CN117200505B - Galvanometer motor - Google Patents
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- CN117200505B CN117200505B CN202210605090.1A CN202210605090A CN117200505B CN 117200505 B CN117200505 B CN 117200505B CN 202210605090 A CN202210605090 A CN 202210605090A CN 117200505 B CN117200505 B CN 117200505B
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Abstract
本发明涉及电机技术领域,提供一种振镜电机,包括定子、转子和传感器板,转子包括转轴和振镜镜片,转轴的中部为径向磁化的一对磁极,转轴的两端可转动地安装于壳体内,传感器板安装有磁传感器。本发明提供的振镜电机的有益效果是:转轴的中部为径向磁化的一对磁极,既能够在驱动线圈产生的旋转磁场中发生转动,又能够直接被磁传感器感知其磁场信号而获取转轴的绝对位置,转轴无需额外安装反馈传感器,相对应地,减小了振镜电机的体积,解决了相关技术中的振镜电机的体积过大的技术问题,从而降低了振镜电机的安装难度,提高了振镜电机的成品率。
The present invention relates to the technical field of motors, and provides a galvanometer motor, including a stator, a rotor and a sensor plate, wherein the rotor includes a rotating shaft and a galvanometer lens, the middle part of the rotating shaft is a pair of radially magnetized magnetic poles, the two ends of the rotating shaft are rotatably mounted in a housing, and the sensor plate is equipped with a magnetic sensor. The beneficial effect of the galvanometer motor provided by the present invention is that the middle part of the rotating shaft is a pair of radially magnetized magnetic poles, which can not only rotate in the rotating magnetic field generated by the driving coil, but also can be directly sensed by the magnetic sensor to obtain the absolute position of the rotating shaft by its magnetic field signal, and the rotating shaft does not need to be additionally installed with a feedback sensor, and correspondingly, the volume of the galvanometer motor is reduced, solving the technical problem of the excessive volume of the galvanometer motor in the related art, thereby reducing the difficulty of installing the galvanometer motor and improving the yield rate of the galvanometer motor.
Description
技术领域Technical Field
本发明涉及电机技术领域,尤其是涉及一种振镜电机。The present invention relates to the technical field of motors, and in particular to a galvanometer motor.
背景技术Background Art
振镜电机主要用于激光雷达、激光打标机、激光雕刻机等激光设备上。在专用控制器的控制下,振镜电机的转轴带动振镜摆动,使反射的激光精准地到达特定的位置。Galvanometer motors are mainly used in laser equipment such as laser radar, laser marking machines, laser engraving machines, etc. Under the control of a dedicated controller, the shaft of the galvanometer motor drives the galvanometer to swing, so that the reflected laser reaches a specific position accurately.
相关技术中,振镜电机的定子为线圈,转子为磁铁,转子位于定子的内部,线圈在交变驱动电流作用下,驱动转子做往复运动。为达到精确定位的性能,电机的尾部设有专门用于安装编码器等反馈传感器的腔室。然而,反馈传感器的安装使得电机尾部延长,增加了振镜电机的体积,且振镜电机的零件增多,结构复杂,成品率低。In the related art, the stator of the galvanometer motor is a coil, and the rotor is a magnet. The rotor is located inside the stator. The coil drives the rotor to reciprocate under the action of the alternating drive current. In order to achieve precise positioning performance, the tail of the motor is provided with a chamber specifically for installing feedback sensors such as encoders. However, the installation of the feedback sensor lengthens the tail of the motor, increases the size of the galvanometer motor, and increases the number of parts of the galvanometer motor, making the structure complex and the yield rate low.
发明内容Summary of the invention
本发明的目的在于提供一种振镜电机,旨在解决相关技术中的振镜电机的体积过大的技术问题。The object of the present invention is to provide a galvanometer motor, aiming to solve the technical problem of the galvanometer motor being too large in size in the related art.
本申请提供了一种振镜电机,包括:The present application provides a galvanometer motor, comprising:
定子,所述定子包括壳体和安装于所述壳体内的驱动线圈;A stator, the stator comprising a housing and a driving coil installed in the housing;
转子,所述转子包括转轴和振镜镜片,所述转轴的中部为径向磁化的一对磁极,所述转轴的两端可转动地安装于所述壳体内,所述转轴的一端延伸至所述壳体的外部且与所述振镜镜片连接;A rotor, the rotor comprising a rotating shaft and a galvanometer lens, the middle portion of the rotating shaft is a pair of radially magnetized magnetic poles, both ends of the rotating shaft are rotatably mounted in the housing, and one end of the rotating shaft extends to the outside of the housing and is connected to the galvanometer lens;
传感器板,所述传感器板固定于所述壳体的内壁、且位于所述壳体的远离所述振镜镜片的一端,所述传感器板安装有磁传感器,所述磁传感器用于感知一对所述磁极产生的磁场信号,以获取所述转轴及所述振镜镜片的绝对位置。A sensor board is fixed to the inner wall of the shell and is located at an end of the shell away from the galvanometer lens. The sensor board is equipped with a magnetic sensor, which is used to sense the magnetic field signal generated by a pair of magnetic poles to obtain the absolute position of the rotating shaft and the galvanometer lens.
在其中一个实施例中,所述驱动线圈绕设形成空心绕组。In one embodiment, the driving coil is wound to form an air-core winding.
在其中一个实施例中,所述壳体安装有第一限位件,所述转轴连接有第二限位件,所述第一限位件和所述第二限位件相限位配合,以使所述转轴在第一极限位置和第二极限位置之间转动,所述第一极限位置和所述第二极限位置与所述转轴的轴线所形成的圆心角小于90°。In one embodiment, the shell is installed with a first limit member, and the rotating shaft is connected with a second limit member. The first limit member and the second limit member cooperate with each other to allow the rotating shaft to rotate between a first extreme position and a second extreme position, and the central angle formed by the first extreme position and the second extreme position and the axis of the rotating shaft is less than 90°.
