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CN115975080A - Magnesium-titanium-containing catalyst component for ethylene polymerization, catalyst and ethylene polymerization reaction method - Google Patents

Magnesium-titanium-containing catalyst component for ethylene polymerization, catalyst and ethylene polymerization reaction method Download PDF

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CN115975080A
CN115975080A CN202111200521.8A CN202111200521A CN115975080A CN 115975080 A CN115975080 A CN 115975080A CN 202111200521 A CN202111200521 A CN 202111200521A CN 115975080 A CN115975080 A CN 115975080A
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titanium
magnesium
compound
catalyst component
ethylene polymerization
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CN115975080B (en
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郭正阳
刘萃莲
周俊领
王迎
雷际平
唐璐
雷世龙
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Abstract

The invention belongs to the technical field of ethylene polymerization, and discloses a magnesium-titanium-containing catalyst component for ethylene polymerization, a catalyst and an ethylene polymerization reaction method, wherein the preparation method of the magnesium-titanium-containing catalyst component comprises the following steps: 1) Mixing a magnesium compound, an organic phosphorus compound, an organic alcohol compound and a diluent, and stirring for reaction at the reaction temperature of 95-110 ℃ to obtain a uniform solution; 2) And cooling the uniform solution to below 0 ℃, carrying out contact reaction with a titanium compound, heating to separate out solid particles, washing and drying to obtain the magnesium-titanium-containing catalyst component. The bulk density and particle sphericity of the polymer prepared by the catalyst are obviously higher.

Description

Magnesium-titanium-containing catalyst component for ethylene polymerization, catalyst and ethylene polymerization reaction method
Technical Field
The invention belongs to the technical field of ethylene polymerization, and particularly relates to a magnesium-titanium-containing catalyst component and a catalyst for ethylene polymerization, and an ethylene polymerization reaction method.
Background
In the polymerization of olefins, particularly in the polymerization of ethylene or the copolymerization of ethylene and α -olefins, catalyst components based on magnesium, titanium, halogen and an electron donor are mostly used.
In fact, the above catalyst components are mainly composed of magnesium chloride, titanium chloride and electron donors. The early catalyst component is prepared by mixing and grinding magnesium chloride, titanium tetrachloride and electron donor, and the catalyst has low activity, the prepared polymer has wide particle size distribution, and more coarse powder and fine powder, and is basically eliminated at present.
One is to load the catalyst component on a porous spherical silica gel in a fixed form, for example, patent document CN1158136 discloses a main catalyst for producing ethylene high polymer, which comprises an inorganic carrier (preferably active silica carrier), a chlorine compound supported on the carrier, a magnesium compound supported on the carrier, a titanium compound supported on the carrier. The main catalyst is characterized in that: the catalyst has spherical particle shape, good fluidity and good hydrogen regulation sensitivity, the polymerization activity is reduced less along with the increase of the addition amount of the chain transfer agent (hydrogen), and the catalyst is more suitable for producing the polyethylene resin with wide molecular weight distribution.
The other method is to dissolve a magnesium compound into a uniform solution, and then react the magnesium compound with a titanium compound to precipitate magnesium chloride particles and simultaneously load titanium chloride and an electron donor, as disclosed in patent documents CN85100997, CN1112373C, CN1229092A, CN1958620 and the like. The method generally dissolves a magnesium compound in a polar solvent, and the magnesium compound and titanium tetrachloride contact and react through a dissolving solution to separate out catalyst component particles containing titanium magnesium and electron donors.
Patent document CN85100997 is prepared by dissolving a magnesium halide in an organic epoxy compound or an organic phosphorus compound to form a homogeneous solution, and reacting the solution with at least one precipitation aid, and a halide of titanium transition metal or a derivative thereof. Because the organic epoxy compound and the organic phosphorus compound which do not contain active hydrogen are used as solvents, the magnesium chloride is slowly dissolved, and the reaction with titanium tetrachloride is convenient to control, the particle shape of the precipitated particles is good and is similar to a sphere, the particle shape of the prepared polymer is good, the stacking density is high, but the activity of the prepared catalyst component is low, and the ash content in the product is particularly high when the catalyst is applied to industrial production.
Patent document CN1112373C is prepared by dissolving magnesium chloride in isooctanol using decane as a dispersant, adding silane as a precipitating agent, and precipitating catalyst component particles by reaction with titanium tetrachloride. The solvent used in the system is isooctanol, the raw material is simple, the activity of the catalyst component is higher during the ethylene polymerization, the hydrogen regulation performance is better, but the preparation method of the catalyst component uses more titanium tetrachloride, and the particle shape of the catalyst component is similar to a sphere and is not regular.
