CN116333806A - A silicon-containing lubricating composition with strong corrosion resistance and its preparation method and application - Google Patents
A silicon-containing lubricating composition with strong corrosion resistance and its preparation method and application Download PDFInfo
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- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/042—Sulfate esters
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Abstract
Description
技术领域technical field
本发明涉及润滑剂技术领域,具体涉及一种耐腐蚀性强的含硅润滑组合物及其制备方法和应用。The invention relates to the technical field of lubricants, in particular to a silicon-containing lubricating composition with strong corrosion resistance, a preparation method and application thereof.
背景技术Background technique
磷化是常用的耐腐蚀性的方法,采用磷化的方法可以较好在线材表面生成一层膜层,磷化后再经过一层皂化,生成的磷皂化膜层可以减少后续加工模具的损耗以及避免线材的刮伤,目前应用最为广泛,但因为磷皂化是两步工艺,且磷化为酸性,皂化为碱性,因此磷化后还需要至少一个水洗槽,工艺长,磷皂化时间长。Phosphating is a commonly used method for corrosion resistance. Phosphating can better form a layer of film on the surface of the wire. After phosphating, a layer of saponification is performed. The resulting phosphorus saponified film can reduce the loss of subsequent processing molds. And to avoid scratches on the wire, it is the most widely used at present, but because phosphorus saponification is a two-step process, and phosphating is acidic, saponification is alkaline, so at least one washing tank is needed after phosphating, the process is long, and the phosphorus saponification time is long .
拉丝工艺是一种金属加工工艺,在压力作用下使金属强行通过模具,金属截面积被压缩,并获得所要求的截面积形状和尺寸的技术加工方法。影响线材拉伸的因素主要有线材的抗拉强度、变形程度,线材与磨孔间的摩擦系数,线模模孔尺寸,线模位置等。目前,在不锈钢线材拉伸工艺中,通常采用拉丝油进行加工,由于不锈钢线材拉伸过程中,会在线材表面产生较多的油渍或杂质,采用单一的拉丝油,无法保证拉伸后的线材表面的油渍或杂质完全清除;而且拉丝润滑剂有多种,使用性能相差很大,有的拉丝润滑剂在使用中会变黑、变质、发臭。The wire drawing process is a kind of metal processing process. Under the action of pressure, the metal is forced to pass through the mold, the metal cross-sectional area is compressed, and the technical processing method of obtaining the required cross-sectional area shape and size. The factors that affect the tensile strength of the wire mainly include the tensile strength and deformation degree of the wire, the friction coefficient between the wire and the grinding hole, the size of the die hole of the wire die, and the position of the wire die. At present, in the stainless steel wire drawing process, wire drawing oil is usually used for processing. Since more oil stains or impurities will be generated on the surface of the wire rod during the drawing process of stainless steel wire rods, the use of a single wire drawing oil cannot guarantee the quality of the wire rod after drawing. The oil stains or impurities on the surface are completely removed; and there are many kinds of wire drawing lubricants, and their performance varies greatly. Some wire drawing lubricants will turn black, deteriorate, and stink during use.
而专利CN2016100696746,公开了一种无磷无铬的耐腐蚀金属表面处理剂,其原料包括纳米二氧化锆分散液、丙酰胺、氟化氢胺、聚乙烯醇、丙二醇、硅氧烷、醋酸、茶皂素、柠檬酸钠、海藻酸钠、氢氧化钠、硅烷偶联剂KH-550、助膜剂、亚麻油和助剂,通过以纳米二氧化锆分散液作为本发明金属表面处理剂的主料,然后添加丙酰胺、氟化氢胺、聚乙烯醇、丙二醇、硅氧烷、醋酸、茶皂素、柠檬酸钠、海藻酸钠、氢氧化钠、硅烷偶联剂KH-550、助膜剂、亚麻油和助剂作为该申请所述金属表面处理剂的辅助添加料,进一步提高了该申请所述金属表面处理剂的耐腐蚀和耐磨性能,该申请所述金属表面处理剂不含有磷和铬元素,对环境不污染,金属表面处理效果好,效率高,成本低。虽然其金属表面处理剂不含有磷和铬元素,但是在具体实施方式中,没有给出具体的耐腐蚀性能测试结果,该结果未经过验证,而且通过市面上常见的进行磷皂化一体的处理液,线材浸泡后未拉拔前的耐腐蚀性测试,耐硫酸铜滴定时间比较短,通常小于50s,而在进行拉拔后实际的耐腐蚀小于45天,因此当前进行磷皂化一体的处理液,耐腐蚀时间短,拉拔变形量低,有较大的局限性。因此对于这种情况,专门开发一款耐腐蚀性强的磷化皂一体液。The patent CN2016100696746 discloses a non-phosphorus and chromium-free corrosion-resistant metal surface treatment agent, the raw materials of which include nano-zirconia dispersion, propionamide, ammonium hydrogen fluoride, polyvinyl alcohol, propylene glycol, siloxane, acetic acid, tea soap element, sodium citrate, sodium alginate, sodium hydroxide, silane coupling agent KH-550, film aid, linseed oil and auxiliary agent, by using nano zirconium dioxide dispersion as the main material of the metal surface treatment agent of the present invention , then add propionamide, amine hydrogen fluoride, polyvinyl alcohol, propylene glycol, siloxane, acetic acid, tea saponin, sodium citrate, sodium alginate, sodium hydroxide, silane coupling agent KH-550, membrane aid, flax Oil and additives are used as auxiliary additives of the metal surface treatment agent described in the application, which further improves the corrosion resistance and wear resistance of the metal surface treatment agent described in the application, and the metal surface treatment agent described in the application does not contain phosphorus and chromium Elements, no pollution to the environment, good metal surface treatment effect, high efficiency and low cost. Although its metal surface treatment agent does not contain phosphorus and chromium elements, in the specific implementation, no specific corrosion resistance test results are given. , the corrosion resistance test of the wire after immersion and before drawing, the copper sulfate resistance titration time is relatively short, usually less than 50s, and the actual corrosion resistance after drawing is less than 45 days, so the treatment solution of phosphorus saponification is currently carried out, The corrosion resistance time is short, and the drawing deformation is low, which has great limitations. Therefore, for this situation, a phosphating soap body solution with strong corrosion resistance is specially developed.
