CN105924645A - Halogen-free expanding flame retardant containing polymeric macromolecule triazine rings and preparation method of halogen-free expanding flame retardant - Google Patents
Halogen-free expanding flame retardant containing polymeric macromolecule triazine rings and preparation method of halogen-free expanding flame retardant Download PDFInfo
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Abstract
本发明公开了一种含聚合大分子三嗪环无卤膨胀型阻燃剂及制备方法,该阻燃剂引入了苯环类的二胺,提高了产物的热稳定性,增加了其成炭量,不需要APP的协同作用而直接用于各种热塑性、热固性材料中。同时每个三嗪单环含均有1‑氧基磷杂‑4‑羟甲基‑2,6,7‑三氧杂双环[2.2.2]辛基,含磷、羟基量高,可做反应型膨胀型阻燃剂。本发明的含聚合大分子三嗪环无卤膨胀型阻燃剂是三聚氯氰分别与1‑氧基磷杂‑4‑羟甲基‑2,6,7‑三氧杂双环[2.2.2]辛烷一取代、苯基类二胺一取代,并使得三嗪环相连的聚合反应产物。The invention discloses a halogen-free expansion type flame retardant containing a polymerized macromolecular triazine ring and a preparation method. The flame retardant introduces diamines of benzene rings, which improves the thermal stability of the product and increases its char formation It can be directly used in various thermoplastic and thermosetting materials without the synergistic effect of APP. At the same time, each triazine monocyclic ring contains 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2.2]octyl, which contains phosphorus and has a high amount of hydroxyl groups, and can be used as Reactive intumescent flame retardant. The halogen-free expansion type flame retardant containing polymerized macromolecular triazine ring of the present invention is cyanuric chloride and 1-oxygen phospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2. 2] Octane monosubstituted, phenyl diamine monosubstituted, and make triazine ring linked polymerization reaction product.
Description
技术领域technical field
本发明涉及一种阻燃剂及制备方法,更具体地说涉及一种含聚合大分子三嗪环无卤膨胀型阻燃剂及制备方法。The invention relates to a flame retardant and a preparation method, in particular to a halogen-free expansion type flame retardant containing a polymerized macromolecular triazine ring and a preparation method.
背景技术Background technique
早期的阻燃剂主要以卤素阻燃剂为主,卤素阻燃剂因其用量少、阻燃效率高且适应性广等优点,占领了绝大多数的聚合物阻燃剂市场。但卤素阻燃剂的缺点是燃烧时生成大量的烟和有毒且具有腐蚀性的气体,对环境和人体危害大,因此现在很多领域限制了对卤素阻燃剂的应用。The early flame retardants were mainly halogen flame retardants, which occupied most of the polymer flame retardant market due to their advantages of less dosage, high flame retardant efficiency and wide adaptability. However, the disadvantage of halogen flame retardants is that a large amount of smoke and toxic and corrosive gases are generated during combustion, which is harmful to the environment and human body. Therefore, the application of halogen flame retardants is currently limited in many fields.
在聚合物材料中使用膨胀型阻燃剂是近些年的研究热点。G.Camino等人(Camino,G.Martinasso,C.Costal,L.Thermal degradation of pentaerythritol diphosphate,model compound forfire retardant intumescent systems:PartⅠ-Overall thermal degradation.Polymer DegradationStability,1990,27(3):285~296)对膨胀阻燃聚丙烯的研究,为聚合物阻燃技术发展开辟了一条新的途径。膨胀型阻燃聚合物具有高阻燃性、无熔滴行为,对长时间或重复暴露在火焰中有极好的抵抗性;无卤,无氧化锑;低烟、低毒、无腐蚀性气体等优点。因此被誉为阻燃技术的一次革命。膨胀型阻燃剂(Intumescent Flame Retardant,IFR)是一种新型的无卤阻燃剂,因其在燃烧时释放的气体无害、成炭量大以及生成的炭层能有效地防止聚合物熔滴等优点,特别适用于聚合物的阻燃。所以,膨胀型阻燃剂在国内外阻燃领域越来越受到重视。膨胀型阻燃剂体系主要含有酸源、碳源和气源三类组分。在传统的膨胀型阻燃剂体系中,一般多以聚磷酸铵(APP)、多元醇及三聚氯氰复合组分组成,因此,普遍认为膨胀体系的阻燃机理为:聚磷酸铵受热分解,生成具有强脱水作用的磷酸和焦磷酸,使季戊四醇(PER)酯化,进而脱水炭化。反应形成的水蒸气及三嗪环分解的氨气使炭层膨胀,最终形成一层多微孔的碳层,从而隔绝空气和热传递,保护聚合物主体,达到阻燃目的。从理论上讲,膨胀炭层的形成主要经历以下几个步骤:(l)较低温度(约150℃)下,由酸源放出能酯化多元醇和可作为脱水剂的无机酸;(2)在稍高温度下,无机酸与多元醇(碳源)进行酯化反应,而体系中的胺则作为酯化反应的催化剂,使酯化反应加速进行;(3)体系在酯化反应前或酯化反应中熔化;(4)反应过程中产生的水蒸汽和由气源产生不燃性气体使已处于熔融状态的体系膨胀发泡。与此同时,多元醇与酯脱水炭化,形成无机物及炭残余物,且体系进一步膨胀发泡;(5)反应接近完成时,体系胶化和固化,最后形成多孔泡沫炭层。The use of intumescent flame retardants in polymer materials is a research hotspot in recent years. G.Camino et al. (Camino, G.Martinasso, C.Costal, L.Thermal degradation of pentaerythritol diphosphate, model compound forfire retardant intumescent systems: Part I-Overall thermal degradation. Polymer Degradation Stability, 1990,27(3):285~296 ) research on intumescent flame retardant polypropylene has opened up a new way for the development of polymer flame retardant technology. Intumescent flame retardant polymer with high flame retardancy, no droplet behavior, excellent resistance to prolonged or repeated exposure to flames; halogen-free, antimony oxide-free; low smoke, low toxicity, and non-corrosive gases Etc. Therefore, it is known as a revolution in flame retardant technology. Intumescent