall.
Further, one end of each second spring is fixedly connected with a second wedge block, the second wedge blocks are slidably connected in the second groove body, the inclined end face of each first wedge block is in abutting contact with the inclined end face of each second wedge block, each second groove body inner side wall and the side wall of each adjacent second wedge block are fixedly connected with first permanent magnets, each second groove body side wall is fixedly connected with an electromagnet, and each second wedge block side wall is fixedly connected with a second permanent magnet.
Further, the dust removal subassembly includes the mounting bracket, mounting bracket fixedly connected with in the operation panel lateral wall, mounting bracket top symmetry fixedly connected with electric putter, every electric putter's expansion end all runs through inside the mounting bracket roof after extending to the mounting bracket, two electric putter's expansion end fixedly connected with first connecting plate jointly, a plurality of first cleaning brushes of first connecting plate bottom equidistance fixedly connected with.
Further, roof symmetry fixedly connected with telescopic link in the mounting bracket, two the common fixedly connected with second connecting plate of one end of telescopic link, the equal angle fixedly connected with second brush cleaner of second connecting plate bottom, mounting bracket inside wall symmetry rotation is connected with the crank.
Further, the side wall of the crank is rotationally connected with a first connecting rod, one end of the first connecting rod is rotationally connected with the side wall of the first connecting plate, the side wall of the crank is rotationally connected with a second connecting rod, and the second connecting rod is rotationally connected with the side wall of the second connecting plate.
Compared with the prior art, the invention has the following beneficial effects:
Through setting up the warning subassembly, in the knitting process, yarn is in the state of stretching, thereby yarn is stretched straightly, can make slider compression first spring get into inside the first cell body, wherein the elasticity of first spring is less than yarn and stretches the effort that produces, in the knitting process, if the yarn takes place the broken string, the slider can drive the slider at once under the elasticity effect of first spring, make the first conducting strip on slider top and second conducting strip contact, thereby the circuit communicates, make corresponding warning light send out the alarm, thereby the warning takes place the broken string in corresponding yarn department, in order to be convenient for the staff to leave the stop machine, and discover the broken string position fast, make the adjustment, compare and find the broken string position through observing the cloth face flaw with current knitting machine, this device can discover fast and point out the broken string position, reduce the required time of seeking the broken string position, improve knitting efficiency. By arranging the repairing component, after the yarn broken line position is determined, the electric guide rail is started, the two movable seats are moved by controlling the electric guide rail, and as the yarn is tightly contacted with the inside of the cylinders, the yarn is straightened again in the moving process of the cylinders, the two cylinders are moved to the broken line end position, the adjacent surfaces of the two cylinders are contacted at the moment, so that the broken line position of the yarn is connected, in the moving process of the cylinders, the air bag is extruded by the pressing plate, the air bag is expanded by the air pressure inside the air bag, the cylinder is moved to the broken line position and contacted, the one-way valve inside the communicating pipe is opened, the air in the air bag can only enter between the piston plate and the annular cavity along the communicating pipe, the pressure between the piston plate and the annular cavity is increased, the piston plate is pushed to move, the one-way discharging valve in the discharging pipe is opened at the moment, the first cleaning brush and the second cleaning brush are matched for use by the dust removal component, so that dust on the surface of the yarn can be continuously and effectively cleaned, the condition of yarn breakage caused by dust is reduced, the knitting operation is smoothly performed, and the work efficiency of the knitting operation is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the console alert assembly, repair assembly and dust removal assembly of the present invention;
FIG. 3 is a schematic diagram of the structure of the present invention;
FIG. 4 is a schematic diagram of a warning assembly according to the present invention;
FIG. 5 is a schematic diagram of a main structure of a warning device according to the present invention;
FIG. 6 is a schematic diagram of a portion of a warning assembly according to the present invention;
FIG. 7 is a schematic diagram of a repair assembly according to the present invention;
FIG. 8 is a cross-sectional view of a repair assembly according to the present invention;
FIG. 9 is an enlarged schematic view of a portion A of FIG. 8;
FIG. 10 is a schematic view of a dust removing assembly according to the present invention;
FIG. 11 is a schematic view of the main structure of the dust removing assembly of the present invention;
fig. 12 is a schematic view of a part of the structure of the dust removing assembly in the present invention.