在其中一个实施例中,所述磁传感器的输出信号与所述转轴的角度呈正弦函数关系,所述转轴在所述第一极限位置和所述第二极限位置之间的角度对应所述正弦函数关系的单调区间。In one embodiment, the output signal of the magnetic sensor is in a sinusoidal function relationship with the angle of the rotating shaft, and the angle of the rotating shaft between the first extreme position and the second extreme position corresponds to a monotonic interval of the sinusoidal function relationship.
在其中一个实施例中,所述第一限位件位于所述壳体的靠近所述振镜镜片的一端外壁,所述第一限位件的数量为两个,两个所述第一限位件相对设置,所述第二限位件与所述第一限位件一一对应。In one embodiment, the first limiting member is located on an outer wall of one end of the shell close to the galvanometer lens, the number of the first limiting members is two, the two first limiting members are arranged opposite to each other, and the second limiting member corresponds to the first limiting member one by one.
在其中一个实施例中,所述第一限位件为设置于所述壳体的靠近所述振镜镜片的一端端部的两个限位挡块,两个所述限位挡块间隔设置,以使所述第二限位件在所述转轴转动至所述第一极限位置时接触其中一个所述限位挡块,且所述第二限位件在所述转轴转动至所述第二极限位置时接触另一个所述限位挡块。In one embodiment, the first limit member is two limit blocks arranged at one end of the shell near the galvanometer lens, and the two limit blocks are arranged at intervals so that the second limit member contacts one of the limit blocks when the rotating shaft rotates to the first extreme position, and the second limit member contacts the other limit block when the rotating shaft rotates to the second extreme position.
在其中一个实施例中,所述磁传感器的数量为两个以上,任意两个所述磁传感器之间的相位差大于0°、且小于180°。In one embodiment, the number of the magnetic sensors is more than two, and the phase difference between any two of the magnetic sensors is greater than 0° and less than 180°.
在其中一个实施例中,所述磁传感器包括差分霍尔传感器组,所述差分霍尔传感器组包括两个差分霍尔传感单元,两个差分霍尔传感单元之间的相位差为180°。In one embodiment, the magnetic sensor includes a differential Hall sensor group, and the differential Hall sensor group includes two differential Hall sensing units, and the phase difference between the two differential Hall sensing units is 180°.
在其中一个实施例中,所述壳体包括壳本体和尾盖,所述壳本体的一端敞口,所述尾盖可拆卸地安装于所述壳本体的敞口端,所述传感器板固定于所述尾盖的内侧,所述转轴的一端可转动地安装于所述尾盖。In one embodiment, the shell includes a shell body and a tail cover, one end of the shell body is open, the tail cover is detachably mounted on the open end of the shell body, the sensor board is fixed to the inner side of the tail cover, and one end of the rotating shaft is rotatably mounted on the tail cover.
在其中一个实施例中,所述尾盖具有出线孔,所述驱动线圈的接线端和所述传感器板的引线通过所述出线孔与外部的驱动板电连接。In one of the embodiments, the tail cover has a wire outlet hole, and the wiring terminals of the drive coil and the leads of the sensor board are electrically connected to the external drive board through the wire outlet hole.
在其中一个实施例中,所述振镜电机还包括两个轴承,所述轴承安装于所述壳体的两端、且套接所述转轴,所述驱动线圈、所述磁极、所述传感器板和所述磁传感器位于两个所述轴承之间。In one embodiment, the galvanometer motor further includes two bearings, which are mounted at both ends of the housing and sleeved on the rotating shaft, and the drive coil, the magnetic pole, the sensor plate and the magnetic sensor are located between the two bearings.
本发明提供的振镜电机的有益效果是:驱动线圈接入交变电流,驱动一对磁极转动,即转轴及振镜镜片转动;一对磁极的转动会使其产生的磁场信号发生改变,磁传感器通过感知磁场信号,获取转轴的绝对位置,进而获取与转轴连接的振镜镜片的绝对位置;转轴的中部为径向磁化的一对磁极,相比多对磁性交错环绕布置的磁铁,零部件减少,既能够在驱动线圈产生的旋转磁场中发生转动,又能够直接被磁传感器感知其磁场信号而获取转轴的绝对位置,转轴无需额外安装反馈传感器,相对应地,减小了振镜电机的体积,解决了相关技术中的振镜电机的体积过大的技术问题,从而降低了振镜电机的安装难度,提高了振镜电机的成品率。The beneficial effects of the galvanometer motor provided by the present invention are as follows: the driving coil is connected to an alternating current to drive a pair of magnetic poles to rotate, that is, the rotating shaft and the galvanometer lens rotate; the rotation of the pair of magnetic poles will change the magnetic field signals generated by them, and the magnetic sensor obtains the absolute position of the rotating shaft by sensing the magnetic field signals, and then obtains the absolute position of the galvanometer lens connected to the rotating shaft; the middle part of the rotating shaft is a pair of radially magnetized magnetic poles, and compared with multiple pairs of magnets arranged in an interlaced manner, the number of parts is reduced, and it can rotate in the rotating magnetic field generated by the driving coil, and can also be directly sensed by the magnetic sensor for its magnetic field signal to obtain the absolute position of the rotating shaft. The rotating shaft does not need to be additionally installed with a feedback sensor. Correspondingly, the size of the galvanometer motor is reduced, solving the technical problem of the excessive size of the galvanometer motor in the related art, thereby reducing the difficulty of installing the galvanometer motor and improving the yield of the galvanometer motor.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本发明实施例提供的振镜电机的结构示意图;FIG1 is a schematic structural diagram of a galvanometer motor provided in an embodiment of the present invention;
