Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the application aims to provide a silicon-containing lubricating composition with strong corrosion resistance, a preparation method and application thereof, wherein the silicon-containing lubricating composition can meet the requirement of integrated phosphorus saponification and has good corrosion resistance.
The aim of the application is achieved by the following technical scheme:
The first object of the application is to provide a silicon-containing lubricating composition with high corrosion resistance, which comprises the following raw materials in percentage by weight:
10-25% of film forming agent, 0.1-1.5% of nano particles, 1-5% of extreme pressure agent, 3-7% of inorganic salt, 1-5% of rust inhibitor, 5-10% of surfactant, 1-5% of solvent and the balance of water.
Preferably, the film forming agent is one or two of polysiloxane polymer or polyurethane acrylic resin.
In particular, the polysiloxane polymer commonly used in the present application is polydimethylsiloxane. The polydimethylsiloxane has low surface energy and spreading coefficient, can be crosslinked into a film at low temperature under the action of a metal salt (inorganic salt) catalyst, and forms a waterproof film on the surface of various substances (such as metal wires), the polydimethylsiloxane has the viscosity of 500-700CP, is too high in viscosity and difficult to emulsify, is too low in viscosity and poor in lubricity, and the polyurethane acrylic resin is used as a film forming agent, and has good wire adsorptivity on amide bonds of the polyurethane acrylic resin, wherein CAS number 68987-79-1 is selected as 500-600.
As a preferable scheme, the nano particles are any one or more of alumina, boron nitride and zirconium phosphide, and the particle size of the nano particles is 30-60nm.
Specifically, in the application, the nano particles can be mixed in the solution, so that a good supporting effect is achieved, the friction force of wire surface drawing can be reduced, the particle size of the nano particles is lower than 30nm, the wire adsorption capacity of the silicon-containing lubricating composition is weaker, the nano particles are higher than 60nm, and the nano particles are not easy to mix in the silicon-containing lubricating composition, so that the silicon-containing lubricating composition is easy to precipitate in a static process.
Preferably, the extreme pressure agent is one or more of phosphate, chlorinated paraffin and molybdenum dialkyl dithiocarbamate.
Specifically, in the application, the extreme pressure agent is mainly used for forming a chemical reaction film with higher melting point with the surface of the wire rod in the high-temperature and pressure state after the contact surface of the die and the wire rod is subjected to high-speed drawing in the drawing process, so that the lubricity is improved.
Preferably, the inorganic salt is one or two of sodium sulfate and sodium phosphate. In the application, the inorganic salt is mainly used for balancing anions and cations of the bath solution, and the anion adsorption can be firstly generated on the surface of the wire rod when the film coating occurs, so that the anion long chain and the surfactant can preferentially adsorb the surface of the wire rod, and the excessive cations can be generated at the moment of reaction, so that the ion balance at the interface can be well balanced by adding the inorganic salt.
As a preferable scheme, the antirust agent is one or two of amine antirust agents and alcohol amine antirust agents.
Specifically, the amine antirust agent is any one of monoethylamine, diethyl amine and triethylamine, and the alcohol amine antirust agent is any one of monoethanolamine, diethanolamine and triethanolamine.
As a preferred embodiment of the present invention, the surfactant is yin an ionic surfactant one or two of nonionic surfactants.
Specifically, in the present application, the surfactant is mainly used to emulsify the polysiloxane polymer or urethane acrylic resin. The anionic surfactant is dispersed by an electric double layer structure to stabilize the emulsion, and the nonionic surfactant is dispersed by a hydration layer formed by shielding effect to stabilize the emulsion, so that the stability of the emulsion can be effectively increased. The anionic surfactant is any one or more of disodium alkyl diphenyl ether sulfonate, sodium dodecyl polyoxyethylene ether sulfate, sodium dodecyl sulfate and sodium dodecyl benzene sulfonate, and the nonionic surfactant is any one or more of OP-10, NP-10, tx-10, primary alcohol polyoxyethylene ether and linear ethoxy fatty alcohol.