The mechanical hand comprises a knitting machine main body, 2, an operating table, 21, a first groove body, 22, a sliding groove, 3, a warning component, 31, a supporting plate, 32, a top plate, 33, an alarm lamp, 34, a fixed block, 35, a guide roller, 36, a first spring, 37, a sliding block, 38, a first wedge block, 39, a mounting plate, 310, a second groove body, 311, a second spring, 312, a second wedge block, 313, a first permanent magnet, 314, an electromagnet, 315, a second permanent magnet, 316, a connecting seat, 317, a first conductive sheet, 318, a second conductive sheet, 4, a repairing component, 41, an electric guide rail, 42, an air bag, 43, an air inlet pipe, 44, a control valve, 45, a cylinder, 46, an annular cavity, 47, a feed pipe, 48, a one-way feed valve, 49, an air pipe, 410, a pressure relief valve, 411, a discharge pipe, 412, a one-way discharge valve, 413, a third spring, 414, a piston plate, 415, 417, a movable seat, 418, 5, a dust removing component, 51, 52, an electric push rod, 53, a first connecting rod, 54, a first brush, a second connecting plate, a 55, a telescopic connecting plate, a first connecting plate, a brush, a 55, a telescopic connecting plate, a second connecting plate, and a frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order to solve the technical problems that in the knitting process, a series of factors of yarn quality and excessive yarn tension force cause yarn breakage, after yarn breakage, the existing knitting machine needs to be used for observing cloth cover flaws and stopping the machine to find the broken yarn position, the specific position of yarn breakage cannot be found out rapidly, and knitting efficiency is affected, as shown in fig. 1-6, the following preferable technical scheme is provided:
The utility model provides a physical training area production is with high-speed knitting inkle loom, including knitting machine main part 1, knitting machine main part 1 top fixed mounting has operation panel 2, a plurality of first cell bodies 21 have been seted up to operation panel 2 top equidistance, every first cell body 21 is inside all slidable mounting has warning subassembly 3, through setting up warning subassembly 3, at first pass two barrels 45 with the yarn, and pass through guide roll 35, make the yarn be located every adjacent slider 37 top, wherein slider 37 top is smooth material, can effectively reduce the wearing and tearing to the yarn, in carrying out knitting process, the yarn is in the state of stretching, thereby the yarn is in the back of stretching, can make slider 37 compress first spring 36 get into inside the first cell body 21, wherein first spring 36's elasticity is less than yarn acting force that the line is stretched directly produced, in knitting process, if yarn takes place the broken line, slider 37 can drive slider 37 upward movement immediately under first spring 36's elasticity effect, make slider 37 top first conducting strip 317 and second conducting strip 318 contact, thereby the circuit intercommunication, thereby the corresponding alarm lamp 33 sends the alarm, thereby take place the corresponding yarn and stop position is in order to look for the line position, the quick-stop position is realized in order to find out the corresponding position of broken line, the machine is required to the line position is fast, the position is looked for, the knitting machine is cut and the position is required to be adjusted, the line position is fast is found, the position is required to be broken, the position is fast to be adjusted, the machine is found, the position is broken, and is required to the line position is broken.
A plurality of sliding grooves 22 are formed in the top end of the operating platform 2 at equal intervals, a repairing assembly 4 is slidably mounted in each sliding groove 22, after the yarn breakage position is determined, an electric guide rail 41 is started, two movable seats 417 are enabled to move through controlling the electric guide rail 41, the yarns are enabled to be in tight contact with the inside of the cylinder 45, the yarns are straightened again in the moving process of the cylinder 45, the two cylinders 45 are enabled to be in contact with the adjacent surfaces of the two cylinders 45 at the moment, the yarn breakage positions of the yarns are connected, in the moving process of the cylinder 45, an air bag 42 is extruded by a pressing plate 418, the air bag 42 is inflated by air pressure, after the cylinder 45 is moved to the breakage position and is in contact with the air bag, a one-way valve in the air bag 415 is opened, and the air in the air bag 42 can only enter between the piston plate 414 and the annular cavity 46 along the communicating pipe 415, so that the pressure between the piston plate 414 and the annular cavity 46 is increased, the one-way discharging valve 412 in the annular cavity 411 is opened, the quick bonding agent in the piston plate 414 is extruded out, the yarn breakage position is enabled to be in contact with the dry bonding agent, the yarn breakage position is enabled to be connected again, the yarn breakage operation is more convenient, and the yarn knitting operation is continued, and the yarn knitting operation is more convenient.
