CN116532563B - Spinning and expanding integrated device and method for shape memory alloy pipe joint with inner ribs - Google Patents
Spinning and expanding integrated device and method for shape memory alloy pipe joint with inner ribs Download PDFInfo
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- CN116532563B CN116532563B CN202310819713.XA CN202310819713A CN116532563B CN 116532563 B CN116532563 B CN 116532563B CN 202310819713 A CN202310819713 A CN 202310819713A CN 116532563 B CN116532563 B CN 116532563B
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- 238000009987 spinning Methods 0.000 title claims abstract description 74
- 229910001285 shape-memory alloy Inorganic materials 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000009466 transformation Effects 0.000 claims description 9
- 239000000956 alloy Substances 0.000 claims description 6
- 229910001566 austenite Inorganic materials 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 229910000734 martensite Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 5
- 230000003446 memory effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/16—Spinning over shaping mandrels or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
- B21D31/04—Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
Abstract
Description
技术领域technical field
本发明属于管接头加工技术领域,涉及含内筋管件的旋压和扩径成形,具体为一种带内筋形状记忆合金管接头的旋压扩径一体化装置及方法。The invention belongs to the technical field of pipe joint processing, and relates to spinning and diameter-expanding forming of pipe fittings with inner ribs, in particular to an integrated device and method for spinning and expanding diameter of shape memory alloy pipe joints with inner ribs.
背景技术Background technique
管接头是管道连接工程的基本组成部分,基于形状记忆合金(shape memoryalloy,SMA)制备的管接头,具有结构简单、易于装配和连接可靠性高特点,目前已应用于航空、运输和石油化工等行业广泛应用于流体输运各领域。Pipe joints are a basic part of pipeline connection engineering. Pipe joints based on shape memory alloy (SMA) have the characteristics of simple structure, easy assembly and high connection reliability. They have been used in aviation, transportation and petrochemical industries. It is widely used in various fields of fluid transportation.
成形或加工后的形状记忆合金管接头直径通常略小于待连接管道外径,而后在低温条件下将管接头通过扩径芯棒使其内径略大于管道的外径,并保持马氏体状态。安装时,管接头置于管道连接位置,随后加热管接头,使其材料发生奥氏体相变,由于形状记忆效应,管接头完全或一定程度上恢复至扩径前的尺寸,抱紧待连接管道,同时其内壁的内筋压配管件外表面,使得该连接具有较高的连接强度和优异的密封性能。The diameter of the shape memory alloy pipe joint after forming or processing is usually slightly smaller than the outer diameter of the pipe to be connected, and then the pipe joint is passed through a diameter-expanding mandrel under low temperature conditions to make the inner diameter slightly larger than the outer diameter of the pipe, and maintain the martensitic state. During installation, the pipe joint is placed at the pipe connection position, and then the pipe joint is heated to cause austenitic phase transformation of its material. Due to the shape memory effect, the pipe joint is completely or to some extent restored to the size before the expansion, and it is held tightly for connection. At the same time, the inner rib of the inner wall presses the outer surface of the pipe fitting, so that the connection has high connection strength and excellent sealing performance.
目前,管接头内壁的内筋通常包括内环筋、交叉筋、纵向筋等。带内筋特征构件外强旋成形是一种复杂的旋压成形方式,结合了曲母线工件成形和带内筋工件成形等多种旋压成形工艺。由于旋压成形过程中材料在局部强加载下产生明显的不均匀变形,变形筒坯经常发生断裂、内筋填不满等现象,导致加强筋成形高度受限,对交叉筋筒段尤为突出。再者,带内筋旋压一直以来都有着脱模难的问题,现有的模具结构复杂,成本高。记忆合金管接头与管路配合连接前,还需要依靠专业设备进行适当扩径,以备后期的正常装配,造成现有工艺能耗高、效率低。At present, the inner ribs on the inner wall of the pipe joint usually include inner ring ribs, cross ribs, longitudinal ribs and the like. The external strong spinning forming of characteristic components with internal ribs is a complex spinning forming method, which combines various spinning forming processes such as the forming of curved busbar workpieces and the forming of workpieces with internal ribs. Due to the obvious uneven deformation of the material under local strong loading during the spinning forming process, the deformed tube blank often breaks and the internal ribs are not filled enough, which leads to the limitation of the forming height of the ribs, especially for the cross rib tube section. Furthermore, spinning with internal ribs has always had the problem of difficult demoulding, and the existing mold has a complex structure and high cost. Before the memory alloy pipe joint is matched with the pipeline, it is necessary to rely on professional equipment to properly expand the diameter for the normal assembly in the later stage, resulting in high energy consumption and low efficiency of the existing process.
