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CN118704124A - A kind of manufacturing equipment and preparation method of rotor-spun ultra-soft polyester blended colored spun knitting yarn - Google Patents

A kind of manufacturing equipment and preparation method of rotor-spun ultra-soft polyester blended colored spun knitting yarn Download PDF

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Publication number
CN118704124A
CN118704124A CN202410750635.7A CN202410750635A CN118704124A CN 118704124 A CN118704124 A CN 118704124A CN 202410750635 A CN202410750635 A CN 202410750635A CN 118704124 A CN118704124 A CN 118704124A
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China
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assembly
mixing
raw materials
threaded rod
fixedly arranged
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姚煜斌
韦红艳
杨茜
仓伟
姚雪强
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Zhejiang Huzhou Weida Group Ltd By Share Ltd
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Zhejiang Huzhou Weida Group Ltd By Share Ltd
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Priority to CN202410750635.7A priority Critical patent/CN118704124A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G13/00Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G21/00Combinations of machines, apparatus, or processes, e.g. for continuous processing

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

本发明涉及一种转杯纺超柔涤混纺色纺针织纱制造设备,包括混合箱以及依次设置在混合箱一侧的梳棉机、并条机和转杯纺机,混合箱内设置有承载组件,承载组件上设置有容纳组件,承载组件上方设置有压实组件,承载组件上设置有膨胀组件,膨胀组件包括膨胀管以及设置在膨胀管上的气囊,气囊在膨胀的过程中带动原料逐渐向四周方向移动,混合箱内设置有混合组件,混合组件包括混合辊,混合辊上设置有吹气组件,承载组件下方设置有清花组件,通过膨胀组件使气囊逐渐膨胀带动原料向四周方向逐渐移动,混合组件将不同原料进行混合的同时通过吹气组件将原料吹落至清花组件进行切割,使原料进行充分切割混合,保证产品质量。

The invention relates to a manufacturing device for ultra-soft polyester blended colored knitted yarn spun by rotor spinning, comprising a mixing box and a carding machine, a drawing machine and a rotor spinning machine which are sequentially arranged on one side of the mixing box, a bearing assembly is arranged in the mixing box, a containing assembly is arranged on the bearing assembly, a compacting assembly is arranged above the bearing assembly, an expansion assembly is arranged on the bearing assembly, the expansion assembly comprises an expansion tube and an air bag arranged on the expansion tube, the air bag drives the raw materials to gradually move in all directions during the expansion process, a mixing assembly is arranged in the mixing box, the mixing assembly comprises a mixing roller, a blowing assembly is arranged on the mixing roller, a cleaning assembly is arranged below the bearing assembly, the air bag is gradually expanded by the expansion assembly to drive the raw materials to gradually move in all directions, the mixing assembly mixes different raw materials and blows the raw materials to the cleaning assembly for cutting by the blowing assembly, so that the raw materials are fully cut and mixed to ensure product quality.

Description

一种转杯纺超柔涤混纺色纺针织纱制造设备及其制备方法A kind of manufacturing equipment and preparation method of rotor-spun ultra-soft polyester blended colored spun knitting yarn

技术领域Technical Field

本发明涉及转杯生产设备领域,更具体的说是一种转杯纺超柔涤混纺色纺针织纱制造设备及其制备方法。The invention relates to the field of rotor production equipment, and more particularly to a rotor-spun ultra-soft polyester blended colored spun knitting yarn manufacturing equipment and a preparation method thereof.

背景技术Background Art

涤纶和混纺纱既有涤纶纤维光泽好、强力高、抗皱等优点,又具有吸湿透气好、手感柔软、悬垂性好等优点,目前已经成为针织产品领域应用较为广泛的纱线品种。Polyester and blended yarns have the advantages of polyester fibers such as good gloss, high strength and wrinkle resistance, as well as good moisture absorption and breathability, soft feel and good drape. They have become the most widely used yarn varieties in the field of knitting products.

目前,在生产纺织产品时,需要将不同原料进行充分混合,而目前的纺织原料加工设备粉碎和混合效果不佳,常常出现混合不充分的情况,影响后期产品的质量。At present, when producing textile products, different raw materials need to be fully mixed. However, the current textile raw material processing equipment has poor crushing and mixing effects, and insufficient mixing often occurs, affecting the quality of later products.

公开号为CN107755042A的中国专利,其公开了一种适用于纺织原料的粉碎混合装置,所述底座的顶端外壁通过螺栓固定有箱体,且箱体的顶端外壁开设有进料口,进料口内壁焊接有进料斗,所述箱体的两边外壁均开设有开口,且开口内壁均套接有轴承,两个轴承的内壁套接有同一个粉碎辊,所述粉碎辊的外壁通过螺栓固定有动刀,所述箱体的一边外壁通螺杆固定有第二电机,且第二电机的输出轴与粉碎辊形成传动配合。本发明通过增加了能够伸缩调节的定刀,从而可根据粉碎的要求调整定刀与动刀之间的间隙,通过在粉碎辊的底端增加了搅拌罐,从而可将粉碎后的原料直接进行搅拌,无需进行搬运,提高了粉碎混合的效率,降低了企业的生产成本。但是该装置通过粉碎辊和定刀对原料进行切割,通过搅拌轴对原料进行搅拌的方式,切割混合效果不佳,无法保证充分混合。The Chinese patent with the publication number of CN107755042A discloses a crushing and mixing device suitable for textile raw materials, wherein the top outer wall of the base is fixed with a box body by bolts, and the top outer wall of the box body is provided with a feed port, and a feed hopper is welded to the inner wall of the feed port, the outer walls of both sides of the box body are provided with openings, and the inner walls of the openings are sleeved with bearings, and the inner walls of the two bearings are sleeved with the same crushing roller, and the outer wall of the crushing roller is fixed with a moving knife by bolts, and the outer wall of one side of the box body is fixed with a second motor through a screw, and the output shaft of the second motor forms a transmission match with the crushing roller. The present invention adds a fixed knife that can be telescopically adjusted, so that the gap between the fixed knife and the moving knife can be adjusted according to the requirements of crushing, and adds a stirring tank at the bottom end of the crushing roller, so that the crushed raw materials can be directly stirred without carrying, thereby improving the efficiency of crushing and mixing and reducing the production cost of the enterprise. However, the device cuts the raw materials by the crushing roller and the fixed knife, and stirs the raw materials by the stirring shaft, and the cutting and mixing effect is not good, and sufficient mixing cannot be guaranteed.

发明内容Summary of the invention

本发明的目的是针对现有技术的不足之处,提供一种转杯纺超柔涤混纺色纺针织纱制造设备,通过承载组件将不同原料等份放置后,压实装置将原料压实后通过膨胀组件使气囊逐渐膨胀带动原料向四周方向逐渐移动,混合组件将不同原料进行混合的同时通过吹气组件将原料吹落至清花组件进行切割,使原料进行充分切割混合,保证产品质量。The purpose of the present invention is to address the deficiencies in the prior art and to provide a rotor-spun ultra-soft polyester blended colored spun knitted yarn manufacturing equipment. After different raw materials are placed in equal portions through a carrying component, a compacting device compacts the raw materials and then gradually expands the airbag through an expansion component to drive the raw materials to gradually move in all directions. The mixing component mixes the different raw materials and at the same time blows the raw materials to a cleaning component for cutting through a blowing component, so that the raw materials are fully cut and mixed to ensure product quality.