图2为图1中的振镜电机的爆炸视图;FIG2 is an exploded view of the galvanometer motor in FIG1 ;
图3为图1中的振镜电机沿A-A线的剖视图;Fig. 3 is a cross-sectional view of the galvanometer motor in Fig. 1 along line A-A;
图4为实施例提供的振镜电机的转轴和传感器板的安装示意图;FIG4 is a schematic diagram of the installation of the rotating shaft and the sensor plate of the galvanometer motor provided in the embodiment;
图5为图4中的传感器板的结构示意图;FIG5 is a schematic diagram of the structure of the sensor board in FIG4 ;
图6为实施例提供的振镜电机的磁传感器的输出信号的曲线图;FIG6 is a graph of an output signal of a magnetic sensor of a galvanometer motor provided in an embodiment;
图7为又一实施例提供的振镜电机的转轴和传感器板的安装示意图;FIG7 is a schematic diagram of the installation of the rotating shaft and the sensor plate of the galvanometer motor provided by another embodiment;
图8为图7中的振镜电机的磁传感器的输出信号的曲线图;FIG8 is a graph showing an output signal of a magnetic sensor of the galvanometer motor in FIG7 ;
图9为又一实施例提供的振镜电机的转轴和传感器板的安装示意图;FIG9 is a schematic diagram of the installation of a rotating shaft and a sensor plate of a galvanometer motor provided by yet another embodiment;
图10为图9中的振镜电机的磁传感器的输出信号的曲线图。FIG. 10 is a graph showing an output signal of a magnetic sensor of the galvanometer motor in FIG. 9 .
其中,图中各附图标记:Among them, the reference numerals in the figure are:
100、定子;110、壳体;111、第一限位件;112、限位挡块;113、限位槽;114、连接壁;115、壳本体;116、尾盖;117、出线孔;120、驱动线圈;121、接线端;100, stator; 110, housing; 111, first limiting member; 112, limiting block; 113, limiting groove; 114, connecting wall; 115, housing body; 116, tail cover; 117, outlet hole; 120, driving coil; 121, terminal;
200、转子;210、转轴;211、磁极;212、第二限位件;220、振镜镜片;200, rotor; 210, rotating shaft; 211, magnetic pole; 212, second stopper; 220, galvanometer lens;
300、传感器板;310、磁传感器;311、差分霍尔传感器组;312、差分霍尔传感单元;320、引线;300, sensor board; 310, magnetic sensor; 311, differential Hall sensor group; 312, differential Hall sensor unit; 320, lead wire;
400、轴承。400. Bearings.
具体实施方式DETAILED DESCRIPTION
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
在整个说明书中参考“一个实施例”或“实施例”意味着结合实施例描述的特定特征,结构或特性包括在本申请的至少一个实施例中。因此,“在一个实施例中”或“在一些实施例中”的短语出现在整个说明书的各个地方,并非所有的指代都是相同的实施例。此外,在一个或多个实施例中,可以以任何合适的方式组合特定的特征,结构或特性。Reference throughout the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, when the phrases "in one embodiment" or "in some embodiments" appear in various places throughout the specification, not all references are to the same embodiment. Furthermore, in one or more embodiments, the particular features, structures, or characteristics may be combined in any suitable manner.
在本发明的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
现对本发明实施例中的振镜电机进行说明。The galvanometer motor in the embodiment of the present invention is now described.
请参考图1至图3,本实施例提供的振镜电机包括定子100、转子200和传感器板300。Please refer to FIG. 1 to FIG. 3 , the galvanometer motor provided in this embodiment includes a stator 100 , a rotor 200 and a sensor plate 300 .
定子100包括壳体110和安装于壳体110内的驱动线圈120。其中,可选地,驱动线圈120的接线端121的数量为两个。转子200包括转轴210和振镜镜片220。转轴210的中部为径向磁化的一对磁极211,转轴210的两端可转动地安装于壳体110内,转轴210的一端延伸至壳体110的外部且与振镜镜片220连接。定子100和转子200之间具有间隙。传感器板300固定于壳体110的内壁、且位于壳体110的远离振镜镜片220的一端,传感器板300安装有磁传感器310,磁传感器310用于感知一对磁极211产生的磁场信号,以获取转轴210及振镜镜片220的绝对位置。The stator 100 includes a housing 110 and a driving coil 120 installed in the housing 110. Optionally, the number of the terminals 121 of the driving coil 120 is two. The rotor 200 includes a rotating shaft 210 and a galvanometer lens 220. The middle part of the rotating shaft 210 is a pair of radially magnetized magnetic poles 211, and the two ends of the rotating shaft 210 are rotatably installed in the housing 110. One end of the rotating shaft 210 extends to the outside of the housing 110 and is connected to the galvanometer lens 220. There is a gap between the stator 100 and the rotor 200. The sensor board 300 is fixed to the inner wall of the housing 110 and is located at one end of the housing 110 away from the galvanometer lens 220. The sensor board 300 is installed with a magnetic sensor 310, which is used to sense the magnetic field signal generated by the pair of magnetic poles 211 to obtain the absolute position of the rotating shaft 210 and the galvanometer lens 220.