The dust removal assembly 5 is fixedly arranged on the side wall of the operating platform 2, the dust removal assembly 5 is arranged, before knitting operation is carried out, the electric push rod 52 is started, the electric push rod 52 drives the first connecting plate 53 and the plurality of first cleaning brushes 54 to move downwards, each first cleaning brush 54 is in contact with the surface of adjacent yarns, when knitting operation is carried out, dust on the surface of the yarns is cleaned through the first cleaning brushes 54, due to long-term use, even if the yarns are thinner, more dust is inevitably accumulated on the surface of the first cleaning brushes 54, the dust accumulation can affect the cleaning effect on the dust on the surface of the yarns, after the first cleaning brushes 54 are used for a period of time, the electric push rod 52 is started, the electric push rod 52 is enabled to move upwards, thereby the first connecting plate 53 and the first cleaning brushes 54 are driven to move upwards, in the upward moving process, the crank 58 is enabled to rotate under the rotating fit of the first connecting rod 59, the second connecting plate 56 and the plurality of second cleaning brushes 57 are enabled to move downwards synchronously until the dust is in contact with the surface of the yarns, the second cleaning brushes 57 are enabled to continuously move upwards, the cleaning effect on the surface of the yarns is reduced, and the knitting operation is carried out continuously due to the fact that the second cleaning brushes 57 are matched with the surface of the second cleaning brushes 54 is used for continuously, and the cleaning operation is carried out continuously, and the cleaning effect on the surface of the yarns is continuously has reduced, and the cleaning effect cleaning operation is carried out.
The warning subassembly 3 includes two backup pads 31, every backup pad 31 equal fixedly connected with is on the top of operation panel 2, the common fixedly connected with roof 32 of two backup pads 31, a plurality of connecting seats 316 of roof 32 bottom equidistance fixedly connected with, the equal symmetrical fixedly connected with of every connecting seat 316 bottom is first conducting strip 317, a plurality of warning lights 33 of roof 32 top equidistance fixedly connected with, every warning light 33 all with adjacent first conducting strip 317 electric connection, operation panel 2 top symmetrical fixedly connected with fixed block 34, two fixed blocks 34 are rotated jointly and are connected with guide roll 35, the equal symmetrical fixedly connected with of diapire is first spring 36 in every first cell body 21, operation panel 2 top fixedly connected with mounting panel 39.
The two first springs 36 are fixedly connected with a sliding block 37 together, the top end of the sliding block 37 is symmetrically and fixedly connected with a second conductive sheet 318, the side wall of the sliding block 37 is fixedly connected with a first wedge-shaped block 38, a plurality of second groove bodies 310 are formed in the side wall of the mounting plate 39 at equal intervals, and the inner side wall of each second groove body 310 is fixedly connected with a second spring 311.
One end of each second spring 311 is fixedly connected with a second wedge block 312, the second wedge blocks 312 are slidably connected inside the second groove body 310, the inclined end faces of the first wedge blocks 38 are in abutting contact with the inclined end faces of the second wedge blocks 312, the inner side wall of each second groove body 310 and the side wall of each adjacent second wedge block 312 are fixedly connected with first permanent magnets 313, the two first permanent magnets 313 are located at the same horizontal position, magnetic attraction generated under the action of special-shaped magnetic poles are opposite, the two first permanent magnets attract each other, the magnetic attraction between the two first permanent magnets 313 is larger than the elastic force of the second springs 311, the side wall of each second groove body 310 is fixedly connected with an electromagnet 314, the side wall of each second wedge block 312 is fixedly connected with a second permanent magnet 315, the magnetism between the electromagnet 314 and the second permanent magnet 315 is the same, and after the electromagnet 314 is electrified, the magnetic attraction between the electromagnet 314 and the second permanent magnet 315 and the spring elastic force of the second permanent magnet 311 are larger than the magnetic attraction between the two first permanent magnets 313.