本发明的技术解决措施如下:The technical solutions of the present invention are as follows:

一种转杯纺超柔涤混纺色纺针织纱制造设备,包括混合箱以及依次设置在混合箱一侧的梳棉机、并条机和转杯纺机,所述混合箱内设置有承载组件,所述承载组件上设置有容纳组件,所述承载组件上方设置有压实组件,所述承载组件上设置有膨胀组件,所述膨胀组件包括膨胀管以及设置在膨胀管上的气囊,所述气囊在膨胀的过程中带动原料逐渐向四周方向移动,所述混合箱内设置有混合组件,所述混合组件包括混合辊,所述混合辊上设置有吹气组件,所述承载组件下方设置有清花组件,所述承载组件用于承载原料,所述容纳组件用于容纳不同原料,所述压实组件用于对原料进行压实,所述混合组件用于在膨胀组件的配合下将不同原料进行混合,所述吹气组件用于将原料从混合辊上吹落,所述清花组件用于对原料进行切割击打。A rotor-spun ultra-soft polyester blended colored spun knitted yarn manufacturing equipment comprises a mixing box and a carding machine, a drawing machine and a rotor spinning machine which are sequentially arranged on one side of the mixing box, a bearing assembly is arranged in the mixing box, a containing assembly is arranged on the bearing assembly, a compacting assembly is arranged above the bearing assembly, an expansion assembly is arranged on the bearing assembly, the expansion assembly comprises an expansion tube and an air bag arranged on the expansion tube, the air bag drives the raw materials to gradually move in the surrounding directions during the expansion process, a mixing assembly is arranged in the mixing box, the mixing assembly comprises a mixing roller, a blowing assembly is arranged on the mixing roller, a cleaning assembly is arranged below the bearing assembly, the bearing assembly is used to carry raw materials, the containing assembly is used to contain different raw materials, the compacting assembly is used to compact the raw materials, the mixing assembly is used to mix different raw materials with the cooperation of the expansion assembly, the blowing assembly is used to blow the raw materials off the mixing roller, and the cleaning assembly is used to cut and hit the raw materials.

作为一种优选,所述承载组件包括固定设置在膨胀管上的承载座、沿承载座圆周方向均匀开设的若干个通槽、开设在膨胀管两端的连接槽,相邻两个所述通槽将承载座分割为若干个扇形结构。Preferably, the bearing assembly comprises a bearing seat fixedly arranged on the expansion tube, a plurality of through grooves evenly arranged along the circumferential direction of the bearing seat, and connecting grooves arranged at both ends of the expansion tube, wherein two adjacent through grooves divide the bearing seat into a plurality of fan-shaped structures.

作为一种优选,所述容纳组件包括固定设置在混合箱内的底板、开设在底板上的漏孔、固定设置在底板下方的第一电机、转动设置在膨胀管下端连接槽与底板之间的第一螺纹杆、滑动设置在第一螺纹杆上的升降板、固定设置在升降板上的若干个隔板、固定设置在相邻隔板上的弧形挡板,所述隔板与通槽相配合,所述弧形挡板的内壁与承载座外壁相配合,所述第一电机输出端与第一螺纹杆固定连接。As a preferred embodiment, the containing assembly includes a bottom plate fixedly arranged in the mixing box, a leakage hole opened on the bottom plate, a first motor fixedly arranged under the bottom plate, a first threaded rod rotatably arranged between the connecting groove at the lower end of the expansion tube and the bottom plate, a lifting plate slidably arranged on the first threaded rod, a plurality of partitions fixedly arranged on the lifting plate, and an arc-shaped baffle fixedly arranged on adjacent partitions, the partition is matched with the through groove, the inner wall of the arc-shaped baffle is matched with the outer wall of the bearing seat, and the output end of the first motor is fixedly connected to the first threaded rod.

作为一种优选,所述压实组件包括转动设置在膨胀管上端连接槽内的第二螺纹杆、滑动设置在第二螺纹杆上的压板、开设在压板上的通孔、固定设置在通孔内的限位块、固定设置在通孔上的滑杆、开设在第二螺纹杆上的滑槽以及固定设置在混合箱上的第二电机,所述限位块与滑槽相配合,所述滑杆与第二螺纹杆螺纹连接,所述第二电机输出端与第二螺纹杆通过皮带相连接。Preferably, the compacting assembly includes a second threaded rod rotatably arranged in a connecting groove at the upper end of the expansion tube, a pressure plate slidably arranged on the second threaded rod, a through hole opened on the pressure plate, a limit block fixedly arranged in the through hole, a sliding rod fixedly arranged on the through hole, a slide groove opened on the second threaded rod and a second motor fixedly arranged on the mixing box, the limit block cooperates with the slide groove, the sliding rod is threadedly connected to the second threaded rod, and the output end of the second motor is connected to the second threaded rod by a belt.

作为一种优选,所述膨胀组件还包括开设在第二螺纹杆下端内的第一空槽、开设在第二螺纹杆上的若干个第一气孔、固定设置在膨胀管上的转接套、固定连接在转接套与气囊之间的气管,所述第一空槽与第一气孔相连通,所述转接套设置为中空结构。Preferably, the expansion assembly also includes a first hollow groove opened in the lower end of the second threaded rod, a plurality of first air holes opened on the second threaded rod, an adapter sleeve fixedly arranged on the expansion tube, and an air pipe fixedly connected between the adapter sleeve and the airbag, the first hollow groove is communicated with the first air hole, and the adapter sleeve is arranged as a hollow structure.

作为一种优选,所述混合组件还包括转动设置在混合箱内的转动板、固定设置在转动板上的连接柱、固定设置在连接柱上的转动杆、固定设置在混合箱内的滑轨、固定设置在混合辊上的若干个锥形块、固定设置在混合辊上的齿轮、固定设置在转动板上的齿条、固定设置在混合箱上的第三电机,所述混合辊转动设置在转动板与滑轨之间,所述转动杆套设在第二螺纹杆上,所述锥形块呈螺旋状均匀分布在混合辊上,所述齿轮与齿条相啮合,所述转动杆通过皮带与第三电机输出端相连接。Preferably, the mixing assembly also includes a rotating plate rotatably arranged in the mixing box, a connecting column fixedly arranged on the rotating plate, a rotating rod fixedly arranged on the connecting column, a slide rail fixedly arranged in the mixing box, a plurality of conical blocks fixedly arranged on the mixing roller, a gear fixedly arranged on the mixing roller, a rack fixedly arranged on the rotating plate, and a third motor fixedly arranged on the mixing box, the mixing roller is rotatably arranged between the rotating plate and the slide rail, the rotating rod is sleeved on the second threaded rod, the conical blocks are spirally evenly distributed on the mixing roller, the gear is meshed with the rack, and the rotating rod is connected to the output end of the third motor through a belt.

作为一种优选,所述吹气组件包括开设在连接柱内的滑动槽、开设在滑动槽上方的第二空槽、开设在连接柱上的第二气孔、开设在第二螺纹杆上方的第三空槽、开设在第二螺纹杆上的第三气孔、开设在第二螺纹杆内的连接通道、固定设置在混合箱上的固定套、固定连接在混合辊与固定套上的连接管,所述滑动槽内壁与滑杆外壁相配合,所述连接通道连接在第三空槽与第一空槽之间,所述固定套设置为中空结构,所述第二螺纹杆内固定设置有吹气管且吹气管与第三空槽相连通,所述混合辊设置为中空结构且锥形块上开设有吹气孔。As a preferred embodiment, the blowing assembly includes a sliding groove provided in the connecting column, a second empty groove provided above the sliding groove, a second air hole provided on the connecting column, a third empty groove provided above the second threaded rod, a third air hole provided on the second threaded rod, a connecting channel provided in the second threaded rod, a fixed sleeve fixedly arranged on the mixing box, and a connecting pipe fixedly connected to the mixing roller and the fixed sleeve, the inner wall of the sliding groove cooperates with the outer wall of the sliding rod, the connecting channel is connected between the third empty groove and the first empty groove, the fixed sleeve is arranged to be a hollow structure, a blowing pipe is fixedly arranged in the second threaded rod and the blowing pipe is connected to the third empty groove, the mixing roller is arranged to be a hollow structure and a blowing hole is arranged on the conical block.

