CN117374125A - Trench MOSFET device and preparation process thereof - Google Patents
Trench MOSFET device and preparation process thereof Download PDFInfo
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/60—Insulated-gate field-effect transistors [IGFET]
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- H10D30/01—Manufacture or treatment
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- H10D30/025—Manufacture or treatment of FETs having insulated gates [IGFET] of vertical IGFETs
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- H10D64/27—Electrodes not carrying the current to be rectified, amplified, oscillated or switched, e.g. gates
- H10D64/311—Gate electrodes for field-effect devices
- H10D64/411—Gate electrodes for field-effect devices for FETs
- H10D64/511—Gate electrodes for field-effect devices for FETs for IGFETs
- H10D64/512—Disposition of the gate electrodes, e.g. buried gates
- H10D64/513—Disposition of the gate electrodes, e.g. buried gates within recesses in the substrate, e.g. trench gates, groove gates or buried gates
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- H10D64/27—Electrodes not carrying the current to be rectified, amplified, oscillated or switched, e.g. gates
- H10D64/311—Gate electrodes for field-effect devices
- H10D64/411—Gate electrodes for field-effect devices for FETs
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Abstract
提供一种沟槽MOSFET器件及其制备工艺,涉及半导体的技术领域。该器件包括:形成于衬底一侧的外延层,并列设置在外延层中的屏蔽沟槽,相邻的屏蔽沟槽之间设置的MOS沟槽;屏蔽沟槽内部形成有屏蔽沟槽场绝缘层,屏蔽沟槽场绝缘层的内侧淀积屏蔽电极;MOS沟槽内形成MOS沟槽厚氧层,MOS沟槽厚氧层的顶部形成有栅氧层,在MOS沟槽厚氧层及栅氧层内侧淀积MOS栅极;栅氧层厚度小于MOS沟槽厚氧层厚度;MOS栅极顶部形成有顶部介质层的一部分。该器件通过设置MOS沟槽提供良好的电荷平衡,导致导通电阻和击穿电压的良好权衡,进而减小器件沟道长度和外延层的厚度,提高器件的耐压效果,也有助于减少寄生电容。
A trench MOSFET device and a preparation process thereof are provided, relating to the technical field of semiconductors. The device includes: an epitaxial layer formed on one side of the substrate, a shielding trench arranged side by side in the epitaxial layer, and a MOS trench arranged between adjacent shielding trenches; a shielding trench field insulation is formed inside the shielding trench. layer, a shield electrode is deposited on the inside of the shielding trench field insulating layer; a MOS trench thick oxide layer is formed in the MOS trench, and a gate oxide layer is formed on the top of the MOS trench thick oxide layer. Between the MOS trench thick oxide layer and the gate A MOS gate is deposited inside the oxygen layer; the thickness of the gate oxide layer is smaller than the thickness of the MOS trench thick oxide layer; a part of the top dielectric layer is formed on top of the MOS gate. The device provides good charge balance by setting the MOS trench, resulting in a good trade-off between on-resistance and breakdown voltage, thereby reducing the device channel length and the thickness of the epitaxial layer, improving the device's withstand voltage effect, and also helping to reduce parasitics capacitance.
Description
技术领域Technical field
本公开涉及半导体的技术领域,具体地,本公开涉及一种沟槽MOSFET器件及其制备工艺。The present disclosure relates to the technical field of semiconductors. Specifically, the present disclosure relates to a trench MOSFET device and a manufacturing process thereof.
背景技术Background technique
沟槽MOSFET器件是一种新型垂直结构的MOSFET器件,由于这种沟槽MOSFET器件将沟槽深入硅体内,在设计上可以并联更多元胞,进而降低导通电阻,实现更大电流的导通和更宽的开关速度。The trench MOSFET device is a new type of vertical structure MOSFET device. Because this trench MOSFET device has the trench deep into the silicon body, more cells can be connected in parallel in the design, thereby reducing the on-resistance and achieving greater current conduction. pass and wider switching speeds.
但是,现有技术中的沟槽MOSFET器件对于缩小沟道长度有限,使得沟槽MOSFET器件容易被击穿;或者,为了保证器件不被击穿,在提升击穿电压时会使流过的电流过小,导通电阻过大,器件不容易导通。However, trench MOSFET devices in the existing technology are limited in reducing the channel length, making the trench MOSFET device prone to breakdown; or, in order to ensure that the device is not broken down, when the breakdown voltage is increased, the current flowing through If it is too small, the on-resistance will be too large and the device will not conduct easily.
发明内容Contents of the invention
为了解决现有技术中的问题,本公开第一方面提供了一种沟槽MOSFET器件。该沟槽MOSFET器件包括:In order to solve the problems in the prior art, a first aspect of the present disclosure provides a trench MOSFET device. This trench MOSFET device includes:
形成于衬底一侧的外延层,并列设置在外延层中的屏蔽沟槽,以及在相邻的屏蔽沟槽之间设置的MOS沟槽;其中,An epitaxial layer formed on one side of the substrate, shielding trenches arranged in parallel in the epitaxial layer, and MOS trenches arranged between adjacent shielding trenches; wherein,
屏蔽沟槽内部形成有屏蔽沟槽厚氧层,并在屏蔽沟槽厚氧层的内侧淀积屏蔽电极;A thick oxide layer of the shielding trench is formed inside the shielding trench, and a shielding electrode is deposited inside the thick oxide layer of the shielding trench;
MOS沟槽内部形成有MOS沟槽厚氧层,MOS沟槽厚氧层的顶部形成有栅氧层,并在MOS沟槽厚氧层以及栅氧层的内侧淀积MOS栅极;其中,栅氧层的厚度小于MOS沟槽厚氧层的厚度;A MOS trench thick oxide layer is formed inside the MOS trench, a gate oxide layer is formed on the top of the MOS trench thick oxide layer, and a MOS gate is deposited inside the MOS trench thick oxide layer and the gate oxide layer; where, the gate The thickness of the oxygen layer is smaller than the thickness of the thick oxygen layer of the MOS trench;
MOS栅极的顶部形成有顶部介质层的一部分。A portion of the top dielectric layer is formed on top of the MOS gate.