In the scheme, firstly, yarns pass through two cylinders 45 at a time and are positioned above each adjacent slide block 37 through guide rollers 35, wherein the top ends of the slide blocks 37 are made of smooth materials, abrasion to the yarns can be effectively reduced, in the knitting process, the yarns are in a straightened state, so that after the yarns are straightened, the slide blocks 37 compress the first springs 36 to enter the first groove body 21, the elasticity of the first springs 36 is smaller than the acting force generated by the straightened yarns, in the knitting process, if the yarns are broken, the slide blocks 37 can immediately drive the slide blocks 37 to move upwards under the elasticity of the first springs 36, so that the first conductive sheets 317 at the top ends of the slide blocks 37 are in contact with the second conductive sheets 318, and are communicated with each other, and the corresponding alarm lamps 33 send out alarms, so that broken yarns occur at the corresponding positions of the corresponding yarns are warned, so that workers can immediately stop the machine, and make corresponding adjustments, compared with the existing knitting machines, the existing knitting machines need to observe cloth defects and stop running to find broken positions, the broken positions can be quickly found and prompt the broken positions, the required time is reduced, and the required for finding the broken positions is improved;
When the yarn breakage position is determined, the electromagnet 314 can be electrified, so that the electromagnet 314 generates magnetic poles, the electromagnet 314 and the second permanent magnet 315 are always in communication, the magnetic repulsion generated by the same magnetic poles and the elasticity of the second spring 311 are utilized to push the second wedge block 312 to leave the inside of the second groove body 310, the electromagnet 314 is electrified and the current flow direction of the electromagnet 314 is changed by utilizing the mutual matching of the adjacent inclined surfaces of the second wedge block 312 and the first wedge block 38 in the right moving process of the second wedge block 312, the first wedge block 38 and the sliding block 37 are enabled to move to the original position, the first conducting plate 317 and the second conducting plate 318 are enabled to be disconnected, the circuit is prevented from being always in communication, the alarm lamp 33 always works, unnecessary energy consumption is generated, the second wedge block 312 and the inclined surfaces of the first wedge block 38 are in contact, the sliding block 37 is limited, and the electromagnet 314 is electrified and the current flow direction of the electromagnet 314 is changed by utilizing an external current diverter when knitting, so that the magnetic poles are generated on the adjacent end surfaces of the second wedge block 312, the second wedge block 312 is enabled to be in contact with the second wedge block 312, and the second wedge block 313 is prevented from being pulled out of the second wedge block 313 and the second permanent magnet is continuously in contact with the second wedge block 313, and the second wedge block is prevented from being pulled out of the second wedge block 313 and being in the energy-saving state; by separating the second wedge 312 and the first wedge 38 while knitting work is performed, the first wedge 38 can perform yarn breakage detection.
In order to solve the technical problems that after yarn breakage is found at present, the broken yarn is mostly reconnected manually, the operation is complicated and time-consuming, and the knitting operation efficiency is affected, as shown in fig. 7-9, the following preferable technical scheme is provided:
The repairing assembly 4 comprises a plurality of groups of electric guide rails 41, each group of electric guide rails 41 is fixedly connected to the inner side wall of the sliding groove 22, a movable seat 417 is slidably connected between each group of electric guide rails 41, a cylinder 45 is fixedly connected to the top end of the movable seat 417, an annular cavity 46 is formed in the inner wall of the cylinder 45, an air bag 42 is slidably connected to the inner bottom wall of each sliding groove 22, the air bag 42 is fixedly communicated with the annular cavity 46 through a communicating pipe 415, the communicating pipe 415 is a telescopic hose, and a one-way valve is internally mounted.
The side wall of the air bag 42 is fixedly communicated with an air inlet pipe 43, a control valve 44 is arranged in the air inlet pipe 43, the side wall of each movable seat 417 is fixedly connected with a pressing plate 418, each pressing plate 418 is fixedly connected with the side wall of the adjacent air bag 42, the inner wall of the annular cavity 46 is hermetically and slidingly connected with a piston plate 414, one end of a communicating pipe 415 is positioned between the piston plate 414 and the annular cavity 46, third springs 413 are symmetrically and fixedly connected with the inner side wall of the annular cavity 46, and one end of each third spring 413 is fixedly connected with the side wall of the piston plate 414.
The inner top wall of the annular cavity 46 is fixedly communicated with a feed pipe 47, a one-way feed valve 48 is arranged in the feed pipe 47, a discharge pipe 411 is fixedly communicated with the inner bottom wall of the annular cavity 46, a one-way discharge valve 412 is arranged in the discharge pipe 411, a vent pipe 49 is fixedly communicated with the inner top wall of the annular cavity 46, and a pressure relief valve 410 is arranged in the vent pipe 49.
