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CN117946299A - Catalyst component for preparing polyethylene, and preparation method and application thereof - Google Patents

Catalyst component for preparing polyethylene, and preparation method and application thereof Download PDF

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Publication number
CN117946299A
CN117946299A CN202211291170.0A CN202211291170A CN117946299A CN 117946299 A CN117946299 A CN 117946299A CN 202211291170 A CN202211291170 A CN 202211291170A CN 117946299 A CN117946299 A CN 117946299A
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compound
titanium
catalyst component
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amount
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郭正阳
周俊领
刘萃莲
王迎
雷际平
张晓帆
唐璐
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Sinopec Beijing Chemical Research Institute Co ltd
China Petroleum and Chemical Corp
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Sinopec Beijing Chemical Research Institute Co ltd
China Petroleum and Chemical Corp
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F110/00Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F110/02Ethene

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)

Abstract

The invention belongs to the technical field of olefin polymerization catalysts, and discloses a catalyst component for preparing polyethylene, which comprises, by weight, 1-10% of titanium, 10-20% of magnesium, 0.01-1% of phosphorus, 1-10% of alkoxy, 0.01-5% of aluminum, 40-70% of halogen and 0.1-10% of inert solvent. The catalyst component of the invention has higher activity, the prepared polymer has higher molecular weight and the bulk density of the polymer is obviously higher.

Description

一种用于聚乙烯制备的催化剂组分及其制备方法和应用A catalyst component for polyethylene preparation and its preparation method and application

技术领域Technical Field

本发明属于烯烃聚合催化剂技术领域,具体地,涉及一种用于聚乙烯制备的催化剂组分及其制备方法和应用。The invention belongs to the technical field of olefin polymerization catalysts, and in particular relates to a catalyst component for polyethylene preparation, a preparation method and an application thereof.

背景技术Background technique

超高分子量聚乙烯是一种性能优良的热塑性材料,具有耐磨、自润滑、冲击强度高、耐腐蚀等突出特点,已在军工、国防、纺织、化工机械等领域得到广泛研究和应用,近年来超高分子量聚乙烯在锂电池膜和医用滤材方面的应用发展很快。制备超高分子量聚乙烯所用的催化剂一般为Z-N催化剂,并且催化剂的粒径比较小,对催化剂颗粒大小的均一性要求较高。Ultra-high molecular weight polyethylene is a thermoplastic material with excellent performance, and has outstanding characteristics such as wear resistance, self-lubrication, high impact strength, and corrosion resistance. It has been widely studied and applied in the fields of military industry, national defense, textiles, chemical machinery, etc. In recent years, the application of ultra-high molecular weight polyethylene in lithium battery membranes and medical filter materials has developed rapidly. The catalyst used to prepare ultra-high molecular weight polyethylene is generally a Z-N catalyst, and the particle size of the catalyst is relatively small, and the uniformity of the catalyst particle size is required to be high.

一般地,烯烃的聚合反应,特别是乙烯的聚合或乙烯与α-烯烃的共聚合反应,大多采用以镁、钛、卤素和给电子体作为基本成分的Z-N催化剂组分。用于超高分子量聚乙烯的催化剂一般采用颗粒型的Z-N催化剂,以利于催化剂的粒度控制。Generally, the polymerization of olefins, especially the polymerization of ethylene or the copolymerization of ethylene and α-olefins, mostly uses Z-N catalyst components with magnesium, titanium, halogen and electron donor as basic components. The catalyst used for ultra-high molecular weight polyethylene generally uses a granular Z-N catalyst to facilitate the particle size control of the catalyst.

其中的一种是将镁化合物溶解成均一的溶液,然后通过其与钛化合物反应,析出氯化镁颗粒的同时负载上钛的氯化物和给电子体,如专利文献CN85100997、CN1112373C、CN1229092A、CN1958620等中公开的。这类方法一般将镁化合物溶解在极性溶剂中,通过溶解液与四氯化钛接触反应,析出含钛镁和给电子体的催化剂组分颗粒。One of them is to dissolve the magnesium compound into a uniform solution, and then react it with a titanium compound to precipitate magnesium chloride particles while loading titanium chloride and electron donors, such as disclosed in patent documents CN85100997, CN1112373C, CN1229092A, CN1958620, etc. This method generally dissolves the magnesium compound in a polar solvent, and the dissolved solution is contacted with titanium tetrachloride to precipitate catalyst component particles containing titanium magnesium and electron donors.

例如,专利文献CN85100997中,其是通过卤化镁溶解于有机环氧化合物、有机磷化合物形成均匀溶液,再与至少一种助析出剂以及过渡金属钛的卤化物及其衍生物作用而制备的。因为采用了不含活泼氢的有机环氧化合物和有机磷化合物作为溶剂,其溶解氯化镁较慢,其与四氯化钛的反应便于控制,故析出的颗粒粒形较好,为类球形,制备的聚合物粒形较好,堆积密度较高,但用于乙烯聚合时活性很低。For example, in patent document CN85100997, magnesium halide is dissolved in organic epoxy compound and organic phosphorus compound to form a uniform solution, and then reacted with at least one precipitation aid and transition metal titanium halide and its derivatives to prepare. Because organic epoxy compound and organic phosphorus compound without active hydrogen are used as solvents, they dissolve magnesium chloride slowly, and the reaction with titanium tetrachloride is easy to control, so the precipitated particles have better particle shape, which is spherical, and the prepared polymer has better particle shape and higher bulk density, but the activity is very low when used for ethylene polymerization.