可选地,在MOS沟槽和屏蔽沟槽之间的外延层上还形成有阱区。Optionally, a well region is also formed on the epitaxial layer between the MOS trench and the shielding trench.
可选地,在阱区靠近MOS沟槽一侧的顶部还形成有源电极,并且,源电极位于栅氧层背离MOS栅极的一侧。Optionally, an active electrode is also formed on the top of the side of the well region close to the MOS trench, and the source electrode is located on the side of the gate oxide layer away from the MOS gate.
可选地,栅氧层的厚度d满足:Optionally, the thickness d of the gate oxide layer satisfies:
d>Vgs/E;d>Vgs/E;
其中, Vgs为施加在MOS栅极的驱动电压,E为栅氧层发生击穿的临界击穿电场。Among them, Vgs is the driving voltage applied to the MOS gate, and E is the critical breakdown electric field at which the gate oxide layer breaks down.
可选地,在栅氧层和源电极的顶部表面形成有顶部介质层,并且在阱区靠近屏蔽沟槽一侧的顶部还形成有顶部介质层。Optionally, a top dielectric layer is formed on the top surfaces of the gate oxide layer and the source electrode, and a top dielectric layer is also formed on the top of the well region close to the shielding trench side.
可选地,屏蔽沟槽和MOS沟槽还满足:Optionally, the shielding trench and MOS trench also meet:
h1>h2;h 1 > h 2 ;
其中,h1为屏蔽沟槽沿垂直于衬底的方向的厚度;h2为MOS沟槽沿垂直与衬底的方向的厚度。Among them, h 1 is the thickness of the shielding trench in the direction perpendicular to the substrate; h 2 is the thickness of the MOS trench in the direction perpendicular to the substrate.
可选地,沟槽MOSFET器件还包括漏电极,漏电极形成于衬底远离外延层的一侧。Optionally, the trench MOSFET device further includes a drain electrode, and the drain electrode is formed on a side of the substrate away from the epitaxial layer.
可选地,衬底、外延层与源电极的掺杂类型为第一导电类型;其中,衬底与源电极的掺杂浓度高于外延层的掺杂浓度。Optionally, the doping type of the substrate, the epitaxial layer and the source electrode is the first conductive type; wherein the doping concentration of the substrate and the source electrode is higher than the doping concentration of the epitaxial layer.
可选地,阱区的掺杂类型为第二导电类型。Optionally, the doping type of the well region is the second conductivity type.
可选地,外延层材质包括:硅、碳化硅、氮化镓、氧化镓以及金刚石。Optionally, the material of the epitaxial layer includes: silicon, silicon carbide, gallium nitride, gallium oxide and diamond.
可选地,本申请提供的沟槽MOSFET器件的适用电压的范围在30V以上。Optionally, the applicable voltage range of the trench MOSFET device provided in this application is above 30V.
可选地,阱区通过金属线连接源电极以及屏蔽电极并接地。Optionally, the well region is connected to the source electrode and the shield electrode through metal lines and is grounded.
本公开第二方面提供了一种沟槽MOSFET器件的制备工艺,适用于如上述本公开第一方面提供的中任一种沟槽MOSFET器件,制备工艺包括:The second aspect of the present disclosure provides a manufacturing process for a trench MOSFET device, which is suitable for any of the trench MOSFET devices provided by the first aspect of the present disclosure. The manufacturing process includes:
在衬底的一侧表面生长一层外延层;An epitaxial layer is grown on one side of the substrate;
从外延层远离衬底的一侧表面向外延层中形成多个并列的屏蔽沟槽,并且在每两个相邻屏蔽沟槽之间形成MOS沟槽;Multiple parallel shielding trenches are formed into the epitaxial layer from the side surface of the epitaxial layer away from the substrate, and MOS trenches are formed between each two adjacent shielding trenches;
在屏蔽沟槽的内壁生长或淀积屏蔽沟槽厚氧层并回刻;Grow or deposit a thick oxide layer of the shielding trench on the inner wall of the shielding trench and engrav it back;
在MOS沟槽的内壁生长或淀积MOS沟槽厚氧层并回刻;Grow or deposit a thick oxide layer of the MOS trench on the inner wall of the MOS trench and etch back;
在MOS沟槽厚氧层顶部的MOS沟槽的内壁生长或淀积栅氧层;Grow or deposit a gate oxide layer on the inner wall of the MOS trench on top of the thick oxide layer of the MOS trench;
在屏蔽沟槽厚氧层与MOS沟槽厚氧层的内部生长或淀积电极并回刻,分别形成屏蔽沟槽内部的屏蔽电极,以及MOS沟槽内部的MOS栅极;Grow or deposit electrodes inside the thick oxide layer of the shielding trench and the thick oxide layer of the MOS trench and etch back to form the shielding electrode inside the shielding trench and the MOS gate inside the MOS trench respectively;
在MOS栅极的顶部表面生长或淀积顶部介质层并回刻;Grow or deposit a top dielectric layer on the top surface of the MOS gate and etch back;
对MOS沟槽与屏蔽沟槽之间的外延层进行离子注入与衬底导电类型不同的杂质,以形成与衬底反型的阱区;Perform ion implantation into the epitaxial layer between the MOS trench and the shielding trench with impurities of different conductivity types from those of the substrate to form a well region that is inverse to the substrate;
阱区靠近MOS沟槽的上方掺杂杂质,形成源电极;The well region is doped with impurities near the top of the MOS trench to form the source electrode;
MOS沟槽与屏蔽沟槽之间的外延层进行刻蚀并离子注入与阱区导电类型相同的杂质,以便与金属形成欧姆接触;The epitaxial layer between the MOS trench and the shielding trench is etched and impurities of the same conductivity type as the well region are ion-implanted to form ohmic contact with the metal;
在衬底的下表面上淀积金属层,形成漏电极。A metal layer is deposited on the lower surface of the substrate to form a drain electrode.