在本申请的一具体实施例中,驱动线圈120只有两个接线端121接入交变电流,只需在一个方向输入作为控制信号的交变电流,驱动线圈120产生旋转磁场,驱动一对磁极211转动,即转轴210及振镜镜片220转动。一对磁极211的转动会使其产生的磁场信号发生改变,磁传感器310通过感知磁场信号,获取转轴210的绝对位置,进而获取与转轴210连接的振镜镜片220的绝对位置。转轴210的中部为径向磁化的一对磁极211,相比多对磁性交错环绕布置的磁铁,零部件减少,既能够在驱动线圈120产生的旋转磁场中发生转动,又能够直接被磁传感器310感知其磁场信号而获取转轴210的绝对位置,转轴210无需额外安装反馈传感器,结构紧凑,有利于降低振镜电机的安装难度,减小振镜电机的体积,以及提高振镜电机的成品率。In a specific embodiment of the present application, the driving coil 120 has only two terminals 121 connected to the alternating current. It only needs to input the alternating current as the control signal in one direction, and the driving coil 120 generates a rotating magnetic field, driving a pair of magnetic poles 211 to rotate, that is, the rotating shaft 210 and the galvanometer lens 220 rotate. The rotation of the pair of magnetic poles 211 will change the magnetic field signal generated by them. The magnetic sensor 310 obtains the absolute position of the rotating shaft 210 by sensing the magnetic field signal, and then obtains the absolute position of the galvanometer lens 220 connected to the rotating shaft 210. The middle part of the rotating shaft 210 is a pair of radially magnetized magnetic poles 211. Compared with multiple pairs of magnets arranged in an interlaced manner, the number of parts is reduced. It can rotate in the rotating magnetic field generated by the driving coil 120, and can also be directly sensed by the magnetic sensor 310 to obtain the absolute position of the rotating shaft 210. The rotating shaft 210 does not need to be additionally installed with a feedback sensor, and the structure is compact, which is conducive to reducing the difficulty of installing the galvanometer motor, reducing the volume of the galvanometer motor, and improving the yield rate of the galvanometer motor.
在本申请的又一具体实施例中,驱动线圈120绕设形成空心绕组,驱动线圈120的内部无铁芯,具有电感小、反电势小的特点,从而控制信号更快速地变化,提高响应速度。In another specific embodiment of the present application, the drive coil 120 is wound to form a hollow winding. There is no iron core inside the drive coil 120, which has the characteristics of small inductance and small back electromotive force, so that the control signal changes more quickly and the response speed is improved.
在本申请的又一具体实施例中,请参阅图2,壳体110安装有第一限位件111,转轴210连接有第二限位件212,第一限位件111和第二限位件212相限位配合,以使转轴210在第一极限位置和第二极限位置之间转动,第一极限位置和第二极限位置与转轴210的轴线所形成的圆心角小于90°。换言之,转轴210绕自身轴线从第一极限位置转动至第二极限位置所转动的角度为该圆心角。In another specific embodiment of the present application, please refer to FIG. 2 , the housing 110 is installed with a first stopper 111, the rotating shaft 210 is connected with a second stopper 212, the first stopper 111 and the second stopper 212 are limited and matched, so that the rotating shaft 210 rotates between the first limit position and the second limit position, and the center angle formed by the first limit position and the second limit position and the axis of the rotating shaft 210 is less than 90°. In other words, the angle of rotation of the rotating shaft 210 from the first limit position to the second limit position around its own axis is the center angle.
在满足激光雷达产品对振镜镜片220的转动要求前提下,振镜电机将振镜镜片220的转动角度限定在90°以内,有利于根据磁传感器310的输出信号快速地在有限的转动角度内确定转轴210相对初始位置的转角,进而确定转轴210及振镜镜片220的绝对位置。On the premise of meeting the rotation requirements of the laser radar product for the galvanometer lens 220, the galvanometer motor limits the rotation angle of the galvanometer lens 220 to within 90°, which is conducive to quickly determining the rotation angle of the rotating shaft 210 relative to the initial position within a limited rotation angle according to the output signal of the magnetic sensor 310, and then determining the absolute position of the rotating shaft 210 and the galvanometer lens 220.
可选地,第一极限位置和第二极限位置与转轴210的轴线所形成的圆心角为5°、10°、20°、30°、45°或60°。Optionally, a central angle formed by the first extreme position, the second extreme position and the axis of the rotating shaft 210 is 5°, 10°, 20°, 30°, 45° or 60°.
请参阅图3和图6,磁传感器310的输出信号与转轴210的角度呈正弦函数关系,转轴210旋转一周,磁传感器310会产生一个完整的正弦波。本申请中的正弦函数关系是指磁传感器310的输出信号y和转轴210的角度x,满足正弦型函数解析式其中参数A、ω、和h根据具体场景而定。Please refer to Figures 3 and 6. The output signal of the magnetic sensor 310 and the angle of the shaft 210 are in a sinusoidal function relationship. When the shaft 210 rotates one circle, the magnetic sensor 310 will generate a complete sine wave. The sinusoidal function relationship in this application refers to the output signal y of the magnetic sensor 310 and the angle x of the shaft 210 satisfying the sinusoidal function analytical expression: Among them, the parameters A, ω, and h depend on the specific scenario.
在一些实施例中,转轴210在第一极限位置和第二极限位置之间的角度对应正弦函数关系的单调区间,换言之,磁传感器310的输出信号y和转轴210的角度x一一对应,从而根据磁传感器310的输出信号y,获取转轴210的角度x是唯一值。例如,参阅图6,虚线方框位于曲线B的单调区间内,但不在曲线A的单调区间内。In some embodiments, the angle of the rotating shaft 210 between the first extreme position and the second extreme position corresponds to the monotonic interval of the sine function relationship. In other words, the output signal y of the magnetic sensor 310 corresponds to the angle x of the rotating shaft 210 one by one, so that the angle x of the rotating shaft 210 obtained according to the output signal y of the magnetic sensor 310 is a unique value. For example, referring to FIG6 , the dotted box is located in the monotonic interval of curve B, but not in the monotonic interval of curve A.