例如,专利文献CN1112373C中,将氯化镁溶解在以癸烷为分散剂的异辛醇中,再加入硅烷作为析出剂,通过与四氯化钛反应析出催化剂组分颗粒制备而成。该体系所用溶剂为异辛醇,原料简单,催化剂组分在乙烯聚合时活性较高,氢调性能较好,但这种催化剂组分制备方法使用四氯化钛较多,且催化剂组分的粒形不太规整。For example, in patent document CN1112373C, magnesium chloride is dissolved in isooctyl alcohol with decane as dispersant, and then silane is added as precipitation agent, and the catalyst component particles are prepared by reaction with titanium tetrachloride. The solvent used in this system is isooctyl alcohol, the raw materials are simple, the catalyst component has high activity during ethylene polymerization, and the hydrogen regulation performance is good, but this catalyst component preparation method uses more titanium tetrachloride, and the particle shape of the catalyst component is not very regular.

例如,专利文献CN1229092A中公开了一种用于乙烯聚合或共聚合的催化剂,其是通过卤化镁溶解于有机环氧化合物、有机磷化合物再加入一种低碳醇作为给电子体激化剂形成均匀溶液,再与至少一种酸酐类助析出剂以及过渡金属钛的卤化物及其衍生物作用而制备的。该催化剂用于乙烯的淤浆聚合时显示了很高的活性,但这种方法制备的催化剂组分颗粒形态和粒度分布仍需要改善。For example, patent document CN1229092A discloses a catalyst for ethylene polymerization or copolymerization, which is prepared by dissolving magnesium halide in organic epoxy compound and organic phosphorus compound, adding a low-carbon alcohol as an electron donor activator to form a uniform solution, and then reacting with at least one acid anhydride precipitation aid and transition metal titanium halide and its derivatives. The catalyst shows high activity when used for ethylene slurry polymerization, but the particle morphology and particle size distribution of the catalyst component prepared by this method still need to be improved.

例如,专利文献CN1958620中,通过将卤化镁溶解于有机环氧化合物、有机磷化合物和一种低碳醇形成均匀溶液,再与至少一种硅烷化合物以及过渡金属钛的卤化物及其衍生物作用而制备的。该催化剂用于乙烯的淤浆聚合时活性较高,但这种方法制备的催化剂组分颗粒形态和粒度分布仍需要改善。For example, in patent document CN1958620, a catalyst is prepared by dissolving magnesium halide in an organic epoxy compound, an organic phosphorus compound and a low-carbon alcohol to form a uniform solution, and then reacting with at least one silane compound and a transition metal titanium halide and its derivatives. The catalyst has high activity when used in slurry polymerization of ethylene, but the particle morphology and particle size distribution of the catalyst component prepared by this method still need to be improved.

发明内容Summary of the invention

针对上述情况,本发明的目的是提供一种用于聚乙烯制备的催化剂组分及其制备方法和应用,该催化剂组分的活性高,制备的聚乙烯的分子量高、堆积密度高。In view of the above situation, the purpose of the present invention is to provide a catalyst component for the preparation of polyethylene and a preparation method and application thereof. The catalyst component has high activity and the prepared polyethylene has high molecular weight and high bulk density.

本发明的第一方面提供了一种用于聚乙烯制备的催化剂组分,该催化剂组分含有钛、镁、烷氧基、磷、铝、卤素和惰性溶剂,以重量计,所述钛的含量为1-10%,所述镁的含量为10-20%,所述磷的含量为0.01-1%,所述烷氧基的含量为1-10%,所述铝的含量为0.01-5%,所述卤素的含量为40-70%,所述惰性溶剂的含量为0.1-10%。The first aspect of the present invention provides a catalyst component for the preparation of polyethylene, which contains titanium, magnesium, alkoxy, phosphorus, aluminum, halogen and an inert solvent. By weight, the titanium content is 1-10%, the magnesium content is 10-20%, the phosphorus content is 0.01-1%, the alkoxy content is 1-10%, the aluminum content is 0.01-5%, the halogen content is 40-70%, and the inert solvent content is 0.1-10%.

本发明的第二方面提供了上述的用于聚乙烯制备的催化剂组分的制备方法,该制备方法为方法一或方法二:The second aspect of the present invention provides a method for preparing the catalyst component for preparing polyethylene, which is method one or method two:

方法一,其包括以下步骤:Method 1 comprises the following steps:

a、将镁化合物、有机环氧化合物、有机磷化合物、有机醇化合物和任选的稀释剂混合,搅拌反应,得到均匀溶液;a. mixing a magnesium compound, an organic epoxy compound, an organic phosphorus compound, an organic alcohol compound and an optional diluent, stirring and reacting to obtain a uniform solution;

b、将步骤a所得的均匀溶液降温至-30℃至5℃,滴加钛化合物反应、再加入有机铝化合物接触,经升温析出固体颗粒,惰性溶剂洗涤、干燥,得到所述催化剂组分;b. Cooling the uniform solution obtained in step a to -30°C to 5°C, adding a titanium compound dropwise for reaction, then adding an organic aluminum compound for contact, heating to precipitate solid particles, washing with an inert solvent, and drying to obtain the catalyst component;

方法二,其包括以下步骤:Method 2 comprises the following steps:

