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CN116178880B - Preparation method of intumescent flame retardant modified ABS resin - Google Patents

Preparation method of intumescent flame retardant modified ABS resin Download PDF

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Publication number
CN116178880B
CN116178880B CN202310231049.7A CN202310231049A CN116178880B CN 116178880 B CN116178880 B CN 116178880B CN 202310231049 A CN202310231049 A CN 202310231049A CN 116178880 B CN116178880 B CN 116178880B
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flame retardant
intumescent flame
abs resin
preparation
aminophenylpiperazine
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CN116178880A (en
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梁喜新
梁树兵
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Jieyang Wanrun New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/5399Phosphorus bound to nitrogen
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/6564Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
    • C07F9/6571Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
    • C07F9/6574Esters of oxyacids of phosphorus
    • C07F9/65742Esters of oxyacids of phosphorus non-condensed with carbocyclic rings or heterocyclic rings or ring systems
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Fireproofing Substances (AREA)

Abstract

The invention relates to the technical field of ABS resin, and discloses a preparation method of an intumescent flame retardant modified ABS resin, wherein piperazine reacts with p-chloronitrobenzene to obtain p-nitrophenylpiperazine, and palladium carbon is subjected to catalytic hydrogenation to obtain p-aminophenylpiperazine. The p-aminophenylpiperazine reacts with 5, 5-dimethyl-1, 3-dioxan endophosphoryl chloride to obtain a novel halogen-free biphosphoryl phenylpiperazine intumescent flame retardant, which does not contain halogen elements such as bromine and the like, and is environment-friendly; and then melt blending with ABS to obtain the ABS resin modified by the intumescent flame retardant. Phenyl is used as a carbon source, and dehydration and carbonization are carried out. Phosphorus element in the biphosphoryl phenylpiperazine intumescent flame retardant is used as an acid source, and metaphosphoric acid is formed during combustion. The nitrogen element is taken as an air source and does not react with air in a burning way, so that the carbon layer can be expanded, and the purpose of flame retardance is achieved.