鉴于此问题,本发明开发一款可以实现磷皂化一体的需求,且具有耐腐蚀性强和润滑性好的润滑组合物及其制备方法。In view of this problem, the present invention develops a lubricating composition and a preparation method thereof that can meet the requirements of phosphorus saponification integration, and have strong corrosion resistance and good lubricity.
发明内容Contents of the invention
为了克服现有技术中存在的缺点和不足,本申请的目的在于提供一种耐腐蚀性强的含硅润滑组合物及其制备方法和应用,所述含硅润滑组合物,可以实现磷皂化一体的需求且具有良好的耐腐蚀性。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of this application is to provide a silicon-containing lubricating composition with strong corrosion resistance and its preparation method and application. The silicon-containing lubricating composition can realize phosphorus saponification needs and has good corrosion resistance.
本申请的目的通过下述技术方案实现:The purpose of the application is achieved through the following technical solutions:
本申请的第一目的是为了提供,一种耐腐蚀性强的含硅润滑组合物,包括以下重量百分比的原料:The first purpose of the present application is to provide a silicon-containing lubricating composition with strong corrosion resistance, comprising the following raw materials in weight percentage:
成膜剂10-25%、纳米粒子0.1-1.5%、极压剂1-5%、无机盐3-7%、防锈剂1-5%、表面活性剂5-10%、溶剂1-5%、余量为水。Film forming agent 10-25%, nano particles 0.1-1.5%, extreme pressure agent 1-5%, inorganic salt 3-7%, rust inhibitor 1-5%, surfactant 5-10%, solvent 1-5% %, the balance is water.
作为优选的方案,所述成膜剂为聚硅氧烷聚合物或聚氨酯丙烯酸树脂中的一种或两种。As a preferred solution, the film-forming agent is one or both of polysiloxane polymers or polyurethane acrylic resins.
具体的,在本申请中常用的聚硅氧烷聚合物为聚二甲基硅氧烷。聚二甲基硅氧烷,其拥有较低的表面能和铺展系数,聚二甲基硅氧烷可在金属盐类(无机盐)催化剂作用下,低温可交联成膜,在各种物质表面(例如金属线材)形成防水膜;本申请的聚二甲基硅氧烷粘度为500-700CP,聚二甲基硅氧烷粘度太高,不易乳化,聚二甲基硅氧烷粘度太低,润滑性不好;而聚氨酯丙烯酸树脂作为成膜剂,聚氨酯丙烯酸树脂的酰胺键可以有较好的线材吸附性,其CAS号68987-79-1,具体分子量选用500-600。Specifically, the polysiloxane polymer commonly used in this application is polydimethylsiloxane. Polydimethylsiloxane, which has low surface energy and spreading coefficient, polydimethylsiloxane can be cross-linked to form a film at low temperature under the action of metal salt (inorganic salt) catalyst, in various substances The surface (such as metal wire) forms a waterproof film; the polydimethylsiloxane viscosity of this application is 500-700CP, the polydimethylsiloxane viscosity is too high, it is not easy to emulsify, and the polydimethylsiloxane viscosity is too low , poor lubricity; and polyurethane acrylic resin as a film-forming agent, the amide bond of polyurethane acrylic resin can have better wire adsorption, its CAS number is 68987-79-1, and the specific molecular weight is 500-600.
作为优选的方案,所述纳米粒子为氧化铝、氮化硼、磷化锆中的任一种或者任几种;所述纳米粒子的粒径30-60nm。As a preferred solution, the nanoparticles are any one or more of alumina, boron nitride, and zirconium phosphide; the particle diameter of the nanoparticles is 30-60nm.
具体的,在本申请中,纳米粒子可以在溶液中混合起来,起到很好的支撑作用,能够降低线材表面拉拔的摩擦力;纳米粒子的粒径低于30nm,则含硅润滑组合物吸附线材能力较弱,纳米粒子的高于60nm,纳米粒子不易混合在含硅润滑组合物中,造成含硅润滑组合物在静止过程中容易发生沉淀。Specifically, in this application, the nanoparticles can be mixed in the solution to play a very good supporting role and can reduce the friction force of the wire surface drawing; the particle size of the nanoparticles is lower than 30nm, and the silicon-containing lubricating composition The ability to adsorb wires is weak, and the nanoparticles are higher than 60nm, and the nanoparticles are not easy to mix in the silicon-containing lubricating composition, causing the silicon-containing lubricating composition to easily precipitate during the static process.
作为优选的方案,所述极压剂为磷酸酯、氯化石蜡、二烷基二硫代氨基甲酸钼中的一种或多种。As a preferred solution, the extreme pressure agent is one or more of phosphoric acid ester, chlorinated paraffin, and molybdenum dialkyldithiocarbamate.
具体的,在本申请中,极压剂主要是在拉拔过程中,模具与线材的接触面,经高速拉拔后的高温及压力状态下能与线材表面形成较高熔点的化学反应膜,提高润滑性。Specifically, in this application, the extreme pressure agent is mainly a chemical reaction film with a higher melting point that can form a chemical reaction film with a higher melting point on the contact surface between the mold and the wire during the drawing process under high temperature and pressure after high-speed drawing. Improve lubricity.