(1)将镁化合物、有机环氧化合物、有机磷化合物、有机醇化合物和任选的稀释剂混合,搅拌反应,得到均匀溶液;(1) mixing a magnesium compound, an organic epoxy compound, an organic phosphorus compound, an organic alcohol compound and an optional diluent, stirring and reacting to obtain a uniform solution;

(2)将步骤(1)所得的均匀溶液降温至-30℃至5℃,滴加钛化合物反应,经升温析出固体颗粒,惰性溶剂洗涤;(2) cooling the homogeneous solution obtained in step (1) to -30°C to 5°C, adding a titanium compound dropwise for reaction, heating to precipitate solid particles, and washing with an inert solvent;

(3)将洗涤后的固体颗粒与有机铝化合物、惰性溶剂混合,制成浆液催化剂组分。(3) The washed solid particles are mixed with an organoaluminum compound and an inert solvent to prepare a slurry catalyst component.

本发明的第三方面提供了上述的催化剂组分、上述的制备方法制得的催化剂组分在聚乙烯制备中的应用,在催化剂的存在下,乙烯和任选的α-烯烃聚合反应,得到聚乙烯;所述催化剂含有所述催化剂组分和有机铝助催化剂。The third aspect of the present invention provides the use of the above-mentioned catalyst component and the catalyst component obtained by the above-mentioned preparation method in the preparation of polyethylene, in the presence of the catalyst, ethylene and optional α-olefins are polymerized to obtain polyethylene; the catalyst contains the catalyst component and an organic aluminum co-catalyst.

本发明的催化剂组分用于乙烯聚合时活性高,制备的聚乙烯的分子量高、堆积密度高。The catalyst component of the invention has high activity when used for ethylene polymerization, and the prepared polyethylene has high molecular weight and high bulk density.

本发明的其它特征和优点将在随后具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.

具体实施方式Detailed ways

以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention are described in detail below. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

根据本发明的第一方面,本发明提供了一种用于聚乙烯制备的催化剂组分,该催化剂组分含有钛、镁、烷氧基、磷、铝、卤素和惰性溶剂,以重量计,所述钛的含量为1-10%,所述镁的含量为10-20%,所述磷的含量为0.01-1%,所述烷氧基的含量为1-10%,所述铝的含量为0.01-5%,所述卤素的含量为40-70%,所述惰性溶剂的含量为0.1-10%。According to the first aspect of the present invention, the present invention provides a catalyst component for the preparation of polyethylene, which catalyst component contains titanium, magnesium, alkoxy, phosphorus, aluminum, halogen and an inert solvent, and the content of titanium is 1-10% by weight, the content of magnesium is 10-20%, the content of phosphorus is 0.01-1%, the content of alkoxy is 1-10%, the content of aluminum is 0.01-5%, the content of halogen is 40-70%, and the content of inert solvent is 0.1-10%.

优选情况下,催化剂组分中,以重量计,所述钛的含量为2-7%,所述镁的含量为12-20%,所述磷的含量为0.1-0.8%,所述烷氧基的含量为2-8%,所述铝的含量为0.1-3.5%,所述卤素的含量为45-60%,所述惰性溶剂的含量为0.5-8%。Preferably, in the catalyst component, by weight, the titanium content is 2-7%, the magnesium content is 12-20%, the phosphorus content is 0.1-0.8%, the alkoxy content is 2-8%, the aluminum content is 0.1-3.5%, the halogen content is 45-60%, and the inert solvent content is 0.5-8%.

根据本发明的第二方面,本发明提供了上述的用于聚乙烯制备的催化剂组分的制备方法,该制备方法为方法一或方法二:According to the second aspect of the present invention, the present invention provides a method for preparing the catalyst component for preparing polyethylene, which is method one or method two:

方法一,其包括以下步骤:Method 1 comprises the following steps:

a、将镁化合物、有机环氧化合物、有机磷化合物、有机醇化合物和任选的稀释剂混合,搅拌反应,得到均匀溶液;a. mixing a magnesium compound, an organic epoxy compound, an organic phosphorus compound, an organic alcohol compound and an optional diluent, stirring and reacting to obtain a uniform solution;

b、将步骤a所得的均匀溶液降温至-30℃至5℃,滴加钛化合物反应、再加入有机铝化合物接触,经升温析出固体颗粒,惰性溶剂洗涤、干燥,得到所述催化剂组分;b. Cooling the uniform solution obtained in step a to -30°C to 5°C, adding a titanium compound dropwise for reaction, then adding an organic aluminum compound for contact, heating to precipitate solid particles, washing with an inert solvent, and drying to obtain the catalyst component;

方法二,其包括以下步骤:Method 2 comprises the following steps:

(1)将镁化合物、有机环氧化合物、有机磷化合物、有机醇化合物和任选的稀释剂混合,搅拌反应,得到均匀溶液;(1) mixing a magnesium compound, an organic epoxy compound, an organic phosphorus compound, an organic alcohol compound and an optional diluent, stirring and reacting to obtain a uniform solution;

(2)将步骤(1)所得的均匀溶液降温至-30℃至5℃,滴加钛化合物反应,经升温析出固体颗粒,惰性溶剂洗涤;(2) cooling the homogeneous solution obtained in step (1) to -30°C to 5°C, adding a titanium compound dropwise for reaction, heating to precipitate solid particles, and washing with an inert solvent;

(3)将洗涤后的固体颗粒与有机铝化合物、惰性溶剂混合,制成浆液催化剂组分。(3) The washed solid particles are mixed with an organoaluminum compound and an inert solvent to prepare a slurry catalyst component.