flame retardant (Intumescent Flame Retardant, IFR) is a new type of halogen-free flame retardant, because of its harmless gas released during combustion, large amount of char formation and the generated char layer can effectively prevent polymer melting. Drops and other advantages, especially suitable for flame retardant polymers. Therefore, intumescent flame retardants are receiving more and more attention in the field of flame retardancy at home and abroad. The intumescent flame retardant system mainly contains three types of components: acid source, carbon source and gas source. In the traditional intumescent flame retardant system, it is generally composed of ammonium polyphosphate (APP), polyol and cyanuric chloride composite components. Therefore, it is generally believed that the flame retardant mechanism of the intumescent system is: ammonium polyphosphate is decomposed by heat , generate phosphoric acid and pyrophosphoric acid with strong dehydration effect, esterify pentaerythritol (PER), and then dehydrate and carbonize. The water vapor formed by the reaction and the ammonia gas decomposed by the triazine ring make the carbon layer expand, and finally form a layer of microporous carbon layer, thereby isolating air and heat transfer, protecting the polymer body, and achieving the purpose of flame retardancy. Theoretically, the formation of the expanded carbon layer mainly goes through the following steps: (1) at a lower temperature (about 150 °C), the acid source emits an inorganic acid that can esterify polyols and can be used as a dehydrating agent; (2) At a slightly higher temperature, the inorganic acid and the polyol (carbon source) undergo esterification reaction, and the amine in the system acts as a catalyst for the esterification reaction, which accelerates the esterification reaction; (3) the system is before the esterification reaction or Melting during the esterification reaction; (4) The water vapor generated during the reaction and the incombustible gas generated by the gas source make the system in the molten state expand and foam. At the same time, polyols and esters are dehydrated and carbonized to form inorganic substances and carbon residues, and the system further expands and foams; (5) When the reaction is nearly completed, the system gels and solidifies, and finally forms a porous carbon foam layer.
聚合物热降解生成热稳定性高的交联结构或芳香环时,成炭量就会增加。在燃烧过程中,成炭对聚合物的阻燃性有着很大的影响。因此,研制开发高效的成炭剂,特别是能促进聚合物自身更多的参与成炭的膨胀型阻燃剂,具有重大的意义。三嗪系衍生物是一大类富含叔氮结构的化合物,具有优良的炭化效果。三聚氯氰中的三个氯原子在不同温度下,反应活性不同。利用三聚氯氰的这个特点,可以设计出不同的含羟基、磷元素等等多种结构的成炭剂或集气源、碳源、酸源为一体的单体型膨胀型阻燃剂。以三嗪衍生物为主的含氮化合物作为IFR体系中的新型成炭剂,已经证明对提高IFR的阻燃作用具有显著的协同效应。三嗪系衍生物其主要特点是从其起始物三聚氯氰出发,和含有不同基团的化合物反应,可以合成多种化合物,其主要有以下优点:(1)无卤,低毒;(2)分解温度高;(3)对材料的物理机械性能影响小;(4)抗渗出;(5)阻燃效率高。When the polymer is thermally degraded to form a cross-linked structure or aromatic ring with high thermal stability, the amount of char formation will increase. During the combustion process, char formation has a great influence on the flame retardancy of polymers. Therefore, it is of great significance to develop efficient char-forming agents, especially intumescent flame retardants that can promote the polymer itself to participate in char-forming more. Triazine derivatives are a large class of compounds rich in tertiary nitrogen structures, which have excellent carbonization effects. The three chlorine atoms in cyanuric chloride have different reactivity at different temperatures. Utilizing this feature of cyanuric chloride, it is possible to design different carbon forming agents containing hydroxyl groups, phosphorus elements, etc., or monomeric intumescent flame retardants that integrate gas sources, carbon sources, and acid sources. Nitrogen-containing compounds, mainly triazine derivatives, as new char-forming agents in IFR systems, have proved to have a significant synergistic effect on improving the flame retardancy of IFR. The main feature of triazine derivatives is that starting from its starting material, cyanuric chloride, and reacting with compounds containing different groups, a variety of compounds can be synthesized, which mainly has the following advantages: (1) halogen-free and low toxicity; (2) High decomposition temperature; (3) Little influence on physical and mechanical properties of materials; (4) Anti-bleeding; (5) High flame retardant efficiency.