其中,磁传感器310的输出信号一般为电压。The output signal of the magnetic sensor 310 is generally a voltage.
工作人员可以在生产时限定磁传感器310和磁极211的位置关系,从而保证转轴210在第一极限位置和第二极限位置之间的角度对应正弦函数关系的单调区间。The staff can define the positional relationship between the magnetic sensor 310 and the magnetic pole 211 during production, thereby ensuring that the angle of the rotating shaft 210 between the first extreme position and the second extreme position corresponds to a monotonic interval of a sinusoidal function relationship.
具体地,请参阅图7,转轴210在初始位置时,磁传感器310安装于传感器板300,磁传感器310和一对磁极211的交界处位于转轴210的同一径向。换言之,转轴210的转角为0,磁传感器310与一对磁极211的交界处相对设置。如图8所示,由于一对磁极211的交界处的磁场强度最小,此时磁传感器310的输出信号为正弦波的平均值(参见图8中的C点),转轴210在±45°内转动,均位于正弦函数关系的单调区间内,使得磁传感器310的输出信号和转轴210的角度一一对应。如此,在生产制造时,通过限定磁传感器310和一对磁极211在初始位置时的相对位置关系,实现转轴210在第一极限位置和第二极限位置之间的角度对应正弦函数关系的单调区间。Specifically, please refer to FIG7 . When the rotating shaft 210 is in the initial position, the magnetic sensor 310 is mounted on the sensor plate 300 , and the junction of the magnetic sensor 310 and the pair of magnetic poles 211 is located in the same radial direction of the rotating shaft 210 . In other words, the rotation angle of the rotating shaft 210 is 0, and the magnetic sensor 310 and the junction of the pair of magnetic poles 211 are arranged opposite to each other. As shown in FIG8 , since the magnetic field intensity at the junction of the pair of magnetic poles 211 is the smallest, the output signal of the magnetic sensor 310 is the average value of the sine wave (see point C in FIG8 ). The rotating shaft 210 rotates within ±45°, and is located in the monotonic interval of the sine function relationship, so that the output signal of the magnetic sensor 310 and the angle of the rotating shaft 210 correspond one to one. In this way, during production and manufacturing, by limiting the relative position relationship between the magnetic sensor 310 and the pair of magnetic poles 211 at the initial position, the angle of the rotating shaft 210 between the first extreme position and the second extreme position corresponds to the monotonic interval of the sine function relationship.
可以理解,由于转轴210的转动角度小于90°,在其他示例中,只需要保证转轴210在转角范围内转动时落入正弦函数关系的单调区间即可,转轴210在初始位置时,磁传感器310和一对磁极211的交界处不一定要求位于转轴210的同一径向。例如,转轴210的转动角度为±π/6,当转轴210的转角为0,磁传感器310和一对磁极211的交界处之间所形成的圆心角在±π/3内即可。参阅图8,当转轴210处于初始位置时,横坐标位于区间D内,区间D左右移动π/6,仍对应正弦函数关系的单调区间内,即磁传感器310的输出信号和转轴210的角度一一对应。It can be understood that, since the rotation angle of the rotating shaft 210 is less than 90°, in other examples, it is only necessary to ensure that the rotating shaft 210 falls into the monotonic interval of the sine function relationship when rotating within the rotation angle range. When the rotating shaft 210 is in the initial position, the intersection of the magnetic sensor 310 and the pair of magnetic poles 211 is not necessarily required to be located in the same radial direction of the rotating shaft 210. For example, the rotation angle of the rotating shaft 210 is ±π/6, and when the rotation angle of the rotating shaft 210 is 0, the center angle formed between the intersection of the magnetic sensor 310 and the pair of magnetic poles 211 is within ±π/3. Referring to FIG8, when the rotating shaft 210 is in the initial position, the horizontal coordinate is located in the interval D. The interval D moves left and right by π/6, and still corresponds to the monotonic interval of the sine function relationship, that is, the output signal of the magnetic sensor 310 and the angle of the rotating shaft 210 correspond one to one.
具体地,请参阅图9,转轴210在第一极限位置或第二极限位置时,磁传感器310安装于传感器板300,磁传感器310和一对磁极211的交界处所成的圆心角为90°。换言之,磁传感器310与其中一个磁极211离另一个磁极211的最远点相对设置。请参阅图10,磁传感器310和一对磁极211的交界处所成的圆心角为90时,磁传感器310的输出信号为峰值E或峰值F,转轴210沿某一旋转方向转动90°,即图10中的峰值E或峰值F的横坐标左移π/2或右移π/2,仍位于正弦函数关系的单调区间内,使得磁传感器310的输出信号和转轴210的角度一一对应。Specifically, please refer to FIG9 . When the rotating shaft 210 is at the first extreme position or the second extreme position, the magnetic sensor 310 is mounted on the sensor plate 300, and the central angle formed by the intersection of the magnetic sensor 310 and the pair of magnetic poles 211 is 90°. In other words, the magnetic sensor 310 is arranged relative to the point where one of the magnetic poles 211 is farthest from the other magnetic pole 211. Please refer to FIG10 . When the central angle formed by the intersection of the magnetic sensor 310 and the pair of magnetic poles 211 is 90°, the output signal of the magnetic sensor 310 is a peak value E or a peak value F. The rotating shaft 210 rotates 90° along a certain rotation direction, that is, the horizontal coordinate of the peak value E or the peak value F in FIG10 is shifted to the left by π/2 or to the right by π/2, and is still located within the monotonic interval of the sine function relationship, so that the output signal of the magnetic sensor 310 corresponds to the angle of the rotating shaft 210 one by one.