因此,亟待找到一种解决上述技术问题的含内筋的形状记忆合金管接头的成形装置及高效率工艺方法。Therefore, it is urgent to find a forming device and high-efficiency process method for shape memory alloy pipe joints containing internal ribs that solve the above technical problems.
发明内容Contents of the invention
本发明目的是提供一种带内筋形状记忆合金管接头的旋压扩径一体化装置及方法,同时解决带内环筋或交叉筋或纵向筋形状记忆合金管接头旋压脱模难以及成形后管接头扩径相关技术问题,使用一套成形模具,高效率、高精度的生产可直接用于管道连接的形状记忆合金管接头。The purpose of the present invention is to provide an integrated device and method for spinning and expanding the diameter of shape memory alloy pipe joints with inner ribs, and at the same time solve the difficulty of spinning and demoulding of shape memory alloy pipe joints with inner ring ribs or cross ribs or longitudinal ribs and forming For technical issues related to pipe joint expansion, a set of forming dies is used to produce shape memory alloy pipe joints that can be directly used for pipe connection with high efficiency and high precision.
本发明是采用如下技术方案实现的:The present invention is realized by adopting the following technical solutions:
一种带内筋形状记忆合金管接头的旋压扩径一体化装置,包括法兰盘、芯模、螺旋杆、燕尾块、止位卡套;所述法兰盘中部设有螺纹孔,所述螺旋杆通过其下端螺纹连接于法兰盘的螺纹孔内;所述螺旋杆外装配有芯模,所述芯模由多个分体模瓣合围而成。所述法兰盘表面以螺纹孔为中心沿径向设有多个燕尾槽;每个分体模瓣底面设有燕尾键,所有分体模瓣通过其底面的燕尾键插入燕尾槽后合围而成芯模。所述螺旋杆外设有一个或多个球形凸起,则多个球形凸起位于同一条螺旋线上且与法兰盘中部螺纹孔内的螺纹轨迹一致,所述芯模内壁对应于每个球形凸起设有一段螺旋凹槽,即所有螺旋凹槽也位于同一条螺旋线上;所述球形凸起位于相应的螺旋凹槽内,所述螺旋凹槽的深度为由深渐浅,并使得球形凸起沿螺旋线运动时驱动芯模产生径向运动。所述燕尾槽内配合安装有用于实现芯模下端径向定位的燕尾块;所述芯模上端安装有用于实现芯模上端径向定位的止位卡套。所述芯模外周面设有多个用于形成管接头内壁上内筋的内筋槽。An integrated spinning device for shape memory alloy pipe joints with internal ribs, including a flange, a mandrel, a screw rod, a dovetail block, and a stop ferrule; a threaded hole is provided in the middle of the flange, and the The screw rod is threadedly connected to the threaded hole of the flange through its lower end; the screw rod is equipped with a mandrel, and the mandrel is surrounded by a plurality of split mold petals. The surface of the flange is provided with a plurality of dovetail grooves along the radial direction with the threaded hole as the center; the bottom surface of each split mold is provided with a dovetail key, and all the split mold flaps are inserted into the dovetail grooves through the dovetail keys on the bottom surface and then closed. into a mandrel. The screw rod is provided with one or more spherical protrusions, and the plurality of spherical protrusions are located on the same helix and are consistent with the thread trajectory in the threaded hole in the middle of the flange, and the inner wall of the core mold corresponds to each The spherical protrusion is provided with a section of helical groove, that is, all the helical grooves are also located on the same helical line; the spherical protrusion is located in the corresponding helical groove, and the depth of the helical groove is from deep to shallow, and When the spherical protrusion moves along the helical line, the mandrel is driven to produce radial movement. A dovetail block for realizing the radial positioning of the lower end of the mandrel is installed in the dovetail groove; a stop ferrule for realizing the radial positioning of the upper end of the mandrel is installed at the upper end of the mandrel. The outer peripheral surface of the mandrel is provided with a plurality of inner rib grooves for forming inner ribs on the inner wall of the pipe joint.
进一步优选的,所述芯模由三个相同的分体模瓣合围而成。所述燕尾槽的数量为3个,分别对应于3个分体模瓣。芯模上端受到止位卡套的限制,芯模下端受到放置在燕尾槽内燕尾块的限制,抑制三个分体模瓣围合而成的芯模发生径向移动,保证旋压可靠性。Further preferably, the core mold is surrounded by three identical split mold halves. The number of said dovetail grooves is 3, corresponding to 3 split mold parts respectively. The upper end of the core mold is limited by the stop ferrule, and the lower end of the core mold is limited by the dovetail block placed in the dovetail groove, which restrains the radial movement of the core mold enclosed by the three split mold halves and ensures the reliability of spinning.