Xuejun Lai等人(Lai X J,Tang S,Li H Q,et al.Flame-retardant mechanism of a novelpolymeric intumescent flame retardant containing caged bicyclic phosphate for polypropylene[J].Polymer Degradation and Stability,2015,113,22-31.)利用1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷(PEPA)与三聚氯氰一取代,再与乙二胺聚合反应生成大分子膨胀型阻燃剂PETBP,将磷引入三嗪环,增加了三嗪环的阻燃发泡效果。引入的PEPA是笼环状含磷化合物,提高了三嗪环的热稳定性,增加了其含氧量,阻燃过程中酸源、气源充足,阻燃效果得到了提高。如果再将苯环类二胺引入并使得三嗪环相连而合成大分子膨胀型阻燃剂。相比于PETBP中乙二胺做为三嗪环之间的聚合链,引入了苯环类的二胺,提高了产物的热稳定性,增加了其成炭量,不需要APP的协同作用而可以直接用于各种热塑性、热固性材料中,应用前景更为广阔。Xuejun Lai et al. (Lai X J, Tang S, Li H Q, et al. Flame-retardant mechanism of a novel polymeric intumescent flame retardant containing caged bicyclic phosphate for polypropylene[J]. Polymer Degradation and Stability, 2015, 113, 22-31. ) is substituted by 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2.2]octane (PEPA) and cyanuric chloride, and then polymerized with ethylenediamine The macromolecule intumescent flame retardant PETBP is generated, phosphorus is introduced into the triazine ring, and the flame retardant foaming effect of the triazine ring is increased. The introduced PEPA is a cage-shaped phosphorus-containing compound, which improves the thermal stability of the triazine ring and increases its oxygen content. The acid source and gas source are sufficient during the flame-retardant process, and the flame-retardant effect is improved. If the benzene ring diamine is introduced and the triazine ring is connected to synthesize a macromolecular intumescent flame retardant. Compared with ethylenediamine in PETBP as the polymer chain between triazine rings, the introduction of diamines of benzene rings improves the thermal stability of the product and increases its char formation, without the synergistic effect of APP. It can be directly used in various thermoplastic and thermosetting materials, and has a broader application prospect.
发明内容Contents of the invention
本发明的目的在于提供一种含聚合大分子三嗪环无卤膨胀型阻燃剂,该阻燃剂引入了苯环类的二胺,提高了产物的热稳定性,增加了其成炭量,不需要APP的协同作用而直接用于各种热塑性、热固性材料中。同时每个三嗪单环含均有1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛基,含磷、羟基量高,可做反应型膨胀型阻燃剂。The object of the present invention is to provide a halogen-free expansion type flame retardant containing a polymerized macromolecular triazine ring, which introduces diamines of benzene rings, improves the thermal stability of the product, and increases its char formation , It is directly used in various thermoplastic and thermosetting materials without the synergistic effect of APP. At the same time, each triazine monocyclic ring contains 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2.2]octyl, which contains high phosphorus and hydroxyl groups, and can be used as Reactive intumescent flame retardant.
本发明还提供该含聚合大分子三嗪环无卤膨胀型阻燃剂的制备方法,主要是通过三聚氯氰和1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷、苯基类二胺进行反应,制备方法简单易行。The present invention also provides a preparation method of the halogen-free intumescent flame retardant containing a polymerized macromolecular triazine ring, mainly through cyanuric chloride and 1-oxyphospha-4-hydroxymethyl-2,6,7- The reaction is carried out with trioxabicyclo[2.2.2]octane and phenyl diamine, and the preparation method is simple and easy.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
本发明的含聚合大分子三嗪环无卤膨胀型阻燃剂是三聚氯氰分别与1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷一取代、苯基类二胺一取代,并使得三嗪环相连的聚合反应产物。The halogen-free expansion flame retardant containing polymerized macromolecular triazine ring of the present invention is cyanuric chloride and 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2. 2] Octane monosubstituted, phenyl diamine monosubstituted, and make triazine ring linked polymerization reaction product.
本发明上述含聚合大分子三嗪环无卤膨胀型阻燃剂,其进一步的技术方案是所述的苯环类二胺为对苯二胺、对苯二甲胺、2,4-二氨基甲苯、2,6-二氨基甲苯、4,4'-二氨基联苯或4,4'-二氨基二苯甲烷。The above-mentioned polymerized macromolecular triazine ring-containing halogen-free expansion flame retardant of the present invention, its further technical scheme is that the described benzene ring diamine is p-phenylenediamine, p-xylylenediamine, 2,4-diamino Toluene, 2,6-diaminotoluene, 4,4'-diaminobiphenyl or 4,4'-diaminodiphenylmethane.