根据本发明,所述有机铝化合物的通式为AlRnX3-n,式中R选自氢、C1-C20烃基,优选选自氢、C1-C20烷基、C7-C20芳烷基、C6-C20芳基;X为卤素,优选选自氯、溴;n为0<n≤3的数。According to the present invention, the general formula of the organoaluminum compound is AlRnX3 -n , wherein R is selected from hydrogen, C1 - C20 hydrocarbon group, preferably hydrogen, C1 - C20 alkyl group, C7 - C20 aralkyl group, C6 - C20 aryl group; X is halogen, preferably selected from chlorine and bromine; n is a number of 0<n≤3.

具体地,所述有机铝化合物可以选自三甲基铝、三乙基铝、三异丁基铝、三辛基铝、一氢二乙基铝、一氢二异丁基铝、一氯二乙基铝、一氯二异丁基铝、倍半乙基氯化铝、二氯乙基铝中的至少一种。Specifically, the organic aluminum compound can be selected from at least one of trimethylaluminum, triethylaluminum, triisobutylaluminum, trioctylaluminum, diethylaluminum monohydrogen, diisobutylaluminum monohydrogen, diethylaluminum monochloride, diisobutylaluminum monochloride, sesquiethylaluminum chloride, and ethylaluminum dichloride.

本发明中,所述镁化合物可以为现有的各种能够用于烯烃聚合催化剂的镁化合物,例如,所述镁化合物可以为二卤化镁或者二卤化镁分子式中一个卤原子被烃基或卤烃氧基所取代的衍生物。In the present invention, the magnesium compound may be any of the existing magnesium compounds that can be used as olefin polymerization catalysts. For example, the magnesium compound may be magnesium dihalide or a derivative of magnesium dihalide in which a halogen atom in the molecular formula is replaced by a hydrocarbon group or a halohydrocarbonoxy group.

根据本发明,所述有机环氧化合物可以选自碳原子数为2-8的脂肪族烯烃、二烯烃、卤代脂肪族烯烃、二烯烃的氧化物、缩水甘油醚或内醚。具体可以为环氧乙烷、环氧丙烷、环氧丁烷、丁二烯氧化物,丁二烯双氧化物、环氧氯丙烷、甲基缩水甘油醚和二缩水甘油醚中的至少一种。According to the present invention, the organic epoxy compound can be selected from aliphatic olefins, dienes, halogenated aliphatic olefins, oxides, glycidyl ethers or internal ethers of dienes having 2 to 8 carbon atoms. Specifically, it can be at least one of ethylene oxide, propylene oxide, butylene oxide, butadiene oxide, butadiene dioxide, epichlorohydrin, methyl glycidyl ether and diglycidyl ether.

本发明中,所述有机磷化合物可以选自正磷酸的烃基酯或卤代烃基酯、亚磷酸的烃基酯或卤代烃基酯。具体可选自正磷酸三甲酯、正磷酸三乙酯、正磷酸三丁酯、正磷酸三苯酯、亚磷酸三甲酯、亚磷酸三乙酯、亚磷酸三丁酯、亚磷酸苯甲酯。In the present invention, the organophosphorus compound can be selected from alkyl or halogenated alkyl esters of orthophosphoric acid, alkyl or halogenated alkyl esters of phosphorous acid, and specifically can be selected from trimethyl orthophosphate, triethyl orthophosphate, tributyl orthophosphate, triphenyl orthophosphate, trimethyl phosphite, triethyl phosphite, tributyl phosphite, and benzyl phosphite.

根据本发明,所述有机醇化合物可以选自碳原子数为1-8的直链醇或异构醇。例如,可以选自甲醇、乙醇、正丙醇、异丙醇、正丁醇、异丁醇、正辛醇和异辛醇中的至少一种。According to the present invention, the organic alcohol compound can be selected from linear alcohols or isomeric alcohols having carbon atoms of 1 to 8. For example, it can be selected from at least one of methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, n-octanol and isooctyl alcohol.

本发明中,所述稀释剂可以为苯、甲苯、二甲苯、氯苯或其衍生物,制备均匀溶液时可选择性的加入或不加入。In the present invention, the diluent may be benzene, toluene, xylene, chlorobenzene or a derivative thereof, and may be selectively added or not added when preparing a uniform solution.

根据本发明,所述惰性溶剂可以选自C5-C15烷烃或C6-C8芳烃,优选为己烷、庚烷、甲苯中的至少一种。洗涤时可以选用甲苯先洗涤,再用己烷洗涤。According to the present invention, the inert solvent can be selected from C 5 -C 15 alkanes or C 6 -C 8 aromatic hydrocarbons, preferably at least one of hexane, heptane and toluene. When washing, toluene can be used for washing first, and then hexane can be used for washing.

本发明中,所述钛化合物可以为本领域的常规选择,例如,所述钛化合物的通式为Ti(OR’)aX’b,式中R’为C1-C14的脂族烃基或芳族烃基,X’为卤素原子,a是0-2的整数,b是0-4的整数,a+b=3或4。In the present invention, the titanium compound can be a conventional choice in the art. For example, the general formula of the titanium compound is Ti(OR') a X' b , wherein R' is a C 1 -C 14 aliphatic hydrocarbon group or an aromatic hydrocarbon group, X' is a halogen atom, a is an integer of 0-2, b is an integer of 0-4, and a+b=3 or 4.