可以理解,在其他示例中,由于转轴210的转动角度小于90°,转轴210在第一极限位置或第二极限位置时,磁传感器310和一对磁极211的交界处不一定成90°的圆心角,只需要保证转轴210在有限角度内转动时落入正弦函数关系的单调区间即可。It can be understood that in other examples, since the rotation angle of the shaft 210 is less than 90°, when the shaft 210 is in the first extreme position or the second extreme position, the junction between the magnetic sensor 310 and a pair of magnetic poles 211 does not necessarily form a central angle of 90°. It is only necessary to ensure that the shaft 210 falls into the monotonic interval of the sinusoidal function relationship when rotating within a limited angle.
在一些实施例中,请参阅图5,磁传感器310的数量为两个以上,任意两个磁传感器310之间的相位差大于0°、且小于180°。此时,每一磁传感器310的输出信号与转轴210的角度均呈正弦函数关系,通过两个以上磁传感器310获取两条正弦曲线(参见图6中的曲线A和曲线B),具有相互矫正的备份效果,可以唯一地确定转轴210的转角,进而获取转轴210和振镜镜片220的绝对位置,不一定要求转轴210在第一极限位置和第二极限位置之间的角度对应正弦函数关系的单调区间,即在安装时无需考虑磁传感器310和磁极211之间的相对位置,进一步降低了安装难度,提高成品率。In some embodiments, please refer to FIG5 , the number of magnetic sensors 310 is more than two, and the phase difference between any two magnetic sensors 310 is greater than 0° and less than 180°. At this time, the output signal of each magnetic sensor 310 and the angle of the shaft 210 are in a sinusoidal function relationship, and two sinusoidal curves (see curve A and curve B in FIG6 ) are obtained by more than two magnetic sensors 310, which has a backup effect of mutual correction, and can uniquely determine the rotation angle of the shaft 210, and then obtain the absolute position of the shaft 210 and the galvanometer lens 220. It is not necessary to require that the angle of the shaft 210 between the first extreme position and the second extreme position corresponds to the monotonic interval of the sinusoidal function relationship, that is, it is not necessary to consider the relative position between the magnetic sensor 310 and the magnetic pole 211 during installation, which further reduces the difficulty of installation and improves the yield rate.
一般地,磁传感器310的数量为两个或三个。例如,参阅图6,磁传感器310的数量为两个。其中,两个磁传感器310可以任意位置安装于传感器板300,且能够惟一地确定转轴210的角度,满足测定振镜镜片220的绝对位置的需求,因此,可以通过使用尽可能少的磁传感器310,降低振镜电机的零部件数量,以及降低振镜电机的安装难度及成本。Generally, the number of magnetic sensors 310 is two or three. For example, referring to FIG6 , the number of magnetic sensors 310 is two. The two magnetic sensors 310 can be installed at any position on the sensor board 300, and can uniquely determine the angle of the rotating shaft 210, meeting the requirement of measuring the absolute position of the galvanometer lens 220. Therefore, by using as few magnetic sensors 310 as possible, the number of parts of the galvanometer motor can be reduced, and the difficulty and cost of installing the galvanometer motor can be reduced.
在本申请的又一具体实施例中,磁传感器310为霍尔传感器、MR(MagnetoResistance)传感器或MI(Magneto Impedance)传感器。In another specific embodiment of the present application, the magnetic sensor 310 is a Hall sensor, an MR (Magneto Resistance) sensor, or an MI (Magneto Impedance) sensor.
具体地,请参阅图5,磁传感器310包括差分霍尔传感器组311。差分霍尔传感器组311包括两个差分霍尔传感单元312,两个差分霍尔传感单元312之间的相位差为180°。差分霍尔传感器组311的两个差分霍尔传感单元312相对设置于传感器板300上,形成差分信号,避免其中一个差分霍尔传感单元312受到环境磁场的干扰,提高信号的抗干扰能力,提高磁传感器310的准确性,以及提高振镜电机的可靠性。Specifically, referring to FIG. 5 , the magnetic sensor 310 includes a differential Hall sensor group 311. The differential Hall sensor group 311 includes two differential Hall sensing units 312, and the phase difference between the two differential Hall sensing units 312 is 180°. The two differential Hall sensing units 312 of the differential Hall sensor group 311 are relatively arranged on the sensor board 300 to form a differential signal, thereby preventing one of the differential Hall sensing units 312 from being interfered by the environmental magnetic field, improving the anti-interference ability of the signal, improving the accuracy of the magnetic sensor 310, and improving the reliability of the galvanometer motor.
本实施例中,径向磁化的一对磁极211呈圆柱形。其中一个磁极211为S极,另一个磁极211为N极。磁极211为永磁铁。In this embodiment, a pair of radially magnetized magnetic poles 211 are cylindrical, one of the magnetic poles 211 is an S pole, and the other magnetic pole 211 is an N pole. The magnetic poles 211 are permanent magnets.
本实施例中,请参阅图1和图2,第一限位件111位于壳体110的靠近振镜镜片220的一端外壁。第一限位件111设置于壳体110的外壁,便于在生产时第一限位件111和第二限位件212形成限位配合,降低安装难度,提高成品率。In this embodiment, referring to Figures 1 and 2, the first stopper 111 is located on the outer wall of the housing 110 at one end close to the galvanometer lens 220. The first stopper 111 is disposed on the outer wall of the housing 110, so that the first stopper 111 and the second stopper 212 can form a stopper match during production, thereby reducing the difficulty of installation and improving the yield rate.