本发明上述含聚合大分子三嗪环无卤膨胀型阻燃剂,其更进一步的技术方案是所述的苯环类二胺为对苯二胺时,阻燃剂具体结构式为:The above-mentioned polymerized macromolecular triazine ring-containing halogen-free intumescent flame retardant of the present invention has a further technical solution that when the phenylenediamine is p-phenylenediamine, the specific structural formula of the flame retardant is:
所述的苯环类二胺为对苯二甲胺时,阻燃剂具体结构式为:When the phenylenediamine is p-xylylenediamine, the specific structural formula of the flame retardant is:
所述的苯环类二胺为2,4-二氨基甲苯时,阻燃剂具体结构式为:When the benzene ring diamine is 2,4-diaminotoluene, the specific structural formula of the flame retardant is:
所述的苯环类二胺为2,6-二氨基甲苯时,阻燃剂具体结构式为:When the benzene ring diamine is 2,6-diaminotoluene, the specific structural formula of the flame retardant is:
所述的苯环类二胺为4,4'-二氨基联苯时,阻燃剂具体结构式为:When the benzene ring diamine is 4,4'-diaminobiphenyl, the specific structural formula of the flame retardant is:
所述的苯环类二胺为4,4'-二氨基二苯甲烷时,阻燃剂具体结构式为:When the benzene ring diamine is 4,4'-diaminodiphenylmethane, the specific structural formula of the flame retardant is:
本发明上述含聚合大分子三嗪环无卤膨胀型阻燃剂的制备方法,其包括以下步骤:The preparation method of the above-mentioned polymerized macromolecular triazine ring-containing halogen-free intumescent flame retardant of the present invention comprises the following steps:
1)在反应釜中加入三聚氯氰和溶剂,搅拌,使三聚氯氰均匀分散,在-5℃~5℃下控制滴加滴加1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷和缚酸剂,使得溶液pH值为5~8,滴加完成后反应3~4小时,pH值稳定在7~8,反应结束后分离,得到中间产物一;1) Add cyanuric chloride and solvent into the reaction kettle, stir to disperse the cyanuric chloride evenly, add 1-oxyphospha-4-hydroxymethyl- 2,6,7-trioxabicyclo[2.2.2]octane and acid-binding agent, so that the pH value of the solution is 5-8, and react for 3-4 hours after the addition is completed, and the pH value is stable at 7-8, and the reaction Separation after finishing, obtain intermediate product one;
2)温度升高至40℃~55℃,搅拌,使得中间产物一均匀分配在溶剂中,继续控制滴加苯环类二胺和缚酸剂,使得pH值为5~8,滴加完成后反应6~8个小时,pH值稳定在7~8,反应结束后分离,得到中间产物二;2) Raise the temperature to 40°C-55°C, stir, so that the intermediate product is evenly distributed in the solvent, and continue to add benzene ring diamine and acid-binding agent dropwise in a controlled manner, so that the pH value is 5-8. After the dropwise addition is completed, After reacting for 6 to 8 hours, the pH value is stable at 7 to 8. After the reaction is completed, it is separated to obtain the intermediate product 2;
3)温度升高至95℃~105℃,搅拌,使得中间产物二均匀分配在溶剂中,继续控制滴加苯环类二胺和缚酸剂,使得pH值为5~8,滴加完成后反应10~12个小时,pH值稳定在7~8,反应结束后分离,得到含聚合大分子三嗪环无卤膨胀型阻燃剂。3) Raise the temperature to 95°C-105°C, stir, so that the intermediate product 2 is evenly distributed in the solvent, continue to add benzene ring diamine and acid-binding agent dropwise in a controlled manner, so that the pH value is 5-8, after the dropwise addition is completed After reacting for 10 to 12 hours, the pH value is stable at 7 to 8. After the reaction is completed, it is separated to obtain a halogen-free expandable flame retardant containing a polymeric macromolecule triazine ring.
本发明上述的制备方法,其进一步的技术方案是所述的缚酸剂为碳酸氢钠、碳酸钠、氢氧化钠、氢氧化钾、三乙胺、吡啶、三乙烯二胺、N-甲基吗啉、四甲基乙二胺、1,8-二氮杂二环十一碳-7-烯或4-二甲氨基吡啶。所述的缚酸剂优选为碳酸氢钠或三乙胺。The above-mentioned preparation method of the present invention, its further technical scheme is that described acid-binding agent is sodium bicarbonate, sodium carbonate, sodium hydroxide, potassium hydroxide, triethylamine, pyridine, triethylenediamine, N-methyl Morpholine, tetramethylethylenediamine, 1,8-diazabicycloundec-7-ene, or 4-dimethylaminopyridine. The acid-binding agent is preferably sodium bicarbonate or triethylamine.
本发明上述的制备方法,其进一步的技术方案还可以是所述的苯环类二胺为对苯二胺、对苯二甲胺、2,4-二氨基甲苯、2,6-二氨基甲苯、4,4'-二氨基联苯或4,4'-二氨基二苯甲烷。The above-mentioned preparation method of the present invention, its further technical scheme can also be that described phenylenediamine is p-phenylenediamine, p-xylylenediamine, 2,4-diaminotoluene, 2,6-diaminotoluene , 4,4'-diaminobiphenyl or 4,4'-diaminodiphenylmethane.
本发明上述的制备方法,其进一步的技术方案还可以是步骤1)和步骤2)中所述的溶剂为丙酮和水的混合物,丙酮和水的体积比为1:1~1.5。In the above-mentioned preparation method of the present invention, its further technical solution can also be that the solvent described in step 1) and step 2) is a mixture of acetone and water, and the volume ratio of acetone and water is 1:1-1.5.
本发明上述的制备方法,其进一步的技术方案还可以是步骤3)中所述的溶剂为甲苯。In the above-mentioned preparation method of the present invention, its further technical scheme can also be that the solvent described in step 3) is toluene.
与现有技术相比本发明的有益效果如下:Compared with prior art, the beneficial effects of the present invention are as follows:
本发明得到的阻燃剂添加到聚合物中可以制备出具有阻燃性能的聚合物。本发明对使用本发明方法制备的阻燃性聚合物没有特别限制。可以按常规配方,物理混合。特此适用于各种热塑性聚合物如聚丙烯、聚乙烯、聚氯乙烯、聚苯乙烯、聚甲基丙烯酸甲脂、聚酰胺、聚碳酸酯、聚对苯二酸酯类热塑性聚酯等;也可用于各种热固性树脂,如环氧树脂、聚氨酯等中做固化剂或助剂使用。Adding the flame retardant obtained in the present invention to polymers can prepare polymers with flame retardant properties. The present invention has no particular limitation on the flame retardant polymer prepared by the method of the present invention. It can be mixed physically according to the conventional formula. It is hereby applicable to various thermoplastic polymers such as polypropylene, polyethylene, polyvinyl chloride, polystyrene, polymethyl methacrylate, polyamide, polycarbonate, polyterephthalate thermoplastic polyester, etc.; also It can be used as curing agent or auxiliary agent in various thermosetting resins, such as epoxy resin and polyurethane.