进一步优选的,所述管接头通过螺钉安装于芯模外实现轴向定位,防止旋压时管接头出现相对于模瓣的轴向运动。Further preferably, the pipe joint is installed outside the mandrel by screws to achieve axial positioning, so as to prevent axial movement of the pipe joint relative to the mold half during spinning.
进一步优选的,所述螺旋杆外设有4个球形凸起;所述芯模内壁对应于设有4段螺旋凹槽;保证扩径时记忆合金管接头受力及变形均匀。Further preferably, the screw rod is provided with four spherical protrusions; the inner wall of the mandrel is correspondingly provided with four sections of helical grooves; ensuring uniform force and deformation of the memory alloy pipe joint during diameter expansion.
使用时,螺旋杆和法兰盘螺纹连接的旋紧方向,与旋压机主轴的旋转方向相反,避免旋压过程中装置发生松动。利用止位卡套和燕尾槽内的燕尾块限制分体模瓣的径向运动,燕尾槽限制分体模瓣的轴向运动与周向运动,记忆合金管接头与分体模瓣通过螺栓连接,防止旋压时管接头出现相对于分体模瓣的轴向运动。旋压成形结束后,拆卸止位卡套、燕尾槽内的燕尾块以及固定记忆合金管接头的螺钉,螺旋杆外表面上有四个沿轴向和周向均匀分布的球形凸起,对应的分体模瓣内壁也有四段均匀分布的螺旋凹槽,保证扩径成形时记忆合金管接头受力及变形均匀,初始状态下球形凸起位于螺旋凹槽最深处,旋转螺旋杆,球形凸起在螺旋凹槽内运动,由于螺旋凹槽为由深渐浅的结构,球形凸起驱使三个模瓣均沿径向一致向外运动。扩径过程中,螺旋杆的旋转程度根据合金管尺寸、材质、工艺要求来确定。When in use, the tightening direction of the threaded connection between the screw rod and the flange is opposite to the rotation direction of the main shaft of the spinning machine, so as to avoid loosening of the device during the spinning process. The radial movement of the split mold part is limited by the stop ferrule and the dovetail block in the dovetail groove. The dovetail groove restricts the axial and circumferential movement of the split mold part. The memory alloy pipe joint and the split part are connected by bolts. , to prevent the axial movement of the pipe joint relative to the split mold part during spinning. After the spinning is completed, disassemble the stop ferrule, the dovetail block in the dovetail groove and the screw fixing the memory alloy pipe joint. There are four spherical protrusions evenly distributed in the axial and circumferential directions on the outer surface of the screw rod, corresponding to There are also four evenly distributed spiral grooves on the inner wall of the split mold to ensure that the memory alloy pipe joint is evenly stressed and deformed when the diameter is expanded. In the initial state, the spherical protrusion is located in the deepest part of the spiral groove. Moving in the spiral groove, because the spiral groove is a structure that gradually becomes shallower, the spherical protrusion drives the three mold halves to move outward in a consistent radial direction. During the diameter expansion process, the rotation degree of the screw rod is determined according to the size, material and process requirements of the alloy tube.
应用于上述装置的带内筋形状记忆合金管接头的旋压扩径一体化成形方法,包括如下步骤:The integrated forming method of spinning and expanding the diameter of the shape memory alloy pipe joint with internal ribs applied to the above-mentioned device includes the following steps:
(1)、组装旋压工装和管坯(1), Assemble spinning tooling and tube blank
法兰盘通过孔与旋压机固连;螺旋杆通过末端螺纹与法兰盘相连接;三个分体模瓣的末端均与法兰盘上相应的燕尾槽相配合后围合而成芯模,并且要求螺旋杆外表面的球形凸起与芯模内表面螺旋凹槽最深处相配合;三个燕尾块分别通过螺钉固定在相应的燕尾槽内实现芯模下端径向定位;将记忆合金管坯套装于芯模外,并通过螺钉实现轴向定位;止位卡套通过螺钉与芯模上端相连接,实现芯模上端径向定位。The flange is fixedly connected to the spinning machine through the hole; the screw rod is connected to the flange through the thread at the end; the ends of the three split mold parts are matched with the corresponding dovetail grooves on the flange and then enclosed to form a core mold, and the spherical protrusion on the outer surface of the screw rod is required to match the deepest spiral groove on the inner surface of the mandrel; the three dovetail blocks are respectively fixed in the corresponding dovetail grooves by screws to realize the radial positioning of the lower end of the mandrel; the memory alloy The tube blank is set outside the mandrel, and the axial positioning is realized by screws; the stop ferrule is connected with the upper end of the mandrel by screws to realize the radial positioning of the upper end of the mandrel.