作为一种优选,所述清花组件包括设置在混合箱底部的收集箱、设置在收集箱上的漏网、转动设置在收集箱上的清花轴、固定设置在清花轴上的切割刀、固定连接在清花轴上的第四电机。Preferably, the floral cleaning assembly comprises a collecting box arranged at the bottom of the mixing box, a filter arranged on the collecting box, a floral cleaning shaft rotatably arranged on the collecting box, a cutting knife fixedly arranged on the floral cleaning shaft, and a fourth motor fixedly connected to the floral cleaning shaft.

作为一种优选,所述转盘下方设置有传输带。As a preference, a conveyor belt is provided below the turntable.

作为一种优选,所述混合箱上设置有若干个开口。As a preference, the mixing box is provided with a plurality of openings.

本发明的另一设计目的是提供一种转杯纺超柔涤混纺色纺针织纱的制造方法,该方法具体包括以下步骤:Another design object of the present invention is to provide a method for manufacturing a rotor-spun ultra-soft polyester blended colored spun knitting yarn, the method specifically comprising the following steps:

步骤一:将不同原料放置在承载座和隔板、弧形挡板形成的容纳腔内,通过第二电机带动压板下降对原料压实后,第一电机带动隔板与弧形挡板下降至其顶面与承载座顶面齐平;Step 1: Place different raw materials in the accommodating cavity formed by the bearing seat, the partition plate and the arc-shaped baffle plate. After the second motor drives the pressing plate to descend to compact the raw materials, the first motor drives the partition plate and the arc-shaped baffle plate to descend until their top surfaces are flush with the top surface of the bearing seat.

步骤二:通过吹气管和气管使气体流入气囊内,气囊逐渐鼓起,带动原料向四周方向移动;Step 2: The gas flows into the air bag through the air blowing pipe and the air pipe, and the air bag gradually swells, driving the raw materials to move in all directions;

步骤三:通过第三电机带动混合辊沿原料表面公转的同时带动混合辊进行自转混合原料,同时气体通过连接管流入混合辊和锥形块内,将原料吹落;Step 3: The third motor drives the mixing roller to revolve along the surface of the raw material and drives the mixing roller to rotate and mix the raw material. At the same time, the gas flows into the mixing roller and the conical block through the connecting pipe to blow the raw material off.

步骤四:通过第四电机带动切割刀对原料进行切割,通过漏网对原料内的杂质进行清理,得到最终原料;Step 4: The fourth motor drives the cutting knife to cut the raw material, and the impurities in the raw material are cleaned through the filter to obtain the final raw material;

步骤五:将最终原料通过梳棉机进行梳理,通过并条机进行两次并条,通过转杯纺机纺制成最后的成品。Step 5: The final raw material is combed through a carding machine, drawn twice through a drawing frame, and spun into the final product through a rotor spinning machine.

本发明的有益效果在于The beneficial effects of the present invention are

1.本发明设置有承载组件、容纳组件、压实组件和膨胀组件,第一电机带动隔板和弧形挡板穿过通槽上升至合适位置后,通过开口可将原料输送至不同容纳腔内,随后第二电机带动压板下降,对原料进行压实,隔板和弧形挡板下降复位,随后气泵开启,气体从第三空槽通过连接通道流入到第一空槽内,随后通过第一气孔、转接套和气管流入气囊内,可使气囊膨胀鼓起,推动原料向四周方向移动使气体流入气囊内。1. The present invention is provided with a bearing component, a containing component, a compacting component and an expansion component. After the first motor drives the partition and the arc-shaped baffle to pass through the through slot and rise to a suitable position, the raw materials can be transported to different containing chambers through the openings. Then the second motor drives the pressing plate to descend to compact the raw materials. The partition and the arc-shaped baffle descend and reset. Then the air pump is turned on, and the gas flows from the third empty slot through the connecting channel into the first empty slot, and then flows into the airbag through the first air hole, the adapter sleeve and the air pipe, which can make the airbag expand and bulge, push the raw materials to move in all directions and make the gas flow into the airbag.

2.本发明设置有混合组件、吹气组件和清花组件,当原料逐渐被推动时,第三电机通过皮带带动转动杆和转动板转动,转动板带动混合辊进行公转,混合辊通过齿轮与齿条的啮合进行自转,锥形块可带落原料,气泵开启后气体通过吹气管依次流入第三空槽、第三气孔、第二空槽、第二气孔进入到固定套内,再从固定套通过连接管进入到混合辊和锥形块内,从锥形块内吹出,将原料吹落,对原料进行混合的同时防止原料将锥形块上的吹气孔堵塞,当原料掉落时,第四电机带动切割刀转动,对原料进行切割击打,同时原料内的杂质通过漏网落至收集箱内。2. The present invention is provided with a mixing component, a blowing component and a flower cleaning component. When the raw materials are gradually pushed, the third motor drives the rotating rod and the rotating plate to rotate through the belt, the rotating plate drives the mixing roller to revolve, the mixing roller rotates by the meshing of the gear and the rack, the conical block can bring down the raw materials, and after the air pump is turned on, the gas flows into the third empty slot, the third air hole, the second empty slot, the second air hole in sequence through the blowing pipe and enters the fixed sleeve, and then enters the mixing roller and the conical block from the fixed sleeve through the connecting pipe, and is blown out from the conical block to blow down the raw materials, mix the raw materials while preventing the raw materials from clogging the blowing holes on the conical block, and when the raw materials fall, the fourth motor drives the cutting knife to rotate to cut and hit the raw materials, and at the same time, the impurities in the raw materials fall into the collection box through the leakage net.

综上所述,本发明具有混合效果好、速度快的优点,适合转杯生产设备领域。In summary, the present invention has the advantages of good mixing effect and high speed, and is suitable for the field of rotary cup production equipment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图对本发明做进一步的说明:The present invention will be further described below in conjunction with the accompanying drawings:

图1为一种转杯纺超柔涤混纺色纺针织纱制造设备结构示意图;FIG1 is a schematic diagram of the structure of a rotor-spun ultra-soft polyester blended colored knitting yarn manufacturing equipment;

图2为设备的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the device;

图3为混合组件的结构示意图;FIG3 is a schematic diagram of the structure of a mixing assembly;

图4为压实组件的结构示意图;FIG4 is a schematic diagram of the structure of a compaction assembly;

图5为限位块的结构示意图;FIG5 is a schematic diagram of the structure of a limit block;

图6为吹气组件的结构示意图;FIG6 is a schematic diagram of the structure of the blowing assembly;

图7为承载组件和膨胀组件的结构示意图;FIG7 is a schematic diagram of the structure of the bearing assembly and the expansion assembly;

图8为容纳组件的结构示意图;FIG8 is a schematic structural diagram of a receiving assembly;

图9为第二螺纹杆的结构示意图;FIG9 is a schematic structural diagram of a second threaded rod;

图10为清花组件的结构示意图;FIG10 is a schematic structural diagram of a flower cleaning assembly;

图11为第二螺纹杆带动压板对原料压实时的状态示意图;FIG11 is a schematic diagram of the state when the second threaded rod drives the pressing plate to compact the raw material;

图12为转动板带动混合辊进行公转时的状态示意图;FIG12 is a schematic diagram of the state when the rotating plate drives the mixing roller to revolve;

图13为齿轮与齿条啮合带动混合辊进行自转时状态示意图;FIG13 is a schematic diagram of the state when the gear and the rack are meshed to drive the mixing roller to rotate;

图14为气体流入气囊和锥形块内时的状态示意图;FIG14 is a schematic diagram showing the state when gas flows into the airbag and the conical block;

图15为图14中A处放大图;FIG15 is an enlarged view of point A in FIG14;

图16为图14中B处放大图;FIG16 is an enlarged view of point B in FIG14;

图17为图14中C处放大图;FIG17 is an enlarged view of point C in FIG14;