作为优选的方案,所述无机盐为硫酸钠、磷酸钠中的一种或两种。在本申请中,无机盐的作用主要是用来平衡槽液的阴阳离子,因覆膜发生时线材表面首先会发生阴离子吸附,因此阴离子长链以及表面活性剂会优先吸附线材表面,那么在反应瞬间会产生阳离子过量的情况,而加入本申请的无机盐,可以很好的平衡界面处的离子平衡。As a preferred solution, the inorganic salt is one or both of sodium sulfate and sodium phosphate. In this application, the role of inorganic salts is mainly to balance the anions and cations of the bath solution. When the coating occurs, anion adsorption will first occur on the surface of the wire, so the long chain of anions and the surfactant will preferentially adsorb the surface of the wire, then in the reaction There will be an excess of cations in an instant, and the addition of the inorganic salt of the present application can well balance the ion balance at the interface.
作为优选的方案,所述防锈剂为胺类防锈剂、醇胺类防锈剂中的一种或者两种。As a preferred solution, the rust inhibitor is one or both of amine rust inhibitors and alcohol amine rust inhibitors.
具体的,胺类防锈剂为单乙胺、二乙胺、三乙胺中的任一种,醇胺类防锈剂为单乙醇胺、二乙醇胺、三乙醇胺中的任一种。Specifically, the amine rust inhibitor is any one of monoethylamine, diethylamine, and triethylamine, and the alcohol amine rust inhibitor is any one of monoethanolamine, diethanolamine, and triethanolamine.
作为优选的方案,所述表面活性剂为阴离子表面活性剂、非离子表面活性剂中的一种或两种。As a preferred solution, the surfactant is one or both of anionic surfactants and nonionic surfactants.
具体的,在本申请中,表面活性剂主要用来乳化聚硅氧烷聚合物或聚氨酯丙烯酸树脂。阴离子表面活性剂靠双电层结构分散来稳定乳液,非离子表面活性剂靠屏蔽作用形成的水化层来稳定和分散乳液,可以有效增加乳液的稳定性。所述阴离子表面活性剂为烷基二苯醚磺酸二钠盐、十二烷基聚氧乙烯醚硫酸钠、十二烷基硫酸钠、十二烷基苯磺酸钠中的任一种或任几种;非离子表面活性剂为OP-10、NP-10,Tx-10、伯醇聚氧乙烯醚、线性乙氧基脂肪醇中的任一种或任几种。Specifically, in this application, the surfactant is mainly used to emulsify polysiloxane polymer or polyurethane acrylic resin. Anionic surfactants stabilize the emulsion by dispersing in the electric double layer structure, and nonionic surfactants stabilize and disperse the emulsion by the hydration layer formed by the shielding effect, which can effectively increase the stability of the emulsion. The anionic surfactant is any one of alkyl diphenyl ether sulfonic acid disodium salt, sodium lauryl polyoxyethylene ether sulfate, sodium lauryl sulfate, sodium dodecylbenzenesulfonate or Any several; the nonionic surfactant is any one or several of OP-10, NP-10, Tx-10, primary alcohol polyoxyethylene ether, and linear ethoxylated fatty alcohol.
作为优选的方案,所述溶剂为醚类溶剂、醇类溶剂中的一种或两种;所述含硅润滑组合物,还包括重量百分比为1-3%的羧甲基纤维素。As a preferred solution, the solvent is one or both of ether solvents and alcohol solvents; the silicon-containing lubricating composition further includes carboxymethyl cellulose with a weight percentage of 1-3%.
在本申请中,羧甲基纤维素的加入,可以有效的提高含硅润滑组合物的粘度。同时因为羧甲基纤维素,在结构上是一种羧酸盐,可以跟硅酸盐一起,有协同作用,可以优先吸附在线材上,起到润滑作用。In this application, the addition of carboxymethyl cellulose can effectively increase the viscosity of the silicon-containing lubricating composition. At the same time, because carboxymethyl cellulose is a carboxylate in structure, it can work together with silicate to have a synergistic effect, and can be preferentially adsorbed on the wire to play a lubricating role.
具体的,在本申请中,醚类溶剂为二丙二醇二甲醚,醇类溶剂为异丙醇、正丁醇中的一种或者两种。Specifically, in this application, the ether solvent is dipropylene glycol dimethyl ether, and the alcohol solvent is one or both of isopropanol and n-butanol.
本申请的第二目的是为了提供,一种耐腐蚀性强的含硅润滑组合物的制备方法,包括以下步骤:The second purpose of the present application is to provide a method for preparing a highly corrosion-resistant silicon-containing lubricating composition, comprising the following steps:
S1.按照含硅润滑组合物各原料的重量份进行备料;S1. Prepare materials according to the parts by weight of the raw materials of the silicon-containing lubricating composition;
S2.将表面活性剂和成膜剂混合,在温度80-90℃,加热搅拌20-30min,加入适量水,搅拌速度在800-1200rpm,乳化0.6-1h,乳化后,得到混合液A,待用;S2. Mix the surfactant and the film-forming agent, heat and stir at a temperature of 80-90°C for 20-30min, add an appropriate amount of water, stir at 800-1200rpm, and emulsify for 0.6-1h. After emulsification, the mixed solution A is obtained. use;
S3.将极压剂、防锈剂、无机盐、溶剂、适量水混合,搅拌均匀,得到混合液B,待用;S3. Mix the extreme pressure agent, antirust agent, inorganic salt, solvent, and appropriate amount of water, and stir evenly to obtain a mixed solution B, which is set aside;
S4.将混合液A和混合液B进行混合,搅拌均匀;加入纳米粒子,在40-50℃下,超声震荡30-40min;超声处理结束,得到混合液C,待用;S4. Mix the mixed solution A and the mixed solution B, and stir evenly; add nanoparticles, and ultrasonically vibrate for 30-40 minutes at 40-50° C.; after the ultrasonic treatment is completed, the mixed solution C is obtained, which is ready for use;
S5.在得到的混合液C中加入羧甲基纤维素,混合均匀后,加入剩余的水进行充分混合,得到含硅润滑组合物。S5. Add carboxymethyl cellulose to the obtained mixed solution C, and after mixing evenly, add the remaining water for thorough mixing to obtain a silicon-containing lubricating composition.