本发明所合成的阻燃剂中添加1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛基,使得阻燃剂中碳层形成的更加致密,提高阻燃效果;加入了磷系元素,主要在凝聚相起阻燃作用,尤其是对含氧聚合物材料。相比于PETBP中乙二胺做为三嗪环之间的聚合链,还引入了苯环类的二胺,提高了产物的热稳定性,增加了其成炭量,不需要APP的协同作用而直接用于各种热塑性、热固性材料中。Add 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2.2]octyl to the flame retardant synthesized by the present invention, so that the carbon layer in the flame retardant is formed It is denser and improves the flame retardant effect; phosphorus elements are added, which mainly play a flame retardant role in the condensed phase, especially for oxygen-containing polymer materials. Compared with ethylenediamine as the polymer chain between triazine rings in PETBP, diamines of benzene rings are also introduced, which improves the thermal stability of the product and increases its char formation, without the synergistic effect of APP It is directly used in various thermoplastic and thermosetting materials.
本发明的制备方法中,合成反应过程连续,合成工艺简单,合成时间一般需要15到25小时。该方法可以按照参入聚合物的要求设计不同投料比,从而可得到不同分子量的大分子链。。In the preparation method of the present invention, the synthesis reaction process is continuous, the synthesis process is simple, and the synthesis time generally takes 15 to 25 hours. The method can design different feed ratios according to the requirement of adding polymers, so that macromolecular chains with different molecular weights can be obtained. .
具体实施方式detailed description
实施例1Example 1
在装有回流冷凝管、恒压滴液漏斗、搅拌器和温度计的1L反应烧瓶中加入18.45g的三聚氯氰和100ml丙酮溶液(丙酮和水的体积比为1:1),充分搅拌,使三聚氯氰分散均匀,然后在0℃的条件下,边搅拌边均匀缓慢滴加18g 1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),滴加完毕后,在0℃的条件下反应3小时。接着升高温度至40℃,补加100ml丙酮溶液,再向反应瓶中均匀缓慢滴加5.4g对苯二胺和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),保持温度40℃,滴加完毕后,再此条件下反应8小时。接着抽滤并用水洗涤得第二步反应产物,将其放入1L三口烧瓶中,加入300ml甲苯,然后升温至95℃,向反应瓶中均匀缓慢滴加5.4g对苯二胺和三乙胺的甲苯溶液(10.4g三乙胺溶解在100ml甲苯中),搅拌回流反应10~12小时,反应结束后将产物蒸出烘干,再用甲苯洗涤、抽滤,再将滤液蒸出烘干,得到含聚合大分子三嗪环无卤膨胀型阻燃剂(Ⅰ),产率为83.2%。其结构式为:Add 18.45g of cyanuric chloride and 100ml of acetone solution (the volume ratio of acetone and water is 1:1) in the 1L reaction flask equipped with reflux condenser, constant pressure dropping funnel, stirrer and thermometer, fully stir, Make the cyanuric chloride disperse evenly, then under the condition of 0℃, add 18g of 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2. 2] octane and NaHCO 3 solution (8.4g NaHCO 3 dissolved in 100ml distilled water), after the dropwise addition, react at 0°C for 3 hours. Then raise the temperature to 40°C, add 100ml of acetone solution, then evenly and slowly add 5.4g of p-phenylenediamine and NaHCO3 solution (8.4g of NaHCO3 dissolved in 100ml of distilled water) dropwise to the reaction flask, keep the temperature at 40°C, After the dropwise addition was completed, the reaction was carried out under this condition for 8 hours. Then suction filter and wash with water to get the reaction product of the second step, put it into a 1L three-neck flask, add 300ml of toluene, then raise the temperature to 95°C, and evenly and slowly add 5.4g of p-phenylenediamine and triethylamine dropwise into the reaction flask Toluene solution (10.4g triethylamine dissolved in 100ml toluene), stirred and refluxed for 10 to 12 hours, after the reaction was finished, the product was evaporated and dried, then washed with toluene, suction filtered, and then the filtrate was evaporated and dried. The halogen-free intumescent flame retardant (I) containing a polymerized macromolecular triazine ring was obtained with a yield of 83.2%. Its structural formula is:
当大分子三嗪环无卤膨胀型阻燃剂(Ⅰ)与聚丙烯1:4共混时,经测定其极限氧指数(LOI)为43.19%,UL-94垂直燃烧测试阻燃等级达V-0级。When the macromolecular triazine ring halogen-free intumescent flame retardant (I) is blended with polypropylene at 1:4, its limiting oxygen index (LOI) is determined to be 43.19%, and the flame retardant rating of UL-94 vertical burning test reaches V -Level 0.