附图标记:1混合箱、5承载组件、51承载座、52通槽、53连接槽、6容纳组件、61底板、62漏孔、63第一电机、64第一螺纹杆、65升降板、66隔板、67弧形挡板、7压实组件、71第二螺纹杆、72压板、73通孔、74限位块、75滑杆、76滑槽、77第二电机、8膨胀组件、81膨胀管、82气囊、83第一空槽、84第一气孔、85转接套、86气管、9混合组件、91混合辊、92转动板、93连接柱、94转动杆、95滑轨、96锥形块、97齿轮、98齿条、99第三电机、10吹气组件、101滑动槽、102第二空槽、103第二气孔、104第三空槽、105第三气孔、106连接通道、107固定套、108连接管、109吹气管、111收集箱、112漏网、113清花轴、114切割刀、115第四电机、12开口。Figure numerals: 1 mixing box, 5 bearing assembly, 51 bearing seat, 52 through groove, 53 connecting groove, 6 containing assembly, 61 bottom plate, 62 leakage hole, 63 first motor, 64 first threaded rod, 65 lifting plate, 66 partition, 67 arc baffle, 7 compacting assembly, 71 second threaded rod, 72 pressing plate, 73 through hole, 74 limit block, 75 sliding rod, 76 sliding groove, 77 second motor, 8 expansion assembly, 81 expansion tube, 82 air bag, 83 first empty groove, 84 first air hole, 85 adapter sleeve, 86 air pipe, 9 Mixing assembly, 91 mixing roller, 92 rotating plate, 93 connecting column, 94 rotating rod, 95 slide rail, 96 conical block, 97 gear, 98 rack, 99 third motor, 10 blowing assembly, 101 sliding groove, 102 second empty groove, 103 second air hole, 104 third empty groove, 105 third air hole, 106 connecting channel, 107 fixing sleeve, 108 connecting pipe, 109 blowing pipe, 111 collecting box, 112 leakage net, 113 flower cleaning shaft, 114 cutting knife, 115 fourth motor, 12 opening.

具体实施方式DETAILED DESCRIPTION

下面结合附图对本发明实施例中的技术方案进行清楚、完整地说明。The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.

实施例一Embodiment 1

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

如图1至图17所示,一种转杯纺超柔涤混纺色纺针织纱制造设备,包括混合箱1以及依次设置在混合箱1一侧的梳棉机、并条机和转杯纺机,混合箱1内设置有承载组件5,承载组件5上设置有容纳组件6,承载组件5上方设置有压实组件7,承载组件5上设置有膨胀组件8,膨胀组件8包括膨胀管81以及设置在膨胀管81上的气囊82,气囊82在膨胀的过程中带动原料逐渐向四周方向移动,混合箱1内设置有混合组件9,混合组件9包括混合辊91,混合辊91上设置有吹气组件10,承载组件5下方设置有清花组件11,承载组件5用于承载原料,容纳组件6用于容纳不同原料,压实组件7用于对原料进行压实,混合组件9用于在膨胀组件8的配合下将不同原料进行混合,吹气组件10用于将原料从混合辊91上吹落,清花组件11用于对原料进行切割击打。As shown in Figures 1 to 17, a rotor spinning ultra-soft polyester blended color spun knitting yarn manufacturing equipment comprises a mixing box 1 and a carding machine, a drawing machine and a rotor spinning machine sequentially arranged on one side of the mixing box 1, a bearing assembly 5 is arranged in the mixing box 1, a containing assembly 6 is arranged on the bearing assembly 5, a compacting assembly 7 is arranged above the bearing assembly 5, an expansion assembly 8 is arranged on the bearing assembly 5, the expansion assembly 8 comprises an expansion tube 81 and an air bag 82 arranged on the expansion tube 81, and the air bag 82 drives the raw material to gradually move in the surrounding directions during the expansion process, a mixing assembly 9 is arranged in the mixing box 1, the mixing assembly 9 comprises a mixing roller 91, a blowing assembly 10 is arranged on the mixing roller 91, a cleaning assembly 11 is arranged below the bearing assembly 5, the bearing assembly 5 is used to carry raw materials, the containing assembly 6 is used to accommodate different raw materials, the compacting assembly 7 is used to compact the raw materials, the mixing assembly 9 is used to mix different raw materials with the cooperation of the expansion assembly 8, the blowing assembly 10 is used to blow the raw materials off the mixing roller 91, and the cleaning assembly 11 is used to cut and hit the raw materials.

如图7和图8所示,承载组件5包括固定设置在膨胀管81上的承载座51、沿承载座51圆周方向均匀开设的若干个通槽52、开设在膨胀管81两端的连接槽53,相邻两个通槽52将承载座51分割为若干个扇形结构。As shown in Figures 7 and 8, the bearing assembly 5 includes a bearing seat 51 fixedly set on the expansion tube 81, a plurality of through grooves 52 evenly opened along the circumferential direction of the bearing seat 51, and connecting grooves 53 opened at both ends of the expansion tube 81. Two adjacent through grooves 52 divide the bearing seat 51 into a plurality of fan-shaped structures.

如图2和图9所示,容纳组件6包括固定设置在混合箱1内的底板61、开设在底板61上的漏孔62、固定设置在底板61下方的第一电机63、转动设置在膨胀管81下端连接槽53与底板61之间的第一螺纹杆64、滑动设置在第一螺纹杆64上的升降板65、固定设置在升降板65上的若干个隔板66、固定设置在相邻隔板66上的弧形挡板67,隔板66与通槽52相配合,弧形挡板67的内壁与承载座51外壁相配合,第一电机63输出端与第一螺纹杆64固定连接,其中,可将不同原料等份间隔放置在承载座51上,保证混合更加充分,在使用时,第一电机63带动隔板66和弧形挡板67穿过通槽52上升至合适位置后,将原料放置在容纳腔内,提高原料混合效果。As shown in Figures 2 and 9, the containing assembly 6 includes a bottom plate 61 fixedly arranged in the mixing box 1, a leakage hole 62 opened on the bottom plate 61, a first motor 63 fixedly arranged below the bottom plate 61, a first threaded rod 64 rotatably arranged between the connecting groove 53 at the lower end of the expansion tube 81 and the bottom plate 61, a lifting plate 65 slidably arranged on the first threaded rod 64, a plurality of partitions 66 fixedly arranged on the lifting plate 65, and an arc-shaped baffle 67 fixedly arranged on adjacent partitions 66, the partition 66 cooperates with the through groove 52, the inner wall of the arc-shaped baffle 67 cooperates with the outer wall of the bearing seat 51, and the output end of the first motor 63 is fixedly connected to the first threaded rod 64, wherein different raw materials can be placed on the bearing seat 51 in equal parts to ensure more sufficient mixing. When in use, the first motor 63 drives the partition 66 and the arc-shaped baffle 67 to pass through the through groove 52 and rise to a suitable position, and then the raw materials are placed in the containing cavity to improve the raw material mixing effect.

如图3至图11所示,压实组件7包括转动设置在膨胀管81上端连接槽53内的第二螺纹杆71、滑动设置在第二螺纹杆71上的压板72、开设在压板72上的通孔73、固定设置在通孔73内的限位块74、固定设置在通孔73上的滑杆75、开设在第二螺纹杆71上的滑槽76以及固定设置在混合箱1上的第二电机77,限位块74与滑槽76相配合,滑杆75与第二螺纹杆71螺纹连接,第二电机77输出端与第二螺纹杆71通过皮带相连接,在使用时,当原料放置好后,第二电机77带动压板72下降,对原料进行压实,随后隔板66和弧形挡板67下降复位,此时,原料被压实后不会出现散落的情况。As shown in Figures 3 to 11, the compacting assembly 7 includes a second threaded rod 71 rotatably arranged in the connecting groove 53 at the upper end of the expansion tube 81, a pressure plate 72 slidably arranged on the second threaded rod 71, a through hole 73 opened on the pressure plate 72, a limit block 74 fixedly arranged in the through hole 73, a slide rod 75 fixedly arranged on the through hole 73, a slide groove 76 opened on the second threaded rod 71 and a second motor 77 fixedly arranged on the mixing box 1, the limit block 74 cooperates with the slide groove 76, the slide rod 75 is threadedly connected to the second threaded rod 71, and the output end of the second motor 77 is connected to the second threaded rod 71 by a belt. When in use, after the raw material is placed, the second motor 77 drives the pressure plate 72 to descend to compact the raw material, and then the partition 66 and the arc baffle 67 descend and reset. At this time, the raw material will not scatter after being compacted.