本申请的第三目的是为了提供,一种含硅润滑组合物的应用,所述含硅润滑组合物用于金属线材的拉拔过程,所述含硅润滑组合物来自上述所述的含硅润滑组合物或者是依照上述制备方法制备得到的含硅润滑组合物。The third purpose of the present application is to provide an application of a silicon-containing lubricating composition, which is used in the drawing process of metal wires, and the silicon-containing lubricating composition is derived from the above-mentioned silicon-containing lubricating composition. The lubricating composition or the silicon-containing lubricating composition prepared according to the above-mentioned preparation method.
本申请的有益效果在于:The beneficial effect of this application is:
1.本申请得到的含硅润滑组合物,原料中未采用磷化皂化的方式生成磷皂化膜层,也没有采用磷化加皂化的润滑方式,而是通过采用含硅润滑组合物直接吸附的方式,一步代替磷皂化槽进行加工,减少了工艺过程,提高了加工的效率。1. The silicon-containing lubricating composition obtained in the present application does not use phosphating and saponification to form a phosphorus saponification film layer in the raw material, nor does it use the lubricating method of phosphating and saponification, but is directly adsorbed by using a silicon-containing lubricating composition The method replaces the phosphorus saponification tank for processing in one step, which reduces the process and improves the efficiency of processing.
2.本申请得到的含硅润滑组合物,通过加入聚硅氧烷聚合物和聚氨酯丙烯酸树脂,成膜性、吸附性、耐腐蚀性,均较常规润滑剂得到明显提高。2. The silicon-containing lubricating composition obtained in the present application, by adding polysiloxane polymer and polyurethane acrylic resin, has significantly improved film-forming properties, adsorption properties, and corrosion resistance compared with conventional lubricants.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the examples, and the contents mentioned in the embodiments are not intended to limit the present invention.
如本文所使用的,“和/或”包括任何和一个或多个关联列出项的所有组合的术语。这里使用的术语仅用于描述具体实施例的,而不是意在限制本发明。如本文所使用的,单数形式“一”,“一个”,“一种”和“该”也意图包括复数形式,除非上下文另外明确指出。进一步理解,“包括”在本说明书中使用时,指定所陈述的特征,整数,步骤,操作,元素和/或组成,但不排除存在或附加一个或多个其它特征,整数,步骤,操作,元件,组成和/或它们的组合。As used herein, "and/or" includes any and all combinations of one or more of the associated listed items. The terms used herein are for describing specific embodiments only, and are not intended to limit the present invention. As used herein, the singular forms "a", "an", "an" and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It is further understood that "comprising", when used in this specification, designates stated features, integers, steps, operations, elements and/or compositions, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, compositions and/or combinations thereof.
除非另有定义,本文使用的所有术语(包括技术和科学术语)具有本发明所属的技术领域中普通技术人员普遍理解的相同的含义。进一步理解,术语,诸如在常用词典中定义,解释与它们在相关领域的环境下的含义一致,并且不是理想化或过于正式的意义,除非这里明确地如此定义。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It is further understood that terms, such as defined in commonly used dictionaries, are to be interpreted consistent with their meaning in the context of the relevant art, and not in an idealized or overly formal sense unless expressly so defined herein.
在此描述的示例性发明可以适当地缺少任何一种或多种要素限制,这里没有特别公开。因此,“包含”,“包括”,“含有”等的术语应被宽泛和非限制性地理解。另外,本文所使用的术语表达被用作描述,没有限制,并且在使用这些不包括任何等价特性的术语表达是无意的,只是描述它们的一部分特性,但是根据权利,在本发明的范围内各种修改是可能。因此,虽然本发明已通过优选实施例和任选特征被具体公开,在此公开的修改以体现的本发明的变化可能会被本领域的技术人员记录,并且这样的修改和变化会被认为在本发明的范围之内。The exemplary inventions described herein may suitably lack any one or more element limitations not specifically disclosed herein. Accordingly, the terms "comprising", "including", "containing", etc. are to be read broadly and without limitation. In addition, the term expressions used herein are used as descriptive, not limiting, and there is no intention to use these term expressions without including any equivalent properties, but to describe some of their properties, but according to the rights, within the scope of the present invention Various modifications are possible. Therefore, although the present invention has been specifically disclosed by way of preferred embodiments and optional features, modifications and variations of the invention disclosed herein may be noted by those skilled in the art, and such modifications and variations would be considered in within the scope of the present invention.
本发明实施例与对比例中使用的原料或试剂均购自市场主流厂家,未注明生产厂商者或者未注明浓度者,均为可以常规获取的分析纯级的原料或试剂,只要能起到预期的作用,并无特别限制。本实施例中使用的三口烧瓶和冷凝装置等仪器设备均购自市场主要厂家,只要能起到预期的作用,并无特别限定。本实施例中未注明具体技术或条件的,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。The raw materials or reagents used in the examples of the present invention and comparative examples are all purchased from mainstream manufacturers in the market, and those who do not indicate the manufacturer or the concentration are all analytically pure grade raw materials or reagents that can be routinely obtained. There are no particular restrictions on the desired effect. The three-necked flask, condensing device and other instruments and equipment used in this example were all purchased from major manufacturers in the market, as long as they can play the expected role, there is no special limitation. If no specific technique or condition is indicated in this example, the technique or condition described in the literature in this field or the product manual shall be followed.