本公开中的技术方案能够通过厚的屏蔽沟槽厚氧层来发挥场板的作用,使得在器件中的源电极和外延层之间提供良好的电荷平衡,进而导致了导通电阻和击穿电压的良好权衡,即当器件能够承受更大的击穿电压的情况下尽可能的减小导通电阻。同时,在保持总体击穿电压不变的情况下,由于屏蔽沟槽厚氧层能够承担一部分击穿电压,使得沟道长度相较于单沟槽MOSFET器件来说能够大幅度的减小,从而降低了沟道电阻;由于本申请淀积有厚的MOS沟槽厚氧层,该绝缘层也能够承受部分的击穿电压,使得器件的耐压效果更加明显。由于MOS沟槽厚氧层的存在,在保持总体击穿电压不变的情况下,能够明显的减小屏蔽沟槽的长度和外延层的厚度,实现了器件小型化,降低了导通电阻,减少了MOS栅极与漏电极之间的寄生电容,大大提高器件的导通能力。The technical solution in the present disclosure can play the role of a field plate through a thick shielding trench and thick oxide layer, so as to provide a good charge balance between the source electrode and the epitaxial layer in the device, thereby leading to on-resistance and breakdown A good voltage trade-off is to reduce the on-resistance as much as possible while the device can withstand a larger breakdown voltage. At the same time, while keeping the overall breakdown voltage unchanged, since the thick oxide layer of the shielding trench can bear part of the breakdown voltage, the channel length can be greatly reduced compared with single trench MOSFET devices, thus The channel resistance is reduced; since this application deposits a thick MOS trench thick oxide layer, the insulating layer can also withstand part of the breakdown voltage, making the device's voltage withstand effect more obvious. Due to the existence of the thick oxide layer in the MOS trench, the length of the shielding trench and the thickness of the epitaxial layer can be significantly reduced while maintaining the overall breakdown voltage, achieving device miniaturization and reducing on-resistance. The parasitic capacitance between the MOS gate and drain electrode is reduced, greatly improving the conduction capability of the device.
附图说明Description of the drawings
所包括的附图用于提供本公开的进一步理解,并且被并入本说明书中构成本说明书的一部分。附图示出了本公开的实施方式,连同下面的描述一起用于说明本公开的原理。The accompanying drawings are included to provide a further understanding of the disclosure, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the disclosure and, together with the following description, serve to explain the principles of the disclosure.
图1示出了本公开实施例提供的一种沟槽MOSFET器件的可选的截面示意图;Figure 1 shows an optional cross-sectional schematic diagram of a trench MOSFET device provided by an embodiment of the present disclosure;
图2示出了本公开实施例提供的一种沟槽MOSFET器件的可选的工艺流程示意图。FIG. 2 shows an optional process flow diagram of a trench MOSFET device provided by an embodiment of the present disclosure.
图中附图标记分别表示:The reference symbols in the figure respectively indicate:
1:外延层; 2:MOS沟槽; 3:屏蔽沟槽; 4:MOS沟槽厚氧层; 5:MOS栅极; 51:MOS栅极第一部分; 52:MOS栅极第二部分 6:顶部介质层; 7:屏蔽沟槽厚氧层; 8:屏蔽电极; 9:栅氧层; 10:阱区; 11:金属线; 12:源电极; 13:衬底; 14:漏电极。1: Epitaxial layer; 2: MOS trench; 3: Shielding trench; 4: MOS trench thick oxide layer; 5: MOS gate; 51: MOS gate first part; 52: MOS gate second part 6: Top dielectric layer; 7: Shielding trench thick oxide layer; 8: Shield electrode; 9: Gate oxide layer; 10: Well area; 11: Metal line; 12: Source electrode; 13: Substrate; 14: Drain electrode.
具体实施方式Detailed ways
现将在下文中参照附图更全面地描述本公开,在附图中示出了各实施方式。然而,本公开可以以许多不同的方式实施,并且不应被解释为限于本文阐述的实施方式。相反,这些实施方式被提供使得本公开将是详尽的和完整的,并且将向本领域技术人员全面传达本公开的范围。通篇相同的附图标记表示相同的部件。再者,在附图中,为了清楚地说明,部件的厚度、比率和尺寸被放大。The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which various embodiments are shown. This disclosure may, however, be embodied in many different ways and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. The same reference numbers refer to the same parts throughout. Furthermore, in the drawings, the thicknesses, ratios, and dimensions of components are exaggerated for clarity of illustration.
本文使用的术语仅用于描述具体实施方式的目的,而非旨在成为限制。除非上下文清楚地另有所指,否则如本文使用的“一”、“一个”、“该”和“至少之一”并非表示对数量的限制,而是旨在包括单数和复数二者。例如,除非上下文清楚地另有所指,否则“一个部件”的含义与“至少一个部件”相同。“至少之一”不应被解释为限制于数量“一”。“或”意指“和/或”。术语“和/或”包括相关联的列出项中的一个或更多个的任何和全部组合。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. Unless the context clearly dictates otherwise, "a," "an," "the," and "at least one" as used herein do not imply a limitation on quantity but are intended to include both the singular and the plural. For example, "a component" has the same meaning as "at least one component" unless the context clearly dictates otherwise. "At least one" should not be construed as being limited to the number "one". "Or" means "and/or". The term "and/or" includes any and all combinations of one or more of the associated listed items.
除非另有限定,否则本文使用的所有术语,包括技术术语和科学术语,具有与本领域技术人员所通常理解的含义相同的含义。如共同使用的词典中限定的术语应被解释为具有与相关的技术上下文中的含义相同的含义,并且除非在说明书中明确限定,否则不在理想化的或者过于正式的意义上将这些术语解释为具有正式的含义。Unless otherwise defined, all terms, including technical and scientific terms, used herein have the same meaning as commonly understood by one of ordinary skill in the art. Terms as defined in commonly used dictionaries shall be construed to have the same meaning as in the relevant technical context and shall not be construed in an idealized or overly formal sense unless expressly defined in the specification. Has a formal meaning.