如图7至图14所示,膨胀组件8还包括开设在第二螺纹杆71下端内的第一空槽83、开设在第二螺纹杆71上的若干个第一气孔84、固定设置在膨胀管81上的转接套85、固定连接在转接套85与气囊82之间的气管86,第一空槽83与第一气孔84相连通,转接套85设置为中空结构,其中,吹气组件10中连接有气泵,可使气体流入气囊82内,使气囊82鼓起,在使用时,当原料压实后,气泵开启使气体流入气囊82内,气囊82逐渐鼓起可带动原料逐渐向四周方向移动。As shown in Figures 7 to 14, the expansion component 8 also includes a first empty groove 83 opened in the lower end of the second threaded rod 71, a plurality of first air holes 84 opened on the second threaded rod 71, an adapter sleeve 85 fixedly arranged on the expansion tube 81, and an air pipe 86 fixedly connected between the adapter sleeve 85 and the air bag 82. The first empty groove 83 is communicated with the first air hole 84, and the adapter sleeve 85 is configured as a hollow structure, wherein an air pump is connected to the blowing component 10 to allow gas to flow into the air bag 82 to make the air bag 82 swell. When in use, after the raw material is compacted, the air pump is turned on to allow gas to flow into the air bag 82. The gradual swelling of the air bag 82 can drive the raw material to gradually move in the surrounding directions.

如图12和图13所示,混合组件9还包括转动设置在混合箱1内的转动板92、固定设置在转动板92上的连接柱93、固定设置在连接柱93上的转动杆94、固定设置在混合箱1内的滑轨95、固定设置在混合辊91上的若干个锥形块96、固定设置在混合辊91上的齿轮97、固定设置在转动板92上的齿条98、固定设置在混合箱1上的第三电机99,混合辊91转动设置在转动板92与滑轨95之间,转动杆94套设在第二螺纹杆71上,锥形块96呈螺旋状均匀分布在混合辊91上,齿轮97与齿条98相啮合,转动杆94通过皮带与第三电机99输出端相连接,混合辊91设置为中空结构且锥形块96上开设有吹气孔,其中,混合辊91上固定设置有卡块,卡块转动设置在转动板92内且转动板92上固定设置有转动套,可使连接管108只跟随混合辊91进行公转,在使用时,当原料逐渐被推动时,第三电机99通过皮带带动转动杆94和转动板92转动,转动板92带动混合辊91进行公转,混合辊91通过齿轮97与齿条98的啮合进行自转,锥形块96可带落原料,并在转动中可对不同原料进行混合。As shown in FIGS. 12 and 13 , the mixing assembly 9 further includes a rotating plate 92 rotatably disposed in the mixing box 1, a connecting column 93 fixedly disposed on the rotating plate 92, a rotating rod 94 fixedly disposed on the connecting column 93, a slide rail 95 fixedly disposed in the mixing box 1, a plurality of conical blocks 96 fixedly disposed on the mixing roller 91, a gear 97 fixedly disposed on the mixing roller 91, a rack 98 fixedly disposed on the rotating plate 92, and a third motor 99 fixedly disposed on the mixing box 1. The mixing roller 91 is rotatably disposed between the rotating plate 92 and the slide rail 95, the rotating rod 94 is sleeved on the second threaded rod 71, the conical blocks 96 are spirally evenly distributed on the mixing roller 91, the gear 97 and the rack 98 are fixedly disposed on the mixing roller 91, and the mixing roller 91 is rotatably disposed between the rotating plate 92 and the slide rail 95. The rotating rod 94 is sleeved on the second threaded rod 71, the conical blocks 96 are spirally evenly distributed on the mixing roller 91, and the gear 97 and the rack 98 are fixedly disposed on the mixing roller 91. 8 are meshed, the rotating rod 94 is connected to the output end of the third motor 99 through a belt, the mixing roller 91 is set as a hollow structure and the conical block 96 is provided with a blowing hole, wherein a clamping block is fixedly arranged on the mixing roller 91, the clamping block is rotatably arranged in the rotating plate 92 and a rotating sleeve is fixedly arranged on the rotating plate 92, so that the connecting pipe 108 can only follow the mixing roller 91 to revolve. When in use, when the raw materials are gradually pushed, the third motor 99 drives the rotating rod 94 and the rotating plate 92 to rotate through the belt, the rotating plate 92 drives the mixing roller 91 to revolve, the mixing roller 91 rotates by the meshing of the gear 97 and the rack 98, the conical block 96 can bring down the raw materials, and different raw materials can be mixed during rotation.

如图14至图17所示,吹气组件10包括开设在连接柱93内的滑动槽101、开设在滑动槽101上方的第二空槽102、开设在连接柱93上的第二气孔103、开设在第二螺纹杆71上方的第三空槽104、开设在第二螺纹杆71上的第三气孔105、开设在第二螺纹杆71内的连接通道106、固定设置在混合箱1上的固定套107、固定连接在混合辊91与固定套107上的连接管108,滑动槽101内壁与滑杆75外壁相配合,连接通道106连接在第三空槽104与第一空槽83之间,固定套107设置为中空结构,第二螺纹杆71内固定设置有吹气管109且吹气管109与第三空槽104相连通,其中,吹气管109上连接有气泵,通过气泵使气体流入锥形块96内和气囊82内,在使用时,混合辊91转动时,气泵开启后气体通过吹气管109依次流入第三空槽104、第三气孔105、第二空槽102、第二气孔103进入到固定套107内,再从固定套107通过连接管108进入到混合辊91和锥形块96内,从锥形块96内吹出,将原料吹落,对原料进行混合的同时防止原料将锥形块96上的吹气孔堵塞,此外,气体从第三空槽104通过连接通道106流入到第一空槽83内,随后通过第一气孔64、转接套85和气管86流入气囊82内,可使气囊82膨胀鼓起,推动原料向四周方向移动,配合混合辊91对原料进行混合。As shown in Figures 14 to 17, the blowing assembly 10 includes a sliding groove 101 provided in the connecting column 93, a second empty groove 102 provided above the sliding groove 101, a second air hole 103 provided on the connecting column 93, a third empty groove 104 provided above the second threaded rod 71, a third air hole 105 provided on the second threaded rod 71, a connecting channel 106 provided in the second threaded rod 71, a fixing sleeve 107 fixedly provided on the mixing box 1, and a connecting pipe 108 fixedly connected to the mixing roller 91 and the fixing sleeve 107. The inner wall of the sliding groove 101 cooperates with the outer wall of the sliding rod 75, the connecting channel 106 is connected between the third empty groove 104 and the first empty groove 83, the fixing sleeve 107 is set to a hollow structure, and a blowing pipe 109 is fixedly provided in the second threaded rod 71 and the blowing pipe 109 is connected to the third empty groove 104, wherein the blowing pipe An air pump is connected to 109, through which gas flows into the conical block 96 and the air bag 82. During use, when the mixing roller 91 rotates, the air pump is turned on and the gas flows into the third empty slot 104, the third air hole 105, the second empty slot 102, and the second air hole 103 in sequence through the blowing pipe 109, and then enters the fixed sleeve 107 through the connecting pipe 108 from the fixed sleeve 107, and is blown out from the conical block 96 to blow the raw materials off, mixing the raw materials while preventing the raw materials from clogging the blowing holes on the conical block 96. In addition, the gas flows from the third empty slot 104 into the first empty slot 83 through the connecting channel 106, and then flows into the air bag 82 through the first air hole 64, the adapter sleeve 85 and the air pipe 86, which can make the air bag 82 expand and bulge, push the raw materials to move in all directions, and cooperate with the mixing roller 91 to mix the raw materials.