其中,振镜镜片220通过转轴210带动转动,振镜镜片220属于转子200,壳体110属于定子100,二者之间具有间隙,避免振镜镜片220在转动时与定子100发生摩擦。第一限位件111位于壳体110的靠近振镜镜片220的一端,充分利用壳体110和振镜镜片220之间的间隙实现安装,在不增大振镜电机的体积情况下,实现对振镜镜片220的限位功能。The galvanometer lens 220 is driven to rotate by the rotating shaft 210. The galvanometer lens 220 belongs to the rotor 200, and the housing 110 belongs to the stator 100. There is a gap between the two to prevent the galvanometer lens 220 from rubbing against the stator 100 when rotating. The first stopper 111 is located at one end of the housing 110 close to the galvanometer lens 220, and the gap between the housing 110 and the galvanometer lens 220 is fully utilized to achieve installation, and the stopper function of the galvanometer lens 220 is realized without increasing the volume of the galvanometer motor.
具体地,请参阅图1,第一限位件111和振镜镜片220的转动区域在壳体110的一端端面上相互错开。换言之,振镜镜片220的转动过程不会碰触到第一限位件111,因此,振镜镜片220无需在转轴210的轴线上相互错开而避让第一限位件111。转轴210露出于壳体110的一端的长度可以尽可能地缩短,满足振镜镜片220的安装即可,以缩小振镜电机的长度尺寸。Specifically, please refer to FIG. 1 , the rotation areas of the first stopper 111 and the galvanometer lens 220 are staggered on one end surface of the housing 110. In other words, the galvanometer lens 220 will not touch the first stopper 111 during its rotation, so the galvanometer lens 220 does not need to be staggered on the axis of the rotating shaft 210 to avoid the first stopper 111. The length of the end of the rotating shaft 210 exposed from the housing 110 can be shortened as much as possible to meet the installation of the galvanometer lens 220, so as to reduce the length of the galvanometer motor.
可以理解,在其他实施例中,第一限位件111和第二限位件212也可以位于壳体110的内部,但会增大壳体110的直径,也可以位于壳体110的远离振镜镜片220的一端端部,但会增大振镜电机的长度尺寸。It can be understood that in other embodiments, the first limit member 111 and the second limit member 212 can also be located inside the shell 110, but the diameter of the shell 110 will be increased, or they can be located at one end of the shell 110 away from the galvanometer lens 220, but the length of the galvanometer motor will be increased.
具体地,请参阅图1,第一限位件111的数量为两个。两个第一限位件111相对设置,第二限位件212与第一限位件111一一对应。第二限位件212也为两个,每个第二限位件212与对应地第一限位件111相限位配合。如此,壳体110对转轴210施加的限位力为两个,能够实现转轴210的受力更加均匀合理,提高振镜电机的可靠性。Specifically, please refer to FIG. 1 , the number of the first limit members 111 is two. The two first limit members 111 are arranged opposite to each other, and the second limit members 212 correspond to the first limit members 111 one by one. There are also two second limit members 212, and each second limit member 212 is limitedly matched with the corresponding first limit member 111. In this way, the limiting force applied by the housing 110 to the rotating shaft 210 is two, which can achieve a more uniform and reasonable force on the rotating shaft 210 and improve the reliability of the galvanometer motor.
可选地,两个第一限位件111相对设置,从而转轴210受到的限位力对称,有利于转轴210平稳地在小角度内转动。Optionally, the two first limiting members 111 are arranged opposite to each other, so that the limiting forces exerted on the rotating shaft 210 are symmetrical, which is conducive to the stable rotation of the rotating shaft 210 within a small angle.
具体地,请参阅图1和图2,第一限位件111为设置于壳体110的靠近振镜镜片220的一端端部的两个限位挡块112,两个限位挡块112间隔设置。第二限位件212在转轴210转动至第一极限位置时接触其中一个限位挡块112,阻挡转轴210继续转动。第二限位件212在转轴210转动至第二极限位置时接触另一个限位挡块112,阻挡转轴210继续转动,从而转轴210在第一极限位置和第二极限位置之间进行有限角度的转动。Specifically, referring to FIG. 1 and FIG. 2 , the first limit member 111 is two limit blocks 112 disposed at one end of the housing 110 close to the galvanometer lens 220, and the two limit blocks 112 are disposed at intervals. The second limit member 212 contacts one of the limit blocks 112 when the shaft 210 rotates to the first limit position, thereby blocking the shaft 210 from further rotating. The second limit member 212 contacts the other limit block 112 when the shaft 210 rotates to the second limit position, thereby blocking the shaft 210 from further rotating, so that the shaft 210 rotates at a limited angle between the first limit position and the second limit position.
其中,两个限位挡块112之间形成限位槽113,第二限位件212在限位槽113内进行有限角度的转动。A limiting groove 113 is formed between the two limiting blocks 112 , and the second limiting member 212 rotates within a limited angle in the limiting groove 113 .
进一步地,第一限位件111还包括凸设于壳体110的一端端部的连接壁114,连接壁114的两端分别连接于两个限位挡块112的远离转轴210的一端端部。Furthermore, the first limiting member 111 further includes a connecting wall 114 protruding from one end of the housing 110 , and two ends of the connecting wall 114 are respectively connected to ends of the two limiting blocks 112 away from the rotating shaft 210 .
本实施例中,第二限位件212为限位销。In this embodiment, the second limiting member 212 is a limiting pin.
在本实施例的又一个具体实施例中,请参阅图2和图3,振镜电机还包括两个轴承400。两个轴承400分别安装于壳体110的两端、且套接转轴210,从转轴210的两端为转轴210提供转动支撑,提高支撑效果,使得转轴210及振镜镜片220转动更加平稳。In another specific embodiment of the present embodiment, please refer to Figures 2 and 3, the galvanometer motor further includes two bearings 400. The two bearings 400 are respectively mounted at both ends of the housing 110 and sleeved on the shaft 210, providing rotation support for the shaft 210 from both ends of the shaft 210, improving the support effect, and making the shaft 210 and the galvanometer lens 220 rotate more smoothly.