Description

Preparation method of intumescent flame retardant modified ABS resin
Technical Field
The invention relates to the technical field of ABS (Acrylonitrile butadiene styrene) resin, in particular to a preparation method of an intumescent flame retardant modified ABS resin.
Background
ABS is a graft copolymer of three monomers of acrylonitrile, 1, 3-butadiene and styrene, has the characteristics of high strength, good toughness, strong impact resistance, easy processing, good thermoplasticity and good wear resistance, and is often applied to the fields of automobiles, electronic and electric appliances, building materials and DIY manufacturing. However, the flame retardance of the ABS resin is poor, so how to improve the flame retardance of the ABS resin becomes a current hot spot, such as the modified flame-retardant acrylonitrile-butadiene-styrene copolymer compounded by the organized nano clay and the intumescent flame retardant disclosed in the document 'intumescent flame retardant/nano clay compound flame retardant ABS', and the nano clay can obviously reduce the heat release rate, the peak heat release rate and the total heat release amount of the ABS resin in a cone-shaped calorimetric test, thereby being beneficial to slowing down the fire spread.
The flame retardant can increase the heat resistance of the high polymer material, is mainly applied to flammable materials such as plastics, rubber, fibers and the like, and needs three main components of an acid source, a carbon source and an air source for generating expansion effect. The phosphorus-containing flame retardant forms metaphosphoric acid during combustion, and the metaphosphoric acid is polymerized into a stable multimerization state, so that oxygen can be isolated, and the metaphosphoric acid becomes a protective layer of the material. The carbon source is dehydrated and carbonized during combustion, heat transfer and oxygen diffusion are blocked, and development of a novel intumescent flame retardant is a research hotspot, and as in paper on design and synthesis of intumescent flame retardants of phosphate and cyanuric chloride and research on solid-liquid phase balance, phenol containing benzene rings is used as a carbon source, phosphorus oxychloride is used as an acid source, piperazine is used as a nitrogen source, and an N, N-piperazine diphenyl phosphate intumescent flame retardant is synthesized, so that the novel intumescent flame retardant has excellent flame retardant effect; the novel intumescent flame retardant biphosphoryl phenylpiperazine prepared by the invention is used for modifying ABS resin.
Disclosure of Invention
(One) solving the technical problems
Aiming at the defects of the prior art, the invention provides a preparation method of an intumescent flame retardant modified ABS resin, which solves the problem of flammability of the ABS resin.
(II) technical scheme
A preparation method of an intumescent flame retardant modified ABS resin, which comprises the following steps:
(1) Preparation of para-aminophenylpiperazine
Adding piperazine, p-chloronitrobenzene and potassium carbonate into a flask filled with N, N-dimethylformamide at 100-120 ℃, stirring and reacting for 18-24h, cooling to room temperature, adding water to separate out precipitate, filtering with water, washing with N-hexane, and obtaining p-nitrophenylpiperazine.
Placing p-nitrophenylpiperazine in a reaction kettle ventilated by nitrogen at 60-70 ℃, adding n-butanol and Pd/C, controlling the hydrogen pressure to be 0.5-1MPa, reacting for 5-10h, heating to 100-120 ℃, reacting for 2-4h, cooling to room temperature after reaction, crystallizing, washing by methanol, and drying to obtain p-aminophenylpiperazine.
(2) Preparation of biphosphoryl phenylpiperazine intumescent flame retardant
Adding p-aminophenylpiperazine, 5-dimethyl-1, 3-dioxan endophosphoryl chloride and triethylamine into a flask filled with a solvent, stirring at room temperature for reaction for 18-36h, distilling after the reaction, washing with water and recrystallizing to obtain the biphosphorylpiperazine intumescent flame retardant.
(3) Preparation of intumescent flame retardant modified ABS resin
And (3) blending the ABS resin and the biphosphoryl phenylpiperazine intumescent flame retardant in a mass ratio of 1:0.02-0.1 on an open rubber mixing mill at a roller temperature of 180-220 ℃ for 2-4min to obtain the intumescent flame retardant modified ABS resin.
Preferably, the mass ratio of piperazine, p-chloronitrobenzene and potassium carbonate in the step (1) is 1:3.5-4.2:2.5-3.5.
Preferably, the mass ratio of the p-nitrophenylpiperazine to the Pd/C catalyst in the step (1) is 1:0.2-0.3.
Preferably, the solvent of step (2) comprises acetonitrile, ethyl acetate, tetrahydrofuran, acetone or 1, 4-dioxane.