In the scheme, after the yarn breakage position is determined, the electric guide rail 41 is started, the two moving seats 417 are moved by controlling the electric guide rail 41, and as the yarn is tightly contacted with the inside of the cylinder 45, the yarn is straightened again in the moving process of the cylinder 45, the two cylinders 45 are moved to the end position of the broken yarn, and the adjacent surfaces of the two cylinders 45 are contacted at the moment, so that the broken yarn position of the yarn is connected, in the moving process of the cylinder 45, the air bag 42 is extruded by the pressing plate 418, the air pressure in the air bag 42 is expanded, the cylinder 45 is moved to the broken yarn position and contacted, and then the one-way valve in the communicating pipe 415 is opened, so that the air in the air bag 42 can only enter between the piston plate 414 and the annular cavity 46 along the communicating pipe 415, the pressure between the piston plate 414 and the annular cavity 46 is increased, the piston plate 414 is pushed to move, and the one-way discharge valve 412 in the discharging pipe 411 is opened, and the quick-drying adhesive in the annular cavity 46 is extruded, so that the broken yarn is connected in an adhesive way, so that the yarn is connected again, and compared with the existing manual broken yarn is continuously, the knitting operation is more convenient and the operation is improved;
after the bonding of the yarn breakage is completed, the electric guide rail 41 is controlled to enable the two moving seats 417 to move to the original position, and the knitting machine main body 1 is started to continue knitting operation, wherein a feeding pipe 47 is fixedly communicated with the top end of the annular cavity 46, a one-way feeding valve 48 is matched to supplement quick-drying adhesive in the annular cavity 46, a vent pipe 49 is fixedly communicated between the communicating pipe 415 entering a piston plate 414 and the annular cavity 46, after the quick-drying adhesive is used, a pressure release valve 410 is opened, the piston plate 414 is pulled to reset under the elastic action of a third spring 413, and internal gas of the air bag is discharged through the vent pipe 49, wherein the elastic force of the third spring 413 is larger than the pressure between the piston plate 414 and the annular cavity 46 after the annular cavity 46 is communicated with the outside, in addition, in the resetting process of the two moving seats 417, the one-way control valve 44 is opened during the resetting process of the air bag 42, and external air enters the air bag 42 through the air inlet pipe 43 to supplement, so that the subsequent continuous use is facilitated.
In order to solve the technical problem that the existing knitting machine lacks to continuously clean dust and impurities on yarns and has limitations because dust and impurities can cause strong weak rings of the yarns to cause the yarns to be easily broken when being stressed, as shown in fig. 10-12, the following preferable technical scheme is provided:
The dust removal assembly 5 comprises an installation frame 51, the installation frame 51 is fixedly connected to the side wall of the operation table 2, electric push rods 52 are symmetrically and fixedly connected to the top end of the installation frame 51, the movable end of each electric push rod 52 extends into the installation frame 51 after penetrating through the top wall of the installation frame 51, a first connecting plate 53 is fixedly connected to the movable ends of the two electric push rods 52 together, and a plurality of first cleaning brushes 54 are fixedly connected to the bottom end of the first connecting plate 53 at equal intervals.
The inner top wall of the installation frame 51 is symmetrically and fixedly connected with telescopic rods 55, one ends of the two telescopic rods 55 are fixedly connected with a second connecting plate 56 together, the bottom end of the second connecting plate 56 is fixedly connected with a second cleaning brush 57 at equal angles, and the inner side wall of the installation frame 51 is symmetrically and rotatably connected with a crank 58.
The lateral wall rotation of crank 58 is connected with first connecting rod 59, and the one end of first connecting rod 59 is connected with first connecting plate 53 lateral wall rotation, and crank 58 lateral wall rotation is connected with second connecting rod 510, and second connecting rod 510 is connected with second connecting plate 56 lateral wall rotation.