其中,驱动线圈120、磁极211、传感器板300和磁传感器310均位于两个轴承400之间,使得振镜电机结构紧凑。The driving coil 120 , the magnetic pole 211 , the sensor plate 300 and the magnetic sensor 310 are all located between the two bearings 400 , so that the galvanometer motor has a compact structure.
具体地,结合图3,驱动线圈120直接环绕固定在壳体110的内侧壁。Specifically, referring to FIG. 3 , the driving coil 120 is directly surrounded and fixed on the inner wall of the housing 110 .
例如,驱动线圈120粘接固定在壳体110的内侧壁,无需通过其他辅助安装结构,避免增大壳体110的直径。For example, the driving coil 120 is bonded and fixed to the inner wall of the housing 110 without the need for other auxiliary mounting structures, thereby avoiding increasing the diameter of the housing 110 .
壳体110的内部形成一个相对封闭的圆柱腔体,一对磁极211呈圆柱状,布置于该圆柱腔体内,形状相适配,结构紧凑。在转轴210的轴线方向上,一对磁极211的长度与驱动线圈120的长度相等,或者相差小于1mm。径向磁化的一对磁极211的大部分侧面区域用于与驱动线圈120的电磁力相互作用,实现相互作用的面积的最大化,进而壳体110及一对磁极211的直径可以设计得更小。The interior of the housing 110 forms a relatively closed cylindrical cavity, and the pair of magnetic poles 211 is cylindrical and arranged in the cylindrical cavity, with matching shapes and compact structure. In the axial direction of the rotating shaft 210, the length of the pair of magnetic poles 211 is equal to the length of the driving coil 120, or the difference is less than 1mm. Most of the side areas of the radially magnetized pair of magnetic poles 211 are used to interact with the electromagnetic force of the driving coil 120 to maximize the area of interaction, so that the diameter of the housing 110 and the pair of magnetic poles 211 can be designed to be smaller.
传感器板300安装于壳体110的远离振镜镜片220的端部的内侧,传感器板300为圆形板,传感器板300的中部具有用转轴210的端部通过的通孔,以使转轴210的端部安装于轴承400上。传感器板300和一对磁极211在转轴210的轴线方向上的投影基本重合。磁传感器310安装于传感器板300板靠近磁极211的一侧侧面,磁传感器310与一对磁极211的尾部相对设置,且距离小,提高磁传感器310的检测准确性,提高振镜电机的可靠性。The sensor plate 300 is mounted on the inner side of the end of the housing 110 away from the galvanometer lens 220. The sensor plate 300 is a circular plate. The middle of the sensor plate 300 has a through hole for the end of the rotating shaft 210 to pass through, so that the end of the rotating shaft 210 is mounted on the bearing 400. The projections of the sensor plate 300 and the pair of magnetic poles 211 in the axial direction of the rotating shaft 210 are basically overlapped. The magnetic sensor 310 is mounted on the side of the sensor plate 300 close to the magnetic pole 211. The magnetic sensor 310 is arranged opposite to the tail of the pair of magnetic poles 211, and the distance is small, which improves the detection accuracy of the magnetic sensor 310 and improves the reliability of the galvanometer motor.
在本实施例的又一个具体实施例中,请参阅图1和图2,壳体110包括壳本体115和尾盖116。壳本体115的一端敞口,以供驱动线圈120及转轴210能够装入壳本体115的内部。尾盖116可拆卸地安装于壳本体115的敞口端,传感器板300固定于尾盖116的内侧,转轴210的一端可选择通过轴承400实现可转动地安装于尾盖116。In another specific embodiment of the present embodiment, referring to FIG. 1 and FIG. 2 , the housing 110 includes a housing body 115 and a tail cover 116. One end of the housing body 115 is open so that the driving coil 120 and the rotating shaft 210 can be installed inside the housing body 115. The tail cover 116 is detachably mounted on the open end of the housing body 115, the sensor board 300 is fixed on the inner side of the tail cover 116, and one end of the rotating shaft 210 can be rotatably mounted on the tail cover 116 through a bearing 400.
具体地,尾盖116具有出线孔117,驱动线圈120的接线端121和传感器板300的引线320通过出线孔117与外部的驱动板电连接。驱动板用于向驱动线圈120提供交变电流,以及用于获取磁传感器310的输出信号。如此,驱动板外置于振镜电机的外部,避免占用壳体110的内部空间,进一步压缩壳体110的体积,使得振镜电机的结构更加紧凑。Specifically, the tail cover 116 has a wire outlet hole 117, and the terminal 121 of the drive coil 120 and the lead 320 of the sensor board 300 are electrically connected to the external drive board through the wire outlet hole 117. The drive board is used to provide alternating current to the drive coil 120 and to obtain the output signal of the magnetic sensor 310. In this way, the drive board is placed outside the galvanometer motor to avoid occupying the internal space of the housing 110, further compressing the volume of the housing 110, and making the structure of the galvanometer motor more compact.
其中,出线孔117的数量可以为一个,驱动线圈120的接线端121和传感器板300的引线320均从同一个出线孔117引出振镜电机的外部。出线孔117的数量也可以为二个,驱动线圈120的接线端121和传感器板300的引线320分别通过不同的出线孔117引出振镜电机的外部。The number of the outlet holes 117 may be one, and the terminal 121 of the drive coil 120 and the lead 320 of the sensor board 300 are both led out of the galvanometer motor through the same outlet hole 117. The number of the outlet holes 117 may also be two, and the terminal 121 of the drive coil 120 and the lead 320 of the sensor board 300 are respectively led out of the galvanometer motor through different outlet holes 117.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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