Preferably, in the step (2), the mass ratio of the p-aminophenylpiperazine to the 5, 5-dimethyl-1, 3-dioxaphosphorized chloride to the triethylamine is 1:1.4-1.8:1.5-2.2.
(III) beneficial technical effects
The piperazine reacts with p-chloronitrobenzene to obtain p-nitrophenylpiperazine, and palladium carbon catalytic hydrogenation is carried out to obtain p-aminophenylpiperazine. The p-aminophenylpiperazine reacts with 5, 5-dimethyl-1, 3-dioxan endophosphoryl chloride to obtain a novel halogen-free biphosphoryl phenylpiperazine intumescent flame retardant, which does not contain halogen elements such as bromine and the like, and is environment-friendly; and then melt blending with ABS to obtain the intumescent flame retardant modified ABS resin. Wherein the phenyl is used as a carbon source, dehydrated and carbonized, and is attached to the surface of the inflammable material to isolate air so as to achieve the aim of flame retardance. Phosphorus element in the biphosphoryl phenylpiperazine intumescent flame retardant is used as an acid source, metaphosphoric acid is formed during combustion, and the metaphosphoric acid is polymerized into stable polymer state to be attached to the surface of the inflammable material. The nitrogen element is used as an air source, the gas generated by decomposition does not react with air in a combustion way, the gas can expand the carbon layer, a fluffy and porous carbon layer is formed on the surface of the carbon layer, oxygen is isolated, and the flame-retardant polymer is combusted so as to achieve the aim of flame retardance.
Drawings
FIG. 1 is a route to the preparation of a biphosphoryl phenylpiperazine intumescent flame retardant.
Detailed Description
Example 1
(1) Preparation of para-aminophenylpiperazine
To a flask containing N, N-dimethylformamide at 120℃were added 2g of piperazine, 7.5g of p-chloronitrobenzene and 6g of potassium carbonate, and the mixture was stirred and reacted for 24 hours, cooled to room temperature, water was added to precipitate, and the precipitate was filtered with water, washed with N-hexane to obtain p-nitrophenylpiperazine.
Placing 3g of p-nitrophenylpiperazine into a reaction kettle ventilated by nitrogen at 65 ℃, adding n-butanol and 0.8g of Pd/C, controlling the hydrogen pressure to be 1MPa, reacting for 8 hours, heating to 120 ℃, reacting for 2 hours, cooling to room temperature after the reaction, crystallizing, washing by methanol, and drying to obtain the p-aminophenylpiperazine.
(2) Preparation of biphosphoryl phenylpiperazine intumescent flame retardant
2G of p-aminophenylpiperazine, 3g of 5, 5-dimethyl-1, 3-dioxaphosphorized chloride and 4g of triethylamine are added into a flask filled with tetrahydrofuran solvent, stirred at room temperature for reaction for 36 hours, distilled after reaction, washed with water and recrystallized to obtain the biphosphorylpiperazine intumescent flame retardant.
(3) Preparation of intumescent flame retardant modified ABS resin
At the roller temperature of 210 ℃, ABS resin with the mass of 200g and 4g of biphosphoryl phenylpiperazine intumescent flame retardant are mixed on an open rubber mixing mill, and the mixing time is 2min, so that the intumescent flame retardant modified ABS resin is obtained.
Example 2
(1) Preparation of para-aminophenylpiperazine
To a flask containing N, N-dimethylformamide at 100℃were added 2g of piperazine, 7g of p-chloronitrobenzene and 6g of potassium carbonate, and the mixture was stirred and reacted for 20 hours, cooled to room temperature, water was added to precipitate, and the precipitate was filtered with water, washed with N-hexane to obtain p-nitrophenylpiperazine.
Placing 3g of p-nitrophenylpiperazine into a reaction kettle ventilated by nitrogen at 65 ℃, adding n-butanol and 0.9g of Pd/C, controlling the hydrogen pressure to be 1MPa, reacting for 5 hours, heating to 110 ℃, reacting for 3 hours, cooling to room temperature after the reaction, crystallizing, washing by methanol, and drying to obtain the p-aminophenylpiperazine.
(2) Preparation of biphosphoryl phenylpiperazine intumescent flame retardant
2G of p-aminophenylpiperazine, 2.8g of 5, 5-dimethyl-1, 3-dioxaphosphorized chloride and 3g of triethylamine are added into a flask filled with acetonitrile solvent, stirred at room temperature for reaction for 24 hours, distilled after reaction, washed with water and recrystallized to obtain the biphosphorylpiperazine intumescent flame retardant.
(3) Preparation of intumescent flame retardant modified ABS resin
At the roller temperature of 220 ℃, ABS resin with the mass of 200g and 8g of biphosphoryl phenylpiperazine intumescent flame retardant are mixed on an open rubber mixing mill, and the mixing time is 4min, thus obtaining the intumescent flame retardant modified ABS resin.
Example 3
(1) Preparation of para-aminophenylpiperazine