具体地,所述钛化合物可以为四氯化钛、四溴化钛、四碘化钛、四丁氧基钛、四乙氧基钛、一氯三乙氧基钛、二氯二乙氧基钛、三氯一乙氧基钛和三氯化钛中的至少一种,优选为四氯化钛、三氯一乙氧基钛或三氯化钛。Specifically, the titanium compound can be at least one of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, titanium tetrabutoxide, titanium tetraethoxide, titanium trichloride, titanium trichloride, titanium trichloride, titanium trichloride, titanium trichloride, titanium trichloride, titanium tetra ...

根据本发明,方法一、方法二中,搅拌反应的条件及升温析出固体颗粒的条件相同。具体地,搅拌反应的条件包括:搅拌转速350-500rpm、反应温度50-60℃、反应时间0.5-1.5h。升温析出固体颗粒的条件包括:升温的温度为60-110℃,恒温0.5-2h。According to the present invention, in method 1 and method 2, the conditions for stirring the reaction and the conditions for heating to precipitate solid particles are the same. Specifically, the conditions for stirring the reaction include: stirring speed 350-500rpm, reaction temperature 50-60°C, reaction time 0.5-1.5h. The conditions for heating to precipitate solid particles include: heating temperature of 60-110°C, constant temperature 0.5-2h.

本发明方法一中,以每摩尔镁化合物计,所述有机环氧化合物的用量为0.01-10摩尔,优选为0.02-4摩尔;所述有机磷化合物0.01-10摩尔,优选为0.02-4摩尔;所述有机醇化合物的用量为0.01-15摩尔,优选为0.05-10摩尔;所述稀释剂的用量为0.2-5L;所述有机铝化合物的用量为0.05-0.8摩尔,优选为0.1-0.5摩尔;所述钛化合物的用量为0.2-30摩尔,优选为1-20摩尔。In the method 1 of the present invention, per mole of magnesium compound, the amount of the organic epoxy compound is 0.01-10 moles, preferably 0.02-4 moles; the amount of the organic phosphorus compound is 0.01-10 moles, preferably 0.02-4 moles; the amount of the organic alcohol compound is 0.01-15 moles, preferably 0.05-10 moles; the amount of the diluent is 0.2-5L; the amount of the organic aluminum compound is 0.05-0.8 moles, preferably 0.1-0.5 moles; the amount of the titanium compound is 0.2-30 moles, preferably 1-20 moles.

本发明方法二中,以每摩尔镁化合物计,所述有机环氧化合物的用量为0.01-10摩尔,优选为0.02-4摩尔;所述有机磷化合物0.01-10摩尔,优选为0.02-4摩尔;所述有机醇化合物的用量为0.01-15摩尔,优选为0.05-10摩尔;所述稀释剂的用量为0.2-5L;所述有机铝化合物的用量为0.005-0.2摩尔,优选为0.01-0.1摩尔;所述惰性溶剂的用量为0.2-5L;所述钛化合物的用量为0.2-30摩尔,优选为1-20摩尔。In the second method of the present invention, per mole of magnesium compound, the amount of the organic epoxy compound is 0.01-10 moles, preferably 0.02-4 moles; the amount of the organic phosphorus compound is 0.01-10 moles, preferably 0.02-4 moles; the amount of the organic alcohol compound is 0.01-15 moles, preferably 0.05-10 moles; the amount of the diluent is 0.2-5L; the amount of the organic aluminum compound is 0.005-0.2 moles, preferably 0.01-0.1 moles; the amount of the inert solvent is 0.2-5L; the amount of the titanium compound is 0.2-30 moles, preferably 1-20 moles.

根据本发明的第三方面,本发明提供了上述的催化剂组分、上述的制备方法制得的催化剂组分在聚乙烯制备中的应用,在催化剂的存在下,乙烯和任选的α-烯烃聚合反应,得到聚乙烯;所述催化剂含有所述催化剂组分和有机铝助催化剂。According to the third aspect of the present invention, the present invention provides the use of the above-mentioned catalyst component and the catalyst component obtained by the above-mentioned preparation method in the preparation of polyethylene, in the presence of the catalyst, ethylene and optional α-olefins are polymerized to obtain polyethylene; the catalyst contains the catalyst component and an organic aluminum co-catalyst.

根据本发明,α-烯烃可以为C3-C10的α-烯烃,如丙烯、1-丁烯、1-戊烯、1-己烯、1-庚烯和1-辛烯等。According to the present invention, the α-olefin may be a C 3 -C 10 α-olefin, such as propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, and the like.

本发明中,有机铝助催化剂可以根据现有技术进行常规选择,如铝的烷基化合物或铝的烷氧基化合物,具体可以为三乙基铝、三异丁基铝、三正己基铝、三正辛基铝,一氯二乙基铝、二氯乙基铝、甲基铝氧烷。In the present invention, the organic aluminum co-catalyst can be conventionally selected according to the prior art, such as an aluminum alkyl compound or an aluminum alkoxide compound, specifically triethylaluminum, triisobutylaluminum, tri-n-hexylaluminum, tri-n-octylaluminum, diethylaluminum monochloride, ethylaluminum dichloride, and methylaluminoxane.