实施例1Example 1
一种耐腐蚀性强的含硅润滑组合物的制备方法,包括以下步骤:A preparation method of a silicon-containing lubricating composition with strong corrosion resistance, comprising the following steps:
S1.按照含硅润滑组合物各原料的重量份进行备料;S1. Prepare materials according to the parts by weight of the raw materials of the silicon-containing lubricating composition;
S2.取三口烧瓶,一口放置温度计,一口放置冷凝装置,一口用于机械搅拌,在三口烧瓶中分别加入硅聚合物(聚二甲基硅氧烷,粘度控制在500-700CP)10g、聚氨酯丙烯酸树脂(分子量控制在500-600)20g、NP-10 2g、线性乙氧基脂肪醇3g,混合在一起作为预乳液,加热保持在90℃,加热搅拌20min,之后分三次加入水合计20g,同时机械搅拌速度保持在800rpm,乳化1h,待其从疏水物质转化为乳白色乳液状物质;乳化结束后,得到混合液A,待用;S2. Take a three-necked flask, place a thermometer in one mouth, place a condensing device in one mouth, and use mechanical stirring in the other. Add 10g of silicon polymer (polydimethylsiloxane, viscosity controlled at 500-700CP) and polyurethane acrylic acid to the three-necked flask respectively. Resin (molecular weight controlled at 500-600) 20g, NP-10 2g, linear ethoxylated fatty alcohol 3g, mixed together as a pre-emulsion, heated and kept at 90°C, heated and stirred for 20min, and then added water for a total of 20g in three times, at the same time Keep the mechanical stirring speed at 800rpm, emulsify for 1 hour, and wait for it to transform from a hydrophobic substance into a milky white emulsion-like substance; after the emulsification is completed, a mixed solution A is obtained for use;
S3.另取一个烧杯,加入硫酸钠3g,加水30g溶解,之后再分别加入磷酸酯1g、单乙胺1g、三乙醇胺2g,加入丙醇2g、二丙二醇二甲醚3g,充分混合搅拌均匀,得到混合液B,待用。S3. Take another beaker, add sodium sulfate 3g, add water 30g to dissolve, then add phosphate ester 1g, monoethylamine 1g, triethanolamine 2g, add propanol 2g, dipropylene glycol dimethyl ether 3g, fully mix and stir, Obtain mixed liquid B, stand-by.
S4.将混合液A和混合液B进行混合,搅拌均匀,加入三氧化二铝(粒径为30nm)1g,40℃超声震荡40min,完全混合;超声处理结束,得到混合液C,待用;S4. Mix the mixed solution A and the mixed solution B, stir evenly, add 1 g of aluminum oxide (with a particle size of 30 nm), oscillate at 40° C. for 40 minutes, and mix completely; after the ultrasonic treatment is completed, the mixed solution C is obtained and is ready for use;
S5.在得到的混合液C中加入羧甲基纤维素2g,补足水分至总重量为100g,混合均匀,得到含硅润滑组合物。S5. Add 2 g of carboxymethyl cellulose to the obtained mixed liquid C, make up water to a total weight of 100 g, and mix evenly to obtain a silicon-containing lubricating composition.
本实施例得到的含硅润滑组合物呈现乳液状,动力粘度为420N·s/㎡,静置后无分层现象。The silicone-containing lubricating composition obtained in this example is in the form of an emulsion, with a dynamic viscosity of 420 N·s/㎡, and no delamination after standing.
使用方法:含硅润滑组合物稀释为15%重量浓度的润滑液,加热到70℃时,检测数据为糖度为5.4,动力粘度为64N·s/㎡。Usage method: the lubricating composition containing silicon is diluted to a lubricating liquid with a concentration of 15% by weight, and when heated to 70°C, the detection data shows that the sugar content is 5.4, and the dynamic viscosity is 64N·s/㎡.
使用过程:线材酸洗→水冲洗→浸泡覆膜(本实施例的15%重量浓度的润滑液)→烘干→拉拔;Using process: pickling of the wire rod→rinsing with water→soaking the film (15% lubricating solution by weight in this embodiment)→drying→drawing;
具体为使用线材为22A,线径为6mm,经酸洗和水洗后,进行浸泡(本实施例的15%重量浓度的润滑液)6min后取出,烘干,观察外观有一层油亮的透明膜层,膜层均匀,且膜层均匀包覆在线材上,膜重为12.2g/m2。Specifically, the wire rod is 22A, and the wire diameter is 6 mm. After pickling and water washing, soak (the lubricating solution with a concentration of 15% in this embodiment) for 6 minutes, take it out, dry it, and observe that there is a bright transparent film layer on the appearance. , the film layer is uniform, and the film layer is evenly coated on the wire, and the film weight is 12.2g/m 2 .
拉拔结果:经多模具拉拔至2mm时,线材表面依然光亮,基材未裸漏。Drawing result: When the wire is drawn to 2mm by multiple dies, the surface of the wire is still bright, and the base material is not exposed.
线材浸泡后未拉拔前的耐腐蚀性测试:耐硫酸铜滴定时间100s,拉拔后实际的耐腐蚀为90天。Corrosion resistance test of the wire after immersion and before drawing: the copper sulfate resistance titration time is 100s, and the actual corrosion resistance after drawing is 90 days.