To a flask containing N, N-dimethylformamide at 100℃were added 2g of piperazine, 7g of p-chloronitrobenzene and 5g of potassium carbonate, and the mixture was stirred and reacted for 18 hours, cooled to room temperature, water was added to precipitate, and the precipitate was filtered with water, washed with N-hexane to obtain p-nitrophenylpiperazine.
Placing 3g of p-nitrophenylpiperazine in a reaction kettle ventilated by nitrogen at 60 ℃, adding n-butanol and 0.6g of Pd/C, controlling the hydrogen pressure to be 0.5MPa, reacting for 5 hours, heating to 100 ℃, reacting for 2 hours, cooling to room temperature after the reaction, crystallizing, washing by methanol, and drying to obtain the p-aminophenylpiperazine.
(2) Preparation of biphosphoryl phenylpiperazine intumescent flame retardant
2G of p-aminophenylpiperazine, 3g of 5, 5-dimethyl-1, 3-dioxaphosphorized chloride and 4g of triethylamine are added into a flask filled with an ethyl acetate solvent, the mixture is stirred at room temperature for reaction for 18 hours, and after the reaction, the mixture is distilled, washed with water and recrystallized, so that the biphosphorylpiperazine intumescent flame retardant is obtained.
(3) Preparation of intumescent flame retardant modified ABS resin
At the roller temperature of 220 ℃, ABS resin with the mass of 200g and 10g of biphosphoryl phenylpiperazine intumescent flame retardant are mixed on an open rubber mixing mill, and the mixing time is 4min, thus obtaining the intumescent flame retardant modified ABS resin.
Example 4
(1) Preparation of para-aminophenylpiperazine
To a flask containing N, N-dimethylformamide at 120℃were added 2g of piperazine, 8.4g of p-chloronitrobenzene and 7g of potassium carbonate, and the mixture was stirred and reacted for 24 hours, cooled to room temperature, water was added to precipitate, and the precipitate was filtered with water, washed with N-hexane to obtain p-nitrophenylpiperazine.
3G of p-nitrophenylpiperazine is placed in a reaction kettle ventilated by nitrogen at 70 ℃, n-butanol and 0.9g of Pd/C are added, the reaction is carried out for 10 hours under the condition that the hydrogen pressure is controlled to be 1MPa, the temperature is raised to 120 ℃ for 4 hours, and the p-aminophenylpiperazine is obtained after cooling to room temperature, crystallizing, washing by methanol and drying after the reaction.
(2) Preparation of biphosphoryl phenylpiperazine intumescent flame retardant
2G of p-aminophenylpiperazine, 2.8g of 5, 5-dimethyl-1, 3-dioxaphosphorized chloride and 4.4g of triethylamine are added into a flask filled with an acetone solvent, and the mixture is stirred at room temperature for reaction for 18 hours, distilled after the reaction, washed with water and recrystallized to obtain the biphosphorylpiperazine intumescent flame retardant.
(3) Preparation of intumescent flame retardant modified ABS resin
At the roller temperature of 200 ℃, ABS resin with the mass of 200g and biphosphoryl phenylpiperazine intumescent flame retardant with the mass of 15g are mixed on an open rubber mixing mill, and the mixing time is 3min, thus obtaining the intumescent flame retardant modified ABS resin.
Example 5
(1) Preparation of para-aminophenylpiperazine
To a flask containing N, N-dimethylformamide at 110℃were added 2g of piperazine, 8g of p-chloronitrobenzene and 6g of potassium carbonate, and the mixture was stirred and reacted for 24 hours, cooled to room temperature, water was added to precipitate, and the precipitate was filtered with water, washed with N-hexane to obtain p-nitrophenylpiperazine.
Placing 3g of p-nitrophenylpiperazine in a reaction kettle ventilated by nitrogen at 60 ℃, adding n-butanol and 0.8g of Pd/C, controlling the hydrogen pressure to be 1MPa, reacting for 5 hours, heating to 100 ℃, reacting for 3 hours, cooling to room temperature after the reaction, crystallizing, washing by methanol, and drying to obtain the p-aminophenylpiperazine.
(2) Preparation of biphosphoryl phenylpiperazine intumescent flame retardant
2G of p-aminophenylpiperazine, 3.6g of 5, 5-dimethyl-1, 3-dioxan inner phosphoryl chloride and 3.8g of triethylamine are added into a flask filled with a1, 4-dioxane solvent, stirred and reacted for 24 hours at room temperature, distilled, washed with water and recrystallized to obtain the biphosphoryl phenylpiperazine intumescent flame retardant.
(3) Preparation of intumescent flame retardant modified ABS resin
At the roller temperature of 200 ℃, ABS resin with the mass of 200g and 20g of biphosphoryl phenylpiperazine intumescent flame retardant are mixed on an open rubber mixing mill, and the mixing time is 3min, thus obtaining the intumescent flame retardant modified ABS resin.
Tensile properties were measured according to GB/T1040.3-2006.
Flame retardancy was tested according to GB/T2406.1-2008.
The tensile strength of example 4 was the greatest, reaching 66.3MPa. The limiting oxygen index of example 5 was at a maximum of 33.5%.