“包括”或“包含”的含义指明了性质、数量、步骤、操作、部件、部件或它们的组合,但是并未排除其他的性质、数量、步骤、操作、部件、部件或它们的组合。The meaning of "includes" or "includes" specifies a property, number, step, operation, component, component, or combination thereof, but does not exclude other properties, quantities, steps, operations, component, component, or combination thereof.
本文参照作为理想化的实施方式的截面图描述了实施方式。从而,预见到作为例如制造技术和/或公差的结果的、相对于图示的形状变化。因此,本文描述的实施方式不应被解释为限于如本文示出的区域的具体形状,而是应包括因例如制造导致的形状的偏差。例如,被示出或描述为平坦的区域可以典型地具有粗糙和/或非线性特征。而且,所示出的锐角可以被倒圆。因此,图中所示的区域在本质上是示意性的,并且它们的形状并非旨在示出区域的精确形状并且并非旨在限制权利要求的范围。Embodiments are described herein with reference to cross-sectional illustrations that are idealized embodiments. Thus, variations in shape from those shown in the illustrations are contemplated, for example as a result of manufacturing techniques and/or tolerances. Thus, embodiments described herein should not be construed as limited to the particular shapes of regions as illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, regions shown or described as flat may typically have rough and/or non-linear characteristics. Furthermore, the acute angles shown can be rounded. Therefore, the regions shown in the figures are schematic in nature and their shapes are not intended to show the precise shapes of the regions and are not intended to limit the scope of the claims.
如前文所述,沟槽MOSFET器件对于降低导通电阻(Rdson)和提升开关速度有良好的效果,而降低导通电阻较好的方法是通过降低沟道长度来减小导通电阻,进而使得器件更加耐压。但是,对于单沟槽MOSFET器件来说,只有一个上宽下窄的MOS栅极通过沟槽深入外延层内,使得对于沟道长度的降低有很大的限制。As mentioned earlier, trench MOSFET devices have a good effect on reducing on-resistance (Rdson) and increasing switching speed. A better way to reduce on-resistance is to reduce on-resistance by reducing the channel length, thus making The device is more voltage resistant. However, for single-trench MOSFET devices, there is only one MOS gate with a wide top and a narrow bottom that penetrates deep into the epitaxial layer through the trench, which places great limitations on reducing the channel length.
基于此,发明人提供了一种沟槽MOSFET器件结构,如图1所示,在外延层的内部刻蚀多个屏蔽沟槽,在每两个屏蔽沟槽之间形成MOS沟槽,并在MOS沟槽内部淀积MOS沟槽厚氧层以及上宽下窄的MOS栅极,在屏蔽沟槽内部淀积屏蔽沟槽厚氧层以及源极。这种结构能够通过将两个屏蔽沟槽厚氧层充当场板来承受更多的击穿电压(BV),使得这种结构的导通电阻更小,提高了导电能力的同时实现了导通电阻和击穿电压的良好权衡。Based on this, the inventor provides a trench MOSFET device structure, as shown in Figure 1, etching multiple shielding trenches inside the epitaxial layer, forming MOS trenches between each two shielding trenches, and A MOS trench thick oxide layer and a MOS gate that is wide at the top and narrow at the bottom are deposited inside the MOS trench, and a thick oxide layer for the shielding trench and the source electrode are deposited inside the shielding trench. This structure can withstand more breakdown voltage (BV) by using two shielding trench thick oxide layers as field plates, making the on-resistance of this structure smaller, improving conductivity while achieving conduction Good trade-off between resistance and breakdown voltage.
在下文中,将参照附图描述根据本公开的示例性实施方式。Hereinafter, exemplary embodiments according to the present disclosure will be described with reference to the accompanying drawings.
图1示出了本公开实施例提供的一种沟槽MOSFET器件的可选的截面示意图。如图1所示,该沟槽MOSFET器件包括:FIG. 1 shows an optional cross-sectional schematic diagram of a trench MOSFET device provided by an embodiment of the present disclosure. As shown in Figure 1, the trench MOSFET device includes:
形成于衬底13一侧的外延层1,并列设置在外延层1中的屏蔽沟槽3,以及在相邻的屏蔽沟槽3之间设置的MOS沟槽2;其中,屏蔽沟槽3内部形成有屏蔽沟槽厚氧层7,并在屏蔽沟槽厚氧层7的内侧淀积屏蔽电极8;The epitaxial layer 1 formed on one side of the substrate 13 is juxtaposed with the shielding trenches 3 in the epitaxial layer 1, and the MOS trenches 2 arranged between adjacent shielding trenches 3; wherein, inside the shielding trench 3 A shielding trench thick oxide layer 7 is formed, and a shielding electrode 8 is deposited inside the shielding trench thick oxide layer 7;
MOS沟槽2内部形成有MOS沟槽厚氧层4,MOS沟槽厚氧层4的顶部形成有栅氧层9,并在MOS沟槽厚氧层4以及栅氧层9的内侧淀积MOS栅极5;其中,栅氧层9的厚度小于MOS沟槽厚氧层4的厚度;A MOS trench thick oxide layer 4 is formed inside the MOS trench 2 , a gate oxide layer 9 is formed on the top of the MOS trench thick oxide layer 4 , and MOS is deposited inside the MOS trench thick oxide layer 4 and the gate oxide layer 9 Gate 5; wherein, the thickness of the gate oxide layer 9 is smaller than the thickness of the MOS trench thick oxide layer 4;
MOS栅极5的顶部形成有顶部介质层6的一部分。A part of the top dielectric layer 6 is formed on the top of the MOS gate 5 .
根据上述实施例,衬底13可以由重掺杂半导体材料构成。在本申请实施例中,衬底13可以是掺杂了第一导电类型的N型杂质的重掺杂区域,掺杂浓度为1019~1020cm-3。According to the above-described embodiment, the substrate 13 may be composed of a heavily doped semiconductor material. In the embodiment of the present application, the substrate 13 may be a heavily doped region doped with N-type impurities of the first conductive type, with a doping concentration of 10 19 ~10 20 cm -3 .