实施例2Example 2
S1.按照含硅润滑组合物各原料的重量份进行备料;S1. Prepare materials according to the parts by weight of the raw materials of the silicon-containing lubricating composition;
S2.取三口烧瓶,一口放置温度计,一口放置冷凝装置,一口用于机械搅拌,在三口烧瓶中分别加入硅聚合物(聚二甲基硅氧烷,粘度控制在550-650CP)25g、聚氨酯丙烯酸树脂(分子量控制在550-600)18g、烷基二苯醚磺酸二钠盐3g、伯醇聚氧乙烯醚1g、十二烷基聚氧乙烯醚硫酸钠5g混合在一起作为预乳液,加热保持在90℃,加热搅拌30min,之后分三次加入水合计30g,同时机械搅拌速度保持在1200rpm,乳化1h,待其从疏水物质转化为乳白色乳液状物质;乳化结束后,得到混合液A,待用;S2. Take a three-necked flask, place a thermometer in one mouth, place a condensing device in one mouth, and use mechanical stirring in the other. Add 25g of silicon polymer (polydimethylsiloxane, viscosity controlled at 550-650CP) and polyurethane acrylic acid into the three-necked flask respectively. Resin (molecular weight controlled at 550-600) 18g, alkyl diphenyl ether sulfonic acid disodium salt 3g, primary alcohol polyoxyethylene ether 1g, sodium lauryl polyoxyethylene ether sulfate 5g are mixed together as a pre-emulsion, heated Keep it at 90°C, heat and stir for 30 minutes, then add water in three times, totaling 30g, while maintaining the mechanical stirring speed at 1200rpm, emulsify for 1h, and wait until it is transformed from a hydrophobic substance into a milky white emulsion-like substance; after the emulsification is completed, a mixed solution A is obtained. use;
S3.另取一个烧杯,加入磷酸钠7g,加水26g溶解,之后再分别加入磷酸酯5g、三乙醇胺4g、异丙醇1g、二丙二醇二甲醚4g,充分混合搅拌均匀;得到混合液B,待用。S3. Take another beaker, add 7g of sodium phosphate, add 26g of water to dissolve, then add 5g of phosphoric acid ester, 4g of triethanolamine, 1g of isopropanol, and 4g of dipropylene glycol dimethyl ether respectively, and fully mix and stir; obtain the mixed solution B, stand-by.
S4.将混合液A和混合液B进行混合,搅拌均匀,加入三氧化二铝(粒径为60nm)1.5g,40℃超声震荡40min,待溶液完全混合;超声处理结束,得到混合液C,待用;S4. Mix the mixed solution A and the mixed solution B, stir evenly, add 1.5 g of aluminum oxide (60nm in particle size), and ultrasonically shake at 40° C. for 40 minutes until the solution is completely mixed; after the ultrasonic treatment is completed, the mixed solution C is obtained. stand-by;
S5.在得到的混合液C中加入羧甲基纤维素3g,补足水分至总重量为100g,混合均匀,得到含硅润滑组合物。S5. Add 3 g of carboxymethyl cellulose to the obtained mixed solution C, make up water to a total weight of 100 g, and mix evenly to obtain a silicon-containing lubricating composition.
本实施例得到的含硅润滑组合物呈现乳液状,动力粘度为610N·s/㎡,静置后无分层现象。The silicone-containing lubricating composition obtained in this example is in the form of an emulsion, with a dynamic viscosity of 610 N·s/㎡, and no delamination after standing.
使用方法:含硅润滑组合物稀释为10%重量浓度的润滑液,加热70℃时,检测数据糖度为5.1,动力粘度为56N·s/㎡。Usage method: the lubricating composition containing silicon is diluted to a lubricating liquid with a concentration of 10% by weight, and when heated to 70°C, the detection data has a sugar content of 5.1 and a dynamic viscosity of 56N·s/㎡.
使用过程:线材酸洗→水冲洗→浸泡覆膜(本实施例的10%重量浓度的润滑液)→烘干→拉拔;Using process: pickling of the wire rod→rinsing with water→soaking in the film (lubricating solution with a concentration of 10% by weight in this embodiment)→drying→drawing;
使用线材为18A,线径为6mm,经酸洗和水洗后,进行浸泡(本实施例的10%重量浓度的润滑液)6min后取出,烘干,观察外观有一层油亮的透明膜层,膜层均匀,且膜层均匀包覆在线材上,膜重为11.5g/m2。The wire rod used is 18A, and the wire diameter is 6mm. After pickling and water washing, soak (the lubricating solution of 10% weight concentration of this embodiment) for 6 minutes and then take it out, dry, and observe that there is a bright transparent film layer on the appearance. The layer is uniform, and the film layer is evenly coated on the wire, and the film weight is 11.5g/m 2 .
拉拔结果:经多模具拉拔至2mm时,线材表面依然光亮,基材未裸漏。Drawing result: When the wire is drawn to 2mm by multiple dies, the surface of the wire is still bright, and the base material is not exposed.
线材浸泡后未拉拔前的耐腐蚀性测试:耐硫酸铜滴定时间110s,拉拔后实际的耐腐蚀为105天。Corrosion resistance test of the wire after immersion and before drawing: the copper sulfate titration time is 110s, and the actual corrosion resistance after drawing is 105 days.