Preferably, the solvent is one or two of ether solvents and alcohol solvents; the silicon-containing lubricating composition further comprises 1-3% by weight of carboxymethyl cellulose.
In the application, the addition of carboxymethyl cellulose can effectively improve the viscosity of the silicon-containing lubricating composition. Meanwhile, because the carboxymethyl cellulose is structurally carboxylate, the carboxymethyl cellulose and silicate can have synergistic effect, can be preferentially adsorbed on wires, and plays a role in lubrication.
Specifically, in the application, the ether solvent is dipropylene glycol dimethyl ether, and the alcohol solvent is one or two of isopropanol and n-butanol.
A second object of the present application is to provide a method for preparing a silicon-containing lubricating composition having high corrosion resistance, comprising the steps of:
S1, preparing materials according to the weight parts of the raw materials of the silicon-containing lubricating composition;
s2, mixing the surfactant and the film forming agent, heating and stirring for 20-30min at the temperature of 80-90 ℃, adding a proper amount of water, and emulsifying for 0.6-1h at the stirring speed of 800-1200rpm to obtain a mixed solution A for later use;
S3, mixing the extreme pressure agent, the antirust agent, the inorganic salt, the solvent and a proper amount of water, and uniformly stirring to obtain a mixed solution B for later use;
S4, mixing the mixed solution A and the mixed solution B, uniformly stirring, adding nano particles, performing ultrasonic vibration for 30-40min at 40-50 ℃, and obtaining a mixed solution C after ultrasonic treatment;
s5, adding carboxymethyl cellulose into the obtained mixed solution C, uniformly mixing, and adding the rest water for full mixing to obtain the silicon-containing lubricating composition.
A third object of the present application is to provide a use of a silicon-containing lubricating composition for a drawing process of a metal wire, the silicon-containing lubricating composition being derived from the above-mentioned silicon-containing lubricating composition or a silicon-containing lubricating composition prepared according to the above-mentioned preparation method.
The application has the beneficial effects that:
1. According to the silicon-containing lubricating composition, a phosphorus saponification film layer is not generated in a phosphating saponification mode, and a phosphating saponification lubrication mode is not adopted, but the silicon-containing lubricating composition is directly adsorbed, so that a phosphorus saponification groove is replaced for processing in one step, the technological process is reduced, and the processing efficiency is improved.
2. The silicon-containing lubricating composition obtained by the application has obviously improved film forming property, adsorptivity and corrosion resistance compared with the conventional lubricating agent by adding the polysiloxane polymer and the polyurethane acrylic resin.
Detailed Description
The invention will be further illustrated by the following examples, which are not intended to limit the scope of the invention, in order to facilitate the understanding of those skilled in the art.
As used herein, "and/or" includes any and all combinations of one or more of the associated listed items. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Unless defined otherwise, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The exemplary invention described herein may suitably lack any one or more of the element limitations not specifically disclosed herein. Thus, the terms "comprising," "including," "containing," and the like are to be construed broadly and without limitation. In addition, the term expressions which have been employed herein are used as terms of description and not of limitation, and there is no intention in the use of such terms of description not including any equivalents of the features shown and described, but rather, in accordance with the claims, various modifications are possible within the scope of the invention. Thus, while the invention has been specifically disclosed by preferred embodiments and optional features, modification of the invention disclosed herein may be resorted to by those skilled in the art, and such modifications and variations are considered to be within the scope of this invention.
The raw materials or reagents used in the examples and comparative examples of the present invention were purchased from mainstream commercial manufacturers, and were of analytically pure grade that could be conventionally obtained without any particular limitation, as long as they were capable of achieving the intended effects. The apparatus and equipment such as the three-necked flask and the condensing device used in this example were purchased from major commercial manufacturers, and are not particularly limited as long as they can function as intended. No particular technique or condition is identified in this example, which is performed according to techniques or conditions described in the literature in this field or according to product specifications.