根据上述实施例,外延层1还可被称为“漂移区域”,外延层1可以是通过例如外延工艺设置在衬底13上的第一导电类型,即N型的外延层。在本申请实施例中,外延层1可以是N-轻掺杂区域,掺杂浓度为1014~1018 cm-3。本申请实施例中,衬底13的掺杂浓度高于外延层1的掺杂浓度。其中,外延层1材质可以包括但不限于硅、碳化硅、氮化镓、氧化镓以及金刚石。According to the above embodiment, the epitaxial layer 1 may also be called a "drift region", and the epitaxial layer 1 may be an epitaxial layer of the first conductivity type, that is, N-type, disposed on the substrate 13 through, for example, an epitaxial process. In the embodiment of the present application, the epitaxial layer 1 may be an N-lightly doped region, with a doping concentration of 10 14 ~10 18 cm -3 . In the embodiment of the present application, the doping concentration of the substrate 13 is higher than the doping concentration of the epitaxial layer 1 . The material of the epitaxial layer 1 may include but is not limited to silicon, silicon carbide, gallium nitride, gallium oxide and diamond.
本领域技术人员应认识到,尽管本文以第一导电类型为N型并且第二导电类型为P型为例描述了本申请的各实施方式,但是本申请不限于此。在本申请的其他实施方式中,第一导电类型也可以为P型并且第二导电类型可以为N型。Those skilled in the art should realize that although the embodiments of the present application are described herein by taking the first conductivity type as N-type and the second conductivity type as P-type as an example, the present application is not limited thereto. In other embodiments of the present application, the first conductivity type may also be P-type and the second conductivity type may be N-type.
此外,本领域技术人员应认识到,在本文中术语“重掺杂区域”通常是指掺杂浓度大于或等于1018cm-3的区域,并且用符号“+”表示。此外,在本文中术语“轻掺杂区域”是指掺杂浓度小于1018cm-3的区域,并且用符号“-”表示。例如,“N+”表示掺杂浓度大于或等于1018cm-3的N型重掺杂区域,“N-”表示掺杂浓度小于1018cm-3的N型轻掺杂区域。In addition, those skilled in the art will recognize that the term "heavily doped region" herein generally refers to a region with a doping concentration greater than or equal to 10 18 cm -3 and is represented by the symbol "+". Furthermore, the term "lightly doped region" herein refers to a region with a doping concentration less than 10 18 cm -3 and is represented by a symbol "-". For example, "N+" represents an N-type heavily doped region with a doping concentration greater than or equal to 10 18 cm -3 , and "N-" represents an N-type lightly doped region with a doping concentration less than 10 18 cm -3 .
在本申请实施例中,可以通过例如热氧化工艺或者沉积工艺在MOS沟槽2内壁生长或淀积MOS沟槽厚氧层4,MOS沟槽厚氧层4形成于MOS沟槽2的底部,并且通过热氧化工艺或者沉积工艺在MOS沟槽厚氧层4的顶部生长或淀积栅氧层9。在MOS沟槽厚氧层4和栅氧层9围成的槽中生长或淀积MOS栅极5。MOS栅极5为T型栅,MOS栅极第一部分51的横向宽度大于MOS栅极第二部分52的横向宽度,即MOS沟槽厚氧层4的厚度要大于栅氧层9的厚度。增加MOS沟槽厚氧层4的厚度能够减小当击穿点在MOS沟槽2附近时导致MOS沟槽厚氧层4被击穿的可能性,不仅能够减小屏蔽沟槽3的长度和外延层1的厚度,还能够提高了器件的耐压程度,使得MOS栅极5更加稳定。同时,加厚MOS沟槽厚氧层4还可以有助于减小MOS栅极5与漏电极14之间的寄生电容(Cgd),提高电路的工作频率。In the embodiment of the present application, the MOS trench thick oxide layer 4 can be grown or deposited on the inner wall of the MOS trench 2 through, for example, a thermal oxidation process or a deposition process. The MOS trench thick oxide layer 4 is formed at the bottom of the MOS trench 2. And the gate oxide layer 9 is grown or deposited on the top of the MOS trench thick oxide layer 4 through a thermal oxidation process or a deposition process. The MOS gate electrode 5 is grown or deposited in the groove surrounded by the MOS trench thick oxide layer 4 and the gate oxide layer 9 . The MOS gate 5 is a T-shaped gate, and the lateral width of the first part 51 of the MOS gate is greater than the lateral width of the second part 52 of the MOS gate. That is, the thickness of the MOS trench thick oxide layer 4 is greater than the thickness of the gate oxide layer 9 . Increasing the thickness of the MOS trench thick oxide layer 4 can reduce the possibility of breakdown of the MOS trench thick oxide layer 4 when the breakdown point is near the MOS trench 2. It can not only reduce the length and length of the shielding trench 3 The thickness of the epitaxial layer 1 can also improve the voltage resistance of the device, making the MOS gate 5 more stable. At the same time, thickening the MOS trench thick oxide layer 4 can also help reduce the parasitic capacitance (C gd ) between the MOS gate 5 and the drain electrode 14 and increase the operating frequency of the circuit.