Patent document CN1229092a discloses a catalyst for ethylene polymerization or copolymerization, which is prepared by dissolving magnesium halide in an organic epoxy compound, an organic phosphorus compound, and then adding a low carbon alcohol as an electron donor activator to form a uniform solution, and then reacting the uniform solution with at least one anhydride auxiliary precipitator and halides of transition metal titanium and derivatives thereof.
In patent document CN1958620, the catalyst is prepared by dissolving magnesium halide in organic epoxy compound, organic phosphorus compound and a lower alcohol to form a homogeneous solution, and reacting with at least one silane compound and halide of transition metal titanium and its derivatives, and the activity of the catalyst is higher when the catalyst is used for slurry polymerization of ethylene, but the particle morphology and particle size distribution of the catalyst component prepared by the method still need to be improved.
Disclosure of Invention
In view of the above circumstances, it is an object of the present invention to provide a magnesium-titanium-containing catalyst component for ethylene polymerization, a catalyst and an ethylene polymerization process, wherein the polymer obtained by using the catalyst of the present invention has a high bulk density and a high degree of particle sphericity, and the surface of the polymer is relatively smooth.
The first aspect of the present invention provides a magnesium-containing titanium catalyst component for ethylene polymerization, which is prepared by a method comprising:
1) Mixing a magnesium compound, an organic phosphorus compound, an organic alcohol compound and a diluent, and stirring for reaction at the reaction temperature of 95-110 ℃ to obtain a uniform solution;
2) And cooling the uniform solution to below 0 ℃, carrying out contact reaction with a titanium compound, heating to separate out solid particles, washing and drying to obtain the magnesium-titanium-containing catalyst component.
In a second aspect of the present invention, there is provided a catalyst for ethylene polymerization, which comprises the above magnesium-titanium-containing catalyst component, and an organoaluminum compound.
A third aspect of the present invention provides an ethylene polymerization process comprising: ethylene or ethylene and an alpha-olefin are reacted in the presence of the catalyst described above.
The invention dissolves the magnesium compound in a solvent system containing an organic phosphorus compound, an organic alcohol compound and a diluent, controls the temperature during dissolution, obtains the catalyst with normal activity, prepares the polymer with equivalent molecular weight, obviously improves the bulk density and the particle sphericity of the polymer, and has smoother surface and less protrusions. The catalyst component of the invention has simple preparation materials and can still obtain the catalyst with better performance.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
FIG. 1 is an electron micrograph of the polymer obtained in example 1.
FIG. 2 is an electron micrograph of a polymer obtained in comparative example.
Detailed Description
The following describes in detail specific embodiments of the present invention. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
According to a first aspect of the present invention, there is provided a magnesium-containing titanium catalyst component for ethylene polymerization, the magnesium-containing titanium catalyst component being prepared by a process comprising:
1) Mixing a magnesium compound, an organic phosphorus compound, an organic alcohol compound and a diluent, and stirring for reaction at the reaction temperature of 95-110 ℃ to obtain a uniform solution;
2) And cooling the uniform solution to below 0 ℃, carrying out contact reaction with a titanium compound, heating to separate out solid particles, washing and drying to obtain the magnesium-titanium-containing catalyst component.
In the present invention, the magnesium compound may be a magnesium-containing compound known to those skilled in the art, such as a magnesium halide, a magnesium alcoholate, a magnesium haloalcoholate, or the like. Preferably, the magnesium compound is a magnesium dihalide or a derivative of the formula magnesium dihalide in which one halogen atom is replaced by a hydrocarbyl or halohydrocarbyloxy group.
According to the invention, the organophosphorus compound can be chosen from hydrocarbyl or halogenated hydrocarbyl esters of orthophosphoric acid, hydrocarbyl or halogenated hydrocarbyl esters of phosphorous acid. For example, trimethyl orthophosphate, triethyl orthophosphate, tributyl orthophosphate, triphenyl orthophosphate, trimethyl phosphite, triethyl phosphite, tributyl phosphite, benzyl phosphite, and the like.
According to the present invention, the organic alcohol compound may be selected from linear alcohols or isomeric alcohols having 1 to 8 carbon atoms. Specific examples of organic alcohol compounds include, but are not limited to: at least one of methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, n-octanol, and isooctanol. Preferably a linear alcohol or an isomeric alcohol of 3 to 8 carbon atoms.