如图10所示,清花组件11包括设置在混合箱1底部的收集箱111、设置在收集箱111上的漏网112、转动设置在收集箱111上的清花轴113、固定设置在清花轴113上的切割刀114、固定连接在清花轴113上的第四电机115,在使用时,当原料掉落时,第四电机115带动切割刀114转动,对原料进行切割击打,同时原料内的杂质通过漏网112落至收集箱111内。As shown in Figure 10, the flower cleaning component 11 includes a collecting box 111 arranged at the bottom of the mixing box 1, a filter 112 arranged on the collecting box 111, a flower cleaning shaft 113 rotatably arranged on the collecting box 111, a cutting knife 114 fixedly arranged on the flower cleaning shaft 113, and a fourth motor 115 fixedly connected to the flower cleaning shaft 113. When in use, when raw materials fall, the fourth motor 115 drives the cutting knife 114 to rotate, cuts and strikes the raw materials, and at the same time, impurities in the raw materials fall into the collecting box 111 through the filter 112.

如图1所示,混合箱1上设置有若干个开口12,通过开口12可将原料输送至不同容纳腔内。As shown in FIG. 1 , a plurality of openings 12 are provided on the mixing box 1 , and the raw materials can be transported to different containing chambers through the openings 12 .

实施例二Embodiment 2

一种转杯纺超柔涤混纺色纺针织纱的制造方法:该方法具体包括以下步骤:A method for manufacturing ultra-soft polyester blended colored spun knitting yarn by rotor spinning: the method specifically comprises the following steps:

步骤一:将不同原料放置在承载座51和隔板66、弧形挡板67形成的容纳腔内,通过第二电机77带动压板72下降对原料压实后,第一电机63带动隔板66与弧形挡板67下降至其顶面与承载座51顶面齐平;Step 1: Place different raw materials in the accommodating chamber formed by the supporting seat 51, the partition plate 66 and the arc-shaped baffle plate 67. After the second motor 77 drives the pressing plate 72 to descend to compact the raw materials, the first motor 63 drives the partition plate 66 and the arc-shaped baffle plate 67 to descend until their top surfaces are flush with the top surface of the supporting seat 51.

步骤二:通过吹气管109和气管86使气体流入气囊82内,气囊82逐渐鼓起,带动原料向四周方向移动;Step 2: The gas is flowed into the air bag 82 through the air blowing pipe 109 and the air pipe 86, and the air bag 82 gradually swells, driving the raw materials to move in all directions;

步骤三:通过第三电机99带动混合辊91沿原料表面公转的同时带动混合辊91进行自转混合原料,同时气体通过连接管108流入混合辊91和锥形块96内,将原料吹落;Step 3: The third motor 99 drives the mixing roller 91 to revolve along the surface of the raw material and drives the mixing roller 91 to rotate and mix the raw material. At the same time, the gas flows into the mixing roller 91 and the conical block 96 through the connecting pipe 108 to blow the raw material off.

步骤四:通过第四电机115带动切割刀114对原料进行切割,通过漏网112对原料内的杂质进行清理,得到最终原料;Step 4: The fourth motor 115 drives the cutting knife 114 to cut the raw material, and the impurities in the raw material are cleaned through the filter 112 to obtain the final raw material;

步骤五:将最终原料通过梳棉机2进行梳理,通过并条机3进行两次并条,通过转杯纺机4纺制成最后的成品。Step 5: The final raw material is combed by a carding machine 2, drawn twice by a drawing frame 3, and spun into the final product by a rotor spinning machine 4.

工作过程Working process

第一电机63带动隔板66和弧形挡板67穿过通槽52上升至合适位置后,通过开口12可将原料输送至不同容纳腔内,随后第二电机77带动压板72下降,对原料进行压实,隔板66和弧形挡板67下降复位,随后气泵开启,气体从第三空槽104通过连接通道106流入到第一空槽83内,随后通过第一气孔64、转接套85和气管86流入气囊82内,可使气囊82膨胀鼓起,推动原料向四周方向移动使气体流入气囊82内,当原料逐渐被推动时,第三电机99通过皮带带动转动杆94和转动板92转动,转动板92带动混合辊91进行公转,混合辊91通过齿轮97与齿条98的啮合进行自转,锥形块96可带落原料,气泵开启后气体通过吹气管109依次流入第三空槽104、第三气孔105、第二空槽102、第二气孔103进入到固定套107内,再从固定套107通过连接管108进入到混合辊91和锥形块96内,从锥形块96内吹出,将原料吹落,对原料进行混合的同时防止原料将锥形块96上的吹气孔堵塞,当原料掉落时,第四电机115带动切割刀114转动,对原料进行切割击打,同时原料内的杂质通过漏网112落至收集箱111内,随后混合后的原料通过梳棉机进行梳理,通过并条机进行两次并条,通过转杯纺机纺制成最后的成品。After the first motor 63 drives the partition 66 and the arc-shaped baffle 67 to pass through the through slot 52 and rise to a suitable position, the raw materials can be transported to different accommodating chambers through the opening 12, and then the second motor 77 drives the pressing plate 72 to descend to compact the raw materials, and the partition 66 and the arc-shaped baffle 67 descend and reset, and then the air pump is turned on, and the gas flows from the third slot 104 through the connecting channel 106 into the first slot 83, and then flows into the airbag 82 through the first air hole 64, the adapter sleeve 85 and the air pipe 86, which can make the airbag 82 expand and bulge, push the raw materials to move in all directions so that the gas flows into the airbag 82, and when the raw materials are gradually pushed, the third motor 99 drives the rotating rod 94 and the rotating plate 92 to rotate through the belt, and the rotating plate 92 drives the mixing roller 91 to revolve, and the mixing roller 91 is connected to the rack 97 through the gear 97. 8 meshes and rotates, and the conical block 96 can bring down the raw materials. After the air pump is turned on, the gas flows into the third empty slot 104, the third air hole 105, the second empty slot 102, and the second air hole 103 in sequence through the blowing pipe 109, and then enters the fixing sleeve 107 through the fixing sleeve 107 through the connecting pipe 108, and is blown out from the conical block 96 to blow down the raw materials, mix the raw materials, and prevent the raw materials from clogging the blowing holes on the conical block 96. When the raw materials fall, the fourth motor 115 drives the cutting knife 114 to rotate, cuts and hits the raw materials, and at the same time, the impurities in the raw materials fall into the collecting box 111 through the leakage net 112. Then the mixed raw materials are combed by the carding machine, drawn twice by the drawing frame, and spun into the final product by the rotor spinning machine.

在本发明的描述中,需要理解的是,术语“前后”、“左右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或部件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对发明的限制。In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.

当然在本技术方案中,本领域的技术人员应当理解的是,术语“一”应理解为“至少一个”或“一个或多个”,即在一个实施例中,一个元件的数量可以为一个,而在另外的实施例中,该元件的数量可以为多个,术语“一”不能理解为对数量的限制。Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

以上结合附图所述的仅是本发明的优选实施方式,但本发明并不限于上述实施方式,应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可作出各种变形和改进,这些也应该视为本发明的保护范围,都不会影响本发明实施的效果和实用性。What is described above in conjunction with the accompanying drawings is only a preferred embodiment of the present invention, but the present invention is not limited to the above embodiment. It should be pointed out that for those skilled in the art, various modifications and improvements can be made without departing from the structure of the present invention, which should also be regarded as the scope of protection of the present invention and will not affect the effect and practicality of the implementation of the present invention.