根据上述实施例,可以通过热氧化工艺或者淀积工艺在屏蔽沟槽3内壁生长或淀积屏蔽沟槽厚氧层7,并在屏蔽沟槽厚氧层7的内部淀积屏蔽电极8。在一些可选的实施例中,栅氧层9和屏蔽沟槽厚氧层7的材质可以相同。在又一些可选的实施例中,栅氧层9和屏蔽沟槽厚氧层7的材质也可以不同。不难理解,屏蔽沟槽厚氧层7和MOS沟槽厚氧层4的材质可以相同,也可以不同。其中,屏蔽沟槽厚氧层7的厚度大于MOS沟槽厚氧层4的厚度,使得屏蔽沟槽厚氧层7具有场板的作用,加入场板的沟槽MOSFET器件能够增强器件本身的耐压程度,因此可以一定程度的来减小导通电阻,即在屏蔽沟槽厚氧层7中的屏蔽电极8和外延层1之间提供良好的电荷平衡,从而做到了导通电阻和击穿电压的良好权衡。According to the above embodiment, the shielding trench thick oxide layer 7 can be grown or deposited on the inner wall of the shielding trench 3 through a thermal oxidation process or a deposition process, and the shielding electrode 8 can be deposited inside the shielding trench thick oxide layer 7 . In some optional embodiments, the gate oxide layer 9 and the shielding trench thick oxide layer 7 may be made of the same material. In some optional embodiments, the materials of the gate oxide layer 9 and the shielding trench thick oxide layer 7 may also be different. It is not difficult to understand that the materials of the shielding trench thick oxide layer 7 and the MOS trench thick oxide layer 4 can be the same or different. Among them, the thickness of the shielding trench thick oxide layer 7 is greater than the thickness of the MOS trench thick oxide layer 4, so that the shielding trench thick oxide layer 7 has the function of a field plate. The trench MOSFET device added with the field plate can enhance the resistance of the device itself. Therefore, the on-resistance can be reduced to a certain extent, that is, a good charge balance is provided between the shield electrode 8 and the epitaxial layer 1 in the thick oxide layer 7 of the shielding trench, thereby achieving on-resistance and breakdown. A good trade-off for voltage.
此外,由于栅氧层和厚氧层在沟槽MOSFET器件的工作期间需要承受一定程度的高电压,因此需要是致密性较好的薄膜,例如可以是通过高温热氧化工艺或者化学气相沉积(CVD,Chemical Vapor Deposition)工艺形成的氧化硅或氮化硅的绝缘膜,或是氧化硅和氮化硅的复合绝缘膜。由于耐压问题会使得器件内的沟槽厚度减少受到了限制,沟槽厚度越短,导通电阻越小,器件的耐压程度越低,便会越容易被击穿。在本申请实施例中,两侧的屏蔽沟槽厚氧层7充当场板的作用,增强了器件本身的耐压程度,因此可以减小MOS沟槽2厚度,减小了沟道电阻以及漂移电阻,进而减小了外延层1的厚度,在提高器件的导电能力的同时实现器件小型化。In addition, since the gate oxide layer and the thick oxide layer need to withstand a certain degree of high voltage during the operation of the trench MOSFET device, they need to be denser films, such as through a high-temperature thermal oxidation process or chemical vapor deposition (CVD). , Chemical Vapor Deposition) insulating film of silicon oxide or silicon nitride, or a composite insulating film of silicon oxide and silicon nitride. Due to the withstand voltage problem, the reduction of the trench thickness in the device is limited. The shorter the trench thickness, the smaller the on-resistance. The lower the voltage withstand level of the device, the easier it will be to be broken down. In the embodiment of the present application, the thick oxide layers 7 on both sides of the shielding trench act as field plates, enhancing the voltage resistance of the device itself. Therefore, the thickness of the MOS trench 2 can be reduced, and the channel resistance and drift can be reduced. resistance, thus reducing the thickness of the epitaxial layer 1, thereby improving the conductivity of the device while miniaturizing the device.
根据上述实施方式,如图1所示,沟槽的底部被设置为圆角化结构以减少沟槽表面的物理损伤和缺陷。换言之,沟槽底部可以是U型。According to the above embodiment, as shown in FIG. 1 , the bottom of the trench is provided with a rounded structure to reduce physical damage and defects on the trench surface. In other words, the trench bottom may be U-shaped.
在本申请实施例中,多个屏蔽沟槽3中的每一个与MOS沟槽2之间均形成有阱区10,可选地,该区域可以是通过例如离子注入工艺或高温退火工艺形成在外延层1的P型轻掺杂区域。在本申请实施例中,阱区10的掺杂类型与衬底13的掺杂类型不同。示例性的,本申请中的阱区10是通过离子注入工艺或高温退火工艺形成在外延层1上的N型轻掺杂区域。In the embodiment of the present application, a well region 10 is formed between each of the plurality of shielding trenches 3 and the MOS trench 2. Optionally, this region may be formed by, for example, an ion implantation process or a high-temperature annealing process. P-type lightly doped region of epitaxial layer 1. In the embodiment of the present application, the doping type of the well region 10 is different from the doping type of the substrate 13 . For example, the well region 10 in this application is an N-type lightly doped region formed on the epitaxial layer 1 through an ion implantation process or a high-temperature annealing process.
根据上述实施例,在栅氧层9与阱区10靠近MOS沟槽2的一侧之间通过例如离子注入工艺与高温退火工艺形成源电极12。在本申请实施例中,源电极12的掺杂类型与衬底13的掺杂类型相同。According to the above embodiment, the source electrode 12 is formed between the gate oxide layer 9 and the side of the well region 10 close to the MOS trench 2 through, for example, an ion implantation process and a high-temperature annealing process. In the embodiment of the present application, the doping type of the source electrode 12 is the same as the doping type of the substrate 13 .
根据上述实施例,阱区10位于靠近MOS沟槽2一侧的上方,源电极12位于栅氧层9背离MOS栅极5的一侧。进一步地,本申请通过金属线11将阱区10与源电极12连接。这样做可以使得两侧的阱区10的电位保持相同,从而减少阱偏效应和阱临近效应。其中,金属线11可以是金属布线,也可以是键合线。According to the above embodiment, the well region 10 is located above the side close to the MOS trench 2 , and the source electrode 12 is located on the side of the gate oxide layer 9 away from the MOS gate 5 . Further, in this application, the well region 10 and the source electrode 12 are connected through the metal wire 11 . In this way, the potential of the well regions 10 on both sides can be kept the same, thereby reducing the well bias effect and the well proximity effect. Among them, the metal wire 11 may be a metal wiring or a bonding wire.