根据本发明,聚合反应可以在惰性气体的保护下,在含聚合单体的惰性溶剂中或在液相单体中,或在气相中进行聚合反应。聚合反应的条件包括:反应温度为50-90℃,优选为50-75℃;反应压力为0.01-5MPa,优选为0.02-2MPa;反应时间为0.5-4h,优选为1-3h。此外,在聚合反应过程中,所述惰性气体、溶剂的种类和用量均为本领域技术人员公知,在此将不再赘述。According to the present invention, the polymerization reaction can be carried out in an inert solvent containing a polymerization monomer, in a liquid phase monomer, or in a gas phase under the protection of an inert gas. The conditions of the polymerization reaction include: a reaction temperature of 50-90°C, preferably 50-75°C; a reaction pressure of 0.01-5MPa, preferably 0.02-2MPa; a reaction time of 0.5-4h, preferably 1-3h. In addition, during the polymerization reaction, the types and amounts of the inert gas and solvent are well known to those skilled in the art and will not be repeated here.

本发明中未加以限定的物质及参数均可根据现有技术进行选择,属于本领域的常规技术手段。The substances and parameters not limited in the present invention can be selected according to the existing technology and belong to the conventional technical means in this field.

下面结合实施例,进一步说明本发明。但不受这些实施例的限制。The present invention will be further described below with reference to the following examples, but is not limited to these examples.

以下实施例和对比例中数据的测定:Determination of data in the following examples and comparative examples:

聚合物表观堆积密度(BD)参照ASTM D1895-96测定。The apparent bulk density (BD) of the polymer is measured according to ASTM D1895-96.

催化剂中元素钛、镁、铝、卤素的含量采用化学分析法测定,烷氧基、惰性溶剂含量采用气相色谱测定,磷含量采用X射线能谱分析测定。The contents of titanium, magnesium, aluminum and halogen in the catalyst are determined by chemical analysis, the contents of alkoxy and inert solvent are determined by gas chromatography, and the content of phosphorus is determined by X-ray energy spectrum analysis.

聚合物分子量(Mv)采用粘度法测定。The molecular weight (Mv) of the polymer was determined by the viscosity method.

实施例1Example 1

催化剂组分制备:将4.8克氯化镁、55毫升甲苯、3.0毫升环氧氯丙烷、3.6毫升磷酸三丁酯、7.6毫升乙醇加入到反应釜内,在搅拌转速450rpm、温度为55℃的条件下,反应1小时,降温至-10℃,滴加四氯化钛40毫升,再滴加1M的一氯二乙基铝22毫升,4小时内升温至80℃,恒温1.0小时,用甲苯120毫升60℃洗涤两次,经己烷4次洗涤,干燥得催化剂组分。催化剂组分组成见表1。Preparation of catalyst component: 4.8 g of magnesium chloride, 55 ml of toluene, 3.0 ml of epichlorohydrin, 3.6 ml of tributyl phosphate, and 7.6 ml of ethanol were added to a reactor, stirred at 450 rpm and 55°C for 1 hour, cooled to -10°C, 40 ml of titanium tetrachloride was added dropwise, and then 22 ml of 1M diethylaluminum monochloride was added dropwise, the temperature was raised to 80°C within 4 hours, kept constant for 1.0 hour, washed twice with 120 ml of toluene at 60°C, washed 4 times with hexane, and dried to obtain the catalyst component. The composition of the catalyst component is shown in Table 1.

乙烯聚合:将2立升聚合釜充氮气和抽真空交替进行三次,加入1立升正己烷、2mmol三乙基铝和5毫克催化剂组分,升温至60℃,再加入乙烯使釜压维持0.7MPa,在60℃下反应2小时。计算催化剂活性,测定聚合物堆积密度及分子量,如表2所示。Ethylene polymerization: A 2-liter polymerization kettle was filled with nitrogen and evacuated alternately three times, 1 liter of n-hexane, 2 mmol of triethylaluminum and 5 mg of catalyst components were added, the temperature was raised to 60°C, ethylene was added to maintain the kettle pressure at 0.7 MPa, and the reaction was carried out at 60°C for 2 hours. The catalyst activity was calculated, and the bulk density and molecular weight of the polymer were determined, as shown in Table 2.

实施例2Example 2

催化剂组分制备:将4.8克氯化镁、55毫升甲苯、3.0毫升环氧氯丙烷、3.6毫升磷酸三丁酯、7.6毫升乙醇加入到反应釜内,在搅拌转速450rpm、温度为55℃的条件下,反应1小时,降温至-10℃,滴加四氯化钛40毫升,再滴加1M的三乙基铝15毫升,4小时内升温至80℃,恒温1.0小时,用甲苯120毫升60℃洗涤两次,经己烷4次洗涤,干燥得催化剂组分。催化剂组分组成见表1。Preparation of catalyst component: 4.8 g of magnesium chloride, 55 ml of toluene, 3.0 ml of epichlorohydrin, 3.6 ml of tributyl phosphate, and 7.6 ml of ethanol were added to a reactor, stirred at 450 rpm and 55°C for 1 hour, cooled to -10°C, 40 ml of titanium tetrachloride was added dropwise, and then 15 ml of 1M triethylaluminum was added dropwise, heated to 80°C within 4 hours, kept at this temperature for 1.0 hour, washed twice with 120 ml of toluene at 60°C, washed 4 times with hexane, and dried to obtain the catalyst component. The composition of the catalyst component is shown in Table 1.