(2)、旋压成形(2), spinning forming
旋轮从靠近止位卡套一侧旋入,旋压前预先用升温枪对记忆合金管坯和工装同时加热,当记忆合金管坯升温至奥氏体转变结束温度以上,到达预定温度后开始旋压,在主轴的旋转和旋轮的挤压作用下成形出带内筋的形状记忆合金管接头工件。The rotary wheel is screwed in from the side close to the stop ferrule. Before spinning, heat the memory alloy tube blank and tooling at the same time with a heating gun. When the memory alloy tube blank is heated up to the end temperature of austenite transformation, it will start after reaching the predetermined temperature. Spinning, under the action of the rotation of the spindle and the extrusion of the rotary wheel, a shape memory alloy pipe joint workpiece with inner ribs is formed.
(3)、扩径成形(3), expanding diameter forming
旋压结束后,将管坯降温至记忆合金材料的马氏体转变开始温度以下;扩径时,拆卸燕尾块、止位卡套及管接头上的螺钉,将螺旋杆向法兰盘旋出一定距离,在此过程中:球形凸起在螺旋凹槽内滑动,并带动三块分体模瓣沿径向向外运动,进而向记忆合金管接头施加径向力,实现扩径。After the spinning is finished, cool down the tube blank below the martensitic transformation start temperature of the memory alloy material; when expanding the diameter, remove the dovetail block, the stop ferrule and the screw on the pipe joint, and unscrew the screw rod to the flange for a certain amount of time. distance, during this process: the spherical protrusion slides in the spiral groove, and drives the three split mold halves to move radially outward, and then exerts radial force on the memory alloy pipe joint to realize diameter expansion.
(4)、取件(4), pick up
扩径完成后,反方向旋转螺旋杆,安装燕尾块对芯模施加向内的径向力,从而保证管接头与芯模之间有足够的间隙保证管接头顺利脱模。After the diameter expansion is completed, rotate the screw rod in the opposite direction, and install the dovetail block to exert an inward radial force on the mandrel, so as to ensure that there is a sufficient gap between the pipe joint and the mandrel to ensure the smooth demoulding of the pipe joint.
由于形状记忆效应,扩径后的记忆合金管接头加热至奥氏体转变结束温度以上即可恢复至旋压成形后的管径或管径一定程度变小,从而实现与待连接管件的过盈配合。Due to the shape memory effect, the memory alloy pipe joint after expansion can be heated to above the end temperature of austenite transformation to return to the pipe diameter after spinning or the pipe diameter becomes smaller to a certain extent, so as to achieve interference with the pipe fittings to be connected Cooperate.
与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:
1、本发明通过旋压成形,实时扩径,扩径后的管接头可避免因环状或交叉内筋的存在导致的管接头无法脱模问题,且可以连续进行旋压及扩径工艺,有效提高了含环向内筋或交叉内筋或纵向筋的记忆合金管接头的生产制造效率,显著降低生产成本。1. The invention expands the diameter in real time through spinning forming, and the expanded pipe joint can avoid the problem that the pipe joint cannot be demolded due to the existence of ring-shaped or cross inner ribs, and can continuously perform spinning and diameter expansion processes, The manufacturing efficiency of memory alloy pipe joints containing ring-shaped inner ribs or intersecting inner ribs or longitudinal ribs is effectively improved, and the production cost is significantly reduced.
2、本发明可实现形状记忆合金管接头内环筋或交叉筋或纵向筋的精密成形,内筋处不留有机械加工痕迹,提高记忆合金管接头的力学性能。2. The present invention can realize the precision forming of inner ring ribs, cross ribs or longitudinal ribs of shape memory alloy pipe joints, without leaving traces of mechanical processing on the inner ribs, and improve the mechanical properties of memory alloy pipe joints.
本发明设计合理,可实现带内筋记忆合金管接头旋压成形后,部分拆卸实时扩径,扩径后的管接头可避免因环状内筋或交叉内筋或纵向筋的存在而导致的管接头无法脱模的问题,具有很好的实际应用及推广价值。The invention has a reasonable design, and can realize the real-time diameter expansion after partial disassembly after the memory alloy pipe joint with internal ribs is formed. The problem that the pipe joint cannot be demolded has good practical application and promotion value.