根据上述实施例,本申请还通过高温热氧化工艺或者化学气相沉积工艺在MOS栅极5以及源电极12的顶部表面淀积顶部介质层6。According to the above embodiment, the present application also deposits a top dielectric layer 6 on the top surfaces of the MOS gate 5 and the source electrode 12 through a high-temperature thermal oxidation process or a chemical vapor deposition process.
在本申请实施例中,沟槽MOSFET器件还包括通过溅射工艺在衬底13的下表面形成的金属层。根据本申请实施例,在金属层中可以设置电连接到衬底13的金属图案以用作漏电极14。漏电极14位于衬底13远离外延层1的一侧。In the embodiment of the present application, the trench MOSFET device also includes a metal layer formed on the lower surface of the substrate 13 through a sputtering process. According to embodiments of the present application, a metal pattern electrically connected to the substrate 13 may be provided in the metal layer to serve as the drain electrode 14 . The drain electrode 14 is located on the side of the substrate 13 away from the epitaxial layer 1 .
根据本申请实施例,屏蔽沟槽3的厚度与MOS沟槽2的厚度还满足:According to the embodiment of the present application, the thickness of the shielding trench 3 and the thickness of the MOS trench 2 also satisfy:
h1>h2; (1)h 1 > h 2 ; (1)
其中,h1 为屏蔽沟槽3沿垂直于衬底13的方向的厚度;h2为MOS沟槽2沿垂直于衬底13的方向的厚度。Among them, h 1 is the thickness of the shielding trench 3 along the direction perpendicular to the substrate 13 ; h 2 is the thickness of the MOS trench 2 along the direction perpendicular to the substrate 13 .
根据上述实施例,屏蔽沟槽3的厚度大于MOS沟槽2的厚度还使得:Rdson∝ BVn。上述公式使得该沟槽MOSFET器件在减少导通损耗和确保足够的耐压值之间取得良好平衡。可选地,沿垂直于衬底13的方向,屏蔽沟槽3的厚度为1~20μm。可选地,沿垂直于衬底13的方向,MOS沟槽2的厚度为0.5~10μm。According to the above embodiment, the thickness of the shielding trench 3 is greater than the thickness of the MOS trench 2 such that: Rdson ∝ BV n . The above formula enables the trench MOSFET device to achieve a good balance between reducing conduction losses and ensuring sufficient withstand voltage value. Optionally, along the direction perpendicular to the substrate 13, the thickness of the shielding trench 3 is 1~20 μm. Optionally, along the direction perpendicular to the substrate 13, the thickness of the MOS trench 2 is 0.5~10 μm.
根据上述实施例,栅氧层9的厚度可以满足:According to the above embodiment, the thickness of the gate oxide layer 9 can satisfy:
d>Vgs/E; (2) d>Vgs/E; (2)
其中, Vgs为施加在MOS栅极5的驱动电压,E为栅氧层9发生击穿的临界击穿电场。该公式能够解决在该沟槽MOSFET器件工作过程中的可靠性问题。Wherein, Vgs is the driving voltage applied to the MOS gate 5, and E is the critical breakdown electric field at which the gate oxide layer 9 breaks down. This formula can solve the reliability problem during the operation of the trench MOSFET device.
本领域技术人员应认识到,尽管上文例示了形成沟槽MOSFET器件的各部件所使用的半导体制造工艺,例如光刻、外延、沉积、注入、溅射等,但是本申请不限于此。本领域技术人员根据本申请的教导,可以使用其他半导体工艺获得与本文所描述的沟槽MOSFET器件相同的结构,所有这些变型方案均应涵盖于本申请的范围内。Those skilled in the art will appreciate that although the semiconductor manufacturing processes used to form various components of trench MOSFET devices are illustrated above, such as photolithography, epitaxy, deposition, implantation, sputtering, etc., the present application is not limited thereto. Based on the teachings of this application, those skilled in the art can use other semiconductor processes to obtain the same structure as the trench MOSFET device described herein, and all these modifications should be covered by the scope of this application.
图2示出了本公开实施例提供的一种沟槽MOSFET器件的可选的工艺流程示意图。如图2所示,本申请实施例还提供了一种适用于上述任一实施例提供的沟槽MOSFET器件的制备工艺。该制备工艺包括:FIG. 2 shows an optional process flow diagram of a trench MOSFET device provided by an embodiment of the present disclosure. As shown in FIG. 2 , an embodiment of the present application also provides a manufacturing process suitable for the trench MOSFET device provided in any of the above embodiments. The preparation process includes:
在本申请实施例中,在衬底13的一侧表面生长一层外延层1,并从外延层1远离衬底13的一侧表面向外延层1内部通过刻蚀工艺形成多个并列的屏蔽沟槽3,并且在每两个相邻屏蔽沟槽3之间通过刻蚀工艺形成MOS沟槽2,示例性地,MOS沟槽2可以为U型沟槽,多个屏蔽沟槽3可以为U型沟槽。In the embodiment of the present application, an epitaxial layer 1 is grown on one side surface of the substrate 13 , and multiple parallel shields are formed through an etching process from the side surface of the epitaxial layer 1 away from the substrate 13 toward the inside of the epitaxial layer 1 . Trench 3, and MOS trench 2 is formed through an etching process between every two adjacent shielding trenches 3. For example, the MOS trench 2 can be a U-shaped trench, and the multiple shielding trenches 3 can be U-shaped groove.
进一步地,在屏蔽沟槽3的内壁通过热氧化工艺或者沉积工艺生长或淀积屏蔽沟槽厚氧层7;在MOS沟槽2的内壁通过热氧化工艺或者沉积工艺生长或淀积MOS沟槽厚氧层4。在本申请实施例中,屏蔽沟槽厚氧层7的厚度大于MOS沟槽厚氧层4的厚度。Further, the shielding trench thick oxide layer 7 is grown or deposited on the inner wall of the shielding trench 3 through a thermal oxidation process or a deposition process; the MOS trench is grown or deposited on the inner wall of the MOS trench 2 through a thermal oxidation process or a deposition process. Thick Oxygen Layer 4. In the embodiment of the present application, the thickness of the shielding trench thick oxide layer 7 is greater than the thickness of the MOS trench thick oxide layer 4 .