乙烯聚合:将2立升聚合釜充氮气和抽真空交替进行三次,加入1立升正己烷、2mmol三乙基铝和5毫克催化剂组分,升温至60℃,再加入乙烯使釜压维持0.7MPa,在60℃下反应2小时。计算催化剂活性,测定聚合物堆积密度及分子量,如表2所示。Ethylene polymerization: A 2-liter polymerization kettle was filled with nitrogen and evacuated alternately three times, 1 liter of n-hexane, 2 mmol of triethylaluminum and 5 mg of catalyst components were added, the temperature was raised to 60°C, ethylene was added to maintain the kettle pressure at 0.7 MPa, and the reaction was carried out at 60°C for 2 hours. The catalyst activity was calculated, and the bulk density and molecular weight of the polymer were determined, as shown in Table 2.

实施例3Example 3

催化剂组分制备:将4.8克氯化镁、55毫升甲苯、3.0毫升环氧氯丙烷、3.6毫升磷酸三丁酯、7.6毫升乙醇加入到反应釜内,在搅拌转速450rpm、温度为55℃的条件下,反应1小时,降温至-10℃,滴加四氯化钛40毫升,4小时内升温至80℃,恒温1.0小时,用甲苯120毫升60℃洗涤两次,经己烷4次洗涤,加入1M的三乙基铝1.0毫升和100毫升己烷配制成浆液催化剂组分。干燥后催化剂组分组成见表1。Preparation of catalyst component: 4.8 g of magnesium chloride, 55 ml of toluene, 3.0 ml of epichlorohydrin, 3.6 ml of tributyl phosphate, and 7.6 ml of ethanol were added to a reactor, stirred at 450 rpm and 55°C for 1 hour, cooled to -10°C, 40 ml of titanium tetrachloride was added dropwise, heated to 80°C within 4 hours, kept constant for 1.0 hour, washed twice with 120 ml of toluene at 60°C, washed 4 times with hexane, and 1.0 ml of 1M triethylaluminum and 100 ml of hexane were added to prepare a slurry catalyst component. The composition of the catalyst component after drying is shown in Table 1.

乙烯聚合:将2立升聚合釜充氮气和抽真空交替进行三次,加入1立升正己烷、2mmol三乙基铝和0.1毫升浆液催化剂组分,升温至60℃,再加入乙烯使釜压维持0.7MPa,在60℃下反应2小时。计算催化剂活性,测定聚合物堆积密度及分子量,如表2所示。Ethylene polymerization: A 2-liter polymerization kettle was filled with nitrogen and evacuated alternately three times, 1 liter of n-hexane, 2 mmol of triethylaluminum and 0.1 ml of slurry catalyst component were added, the temperature was raised to 60°C, ethylene was added to maintain the kettle pressure at 0.7 MPa, and the reaction was carried out at 60°C for 2 hours. The catalyst activity was calculated, and the bulk density and molecular weight of the polymer were determined, as shown in Table 2.

对比例1Comparative Example 1

催化剂组分制备:将4.8克氯化镁、55毫升甲苯、3.0毫升环氧氯丙烷、3.6毫升磷酸三丁酯、7.6毫升乙醇加入到反应釜内,在搅拌转速450rpm、温度为55℃的条件下,反应1小时,降温至-10℃,滴加四氯化钛40毫升,4小时内升温至80℃,恒温1.0小时,用甲苯120毫升60℃洗涤两次,经己烷4次洗涤,干燥得催化剂组分。催化剂组分组成见表1。Preparation of catalyst component: 4.8 g of magnesium chloride, 55 ml of toluene, 3.0 ml of epichlorohydrin, 3.6 ml of tributyl phosphate, and 7.6 ml of ethanol were added to a reactor, stirred at 450 rpm and 55°C for 1 hour, cooled to -10°C, 40 ml of titanium tetrachloride was added dropwise, heated to 80°C within 4 hours, kept at this temperature for 1.0 hour, washed twice with 120 ml of toluene at 60°C, washed 4 times with hexane, and dried to obtain the catalyst component. The composition of the catalyst component is shown in Table 1.

乙烯聚合:将2立升聚合釜充氮气和抽真空交替进行三次,加入1立升正己烷、2mmol三乙基铝和5毫克催化剂组分,升温至60℃,再加入乙烯使釜压维持0.7MPa,在60℃下反应2小时。计算催化剂活性,测定聚合物堆积密度及分子量,如表2所示。Ethylene polymerization: A 2-liter polymerization kettle was filled with nitrogen and evacuated alternately three times, 1 liter of n-hexane, 2 mmol of triethylaluminum and 5 mg of catalyst components were added, the temperature was raised to 60°C, ethylene was added to maintain the kettle pressure at 0.7 MPa, and the reaction was carried out at 60°C for 2 hours. The catalyst activity was calculated, and the bulk density and molecular weight of the polymer were determined, as shown in Table 2.