Claims (5)

1. A preparation method of an intumescent flame retardant modified ABS resin is characterized in that: the preparation method comprises the following steps:
(1) Preparation of para-aminophenylpiperazine
Adding piperazine, p-chloronitrobenzene and potassium carbonate into a flask filled with N, N-dimethylformamide at 100-120 ℃, stirring and reacting for 18-24h, cooling to room temperature, adding water to separate out precipitate, filtering with water, washing with N-hexane, and obtaining p-nitrophenylpiperazine;
Placing p-nitrophenylpiperazine in a reaction kettle ventilated by nitrogen at 60-70 ℃, adding n-butanol and Pd/C, controlling the hydrogen pressure to be 0.5-1MPa, reacting for 5-10h, heating to 100-120 ℃, reacting for 2-4h, cooling to room temperature after reaction, crystallizing, washing by methanol, and drying to obtain p-aminophenylpiperazine;
(2) Preparation of biphosphoryl phenylpiperazine intumescent flame retardant
Adding p-aminophenylpiperazine, 5-dimethyl-1, 3-dioxan endophosphoryl chloride and triethylamine into a flask filled with a solvent, stirring at room temperature for reaction for 18-36h, distilling after reaction, washing with water, and recrystallizing to obtain a biphosphorylpiperazine intumescent flame retardant;
(3) Preparation of intumescent flame retardant modified ABS resin
And (3) blending the ABS resin and the biphosphoryl phenylpiperazine intumescent flame retardant in a mass ratio of 1:0.02-0.1 on an open rubber mixing mill at a roller temperature of 180-220 ℃ for 2-4min to obtain the intumescent flame retardant modified ABS resin.
2. The method for producing an intumescent flame retardant modified ABS resin according to claim 1, characterized in that: in the step (1), the mass ratio of piperazine to chloronitrobenzene to potassium carbonate is 1:3.5-4.2:2.5-3.5.
3. The method for producing an intumescent flame retardant modified ABS resin according to claim 1, characterized in that: the mass ratio of the p-nitrophenylpiperazine to the Pd/C catalyst in the step (1) is 1:0.2-0.3.
4. The method for producing an intumescent flame retardant modified ABS resin according to claim 1, characterized in that: the solvent in the step (2) comprises acetonitrile, ethyl acetate, tetrahydrofuran, acetone or 1, 4-dioxane.
5. The method for producing an intumescent flame retardant modified ABS resin according to claim 1, characterized in that: in the step (2), the mass ratio of the p-aminophenylpiperazine to the 5, 5-dimethyl-1, 3-dioxaphosphorized chloride to the triethylamine is 1:1.4-1.8:1.5-2.2.
CN202310231049.7A 2023-03-13 2023-03-13 Preparation method of intumescent flame retardant modified ABS resin Active CN116178880B (en)

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