In the present invention, the diluent may be benzene, toluene, xylene, chlorobenzene, or derivatives thereof.
According to the invention, the titanium compound has the general formula Ti (OR) aXb, where R is C 1 -C 14 X is a halogen atom, a is an integer of 0 to 2, b is an integer of 0 to 4, and a + b =3 or 4.
Specifically, the titanium compound may be at least one of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, tetrabutoxytitanium, tetraethoxytitanium, chlorotriethoxytitanium, dichlorodiethoxytitanium, trichloromonoethoxytitanium, and titanium trichloride. The titanium compound is preferably titanium tetrachloride, titanium trichloroethoxy or titanium trichloride.
According to the present invention, the organophosphorus compound is contained in an amount of 0.01 to 10 mol, preferably 0.02 to 4 mol, per mol of the magnesium compound; the amount of the organic alcohol compound is 0.01 to 15 mol, preferably 0.05 to 10 mol; the dosage of the diluent is 0.2-5L; the titanium compound is used in an amount of 0.2 to 30 moles, preferably 1 to 20 moles.
Preferably, in the step 1), the stirring speed is 350-500rpm, and the reaction time is 0.5-1.5h.
Preferably, in the step 2), the temperature of the uniform solution is reduced to-30 ℃ to 5 ℃, and the temperature of the uniform solution is increased to 60 ℃ to 110 ℃.
According to a second aspect of the present invention, there is provided a catalyst for ethylene polymerization, which comprises the above magnesium-titanium-containing catalyst component, and an organoaluminum compound.
In the present invention, the organoaluminum compound may have the general formula AlR 1 n X 3-n In the formula, R 1 A hydrocarbon group having 1 to 20 carbon atoms, preferably an alkyl group, an aralkyl group or an aryl group, which is hydrogen; x is halogen, preferably chlorine or bromine; n is a number which is more than 0 and less than or equal to 3.
Specifically, the organoaluminum compound may be trimethylaluminum, triethylaluminum, triisobutylaluminum, trioctylaluminum, diethylaluminum monohydrochloride, diisobutylaluminum monohydrochloride, diethylaluminum monochloride, diisobutylaluminum monochloride, ethylaluminum sesquichloride or ethylaluminum dichloride, and preferably triethylaluminum or triisobutylaluminum.
The molar ratio of aluminum in the organoaluminum compound to titanium in the magnesium-containing titanium catalyst component is 5-5000: 1, preferably 20-500: 1.
According to a third aspect of the present invention, there is provided an ethylene polymerization process comprising: ethylene or ethylene and an alpha-olefin are reacted in the presence of the catalyst described above.
The ethylene polymerization reaction of the present invention is carried out in a slurry state, and the solvent may be a straight or branched alkane such as hexane, heptane, octane, decane or derivatives thereof.
The reaction conditions include: the pressure of the reaction is 0.05-10Mpa, preferably 0.1-5Mpa; the reaction temperature is 30-120 ℃, preferably 40-90 ℃, when the temperature is too high, the ethylene molecules are easy to generate free radical polymerization, the molecular weight of the prepared polyethylene is not high, and when the temperature is too low, the activity of the catalyst is low or the catalyst is not polymerized; the reaction time is 1.5-10h, preferably 1.5-2.5h.
The present invention is further illustrated by the following examples. But is not limited by these examples.
In the following examples and comparative examples:
the particle size distribution of the catalyst components: mastersizer 2000 instrument, malvern, uk;
polymer apparent Bulk Density (BD): measured with reference to ASTM D1895-96;
polymer molecular weight (Mw): a viscosity method;
sphericity of the polymer: a camsize particle analyzer;
description of the drawings: when the sphericity is 1, the particles are spherical, and the smaller the sphericity is, the more irregular the particle shape is.
Examples 1-4 are intended to illustrate the magnesium and titanium containing catalyst component and catalyst of the present invention and the polymerization of ethylene.
Example 1
Adding 4.8 g of magnesium chloride, 110 ml of toluene, 5.0 ml of tributyl phosphate and 11.6 ml of n-butyl alcohol into a reaction kettle, reacting for 1 hour under the conditions of stirring speed of 450rpm and temperature of 103 ℃, cooling to-10 ℃, dropwise adding 36 ml of titanium tetrachloride, heating to 80 ℃ within 4 hours, washing twice with 120 ml of toluene at 60 ℃, washing 4 times with organic solvent hexane, and drying to obtain the magnesium-titanium-containing catalyst component.