Claims (10)

1.一种转杯纺超柔涤混纺色纺针织纱制造设备,包括混合箱(1)以及依次设置在混合箱(1)一侧的梳棉机、并条机和转杯纺机,其特征在于:所述混合箱(1)内设置有承载组件(5),所述承载组件(5)上设置有容纳组件(6),所述承载组件(5)上方设置有压实组件(7),所述承载组件(5)上设置有膨胀组件(8),所述膨胀组件(8)包括膨胀管(81)以及设置在膨胀管(81)上的气囊(82),所述气囊(82)在膨胀的过程中带动原料逐渐向四周方向移动,所述混合箱(1)内设置有混合组件(9),所述混合组件(9)包括混合辊(91),所述混合辊(91)上设置有吹气组件(10),所述承载组件(5)下方设置有清花组件(11),所述承载组件(5)用于承载原料,所述容纳组件(6)用于容纳不同原料,所述压实组件(7)用于对原料进行压实,所述混合组件(9)用于在膨胀组件(8)的配合下将不同原料进行混合,所述吹气组件(10)用于将原料从混合辊(91)上吹落,所述清花组件(11)用于对原料进行切割击打。1. A rotor-spun ultra-soft polyester blended colored spun knitted yarn manufacturing device, comprising a mixing box (1) and a carding machine, a drawing machine and a rotor spinning machine sequentially arranged on one side of the mixing box (1), characterized in that: a bearing assembly (5) is arranged in the mixing box (1), a containing assembly (6) is arranged on the bearing assembly (5), a compacting assembly (7) is arranged above the bearing assembly (5), an expansion assembly (8) is arranged on the bearing assembly (5), the expansion assembly (8) comprises an expansion tube (81) and an air bag (82) arranged on the expansion tube (81), the air bag (82) drives the raw material to gradually move in the surrounding directions during the expansion process, A mixing assembly (9) is arranged in the mixing box (1), and the mixing assembly (9) comprises a mixing roller (91). A blowing assembly (10) is arranged on the mixing roller (91). A cleaning assembly (11) is arranged below the carrying assembly (5). The carrying assembly (5) is used to carry raw materials, the containing assembly (6) is used to contain different raw materials, the compacting assembly (7) is used to compact the raw materials, the mixing assembly (9) is used to mix different raw materials in cooperation with the expansion assembly (8), the blowing assembly (10) is used to blow the raw materials off the mixing roller (91), and the cleaning assembly (11) is used to cut and strike the raw materials. 2.根据权利要求1所述的一种转杯纺超柔涤混纺色纺针织纱制造设备,其特征在于:所述承载组件(5)包括固定设置在膨胀管(81)上的承载座(51)、沿承载座(51)圆周方向均匀开设的若干个通槽(52)、开设在膨胀管(81)两端的连接槽(53),相邻两个所述通槽(52)将承载座(51)分割为若干个扇形结构。2. A rotor-spun ultra-soft polyester blended colored knitted yarn manufacturing equipment according to claim 1, characterized in that: the supporting component (5) includes a supporting seat (51) fixedly arranged on an expansion tube (81), a plurality of through grooves (52) evenly opened along the circumferential direction of the supporting seat (51), and connecting grooves (53) opened at both ends of the expansion tube (81), and two adjacent through grooves (52) divide the supporting seat (51) into a plurality of fan-shaped structures. 3.根据权利要求2所述的一种转杯纺超柔涤混纺色纺针织纱制造设备,其特征在于:所述容纳组件(6)包括固定设置在混合箱(1)内的底板(61)、开设在底板(61)上的漏孔(62)、固定设置在底板(61)下方的第一电机(63)、转动设置在膨胀管(81)下端连接槽(53)与底板(61)之间的第一螺纹杆(64)、滑动设置在第一螺纹杆(64)上的升降板(65)、固定设置在升降板(65)上的若干个隔板(66)、固定设置在相邻隔板(66)上的弧形挡板(67),所述隔板(66)与通槽(52)相配合,所述弧形挡板(67)的内壁与承载座(51)外壁相配合,所述第一电机(63)输出端与第一螺纹杆(64)固定连接。3. A cup spinning ultra-soft polyester blended colored spun knitted yarn manufacturing equipment according to claim 2, characterized in that: the accommodating component (6) includes a bottom plate (61) fixedly arranged in the mixing box (1), a leakage hole (62) opened on the bottom plate (61), a first motor (63) fixedly arranged below the bottom plate (61), a first threaded rod (64) rotatably arranged between the lower end connecting groove (53) of the expansion tube (81) and the bottom plate (61), a lifting plate (65) slidably arranged on the first threaded rod (64), a plurality of partitions (66) fixedly arranged on the lifting plate (65), and an arc-shaped baffle (67) fixedly arranged on adjacent partitions (66), the partition (66) cooperates with the through groove (52), the inner wall of the arc-shaped baffle (67) cooperates with the outer wall of the bearing seat (51), and the output end of the first motor (63) is fixedly connected to the first threaded rod (64). 4.根据权利要求2所述的一种转杯纺超柔涤混纺色纺针织纱制造设备,其特征在于:所述压实组件(7)包括转动设置在膨胀管(81)上端连接槽(53)内的第二螺纹杆(71)、滑动设置在第二螺纹杆(71)上的压板(72)、开设在压板(72)上的通孔(73)、固定设置在通孔(73)内的限位块(74)、固定设置在通孔(73)上的滑杆(75)、开设在第二螺纹杆(71)上的滑槽(76)以及固定设置在混合箱(1)上的第二电机(77),所述限位块(74)与滑槽(76)相配合,所述滑杆(75)与第二螺纹杆(71)螺纹连接,所述第二电机(77)输出端与第二螺纹杆(71)通过皮带相连接。4. A cup-spun ultra-soft polyester blended colored spun knitted yarn manufacturing equipment according to claim 2, characterized in that: the compacting component (7) includes a second threaded rod (71) rotatably arranged in the connecting groove (53) at the upper end of the expansion tube (81), a pressure plate (72) slidably arranged on the second threaded rod (71), a through hole (73) opened on the pressure plate (72), a limit block (74) fixedly arranged in the through hole (73), a sliding rod (75) fixedly arranged on the through hole (73), a slide groove (76) opened on the second threaded rod (71) and a second motor (77) fixedly arranged on the mixing box (1), the limit block (74) cooperates with the slide groove (76), the sliding rod (75) is threadedly connected to the second threaded rod (71), and the output end of the second motor (77) is connected to the second threaded rod (71) by a belt. 5.根据权利要求4述的一种转杯纺超柔涤混纺色纺针织纱制造设备,其特征在于:所述膨胀组件(8)还包括开设在第二螺纹杆(71)下端内的第一空槽(83)、开设在第二螺纹杆(71)上的若干个第一气孔(84)、固定设置在膨胀管(81)上的转接套(85)、固定连接在转接套(85)与气囊(82)之间的气管(86),所述第一空槽(83)与第一气孔(84)相连通,所述转接套(85)设置为中空结构。5. A cup-spun ultra-soft polyester blended colored knitted yarn manufacturing equipment according to claim 4, characterized in that: the expansion component (8) also includes a first empty groove (83) opened in the lower end of the second threaded rod (71), a plurality of first air holes (84) opened on the second threaded rod (71), an adapter sleeve (85) fixedly arranged on the expansion tube (81), and an air pipe (86) fixedly connected between the adapter sleeve (85) and the air bag (82), the first empty groove (83) is connected to the first air hole (84), and the adapter sleeve (85) is arranged as a hollow structure. 6.根据权利要求4所述的一种转杯纺超柔涤混纺色纺针织纱制造设备,其特征在于:所述混合组件(9)还包括转动设置在混合箱(1)内的转动板(92)、固定设置在转动板(92)上的连接柱(93)、固定设置在连接柱(93)上的转动杆(94)、固定设置在混合箱(1)内的滑轨(95)、固定设置在混合辊(91)上的若干个锥形块(96)、固定设置在混合辊(91)上的齿轮(97)、固定设置在转动板(92)上的齿条(98)、固定设置在混合箱(1)上的第三电机(99),所述混合辊(91)转动设置在转动板(92)与滑轨(95)之间,所述转动杆(94)套设在第二螺纹杆(71)上,所述锥形块(96)呈螺旋状均匀分布在混合辊(91)上,所述齿轮(97)与齿条(98)相啮合,所述转动杆(94)通过皮带与第三电机(99)输出端相连接,所述混合辊(91)设置为中空结构且锥形块(96)上开设有吹气孔。