Before knitting operation, starting an electric push rod 52, enabling the electric push rod 52 to drive a first connecting plate 53 and a plurality of first cleaning brushes 54 to move downwards, enabling each first cleaning brush 54 to be in contact with the surface of an adjacent yarn, cleaning dust on the surface of the yarn through the first cleaning brushes 54 when knitting operation is carried out, and enabling a second connecting plate 56 and a plurality of second cleaning brushes 57 to move downwards synchronously until the surface of the yarn is in contact with the surface of the yarn under the rotating fit of a second connecting rod 510 due to the fact that the surface of the first cleaning brushes 54 is thinner even though the yarn is thinner, the dust accumulation can affect the cleaning effect on the dust on the surface of the yarn inevitably, after the first cleaning brushes 54 are used for a period of time, starting the electric push rod 52, enabling the electric push rod 52 to move upwards, enabling the first connecting plate 53 and the first cleaning brushes 54 to move upwards, enabling the crank 58 to move downwards under the rotating fit of the first connecting rod 59 in the upward process, and enabling the second connecting plate 56 and the second cleaning brushes 57 to be in synchronous movement until the surface of the yarn is in contact with the surface of the yarn, and the dust can be continuously cleaned through the second cleaning brushes 57, and the dust can be smoothly cleaned due to the fact that the dust is continuously and effectively cleaned when the cleaning operation is carried out due to the fact that the first cleaning brushes and the second cleaning brushes are matched with the first cleaning brushes and the second cleaning brushes are used; wherein there is a space between the first brush 54 and the second brush 57, and when the first brush 54 and the second brush 57 are switched, the yarn which is not cleaned will not pass through the second brush 57 when the second brush 57 contacts the yarn, so that the second brush 57 can continue to clean the yarn which is not cleaned.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The high-speed knitting ribbon loom for producing the physical training ribbon comprises a knitting machine main body (1) and is characterized in that an operation table (2) is fixedly arranged at the top end of the knitting machine main body (1), a plurality of first groove bodies (21) are formed in the top end of the operation table (2) at equal intervals, warning components (3) are slidably arranged in the first groove bodies (21), a plurality of sliding grooves (22) are formed in the top end of the operation table (2) at equal intervals, repairing components (4) are slidably arranged in the sliding grooves (22), and dust removing components (5) are fixedly arranged on the side walls of the operation table (2).
The repairing assembly (4) comprises a plurality of groups of electric guide rails (41), each group of electric guide rails (41) is fixedly connected to the inner side wall of the sliding groove (22), a movable seat (417) is slidably connected between each group of electric guide rails (41), a cylinder body (45) is fixedly connected to the top end of the movable seat (417), an annular cavity (46) is formed in the inner wall of the cylinder body (45), an air bag (42) is slidably connected to the inner bottom wall of each sliding groove (22), the air bag (42) is fixedly communicated with the annular cavity (46) through a communicating pipe (415), the communicating pipe (415) is a telescopic hose, and a one-way valve is arranged in the communicating pipe;
The side wall of the air bag (42) is fixedly communicated with an air inlet pipe (43), a control valve (44) is arranged in the air inlet pipe (43), a pressing plate (418) is fixedly connected to the side wall of each movable seat (417), each pressing plate (418) is fixedly connected with the side wall of the adjacent air bag (42), a piston plate (414) is hermetically and slidingly connected to the inner wall of the annular cavity (46), one end of the communicating pipe (415) is positioned between the piston plate (414) and the annular cavity (46), third springs (413) are symmetrically and fixedly connected to the inner side wall of the annular cavity (46), and one end of each third spring (413) is fixedly connected with the side wall of the piston plate (414);
the inner top wall of the annular cavity (46) is fixedly communicated with a feed pipe (47), a one-way feed valve (48) is arranged in the feed pipe (47), a discharge pipe (411) is fixedly communicated with the inner bottom wall of the annular cavity (46), the one-way discharge valve (412) is arranged in the discharge pipe (411), the vent pipe (49) is fixedly communicated with the inner top wall of the annular cavity (46), and the pressure relief valve (410) is arranged in the vent pipe (49).
2. The high-speed knitting ribbon loom for producing physical training ribbon of claim 1, wherein the warning component (3) comprises two supporting plates (31), each supporting plate (31) is fixedly connected to the top end of an operation table (2), the two supporting plates (31) are fixedly connected with a top plate (32) together, a plurality of connecting seats (316) are fixedly connected to the bottom end of the top plate (32) at equal intervals, first conducting strips (317) are symmetrically and fixedly connected to the bottom end of each connecting seat (316), a plurality of alarm lamps (33) are fixedly connected to the top end of the top plate (32) at equal intervals, each alarm lamp (33) is electrically connected with the adjacent first conducting strips (317), a fixed block (34) is fixedly connected to the top end of the operation table (2) at equal intervals, a guide roller (35) is fixedly connected to the two fixed blocks (34) in a rotating mode, a first spring (36) is fixedly connected to the inner bottom wall of each first groove body (21), and a mounting plate (39) is fixedly connected to the top end of the operation table (2).