Ethylene polymerization: and (2) alternately filling nitrogen into a 2-cubic-liter polymerization kettle and vacuumizing for three times, adding 1-cubic-liter n-hexane, 2mmol of triethyl aluminum and 2 mg of magnesium-titanium-containing catalyst component, heating to 60 ℃, adding ethylene to maintain the kettle pressure at 0.7MPa, and reacting for 2 hours at 60 ℃. The activity of the catalyst is calculated, and the bulk density and sphericity of the polymer are determined. The photograph of the polymer is shown in FIG. 1.
Example 2
Adding 4.8 g of magnesium chloride, 100 ml of toluene, 6.0 ml of tributyl phosphate and 8.4 ml of n-propanol into a reaction kettle, reacting for 1 hour under the conditions of stirring speed of 450rpm and temperature of 103 ℃, cooling to-10 ℃, dropwise adding 36 ml of titanium tetrachloride, heating to 80 ℃ within 4 hours, washing twice with 120 ml of toluene at 60 ℃, washing 4 times with an organic solvent hexane, and drying to obtain the magnesium-titanium-containing catalyst component.
Ethylene polymerization: the same as in example 1.
Example 3
Adding 4.8 g of magnesium chloride, 90 ml of toluene, 6.0 ml of tributyl phosphate and 9.2 ml of n-butyl alcohol into a reaction kettle, reacting for 1 hour under the conditions of stirring speed of 450rpm and temperature of 103 ℃, cooling to-10 ℃, dropwise adding 40 ml of titanium tetrachloride, heating to 80 ℃ within 4 hours, washing twice with 120 ml of toluene at 60 ℃, washing for 4 times with organic solvent hexane, and drying to obtain the magnesium-titanium-containing catalyst component.
Ethylene polymerization: the same as in example 1.
Example 4
The preparation of the magnesium-containing titanium catalyst component differs from example 1 in that titanium tetrachloride is added dropwise by cooling to-20 ℃.
Ethylene polymerization: the same as in example 1.
Comparative example 1
Adding 4.8 g of magnesium chloride, 55 ml of toluene, 3.0 ml of epoxy chloropropane, 3.6 ml of tributyl phosphate and 7.6 ml of ethanol into a reaction kettle, reacting for 1 hour under the conditions of stirring speed of 450rpm and temperature of 55 ℃, adding 0.8 g of phthalic anhydride, keeping the temperature of 55 ℃ constant for 1 hour, cooling to-30 ℃, dropwise adding 40 ml of titanium tetrachloride, heating to 80 ℃ within 4 hours, keeping the temperature constant for 1.0 hour, washing twice with 120 ml of toluene at 60 ℃, washing 4 times with an organic solvent hexane, and drying to obtain the catalyst component. The photograph of the polymer is shown in FIG. 2.
Ethylene polymerization: the catalyst component was added in an amount of 10 mg as in example 1.
Comparative example 2
Adding 4.8 g of magnesium chloride, 110 ml of toluene, 5.0 ml of tributyl phosphate and 11.6 ml of n-butyl alcohol into a reaction kettle, and reacting for 1 hour under the conditions of stirring speed of 450rpm and temperature of 55 ℃, wherein the dissolution is incomplete and the system is turbid. Cooling to-10 ℃, dropwise adding 36 ml of titanium tetrachloride, heating to 80 ℃ within 4 hours, washing twice with 120 ml of toluene at 60 ℃, washing 4 times with organic solvent hexane, and drying to obtain the magnesium-titanium-containing catalyst component.
Ethylene polymerization: the catalyst component was added in an amount of 10 mg as in example 1.
The catalyst activities and polymer properties of the respective examples and comparative examples are shown in table 1.
TABLE 1
Figure BDA0003303919630000081
As can be seen from the data in Table 1, the activity of the catalyst of the present invention was normal, the molecular weight of the polymer produced was comparable, and the bulk density and particle sphericity of the polymer were significantly higher, as compared with the comparative catalyst. Comparing FIGS. 1 and 2, it can be seen that the polymer prepared with the catalyst component of the present invention has a smoother surface and less protrusions.
While embodiments of the present invention have been described above, the above description is illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.