Example 1
A method of preparing a silicon-containing lubricating composition having high corrosion resistance comprising the steps of:
S1, preparing materials according to the weight parts of the raw materials of the silicon-containing lubricating composition;
S2, taking a three-neck flask, placing a thermometer at one neck, placing a condensing device at one neck, mechanically stirring, respectively adding 10g of silicon polymer (polydimethylsiloxane, the viscosity of which is controlled at 500-700 CP), 20g of polyurethane acrylic resin (the molecular weight of which is controlled at 500-600), 10g of NP-10 and 3g of linear ethoxyl fatty alcohol into the three-neck flask, mixing the two to form pre-emulsion, heating and keeping at 90 ℃, heating and stirring for 20min, adding water for three times to total 20g, keeping the mechanical stirring speed at 800rpm, emulsifying for 1h, and obtaining a mixed solution A after the emulsification is finished, wherein the hydrophobic substance is converted into milky emulsion substance;
S3, taking another beaker, adding 3g of sodium sulfate, adding 30g of water for dissolution, then respectively adding 1g of phosphate, 1g of monoethylamine and 2g of triethanolamine, adding 2g of propanol and 3g of dipropylene glycol dimethyl ether, and fully mixing and stirring uniformly to obtain a mixed solution B for later use.
S4, mixing the mixed solution A and the mixed solution B, uniformly stirring, adding 1g of aluminum oxide (with the particle size of 30 nm), and carrying out ultrasonic oscillation at 40 ℃ for 40min to completely mix, wherein the ultrasonic treatment is finished to obtain a mixed solution C for later use;
s5, adding 2g of carboxymethyl cellulose into the obtained mixed solution C, supplementing water to the total weight of 100g, and uniformly mixing to obtain the silicon-containing lubricating composition.
The silicon-containing lubricating composition obtained in this example was emulsion-like and had a dynamic viscosity of 420 N.s/m 2, and was free from delamination after standing.
The use method is that the lubricating liquid with the silicon-containing lubricating composition diluted to 15% weight concentration is heated to 70 ℃, the detection data is that the sugar degree is 5.4, and the dynamic viscosity is 64 N.s/m <2 >.
The use process comprises wire rod pickling, water flushing, film soaking (15% of lubricating liquid in weight concentration in the embodiment), drying and drawing;
Specifically, 22A of wire rod is used, the wire diameter is 6mm, after pickling and water washing, soaking (the lubricating liquid with the concentration of 15% by weight in the embodiment) is carried out for 6min, then taking out, drying, and observing that the appearance is provided with a layer of bright transparent film layer, the film layer is uniform, the film layer is uniformly coated on the wire rod, and the film weight is 12.2g/m 2.
And drawing results show that when the wire is drawn to 2mm by a plurality of dies, the surface of the wire is still bright, and the base material is not exposed.
The corrosion resistance test before the wire is not drawn after being soaked, namely the titration time of the copper sulfate is 100s, and the actual corrosion resistance after drawing is 90 days.
Example 2
S1, preparing materials according to the weight parts of the raw materials of the silicon-containing lubricating composition;
S2, taking a three-neck flask, placing a thermometer at one neck, placing a condensing device at one neck, mechanically stirring, respectively adding 25g of silicon polymer (polydimethylsiloxane, the viscosity of which is controlled at 550-650 CP), 18g of polyurethane acrylic resin (the molecular weight of which is controlled at 550-600), 3g of disodium alkyl diphenyl ether sulfonate, 1g of primary alcohol polyoxyethylene ether and 5g of sodium dodecyl polyoxyethylene ether sulfate into the three-neck flask, mixing the two as pre-emulsion, heating and keeping at 90 ℃, heating and stirring for 30min, adding 30g of water three times, simultaneously keeping the mechanical stirring speed at 1200rpm, emulsifying for 1h, and obtaining a mixed solution A after the emulsification is finished and the hydrophobic substance is converted into milky emulsion substance;
s3, taking another beaker, adding 7g of sodium phosphate, adding 26g of water for dissolution, then respectively adding 5g of phosphate, 4g of triethanolamine, 1g of isopropanol and 4g of dipropylene glycol dimethyl ether, fully mixing and stirring uniformly to obtain a mixed solution B for later use.