附图说明Description of drawings
图1表示旋压扩径一体化装置的旋压成形结构示意图。Fig. 1 shows the schematic diagram of the spinning forming structure of the spinning and expanding integrated device.
图2表示旋压扩径一体化装置的俯视结构示意图。Fig. 2 shows a schematic top view of the integrated device for spinning and expanding diameters.
图3表示图2中A-A剖视图。Fig. 3 shows the A-A sectional view in Fig. 2 .
图4表示旋压扩径一体化装置的扩径成形结构示意图。Fig. 4 shows a schematic diagram of the diameter expanding forming structure of the spinning diameter expanding integrated device.
图5表示三个分体模瓣围合而成芯模的结构示意图。Fig. 5 shows a schematic structural view of a core mold formed by enclosing three split mold halves.
图6表示图5的左视图。FIG. 6 shows a left side view of FIG. 5 .
图7表示芯模的线架图。Figure 7 shows a wireframe diagram of the mandrel.
图8表示螺旋杆的结构示意图。Fig. 8 shows a schematic diagram of the structure of the screw rod.
图9表示燕尾块的结构示意图。Fig. 9 shows a schematic diagram of the structure of the dovetail block.
图10表示图9的左视图。FIG. 10 shows a left side view of FIG. 9 .
图中:1-法兰盘,101-燕尾槽,102-孔,2-芯模,201-分体模瓣,202-燕尾键,203-螺旋凹槽,204-环槽,3-螺旋杆,301-球形凸起,302-下端螺纹,4-燕尾块,5-止位卡套,6-螺钉,7-管接头,701-内环筋。In the figure: 1-flange, 101-dovetail groove, 102-hole, 2-mandrel, 201-split mold, 202-dovetail key, 203-spiral groove, 204-ring groove, 3-screw rod , 301-spherical protrusion, 302-lower end thread, 4-dovetail block, 5-stop ferrule, 6-screw, 7-pipe joint, 701-inner ring rib.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下还可以获得其他实施例。In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments of the present application and corresponding drawings. Apparently, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, those skilled in the art can obtain other embodiments without making creative efforts.
下面结合附图对本发明的具体实施例进行详细说明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
一种带内筋形状记忆合金管接头的旋压扩径一体化装置,如图1、2、3所示,包括法兰盘1、芯模2、螺旋杆3、燕尾块4、止位卡套5等部件。An integrated spinning device for shape memory alloy pipe joints with internal ribs, as shown in Figures 1, 2, and 3, including a flange plate 1, a mandrel 2, a screw rod 3, a dovetail block 4, and a stop card Set of 5 and other components.
如图3所示,法兰盘1中部设有螺纹孔,螺旋杆3通过其下端螺纹302竖直连接于法兰盘1的螺纹孔内。螺旋杆3外装配有芯模2。As shown in FIG. 3 , a threaded hole is provided in the middle of the flange 1 , and the screw rod 3 is vertically connected to the threaded hole of the flange 1 through the thread 302 at its lower end. The screw rod 3 is equipped with a mandrel 2 outside.
本实施例中,如图5、6、7所示,芯模2由三个相同的分体模瓣201合围而成。芯模外周面设有多个用于形成管接头内壁上内筋的内筋槽;例如,芯模2外周面设有三个用于形成管接头7内壁内环筋701的环槽204,同理,芯模2外周面设有相应的用于形成管接头7内壁上交叉筋或者纵向筋的交叉槽或者纵向槽。In this embodiment, as shown in FIGS. 5 , 6 and 7 , the core mold 2 is surrounded by three identical split mold halves 201 . The outer peripheral surface of the mandrel is provided with a plurality of inner rib grooves for forming inner ribs on the inner wall of the pipe joint; for example, the outer peripheral surface of the mandrel 2 is provided with three ring grooves 204 for forming the inner ring rib 701 of the inner wall of the pipe joint 7, similarly The outer peripheral surface of the mandrel 2 is provided with corresponding intersecting grooves or longitudinal grooves for forming intersecting ribs or longitudinal ribs on the inner wall of the pipe joint 7 .