Claims (10)

1. A magnesium-containing titanium catalyst component for ethylene polymerization, characterized in that the magnesium-containing titanium catalyst component is prepared by a method comprising:
1) Mixing a magnesium compound, an organic phosphorus compound, an organic alcohol compound and a diluent, and stirring for reaction at the reaction temperature of 95-110 ℃ to obtain a uniform solution;
2) And cooling the uniform solution to below 0 ℃, carrying out contact reaction with a titanium compound, heating to separate out solid particles, washing and drying to obtain the magnesium-titanium-containing catalyst component.
2. The magnesium-containing titanium catalyst component for ethylene polymerization as claimed in claim 1, wherein the magnesium compound is magnesium dihalide or a derivative of magnesium dihalide in which one halogen atom in the molecular formula is substituted by a hydrocarbon group or a haloalkyloxy group.
3. The magnesium-titanium-containing catalyst component for ethylene polymerization of claim 1, wherein said organophosphorus compound is selected from a hydrocarbyl or halohydrocarbyl ester of orthophosphoric acid, a hydrocarbyl or halohydrocarbyl ester of phosphorous acid; preferred are trimethyl orthophosphate, triethyl orthophosphate, tributyl orthophosphate, triphenyl orthophosphate, trimethyl phosphite, triethyl phosphite, tributyl phosphite, and benzyl phosphite.
4. The magnesium-containing titanium catalyst component for ethylene polymerization according to claim 1, wherein the organic alcohol compound is selected from a linear alcohol or an isomeric alcohol having a carbon number of 1 to 8; preferably at least one of methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, n-octanol and isooctanol.
5. The magnesium-containing titanium catalyst component for ethylene polymerization as claimed in claim 1, wherein the diluent is benzene, toluene, xylene, chlorobenzene or derivatives thereof.
6. The magnesium-containing titanium catalyst component for ethylene polymerization as claimed in claim 1, wherein the titanium compound has a general formula of Ti (OR) a X b Wherein R is C 1 -C 14 X is a halogen atom, a is an integer of 0 to 2, b is an integer of 0 to 4, a + b =3 or 4;
the titanium compound is preferably at least one of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, tetrabutoxytitanium, tetraethoxytitanium, chlorotriethoxytitanium, dichlorodiethoxytitanium, trichloromonoethoxytitanium and titanium trichloride, and more preferably titanium tetrachloride, trichloromonoethoxytitanium or titanium trichloride.
7. The magnesium-containing titanium catalyst component for ethylene polymerization according to claim 1, wherein the organophosphorus compound is contained in an amount of 0.01 to 10 mol, preferably 0.02 to 4 mol, per mol of the magnesium compound; the amount of the organic alcohol compound is 0.01 to 15 mol, preferably 0.05 to 10 mol; the dosage of the diluent is 0.2-5L; the titanium compound is used in an amount of 0.2 to 30 moles, preferably 1 to 20 moles.
8. The magnesium-titanium-containing catalyst component for ethylene polymerization according to claim 1, wherein in the step 1), the rotation speed of stirring is 350 to 500rpm, and the reaction time is 0.5 to 1.5 hours;
in the step 2), the temperature of the uniform solution is reduced to-30 ℃ to 5 ℃, and the temperature is increased to 60-110 ℃.
9. A catalyst for ethylene polymerization, characterized in that it comprises the magnesium-titanium-containing catalyst component according to any one of claims 1 to 8, and an organoaluminum compound;
preferably, the organoaluminum compound has the formula AlR 1 n X 3-n In the formula, R 1 Is hydrogen, alkyl, aralkyl or aryl with 1-20 carbon atoms; x is chlorine or bromine; n is a number of more than 0 and less than or equal to 3; the organoaluminum compound is preferably trimethylaluminumTriethylaluminum, triisobutylaluminum, trioctylaluminum, diethylaluminum monohydrogen, diisobutylaluminum monohydrogen, diethylaluminum monochloride, diisobutylaluminum monochloride, ethylaluminum sesquichloride and ethylaluminum dichloride, more preferably triethylaluminum and triisobutylaluminum;
the molar ratio of aluminum in the organoaluminum compound to titanium in the magnesium-containing titanium catalyst component is 5-5000: 1, preferably 20-500: 1.
10. An ethylene polymerization process, comprising: reacting ethylene or ethylene and an alpha-olefin in the presence of the catalyst of claim 9;
the reaction conditions include: the pressure of the reaction is 0.05-10Mpa, preferably 0.1-5Mpa; the reaction temperature is 30-120 ℃, and preferably 40-90 ℃; the reaction time is 1.5-10h, preferably 1.5-2.5h.
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