实施例2Example 2
在装有回流冷凝管、恒压滴液漏斗、搅拌器和温度计的1L反应烧瓶中加入18.45g的三聚氯氰和100ml丙酮溶液(丙酮和水的体积比为1:1.5),充分搅拌,使三聚氯氰分散均匀,然后在-5℃的条件下,边搅拌边均匀缓慢滴加18g 1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),滴加完毕后,在-5℃的条件下反应4小时。接着升高温度至50℃,补加100ml丙酮溶液,再向反应瓶中均匀缓慢滴加6.8g对苯二甲胺和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),保持温度50℃,滴加完毕后,再此条件下反应6小时。接着抽滤并用水洗涤得第二步反应产物,将其放入1L三口烧瓶中,加入300ml甲苯,然后升温至98℃,向反应瓶中均匀缓慢滴加6.8g对苯二甲胺和三乙胺的甲苯溶液(10.4g三乙胺溶解在100ml甲苯中),搅拌回流反应11~12小时,反应结束后将产物蒸出烘干,再用甲苯溶液洗涤、抽滤,再将滤液蒸出烘干,得到含聚合大分子三嗪环无卤膨胀型阻燃剂(Ⅱ),产率为89.14%。其结构式为:Add 18.45g of cyanuric chloride and 100ml of acetone solution (the volume ratio of acetone and water is 1:1.5) in the 1L reaction flask equipped with reflux condenser, constant pressure dropping funnel, stirrer and thermometer, fully stir, Disperse cyanuric chloride evenly, and then add 18g of 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2 .2] Octane and NaHCO 3 solution (8.4g NaHCO 3 dissolved in 100ml distilled water), after the dropwise addition was completed, reacted for 4 hours at -5°C. Then raise the temperature to 50°C, add 100ml of acetone solution, then evenly and slowly add 6.8g of p-xylylenediamine and NaHCO3 solution (8.4g of NaHCO3 dissolved in 100ml of distilled water) to the reaction flask, keeping the temperature at 50°C , After the dropwise addition was completed, the reaction was carried out under this condition for 6 hours. Then suction filter and wash with water to obtain the reaction product of the second step, put it into a 1L three-necked flask, add 300ml of toluene, then raise the temperature to 98°C, and evenly and slowly add 6.8g of p-xylylenediamine and triethylamine dropwise into the reaction flask The toluene solution of amine (10.4g triethylamine dissolved in 100ml toluene), stirred and refluxed for 11 to 12 hours, after the reaction, the product was evaporated and dried, then washed with toluene solution, suction filtered, and the filtrate was evaporated and dried. After drying, a halogen-free intumescent flame retardant (II) containing a polymerized macromolecular triazine ring was obtained with a yield of 89.14%. Its structural formula is:
当大分子三嗪环无卤膨胀型阻燃剂(Ⅱ)与聚丙烯1:4共混时,经测定其极限氧指数(LOI)为37.01%,UL-94垂直燃烧测试阻燃等级达V-0级。When the macromolecular triazine ring halogen-free intumescent flame retardant (Ⅱ) is blended with polypropylene at 1:4, its limiting oxygen index (LOI) is determined to be 37.01%, and the flame retardant rating of UL-94 vertical burning test reaches V -Level 0.
实施例3Example 3
在装有回流冷凝管、恒压滴液漏斗、搅拌器和温度计的1L反应烧瓶中加入18.45g的三聚氯氰和100ml丙酮溶液(丙酮和水的体积比为1:1),充分搅拌,使三聚氯氰分散均匀,然后在5℃的条件下,边搅拌边均匀缓慢滴加18g 1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),滴加完毕后,在5℃的条件下反应3小时。接着升高温度至45℃,补加100ml丙酮溶液,再向反应瓶中均匀缓慢滴加6.15g2,4-二氨基甲苯和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),保持温度45℃,滴加完毕后,再此条件下反应7小时。接着抽滤并用水洗涤得第二步反应产物,将其放入1L三口烧瓶中,加入300ml甲苯,然后升温至105℃,向反应瓶中均匀缓慢滴加6.15g 2,4-二氨基甲苯和三乙胺的甲苯溶液(10.4g三乙胺溶解在100ml甲苯中),搅拌回流反应11~12小时,反应结束后将产物蒸出烘干,再用甲苯溶液洗涤、抽滤,再将滤液蒸出烘干,得到含聚合大分子三嗪环无卤膨胀型阻燃剂(Ⅲ),产率为81.55%。其结构式为:Add 18.45g of cyanuric chloride and 100ml of acetone solution (the volume ratio of acetone and water is 1:1) in the 1L reaction flask equipped with reflux condenser, constant pressure dropping funnel, stirrer and thermometer, fully stir, Make the cyanuric chloride disperse evenly, then under the condition of 5℃, add 18g of 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2. 2] octane and NaHCO 3 solution (8.4g NaHCO 3 dissolved in 100ml distilled water), after the dropwise addition, react at 5°C for 3 hours. Then raise the temperature to 45°C, add 100ml of acetone solution, then evenly and slowly add 6.15g of 2,4-diaminotoluene and NaHCO3 solution (8.4g of NaHCO3 dissolved in 100ml of distilled water) dropwise to the reaction flask, keeping the temperature at 45 °C, after the dropwise addition was completed, the reaction was carried out under this condition for 7 hours. Then suction filter and wash with water to obtain the reaction product of the second step, put it into a 1L three-necked flask, add 300ml of toluene, then raise the temperature to 105°C, and evenly and slowly add 6.15g of 2,4-diaminotoluene and The toluene solution of triethylamine (10.4g triethylamine dissolved in 100ml toluene), stirred and refluxed for 11 to 12 hours, after the reaction, the product was evaporated and dried, then washed with toluene solution, suction filtered, and the filtrate was evaporated After drying, the halogen-free intumescent flame retardant containing polymerized macromolecular triazine ring (Ⅲ) was obtained with a yield of 81.55%. Its structural formula is:
当大分子三嗪环无卤膨胀型阻燃剂(Ⅲ)与聚丙烯1:4共混时,经测定其极限氧指数(LOI)为42.35%,UL-94垂直燃烧测试阻燃等级达V-0级。When the macromolecular triazine ring halogen-free intumescent flame retardant (Ⅲ) is blended with polypropylene 1:4, its limiting oxygen index (LOI) is determined to be 42.35%, and the flame retardant rating of UL-94 vertical burning test reaches V -Level 0.