进一步地,在MOS沟槽厚氧层4顶部的MOS沟槽2的内壁通过热氧化工艺或者沉积工艺生长或淀积栅氧层9。Further, a gate oxide layer 9 is grown or deposited on the inner wall of the MOS trench 2 on top of the MOS trench thick oxide layer 4 through a thermal oxidation process or a deposition process.
进一步地,在屏蔽沟槽厚氧层7与MOS沟槽厚氧层4的内部生长或淀积电极并回刻,分别形成屏蔽沟槽3内部的屏蔽电极8,以及MOS沟槽2内部的MOS栅极5。本申请实施例中,在MOS沟槽厚氧层4的内部生长或淀积T型栅,T型栅的底部为U型,T型栅的下半部分的与MOS沟槽厚氧层4高度一致。T型栅的底部与MOS沟槽厚氧层4的顶部接触的部分有一定的倾斜角度,T型栅的顶部生长或淀积顶部介质层6并回刻。Further, electrodes are grown or deposited inside the shielding trench thick oxide layer 7 and the MOS trench thick oxide layer 4 and etched back to form the shielding electrode 8 inside the shielding trench 3 and the MOS inside the MOS trench 2 respectively. Gate 5. In the embodiment of the present application, a T-shaped gate is grown or deposited inside the MOS trench thick oxide layer 4. The bottom of the T-shaped gate is U-shaped, and the lower half of the T-shaped gate is at the height of the MOS trench thick oxide layer 4. consistent. The part where the bottom of the T-shaped gate contacts the top of the MOS trench thick oxide layer 4 has a certain tilt angle, and a top dielectric layer 6 is grown or deposited on the top of the T-shaped gate and etched back.
进一步地,对MOS沟槽2与屏蔽沟槽3之间的外延层1进行刻蚀,并通过离子注入工艺与高温退火工艺,注入与衬底13导电类型不同的杂质,以形成两个与衬底13反型的并且对称的阱区10。Further, the epitaxial layer 1 between the MOS trench 2 and the shielding trench 3 is etched, and impurities with different conductivity types from the substrate 13 are injected through an ion implantation process and a high-temperature annealing process to form two substrates. The bottom 13 is an inverted and symmetrical well region 10 .
进一步地,在阱区10靠近MOS沟槽2的上方掺杂杂质,形成源电极12。Further, impurities are doped above the well region 10 close to the MOS trench 2 to form a source electrode 12 .
进一步地,MOS沟槽2与屏蔽沟槽3之间的外延层1进行刻蚀并离子注入与阱区导电类型相同的杂质,以便与金属形成欧姆接触。Further, the epitaxial layer 1 between the MOS trench 2 and the shielding trench 3 is etched and impurities of the same conductivity type as the well region are ion-implanted to form ohmic contact with the metal.
进一步地,通过物理沉积工艺以及金属刻蚀工艺形成金属线11,将MOS沟槽2两侧的阱区10、源电极12、屏蔽电极8电学连接,并接地。Further, a metal line 11 is formed through a physical deposition process and a metal etching process to electrically connect the well region 10, the source electrode 12, and the shield electrode 8 on both sides of the MOS trench 2 and ground them.
进一步地,在衬底13的下表面上,通过物理沉积工艺淀积金属层,形成漏电极14。Further, on the lower surface of the substrate 13, a metal layer is deposited through a physical deposition process to form the drain electrode 14.
综上所述,本公开实施例提供的一种沟槽MOSFET器件能够通过厚度较高的屏蔽沟槽厚氧层来发挥场板的作用,使得在器件中的屏蔽电极和外延层之间保持良好的电荷平衡,进而保持导通电阻和击穿电压的良好权衡,即当器件能够承受更大的击穿电压的情况下尽可能的减小导通电阻。同时,在保持总体击穿电压不变的情况下,由于屏蔽沟槽厚氧层能够承担大部分击穿电压,使得沟槽MOSFET器件的沟槽长度相较于单沟槽MOSFET器件来说能够大幅度的减小,即在保持总体击穿电压不变的情况下,能够明显的减小MOS沟槽的长度,降低了导通电阻。由于本申请淀积厚的MOS沟槽厚氧层,从而减少了MOS栅极与漏电极之间的寄生电容,大大提高器件的工作频率。In summary, the trench MOSFET device provided by the embodiments of the present disclosure can play the role of a field plate through a relatively thick shielding trench thick oxide layer, so that a good gap between the shielding electrode and the epitaxial layer in the device is maintained. charge balance, thereby maintaining a good trade-off between on-resistance and breakdown voltage, that is, reducing on-resistance as much as possible when the device can withstand a larger breakdown voltage. At the same time, while keeping the overall breakdown voltage unchanged, since the thick oxide layer of the shielding trench can bear most of the breakdown voltage, the trench length of trench MOSFET devices can be longer than that of single trench MOSFET devices. The reduction in amplitude, that is, while keeping the overall breakdown voltage unchanged, can significantly reduce the length of the MOS trench and reduce the on-resistance. Since this application deposits a thick oxide layer in the MOS trench, the parasitic capacitance between the MOS gate and the drain electrode is reduced, and the operating frequency of the device is greatly increased.
以上所述,仅为本公开实施例的具体实施方式,但本公开实施例的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开实施例披露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开实施例的保护范围之内。因此,本公开实施例的保护范围应以权利要求的保护范围为准。The above are only specific implementation modes of the embodiments of the present disclosure, but the protection scope of the embodiments of the present disclosure is not limited thereto. Any person familiar with the technical field can easily implement the method within the technical scope disclosed in the embodiments of the present disclosure. Any changes or substitutions that come to mind should be included within the protection scope of the embodiments of the present disclosure. Therefore, the protection scope of the embodiments of the present disclosure should be subject to the protection scope of the claims.
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