实施例3Example 3
S1.按照含硅润滑组合物各原料的重量份进行备料;S1. Prepare materials according to the parts by weight of the raw materials of the silicon-containing lubricating composition;
S2.取三口烧瓶,一口放置温度计,一口放置冷凝装置,一口用于机械搅拌,在三口烧瓶中分别加入硅聚合物(聚二甲基硅氧烷,粘度控制在600-700CP)10g、聚氨酯丙烯酸树脂(分子量控制在500-550)10g、OP-102g、线性乙氧基脂肪醇1g、十二烷基聚氧乙烯醚硫酸钠1g、十二烷基苯磺酸钠1g混合在一起作为预乳液,加热保持在80℃,加热搅拌30min,之后分三次加入水合计20g,同时机械搅拌速度保持在800rpm,乳化40min,待其从疏水物质转化为乳白色乳液状物质;乳化结束后,得到混合液A,待用;S2. Take a three-necked flask, place a thermometer in one mouth, place a condensing device in one mouth, and use mechanical stirring in the other. Add 10g of silicon polymer (polydimethylsiloxane, viscosity controlled at 600-700CP) and polyurethane acrylic acid to the three-necked flask respectively. Resin (molecular weight controlled at 500-550) 10g, OP-102g, linear ethoxylated fatty alcohol 1g, sodium lauryl polyoxyethylene ether sulfate 1g, sodium dodecylbenzenesulfonate 1g are mixed together as a pre-emulsion , keep heating at 80°C, heat and stir for 30 minutes, then add 20 g of water three times in total, while maintaining the mechanical stirring speed at 800 rpm, emulsify for 40 minutes, and wait for it to transform from a hydrophobic substance into a milky white emulsion-like substance; after the emulsification is completed, a mixed solution A is obtained ,stand-by;
S3.另取一个烧杯,加入无机盐磷酸钠3g,加水22g溶解,之后再分别加入磷酸酯1g、三乙醇胺0.8g、正丁醇0.4g、二丙二醇二甲醚0.6g,充分混合搅拌均匀;得到混合液B,待用。S3. Take another beaker, add 3 g of inorganic salt sodium phosphate, add 22 g of water to dissolve, then add 1 g of phosphoric acid ester, 0.8 g of triethanolamine, 0.4 g of n-butanol, and 0.6 g of dipropylene glycol dimethyl ether respectively, and fully mix and stir; Obtain mixed liquid B, stand-by.
S4.将混合液A和混合液B进行混合,搅拌均匀,加入氮化硼(粒径为30nm)0.1g,40℃超声震荡40min,待溶液完全混合;超声处理结束,得到混合液C,待用;S4. Mix the mixed solution A and the mixed solution B, stir evenly, add 0.1 g of boron nitride (particle size: 30 nm), and ultrasonically shake at 40° C. for 40 minutes, and wait for the solution to be completely mixed; after the ultrasonic treatment is completed, the mixed solution C is obtained and waited for use;
S5.在得到的混合液C中加入羧甲基纤维素1g,补足水分至总重量为100g,混合均匀,得到含硅润滑组合物。S5. Add 1 g of carboxymethyl cellulose to the obtained mixed liquid C, make up water to a total weight of 100 g, and mix evenly to obtain a silicon-containing lubricating composition.
本实施例得到的含硅润滑组合物呈现乳液状,动力粘度为483N·s/㎡,静置后无分层现象。The silicone-containing lubricating composition obtained in this example is in the form of an emulsion, with a dynamic viscosity of 483 N·s/㎡, and no delamination after standing.
使用方法:含硅润滑组合物稀释为8%重量浓度的润滑液,加热70℃,检测数据糖度为4.9,动力粘度为34N·s/㎡。Usage method: dilute the silicon-containing lubricating composition to a lubricating liquid with a concentration of 8% by weight, and heat it at 70°C. The detected data has a sugar content of 4.9 and a dynamic viscosity of 34N·s/㎡.
使用过程:线材酸洗→水冲洗→浸泡覆膜(本实施例的8%重量浓度的润滑液)→烘干→拉拔;Using process: pickling of the wire rod→rinsing with water→soaking the film (lubricating solution with a weight concentration of 8% in this embodiment)→drying→drawing;
使用线材为45Cr,线径为6mm,经酸洗和水洗后,进行浸泡(本实施例的8%重量浓度的润滑液)4min后取出,烘干,观察外观有一层油亮的透明膜层。膜层均匀,且膜层均匀包覆在线材上,膜重为12g/m2。The used wire rod is 45Cr, and the wire diameter is 6 mm. After pickling and water washing, it is soaked (the lubricating solution with a weight concentration of 8% in this embodiment) for 4 minutes, then taken out, dried, and observed that there is a bright transparent film layer on the appearance. The film layer is uniform, and the film layer is evenly coated on the wire, and the film weight is 12g/m 2 .
拉拔结果:经多模具拉拔至2mm时,线材表面依然光亮,基材未裸漏。Drawing result: When the wire is drawn to 2mm by multiple dies, the surface of the wire is still bright, and the base material is not exposed.
线材浸泡后未拉拔前的耐腐蚀性测试:耐硫酸铜滴定时间100s,拉拔后实际的耐腐蚀为101天。Corrosion resistance test of the wire after immersion and before drawing: the copper sulfate titration time is 100s, and the actual corrosion resistance after drawing is 101 days.
对比例1:Comparative example 1:
目前市面上的磷皂化一体的润滑剂。Lubricants that integrate phosphorus saponification are currently on the market.
该润滑剂为粉状,溶解起来时间比较久,开槽浓度为15%(15g润滑剂+85g水),使用温度为90℃,检测数据糖度为5.5,动力粘度为32N·s/㎡。The lubricant is in powder form and takes a long time to dissolve. The groove concentration is 15% (15g lubricant + 85g water), the use temperature is 90°C, the test data sugar content is 5.5, and the dynamic viscosity is 32N·s/㎡.
使用线材为22A,线径为6mm,经酸洗和水洗后,进行浸泡5min后取出,烘干,观察外观有一层膜层,但膜层颜色较暗,无油亮度。膜重为8g/m2。The used wire is 22A, the wire diameter is 6mm. After pickling and water washing, soak for 5 minutes, take it out, and dry it. It is observed that there is a film layer on the appearance, but the color of the film layer is dark and has no oily brightness. The film weight was 8 g/m 2 .