如图2、3所示,法兰盘1表面以螺纹孔为中心沿径向设有三个燕尾槽101,分别对应于分体模瓣201。每个分体模瓣201底面设有燕尾键202。这样三个分体模瓣201分别通过其底面的燕尾键202插入燕尾槽101后合围而成芯模2。As shown in Figures 2 and 3, three dovetail grooves 101 are provided on the surface of the flange 1 centered on the threaded hole in the radial direction, corresponding to the split mold parts 201 respectively. A dovetail key 202 is provided on the bottom surface of each split mold half 201 . In this way, the three split mold halves 201 are respectively inserted into the dovetail groove 101 through the dovetail keys 202 on their bottom surfaces and then enclosed to form the mandrel 2 .
如图8所示,螺旋杆3外至少设有一个球形凸起301。本实施例中,螺旋杆3外设有四个球形凸起301,四个球形凸起301位于同一条螺旋线上且与法兰盘1中部螺纹孔内的螺纹轨迹一致。As shown in FIG. 8 , at least one spherical protrusion 301 is provided outside the screw rod 3 . In this embodiment, the screw rod 3 is provided with four spherical protrusions 301 , and the four spherical protrusions 301 are located on the same helical line and are consistent with the thread trajectory in the threaded hole in the middle of the flange 1 .
如图7所示,芯模2内壁对应于每个球形凸起301设有一段螺旋凹槽203,即四段螺旋凹槽203也位于同一条螺旋线上,同样与法兰盘1中部螺纹孔内的螺纹轨迹一致。并且每段螺旋凹槽203的深度为由深渐浅。As shown in Figure 7, the inner wall of the mandrel 2 is provided with a section of helical groove 203 corresponding to each spherical protrusion 301, that is, the four sections of helical groove 203 are also located on the same helical line, and are also connected to the threaded hole in the middle of the flange 1. The internal thread trajectory is consistent. And the depth of each helical groove 203 is from deep to shallow.
如图3、4所示,每个球形凸起301位于相应的螺旋凹槽203内,螺旋凹槽203的深度为由深渐浅,并使得球形凸起301沿螺旋线运动时驱动芯模2产生径向运动,实现扩径成形。As shown in Figures 3 and 4, each spherical protrusion 301 is located in the corresponding helical groove 203, and the depth of the helical groove 203 gradually becomes shallower, and makes the spherical protrusion 301 drive the mandrel 2 when moving along the helical line Radial movement is generated to realize expanding and forming.
燕尾块4如图9、10所示,燕尾块4上设有螺钉孔,三个燕尾块4分别通过螺钉6固定于燕尾槽101内。如图2、3所示,每个燕尾槽101内配合安装有用于实现芯模2下端径向定位的燕尾块4。芯模2上端安装有用于实现芯模2上端径向定位的止位卡套5,止位卡套5通过螺钉6固定于芯模2上端。As shown in Figures 9 and 10, the dovetail block 4 is provided with screw holes, and the three dovetail blocks 4 are respectively fixed in the dovetail groove 101 by screws 6. As shown in FIGS. 2 and 3 , a dovetail block 4 for realizing radial positioning of the lower end of the mandrel 2 is installed in each dovetail groove 101 . The upper end of the mandrel 2 is equipped with a stop ferrule 5 for realizing the radial positioning of the upper end of the mandrel 2 , and the stop ferrule 5 is fixed on the upper end of the mandrel 2 by screws 6 .
如图3所示,旋压成形时,管坯通过螺钉6安装于芯模2外实现轴向定位,将管坯加工成形为管接头7。旋压成形阶段,该装置包括法兰盘1、三个燕尾块4、三个分体模瓣201、螺旋杆3、止位卡套5;螺旋杆3通过螺纹连接与旋压机的法兰盘1旋合,三个分体模瓣201末端的燕尾键202与法兰盘1的三个燕尾槽101一一配合,燕尾槽101内的空余处由燕尾块4所充满,限制了芯模末端的径向移动,止位卡套5与三个分体模瓣201围合而成的芯模2上端之间用螺钉6固定,从而充分限制了芯模2的径向移动,记忆合金管接头与芯模间用螺钉6固定,防止管接头发生轴向滑动。As shown in FIG. 3 , during spinning, the tube blank is installed outside the mandrel 2 through screws 6 to achieve axial positioning, and the tube blank is processed into a pipe joint 7 . In the spinning forming stage, the device includes a flange 1, three dovetail blocks 4, three split mold parts 201, a screw rod 3, and a stop ferrule 5; the screw rod 3 is connected to the flange of the spinning machine through threads The disk 1 is screwed together, and the dovetail keys 202 at the ends of the three split mold parts 201 cooperate with the three dovetail grooves 101 of the flange 1 one by one, and the empty space in the dovetail groove 101 is filled by the dovetail block 4, which limits the mandrel. The radial movement of the end, the stop ferrule 5 and the upper end of the mandrel 2 enclosed by the three split mold halves 201 are fixed with screws 6, thereby fully limiting the radial movement of the mandrel 2, the memory alloy tube The joint and the mandrel are fixed with screws 6 to prevent axial sliding of the pipe joint.