实施例4Example 4
在装有回流冷凝管、恒压滴液漏斗、搅拌器和温度计的1L反应烧瓶中加入18.45g的三聚氯氰和100ml丙酮溶液(丙酮和水的体积比为1:1),充分搅拌,使三聚氯氰分散均匀,然后在5℃的条件下,边搅拌边均匀缓慢滴加18g 1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),滴加完毕后,在5℃的条件下反应3小时。接着升高温度至50℃,补加100ml丙酮溶液,再向反应瓶中均匀缓慢滴加6.15g2,6-二氨基甲苯和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),保持温度50℃,滴加完毕后,再此条件下反应7小时。接着抽滤并用水洗涤得第二步反应产物,将其放入1L三口烧瓶中,加入300ml甲苯,然后升温至100℃,向反应瓶中均匀缓慢滴加6.15g 2,6-二氨基甲苯和三乙胺的甲苯溶液(10.4g三乙胺溶解在100ml甲苯中),搅拌回流反应11~12小时,反应结束后将产物蒸出烘干,再用甲苯溶液洗涤、抽滤,再将滤液蒸出烘干,得到含聚合大分子三嗪环无卤膨胀型阻燃剂(Ⅳ),产率为87.08%。其结构式为:Add 18.45g of cyanuric chloride and 100ml of acetone solution (the volume ratio of acetone and water is 1:1) in the 1L reaction flask equipped with reflux condenser, constant pressure dropping funnel, stirrer and thermometer, fully stir, Make the cyanuric chloride disperse evenly, then under the condition of 5℃, add 18g of 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2. 2] octane and NaHCO 3 solution (8.4g NaHCO 3 dissolved in 100ml distilled water), after the dropwise addition, react at 5°C for 3 hours. Then raise the temperature to 50°C, add 100ml of acetone solution, and then evenly and slowly add 6.15g of 2,6-diaminotoluene and NaHCO3 solution (8.4g of NaHCO3 dissolved in 100ml of distilled water) to the reaction flask, keeping the temperature at 50 °C, after the dropwise addition was completed, the reaction was carried out under this condition for 7 hours. Then suction filter and wash with water to obtain the reaction product of the second step, put it into a 1L three-necked flask, add 300ml of toluene, then raise the temperature to 100°C, and evenly and slowly add 6.15g of 2,6-diaminotoluene and The toluene solution of triethylamine (10.4g triethylamine dissolved in 100ml toluene), stirred and refluxed for 11 to 12 hours, after the reaction, the product was evaporated and dried, then washed with toluene solution, suction filtered, and the filtrate was evaporated After drying, the halogen-free intumescent flame retardant (Ⅳ) containing polymerized macromolecular triazine ring was obtained, and the yield was 87.08%. Its structural formula is:
当大分子三嗪环无卤膨胀型阻燃剂(Ⅳ)与聚丙烯1:4共混时,经测定其极限氧指数(LOI)为45.64%,UL-94垂直燃烧测试阻燃等级达V-0级。When the macromolecular triazine ring halogen-free intumescent flame retardant (Ⅳ) is blended with polypropylene 1:4, its limiting oxygen index (LOI) is determined to be 45.64%, and the flame retardant rating of UL-94 vertical burning test reaches V -Level 0.