3. The high-speed knitting ribbon loom for producing physical training ribbon of claim 2, wherein two first springs (36) are fixedly connected with a sliding block (37) together, second conducting strips (318) are symmetrically and fixedly connected to the top end of the sliding block (37), first wedge-shaped blocks (38) are fixedly connected to the side walls of the sliding block (37), a plurality of second groove bodies (310) are formed in the side walls of the mounting plate (39) at equal intervals, and second springs (311) are fixedly connected to the inner side walls of each second groove body (310).
4. The high-speed knitting ribbon loom for producing physical training ribbon of claim 3, wherein one end of each second spring (311) is fixedly connected with a second wedge block (312), the second wedge blocks (312) are slidably connected inside the second groove body (310), the inclined end faces of the first wedge blocks (38) are in contact with the inclined end faces of the second wedge blocks (312), the inner side wall of each second groove body (310) and the side wall of the adjacent second wedge blocks (312) are fixedly connected with first permanent magnets (313), the side wall of each second groove body (310) is fixedly connected with an electromagnet (314), and the side wall of each second wedge block (312) is fixedly connected with a second permanent magnet (315).
5. The high-speed knitting ribbon loom for producing physical training strips according to claim 1, wherein the dust removing assembly (5) comprises a mounting frame (51), the mounting frame (51) is fixedly connected to the side wall of the operating platform (2), electric pushing rods (52) are symmetrically and fixedly connected to the top end of the mounting frame (51), movable ends of each electric pushing rod (52) penetrate through the top wall of the mounting frame (51) and then extend into the mounting frame (51), a first connecting plate (53) is fixedly connected to the movable ends of the two electric pushing rods (52), and a plurality of first cleaning brushes (54) are fixedly connected to the bottom ends of the first connecting plates (53) at equal intervals.
6. The high-speed knitting ribbon loom for producing physical training ribbon of claim 5, wherein the inner top wall of the mounting frame (51) is symmetrically and fixedly connected with telescopic rods (55), one ends of the two telescopic rods (55) are jointly and fixedly connected with a second connecting plate (56), the bottom end of the second connecting plate (56) is fixedly connected with a second cleaning brush (57) at equal angles, and the inner side wall of the mounting frame (51) is symmetrically and rotatably connected with a crank (58).
7. The high-speed webbing loom for producing physical training belt according to claim 6, wherein a first connecting rod (59) is rotatably connected to a side wall of the crank (58), one end of the first connecting rod (59) is rotatably connected to a side wall of the first connecting plate (53), a second connecting rod (510) is rotatably connected to a side wall of the crank (58), and the second connecting rod (510) is rotatably connected to a side wall of the second connecting plate (56).
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109183214A (en) * | 2018-10-25 | 2019-01-11 | 江苏理工学院 | The adjustable spinning line detector of one kind and spinning machine |
| CN114560353A (en) * | 2022-04-25 | 2022-05-31 | 海安市锦荣化纤有限公司 | Continuous device that connects of broken silk detection of polyamide fibre monofilament |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000096397A (en) * | 1998-09-24 | 2000-04-04 | Murata Mach Ltd | Method and apparatus for warp piecing |
| JP3838354B2 (en) * | 2002-03-13 | 2006-10-25 | 村田機械株式会社 | Core yarn splicing method and seam, and automatic winder equipped with core yarn splicing device |
| CN220012972U (en) * | 2023-06-26 | 2023-11-14 | 绍兴棠烁纺织科技有限公司 | Knitting machine with automatic broken thread connection function |
| CN221191095U (en) * | 2023-10-08 | 2024-06-21 | 平湖市三禾染整股份有限公司 | Broken wire detection wiring device for single yarn conveying |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109183214A (en) * | 2018-10-25 | 2019-01-11 | 江苏理工学院 | The adjustable spinning line detector of one kind and spinning machine |
| CN114560353A (en) * | 2022-04-25 | 2022-05-31 | 海安市锦荣化纤有限公司 | Continuous device that connects of broken silk detection of polyamide fibre monofilament |
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