6. A rotor spinning ultra-soft polyester blended colored spun knitted yarn manufacturing equipment according to claim 4, characterized in that: the mixing component (9) also includes a rotating plate (92) rotatably arranged in the mixing box (1), a connecting column (93) fixedly arranged on the rotating plate (92), a rotating rod (94) fixedly arranged on the connecting column (93), a slide rail (95) fixedly arranged in the mixing box (1), a plurality of conical blocks (96) fixedly arranged on the mixing roller (91), a gear (97) fixedly arranged on the mixing roller (91), and a rotating plate (92) fixedly arranged on the rotating plate (92). ) and a third motor (99) fixedly arranged on the mixing box (1); the mixing roller (91) is rotatably arranged between the rotating plate (92) and the slide rail (95); the rotating rod (94) is sleeved on the second threaded rod (71); the conical blocks (96) are evenly distributed on the mixing roller (91) in a spiral shape; the gear (97) is meshed with the rack (98); the rotating rod (94) is connected to the output end of the third motor (99) through a belt; the mixing roller (91) is arranged as a hollow structure and the conical block (96) is provided with a blowing hole. 7.根据权利要求6所述的一种转杯纺超柔涤混纺色纺针织纱制造设备,其特征在于:所述吹气组件(10)包括开设在连接柱(93)内的滑动槽(101)、开设在滑动槽(101)上方的第二空槽(102)、开设在连接柱(93)上的第二气孔(103)、开设在第二螺纹杆(71)上方的第三空槽(104)、开设在第二螺纹杆(71)上的第三气孔(105)、开设在第二螺纹杆(71)内的连接通道(106)、固定设置在混合箱(1)上的固定套(107)、固定连接在混合辊(91)与固定套(107)上的连接管(108),所述滑动槽(101)内壁与滑杆(75)外壁相配合,所述连接通道(106)连接在第三空槽(104)与第一空槽(83)之间,所述固定套(107)设置为中空结构,所述第二螺纹杆(71)内固定设置有吹气管(109)且吹气管(109)与第三空槽(104)相连通。7. A rotor spinning ultra-soft polyester blended colored spun knitting yarn manufacturing equipment according to claim 6, characterized in that: the blowing component (10) includes a sliding groove (101) opened in the connecting column (93), a second empty groove (102) opened above the sliding groove (101), a second air hole (103) opened on the connecting column (93), a third empty groove (104) opened above the second threaded rod (71), a third air hole (105) opened on the second threaded rod (71), a connecting channel (106) opened in the second threaded rod (71), and a third air hole (107) opened in the second threaded rod (71). 106), a fixed sleeve (107) fixedly arranged on the mixing box (1), and a connecting pipe (108) fixedly connected to the mixing roller (91) and the fixed sleeve (107), the inner wall of the sliding groove (101) cooperates with the outer wall of the sliding rod (75), the connecting channel (106) is connected between the third empty groove (104) and the first empty groove (83), the fixed sleeve (107) is set as a hollow structure, and the second threaded rod (71) is fixedly provided with a blowing pipe (109) and the blowing pipe (109) is connected to the third empty groove (104). 8.根据权利要求1所述的一种转杯纺超柔涤混纺色纺针织纱制造设备,其特征在于:所述清花组件(11)包括设置在混合箱(1)底部的收集箱(111)、设置在收集箱(111)上的漏网(112)、转动设置在收集箱(111)上的清花轴(113)、固定设置在清花轴(113)上的切割刀(114)、固定连接在清花轴(113)上的第四电机(115)。8. A rotor-spun ultra-soft polyester blended colored knitted yarn manufacturing equipment according to claim 1, characterized in that the cotton cleaning component (11) includes a collecting box (111) arranged at the bottom of the mixing box (1), a filter (112) arranged on the collecting box (111), a cotton cleaning shaft (113) rotatably arranged on the collecting box (111), a cutting knife (114) fixedly arranged on the cotton cleaning shaft (113), and a fourth motor (115) fixedly connected to the cotton cleaning shaft (113). 9.根据权利要求1所述的一种转杯纺超柔涤混纺色纺针织纱制造设备,其特征在于:所述混合箱(1)上设置有若干个开口(12)。9. The rotor-spun ultra-soft polyester blended colored spun knitting yarn manufacturing equipment according to claim 1, characterized in that: a plurality of openings (12) are provided on the mixing box (1). 10.一种转杯纺超柔涤混纺色纺针织纱的制造方法,其特征在于:该方法具体包括以下步骤:10. A method for producing rotor-spun ultra-soft polyester blended colored spun knitting yarn, characterized in that the method specifically comprises the following steps: 步骤一:将不同原料放置在承载座(51)和隔板(66)、弧形挡板(67)形成的容纳腔内,通过第二电机(77)带动压板(72)下降对原料压实后,第一电机(63)带动隔板(66)与弧形挡板(67)下降至其顶面与承载座(51)顶面齐平;Step 1: different raw materials are placed in a receiving chamber formed by a bearing seat (51), a partition plate (66) and an arc-shaped baffle plate (67), and after the second motor (77) drives the pressing plate (72) to descend to compact the raw materials, the first motor (63) drives the partition plate (66) and the arc-shaped baffle plate (67) to descend until their top surfaces are flush with the top surface of the bearing seat (51); 步骤二:通过吹气管(109)和气管(86)使气体流入气囊(82)内,气囊(82)逐渐鼓起,带动原料向四周方向移动;Step 2: The gas is flowed into the air bag (82) through the air blowing pipe (109) and the air pipe (86), and the air bag (82) gradually swells, driving the raw materials to move in all directions; 步骤三:通过第三电机(99)带动混合辊(91)沿原料表面公转的同时带动混合辊(91)进行自转混合原料,同时气体通过连接管(108)流入混合辊(91)和锥形块(96)内,将原料吹落;Step 3: The mixing roller (91) is driven by the third motor (99) to revolve along the surface of the raw material and at the same time to rotate and mix the raw material, and at the same time, gas flows into the mixing roller (91) and the conical block (96) through the connecting pipe (108) to blow the raw material off; 步骤四:通过第四电机(115)带动切割刀(114)对原料进行切割,通过漏网(112)对原料内的杂质进行清理,得到最终原料;Step 4: The cutting knife (114) is driven by the fourth motor (115) to cut the raw material, and the impurities in the raw material are cleaned through the filter (112) to obtain the final raw material; 步骤五:将最终原料通过梳棉机进行梳理,通过并条机进行两次并条,通过转杯纺机纺制成最后的成品。Step 5: The final raw material is combed through a carding machine, drawn twice through a drawing frame, and spun into the final product through a rotor spinning machine.
CN202410750635.7A 2024-06-12 2024-06-12 A kind of manufacturing equipment and preparation method of rotor-spun ultra-soft polyester blended colored spun knitting yarn Pending CN118704124A (en)

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CN202410750635.7A CN118704124A (en) 2024-06-12 2024-06-12 A kind of manufacturing equipment and preparation method of rotor-spun ultra-soft polyester blended colored spun knitting yarn

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Application Number Priority Date Filing Date Title
CN202410750635.7A CN118704124A (en) 2024-06-12 2024-06-12 A kind of manufacturing equipment and preparation method of rotor-spun ultra-soft polyester blended colored spun knitting yarn

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CN118704124A true CN118704124A (en) 2024-09-27

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