S4, mixing the mixed solution A and the mixed solution B, uniformly stirring, adding 1.5g of aluminum oxide (with the particle size of 60 nm), and carrying out ultrasonic oscillation at 40 ℃ for 40min until the solutions are completely mixed;
s5, adding 3g of carboxymethyl cellulose into the obtained mixed solution C, supplementing water to the total weight of 100g, and uniformly mixing to obtain the silicon-containing lubricating composition.
The silicon-containing lubricating composition obtained in this example was emulsion-like and had a dynamic viscosity of 610 N.s/m 2, and was free from delamination after standing.
The use method is that the lubricating liquid with the silicon-containing lubricating composition diluted to 10% weight concentration is heated to 70 ℃, the sugar degree of the detection data is 5.1, and the dynamic viscosity is 56 N.s/m <2 >.
The use process comprises wire rod pickling, water flushing, film soaking (10% of lubricating liquid in weight concentration in the embodiment), drying and drawing;
the wire rod was used as 18A, the wire diameter was 6mm, and after pickling and washing, the wire rod was immersed (10% by weight of the lubricant in this example) for 6 minutes, and then taken out, dried, and the appearance was observed to have a glossy transparent film layer, which was uniformly coated on the wire rod, and the film weight was 11.5g/m 2.
And drawing results show that when the wire is drawn to 2mm by a plurality of dies, the surface of the wire is still bright, and the base material is not exposed.
The corrosion resistance test before the wire is not drawn after being soaked, namely the titration time of copper sulfate is 110s, and the actual corrosion resistance after drawing is 105 days.
Example 3
S1, preparing materials according to the weight parts of the raw materials of the silicon-containing lubricating composition;
S2, taking a three-neck flask, placing a thermometer in the one neck, placing a condensing device in the one neck, mechanically stirring, respectively adding 10g of silicon polymer (polydimethylsiloxane, the viscosity of which is controlled at 600-700 CP), 10g of polyurethane acrylic resin (the molecular weight of which is controlled at 500-550), 1g of linear ethoxyl fatty alcohol, 1g of dodecyl polyoxyethylene ether sodium sulfate and 1g of dodecyl benzene sulfonate into the three-neck flask, mixing the three-neck flask, heating and maintaining the temperature at 80 ℃, heating and stirring for 30min, adding water for three times to add 20g, simultaneously maintaining the mechanical stirring speed at 800rpm, emulsifying for 40min, and obtaining a mixed solution A for standby after the emulsification is finished;
S3, taking another beaker, adding 3g of inorganic salt sodium phosphate, adding 22g of water for dissolution, and then respectively adding 1g of phosphate, 0.8g of triethanolamine, 0.4g of n-butanol and 0.6g of dipropylene glycol dimethyl ether, fully mixing and stirring uniformly to obtain a mixed solution B for later use.
S4, mixing the mixed solution A and the mixed solution B, uniformly stirring, adding 0.1g of boron nitride (with the particle size of 30 nm), and carrying out ultrasonic oscillation at 40 ℃ for 40min until the solutions are completely mixed;
s5, adding 1g of carboxymethyl cellulose into the obtained mixed solution C, supplementing water to the total weight of 100g, and uniformly mixing to obtain the silicon-containing lubricating composition.
The silicon-containing lubricating composition obtained in this example was emulsion-like and had a dynamic viscosity of 483 N.s/m 2, and was free from delamination after standing.
The use method comprises the steps of diluting the silicon-containing lubricating composition into lubricating liquid with the concentration of 8% by weight, heating to 70 ℃, and measuring the sugar degree of the lubricating liquid to 4.9 and the dynamic viscosity to 34 N.s/m < 2>.
The use process comprises wire rod pickling, water flushing, film soaking (lubricating liquid with the concentration of 8% by weight in the embodiment), drying and drawing;
The wire rod was 45Cr and 6mm in diameter, and after pickling and washing, it was immersed (lubricating liquid of 8% by weight concentration in this example) for 4 minutes, and then taken out, dried, and observed to have a glossy transparent film layer. The film layer is uniform and uniformly coated on the wire, and the film weight is 12g/m 2.