扩径成形阶段,该装置需拆卸止位卡套5、燕尾块4及装配的螺钉;螺旋杆3外表面上的球形凸起301分别对应于分体模瓣201内壁的螺旋凹槽203,分体模瓣201的螺旋凹槽202与螺旋杆3的球形凸起301相接触,螺旋杆3的下端螺纹302与法兰盘1间的螺纹轨迹与芯模2内壁的螺旋凹槽203的螺旋轨迹一致,螺旋凹槽203由深渐浅,旋转螺旋杆3,球形凸起301驱使分体模瓣201在径向产生运动。In the diameter expanding forming stage, the device needs to disassemble the stop ferrule 5, the dovetail block 4 and the assembled screws; the spherical protrusions 301 on the outer surface of the screw rod 3 correspond to the spiral grooves 203 on the inner wall of the split mold part 201 respectively, and the The spiral groove 202 of the phantom petal 201 is in contact with the spherical protrusion 301 of the screw rod 3, the thread track between the lower end thread 302 of the screw rod 3 and the flange 1 and the spiral track of the spiral groove 203 on the inner wall of the mandrel 2 Consistently, the spiral groove 203 gradually becomes shallower in depth, and the screw rod 3 is rotated, and the spherical protrusion 301 drives the split mold part 201 to move in the radial direction.
具体实施时,该装置的材料采用热作模具钢H13钢制备。形状记忆合金材质包括但不限于铁基形状记忆合金、铜基形状记忆合金;形状记忆合金管接头的内筋包括但不限于纵向筋、环向筋及交叉筋。本发明方法避免了纵向筋在旋压成形后存在脱模难的问题,解决了环向筋和交叉筋在旋压成形后存在无法脱模的问题。During specific implementation, the material of the device is made of hot work die steel H13 steel. Shape memory alloy materials include but are not limited to iron-based shape memory alloys and copper-based shape memory alloys; inner ribs of shape memory alloy pipe joints include but are not limited to longitudinal ribs, circumferential ribs and cross ribs. The method of the invention avoids the problem that the longitudinal ribs are difficult to demould after spinning, and solves the problem that the circumferential ribs and cross ribs cannot be demolded after spinning.
一种带内筋形状记忆合金管接头的旋压扩径一体化成形方法,包括如下步骤:An integrated forming method for spinning and expanding the diameter of a shape memory alloy pipe joint with internal ribs, comprising the following steps:
(1)、组装旋压工装和管坯(1), Assemble spinning tooling and tube blank
将旋压工装固定在旋压机上。旋压工装结构包括法兰盘1,法兰盘1通过孔102与旋压机固连;螺旋杆3通过末端螺纹与法兰盘1相连接;三个尺寸及形状都相同的分体模瓣201的末端均与法兰盘1上相应的燕尾槽101相配合后围合而成芯模2,并且要求螺旋杆3外表面的球形凸起301与芯模2内表面螺旋凹槽203最深处相配合;三个燕尾块4分别通过螺钉6固定在相应的燕尾槽101内实现芯模2下端径向定位;将记忆合金管坯套装于芯模2外,并通过螺钉6实现轴向定位;止位卡套5通过螺钉6与芯模2上端相连接,实现芯模2上端径向定位。Fix the spinning tooling on the spinning machine. The spinning tooling structure includes a flange 1, which is fixedly connected to the spinning machine through the hole 102; the screw rod 3 is connected to the flange 1 through the end thread; three split molds with the same size and shape The ends of 201 are all matched with the corresponding dovetail grooves 101 on the flange 1 to form the core mold 2, and the spherical protrusion 301 on the outer surface of the screw rod 3 is required to be in the deepest part of the spiral groove 203 on the inner surface of the core mold 2 Cooperate; the three dovetail blocks 4 are respectively fixed in the corresponding dovetail grooves 101 by screws 6 to realize the radial positioning of the lower end of the mandrel 2; The stop ferrule 5 is connected with the upper end of the mandrel 2 through the screw 6 to realize the radial positioning of the upper end of the mandrel 2 .