实施例5Example 5
在装有回流冷凝管、恒压滴液漏斗、搅拌器和温度计的1L反应烧瓶中加入18.45g的三聚氯氰和100ml丙酮溶液(丙酮和水的体积比为1:1),充分搅拌,使三聚氯氰分散均匀,然后在5℃的条件下,边搅拌边均匀缓慢滴加18g 1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),滴加完毕后,在5℃的条件下反应3小时。接着升高温度至50℃,补加100ml丙酮溶液,再向反应瓶中均匀缓慢滴加9.3g4,4'-二氨基联苯和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),保持温度50℃,滴加完毕后,再此条件下反应7小时。接着抽滤并用水洗涤得第二步反应产物,将其放入1L三口烧瓶中,加入300ml甲苯,然后升温至100~105℃,向反应瓶中均匀缓慢滴加9.3g 4,4'-二氨基联苯和三乙胺的甲苯溶液(10.4g三乙胺溶解在100ml甲苯中),搅拌回流反应11~12小时,反应结束后将产物蒸出烘干,再用甲苯溶液洗涤、抽滤,再将滤液蒸出烘干,得到含聚合大分子三嗪环无卤膨胀型阻燃剂(Ⅴ),产率为84.27%。其结构式为:Add 18.45g of cyanuric chloride and 100ml of acetone solution (the volume ratio of acetone and water is 1:1) in the 1L reaction flask equipped with reflux condenser, constant pressure dropping funnel, stirrer and thermometer, fully stir, Make the cyanuric chloride disperse evenly, then under the condition of 5℃, add 18g of 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2. 2] octane and NaHCO 3 solution (8.4g NaHCO 3 dissolved in 100ml distilled water), after the dropwise addition, react at 5°C for 3 hours. Then raise the temperature to 50°C, add 100ml of acetone solution, then evenly and slowly add 9.3g of 4,4'-diaminobiphenyl and NaHCO3 solution (8.4g NaHCO3 dissolved in 100ml of distilled water) to the reaction flask, keeping The temperature was 50°C, and after the dropwise addition was completed, the reaction was continued for 7 hours under this condition. Then suction filter and wash with water to obtain the reaction product of the second step, put it into a 1L three-necked flask, add 300ml of toluene, then raise the temperature to 100-105°C, and evenly and slowly add 9.3g of 4,4'-di The toluene solution of aminobiphenyl and triethylamine (10.4g triethylamine dissolved in 100ml toluene), stirred and refluxed for 11 to 12 hours, after the reaction, the product was evaporated and dried, then washed with toluene solution, and suction filtered. Then, the filtrate was evaporated and dried to obtain a halogen-free intumescent flame retardant (Ⅴ) containing a polymerized macromolecular triazine ring, with a yield of 84.27%. Its structural formula is:
当大分子三嗪环无卤膨胀型阻燃剂(Ⅴ)与聚丙烯1:4共混时,经测定其极限氧指数(LOI)为43.29%,UL-94垂直燃烧测试阻燃等级达V-0级。When the macromolecular triazine ring halogen-free intumescent flame retardant (Ⅴ) is blended with polypropylene at 1:4, its limiting oxygen index (LOI) is determined to be 43.29%, and the UL-94 vertical burning test flame retardant grade reaches V -Level 0.
实施例6Example 6
在装有回流冷凝管、恒压滴液漏斗、搅拌器和温度计的1L反应烧瓶中加入18.45g的三聚氯氰和100ml丙酮溶液(丙酮和水的体积比为1:1),充分搅拌,使三聚氯氰分散均匀,然后在5℃的条件下,边搅拌边均匀缓慢滴加18g 1-氧基磷杂-4-羟甲基-2,6,7-三氧杂双环[2.2.2]辛烷和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),滴加完毕后,在5℃的条件下反应3小时。接着升高温度至50℃,补加100ml丙酮溶液,再向反应瓶中均匀缓慢滴加10g 4,4'-二氨基二苯甲烷和NaHCO3溶液(8.4g NaHCO3溶解在100ml蒸馏水中),保持温度50℃,滴加完毕后,再此条件下反应7小时。接着抽滤并用水洗涤得第二步反应产物,将其放入1L三口烧瓶中,加入300ml甲苯,然后升温至95~105℃,向反应瓶中均匀缓慢滴加10g 4,4'-二氨基二苯甲烷和三乙胺的甲苯溶液(10.4g三乙胺溶解在100ml甲苯中),搅拌回流反应11~12小时,反应结束后将产物蒸出烘干,再用甲苯溶液洗涤、抽滤,再将滤液蒸出烘干,得到含聚合大分子三嗪环无卤膨胀型阻燃剂(Ⅵ),产率为90.19%。其结构式为:Add 18.45g of cyanuric chloride and 100ml of acetone solution (the volume ratio of acetone and water is 1:1) in the 1L reaction flask equipped with reflux condenser, constant pressure dropping funnel, stirrer and thermometer, fully stir, Make the cyanuric chloride disperse evenly, then under the condition of 5℃, add 18g of 1-oxyphospha-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2. 2] octane and NaHCO 3 solution (8.4g NaHCO 3 dissolved in 100ml distilled water), after the dropwise addition, react at 5°C for 3 hours. Then raise the temperature to 50°C, add 100ml of acetone solution, and then evenly and slowly add 10g of 4,4'-diaminodiphenylmethane and NaHCO3 solution (8.4g NaHCO3 dissolved in 100ml of distilled water) dropwise to the reaction flask, Keep the temperature at 50°C. After the dropwise addition is complete, react under this condition for 7 hours. Then suction filter and wash with water to obtain the reaction product of the second step, put it into a 1L three-neck flask, add 300ml of toluene, then raise the temperature to 95-105°C, and evenly and slowly add 10g of 4,4'-diamino The toluene solution of diphenylmethane and triethylamine (10.4g triethylamine is dissolved in 100ml toluene), stirred and refluxed for 11 to 12 hours, after the reaction, the product was evaporated and dried, then washed with toluene solution and suction filtered. The filtrate was then evaporated and dried to obtain a halogen-free intumescent flame retardant (Ⅵ) containing a polymerized macromolecular triazine ring, with a yield of 90.19%. Its structural formula is:
当大分子三嗪环无卤膨胀型阻燃剂(Ⅵ)与聚丙烯1:4共混时,经测定其极限氧指数(LOI)为41.82%,UL-94垂直燃烧测试阻燃等级达V-0级。When the macromolecule triazine ring halogen-free intumescent flame retardant (Ⅵ) is blended with polypropylene at 1:4, its limiting oxygen index (LOI) is determined to be 41.82%, and the flame retardant rating of UL-94 vertical burning test reaches V -Level 0.
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