And drawing results show that when the wire is drawn to 2mm by a plurality of dies, the surface of the wire is still bright, and the base material is not exposed.
The corrosion resistance test before the wire is not drawn after being soaked, namely the titration time of the copper sulfate is 100s, and the actual corrosion resistance after drawing is 101 days.
Comparative example 1:
Currently, phosphorus and saponification integrated lubricants are on the market.
The lubricant is powdery, has long dissolution time, has a grooving concentration of 15% (15 g of lubricant plus 85g of water), is used at 90 ℃, has a sugar degree of 5.5 in detection data and has a dynamic viscosity of 32 N.s/m < 2 >.
The wire rod is 22A, the wire diameter is 6mm, and after pickling and water washing, the wire rod is soaked for 5min and then taken out, dried, and the appearance is observed to have a film layer, but the color of the film layer is darker and the oil-free brightness is achieved. The film weight was 8g/m 2.
When the wire is drawn to 2mm by the multi-die, the surface of the wire is still basically free of a film layer and has partial scratch.
The corrosion resistance test before the wire is not drawn after being soaked, namely the titration time of copper sulfate is 40s, and the actual corrosion resistance after drawing is 40 days.
Comparative example 2
The composition of the other raw materials is the same as that of example 1 (water content adaptability adjustment) without adding polyurethane acrylic resin, and the preparation process and technological parameters are the same as those of example 1.
The silicon-containing lubricating composition prepared in the comparative example is emulsion-like, has a dynamic viscosity of 380 N.s/m < 2 >, and has no layering phenomenon after standing.
The use method is that the lubricating liquid with the silicon-containing lubricating composition diluted to 14.5% weight concentration is heated to 70 ℃, the detection data is that the sugar degree is 6, and the dynamic viscosity is 24 N.s/m <2 >.
The use process comprises the steps of wire rod pickling, water flushing, film soaking (lubricating liquid with the concentration of 14.5% by weight of the comparative example), drying and drawing;
Specifically, 45Cr wire with a wire diameter of 10mm is used, and after pickling and water washing, the wire is soaked (the lubricating liquid with the concentration of 14.5% by weight of the comparative example) for 6 minutes, then the wire is taken out and dried, and a glossy transparent film layer with the film weight of 8.5g/m 2 is observed.
And drawing results show that when the wire is drawn to 2mm by a plurality of dies, the surface of the wire is provided with a small amount of film layers, and the wire is locally and obviously scratched.
The corrosion resistance test before the wire is not drawn after being soaked, namely the titration time of copper sulfate is 50s, and the actual corrosion resistance after drawing is 48 days.
Comparative example 3
No carboxymethyl cellulose was added in step S5, and the other conditions were the same as in example 1.
The silicon-containing lubricating composition prepared in the comparative example is emulsion-like, has a dynamic viscosity of 280 N.s/m < 2 >, and has no layering phenomenon after standing.
The use method is that the lubricating liquid with the silicon-containing lubricating composition diluted to 16.5% weight concentration is heated to 70 ℃, the detection data is that the sugar degree is 5.8, and the dynamic viscosity is 10 N.s/m < 2 >.
The use process comprises the steps of wire rod pickling, water flushing, film soaking (the lubricating liquid with the concentration of 16.5% by weight of the comparative example), drying and drawing;
Specifically, 22A wire with a wire diameter of 6mm is used, and after pickling and water washing, the wire is soaked (the lubricating liquid with the concentration of 16.5% by weight in the comparative example) for 6min and then taken out, dried, and the appearance is observed to have a glossy transparent film layer, wherein the film weight is 10g/m 2.
And drawing results, namely when the wire is drawn to 2mm through a plurality of dies, a small amount of film layers are arranged on the surface of the wire, and the wire is locally slightly scratched.
The corrosion resistance test before the wire is not drawn after being soaked, namely the titration time of copper sulfate is 63s, and the actual corrosion resistance after drawing is 65 days.
The above embodiments are preferred embodiments of the present application, and besides, the present application may be implemented in other ways, and any obvious substitution is within the scope of the present application without departing from the concept of the present application.