经多模具拉拔至2mm时,线材表面依然基本无膜层,有局部刮伤。When drawn to 2mm by multiple dies, the surface of the wire is still basically free of film, and there are local scratches.
线材浸泡后未拉拔前的耐腐蚀性测试:耐硫酸铜滴定时间40s,拉拔后实际的耐腐蚀为40天。Corrosion resistance test of the wire after immersion and before drawing: the copper sulfate titration time is 40s, and the actual corrosion resistance after drawing is 40 days.
对比例2Comparative example 2
未加入聚氨酯丙烯酸树脂,其余原料组成和实施例1一致(水量适应性调整);制备过程和工艺参数和实施例1一致。No polyurethane acrylic resin was added, and the remaining raw material composition was consistent with that of Example 1 (adaptive adjustment of water volume); the preparation process and process parameters were consistent with that of Example 1.
本对比例制备得到的含硅润滑组合物呈现乳液状,动力粘度为380N·s/㎡,静置后无分层现象。The silicone-containing lubricating composition prepared in this comparative example was in the form of an emulsion, with a dynamic viscosity of 380 N·s/㎡, and no delamination after standing.
使用方法:含硅润滑组合物稀释为14.5%重量浓度的润滑液,加热到70℃时,检测数据为糖度为6,动力粘度为24N·s/㎡。Usage method: dilute the silicon-containing lubricating composition to a lubricating liquid with a weight concentration of 14.5%, and when heated to 70°C, the detection data shows that the sugar content is 6, and the dynamic viscosity is 24N·s/㎡.
使用过程:线材酸洗→水冲洗→浸泡覆膜(本对比例的14.5%重量浓度的润滑液)→烘干→拉拔;Using process: wire rod pickling → water washing → immersion coating (14.5% lubricating solution by weight concentration in this comparative example) → drying → drawing;
具体为使用线材为45Cr,线径为10mm,经酸洗和水洗后,进行浸泡(本对比例的14.5%重量浓度的润滑液)6min后取出,烘干,观察外观有一层油亮的透明膜层,膜重为8.5g/m2。Specifically, the wire rod used is 45Cr, and the wire diameter is 10mm. After pickling and water washing, soak (the lubricating solution of 14.5% weight concentration in this comparative example) after 6 minutes, take it out, dry it, and observe that there is a bright transparent film layer on the appearance. , and the film weight is 8.5g/m 2 .
拉拔结果:经多模具拉拔至2mm时,线材表面有少量的膜层,局部明显刮伤。Drawing result: When the wire is drawn to 2mm by multiple dies, there is a small amount of film on the surface of the wire, and the part is obviously scratched.
线材浸泡后未拉拔前的耐腐蚀性测试:耐硫酸铜滴定时间50s,拉拔后实际的耐腐蚀为48天。Corrosion resistance test of the wire after immersion and before drawing: the copper sulfate titration time is 50s, and the actual corrosion resistance after drawing is 48 days.
对比例3Comparative example 3
在步骤S5中未加入羧甲基纤维素,其余条件和实施例1一致。No carboxymethyl cellulose was added in step S5, and the rest of the conditions were consistent with Example 1.
本对比例制备得到的含硅润滑组合物呈现乳液状,动力粘度为280N·s/㎡,静置后无分层现象。The silicone-containing lubricating composition prepared in this comparative example was in the form of an emulsion, with a dynamic viscosity of 280 N·s/㎡, and no delamination after standing.
使用方法:含硅润滑组合物稀释为16.5%重量浓度的润滑液,加热到70℃时,检测数据为糖度为5.8,动力粘度为10N·s/㎡。Usage method: the lubricating composition containing silicon is diluted to a lubricating liquid with a concentration of 16.5% by weight, and when heated to 70°C, the detection data shows that the sugar content is 5.8, and the dynamic viscosity is 10N·s/㎡.
使用过程:线材酸洗→水冲洗→浸泡覆膜(本对比例的16.5%重量浓度的润滑液)→烘干→拉拔;Using process: pickling of the wire rod→rinsing with water→soaking the film (16.5% lubricating solution by weight in this comparative example)→drying→drawing;
具体为使用线材为22A,线径为6mm,经酸洗和水洗后,进行浸泡(本对比例的16.5%重量浓度的润滑液)6min后取出,烘干,观察外观有一层油亮的透明膜层,膜重为10g/m2。Specifically, the wire rod is 22A, and the wire diameter is 6mm. After pickling and water washing, soak (16.5% weight concentration lubricating solution in this comparative example) for 6 minutes, take it out, dry it, and observe that there is a shiny transparent film layer on the appearance. , the film weight is 10g/m 2 .
拉拔结果:经多模具拉拔至2mm时,线材表面有少量的膜层,局部轻微刮伤。Drawing result: When the wire is drawn to 2mm by multiple dies, there is a small amount of film on the surface of the wire, and some parts are slightly scratched.
线材浸泡后未拉拔前的耐腐蚀性测试:耐硫酸铜滴定时间63s,拉拔后实际的耐腐蚀为65天。Corrosion resistance test of the wire after immersion and before drawing: the copper sulfate titration time is 63s, and the actual corrosion resistance after drawing is 65 days.
上述实施例为本申请较佳的实现方案,除此之外,本申请还可以其它方式实现,在不脱离本申请构思的前提下任何显而易见的替换均在本申请的保护范围之内。The above-mentioned embodiment is a preferred implementation solution of the present application. In addition, the present application can also be implemented in other ways, and any obvious replacements are within the protection scope of the present application without departing from the concept of the present application.
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