(2)、旋压成形(2), spinning forming
旋轮从靠近止位卡套5一侧旋入,旋压前预先用升温枪对FeMnSiCr形状记忆合金管坯和工装同时加热,采用测温枪测量温度,当记忆合金管坯整体温度达到800℃(记忆合金材料的奥氏体转变结束温度以上)时开始进行一道次的旋压成形;在旋压过程中,需保证记忆合金管坯整体温度保持在800℃以上,每道次的减薄率为18%~20%,进给比为1.2~1.6mm/r;在旋压机主轴的旋转和旋轮的挤压作用下成形出带内筋的形状记忆合金管接头工件,即将记忆合金管坯成形为管接头7。The rotary wheel is screwed in from the side close to the stop ferrule 5. Before spinning, the FeMnSiCr shape memory alloy tube blank and tooling are heated at the same time with a heating gun in advance, and the temperature is measured by a temperature measuring gun. When the overall temperature of the memory alloy tube blank reaches 800°C (Above the end temperature of the austenite transformation of the memory alloy material), the spinning forming is carried out one by one; It is 18% to 20%, and the feed ratio is 1.2 to 1.6mm/r; under the rotation of the spindle of the spinning machine and the extrusion of the rotary wheel, a shape memory alloy pipe joint workpiece with inner ribs is formed, that is, a memory alloy pipe The blank is formed into a pipe joint 7 .
(3)、扩径成形(3), expanding diameter forming
旋压结束后,将管接头降温至6℃以下(记忆合金材料的马氏体转变开始温度以下);扩径时,拆卸燕尾块4、止位卡套5及管接头7上的螺钉6,将螺旋杆3向法兰盘1旋出一定距离,在此过程中,球形凸起301在螺旋凹槽203内滑动,并带动三块分体模瓣201沿径向向外运动,即螺旋杆与三个分体模瓣围合而成的芯模发生相对螺旋运动,螺旋杆外表面球形凸起向芯模内表面螺旋凹槽施加载荷逐步扩径,进而向记忆合金管接头施加径向力,实现扩径成形。After spinning, cool down the pipe joint to below 6°C (below the martensitic transformation start temperature of the memory alloy material); when expanding the diameter, remove the dovetail block 4, the stop ferrule 5 and the screw 6 on the pipe joint 7, Screw the screw rod 3 to the flange 1 for a certain distance, during this process, the spherical protrusion 301 slides in the spiral groove 203, and drives the three split mold petals 201 to move radially outward, that is, the screw rod The core mold enclosed by the three split mold petals undergoes relative helical motion, and the spherical protrusion on the outer surface of the screw rod applies a load to the spiral groove on the inner surface of the core mold to gradually expand the diameter, and then exerts a radial force on the memory alloy pipe joint , to achieve diameter expansion forming.
(4)、取件(4), pick up
扩径完成后,将带内筋的形状记忆合金管接头拆卸。反方向旋转螺旋杆3,安装燕尾块4对芯模2施加向内的径向力,从而保证管接头7与芯模2之间有足够的间隙保证管接头7顺利脱模。在此需要说明的是,形状记忆合金管接头的内筋厚度不会影响管接头与芯模之间的脱模。After the diameter expansion is completed, the shape memory alloy pipe joint with internal ribs is disassembled. Rotate the screw rod 3 in the opposite direction, and install the dovetail block 4 to exert an inward radial force on the mandrel 2, so as to ensure that there is a sufficient gap between the pipe joint 7 and the mandrel 2 to ensure that the pipe joint 7 is demoulded smoothly. It should be noted here that the thickness of the inner rib of the shape memory alloy pipe joint will not affect the demoulding between the pipe joint and the mandrel.
由于形状记忆效应,扩径后的记忆合金管接头加热至奥氏体转变结束温度以上即可恢复至旋压成形后的管径或管径一定程度变小,从而实现与待连接管件的过盈配合。Due to the shape memory effect, the memory alloy pipe joint after expansion can be heated to above the end temperature of austenite transformation to return to the pipe diameter after spinning or the pipe diameter becomes smaller to a certain extent, so as to achieve interference with the pipe fittings to be connected Cooperate.
最后所应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照本发明实施例进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行修改或者等同替换,都不脱离本发明的技术方案的精神和范围,其均应涵盖本发明的权利要求保护范围中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit them. Although detailed descriptions have been made with reference to the embodiments of the present invention, those of ordinary skill in the art should understand that the technical solutions of the present invention are modified Or equivalent replacements do not deviate from the spirit and scope of the technical solutions of the present invention, and all of them should be included in the protection scope of the claims of the present invention.
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