对比例2Comparative Example 2

催化剂组分制备:将4.8克氯化镁、55毫升甲苯、3.0毫升环氧氯丙烷、3.6毫升磷酸三丁酯、7.6毫升乙醇加入到反应釜内,在搅拌转速450rpm、温度为55℃的条件下,反应1小时,降温至-10℃,滴加四氯化钛40毫升,4小时内升温至80℃,恒温1.0小时,用甲苯120毫升60℃洗涤两次,经己烷4次洗涤,加入100毫升己烷配制成浆液催化剂组分。干燥后催化剂组分组成见表1。Preparation of catalyst component: 4.8 g of magnesium chloride, 55 ml of toluene, 3.0 ml of epichlorohydrin, 3.6 ml of tributyl phosphate, and 7.6 ml of ethanol were added to a reactor, stirred at 450 rpm and 55°C for 1 hour, cooled to -10°C, 40 ml of titanium tetrachloride was added dropwise, heated to 80°C within 4 hours, kept at this temperature for 1.0 hour, washed twice with 120 ml of toluene at 60°C, washed 4 times with hexane, and 100 ml of hexane was added to prepare a slurry catalyst component. The composition of the catalyst component after drying is shown in Table 1.

乙烯聚合:将2立升聚合釜充氮气和抽真空交替进行三次,加入1立升正己烷、2mmol三乙基铝和0.1毫升浆液催化剂组分,升温至60℃,再加入乙烯使釜压维持0.7MPa,在60℃下反应2小时。计算催化剂活性,测定聚合物堆积密度及分子量,如表2所示。Ethylene polymerization: A 2-liter polymerization kettle was filled with nitrogen and evacuated alternately three times, 1 liter of n-hexane, 2 mmol of triethylaluminum and 0.1 ml of slurry catalyst component were added, the temperature was raised to 60°C, ethylene was added to maintain the kettle pressure at 0.7 MPa, and the reaction was carried out at 60°C for 2 hours. The catalyst activity was calculated, and the bulk density and molecular weight of the polymer were determined, as shown in Table 2.

表1Table 1

表2Table 2

由表1可知,本发明的催化剂组分的活性较高,制备的聚合物的分子量较高,聚合物的堆积密度明显较高。It can be seen from Table 1 that the catalyst component of the present invention has a higher activity, the molecular weight of the prepared polymer is higher, and the bulk density of the polymer is significantly higher.

以上已经描述了本发明的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims (12)

1. Catalyst component for the preparation of polyethylene, characterized in that it comprises titanium, magnesium, alkoxy groups, phosphorus, aluminium, halogen and inert solvents, the content of titanium being 1-10%, the content of magnesium being 10-20%, the content of phosphorus being 0.01-1%, the content of alkoxy groups being 1-10%, the content of aluminium being 0.01-5%, the content of halogen being 40-70% and the content of inert solvents being 0.1-10% by weight.
2. The catalyst component for the production of polyethylene according to claim 1, wherein the titanium is contained in an amount of 2 to 7% by weight, the magnesium is contained in an amount of 12 to 20% by weight, the phosphorus is contained in an amount of 0.1 to 0.8% by weight, the alkoxy group is contained in an amount of 2 to 8% by weight, the aluminum is contained in an amount of 0.1 to 3.5% by weight, the halogen is contained in an amount of 45 to 60% by weight, and the inert solvent is contained in an amount of 0.5 to 8% by weight.
3. The process for preparing a catalyst component for polyethylene production according to claim 1 or 2, characterized in that the preparation process is a process one or a process two:
A method one, comprising the steps of:
a. mixing a magnesium compound, an organic epoxy compound, an organic phosphorus compound, an organic alcohol compound and an optional diluent, and stirring for reaction to obtain a uniform solution;
b. cooling the uniform solution obtained in the step a to-30 ℃ to 5 ℃, dropwise adding a titanium compound for reaction, then adding an organic aluminum compound for contact, heating to separate out solid particles, washing with an inert solvent, and drying to obtain the catalyst component;
the second method comprises the following steps:
(1) Mixing a magnesium compound, an organic epoxy compound, an organic phosphorus compound, an organic alcohol compound and an optional diluent, and stirring for reaction to obtain a uniform solution;
(2) Cooling the uniform solution obtained in the step (1) to-30 ℃ to 5 ℃, dropwise adding a titanium compound for reaction, heating to separate out solid particles, and washing with an inert solvent;
(3) Mixing the washed solid particles with an organic aluminum compound and an inert solvent to prepare a slurry catalyst component.
4. A process for the preparation of a catalyst component for the preparation of polyethylene according to claim 3, wherein the organoaluminum compound has the general formula AlR nX3-n, wherein R is selected from hydrogen, C 1-C20 hydrocarbyl, preferably from hydrogen, C 1-C20 alkyl, C 7-C20 aralkyl, C 6-C20 aryl; x is halogen, preferably selected from chlorine and bromine; n is a number of 0 < n.ltoreq.3;
preferably, the organoaluminum compound is at least one selected from trimethylaluminum, triethylaluminum, triisobutylaluminum, trioctylaluminum, diethylaluminum monohydride, diisobutylaluminum monohydride, diethylaluminum monochloride, diisobutylaluminum monochloride, sesquiethylaluminum chloride, ethylaluminum dichloride.
5. The method for producing a catalyst component for polyethylene production according to claim 3, wherein the magnesium compound is magnesium dihalide or a derivative in which one halogen atom in the formula of magnesium dihalide is substituted with a hydrocarbon group or a halogen hydrocarbyloxy group;
the organic epoxy compound is selected from aliphatic olefin, diene, halogenated aliphatic olefin, oxide of diene, glycidyl ether or internal ether with 2-8 carbon atoms; preferably at least one of ethylene oxide, propylene oxide, butylene oxide, butadiene double oxide, epichlorohydrin, methyl glycidyl ether and diglycidyl ether.
6. The method for preparing a catalyst component for polyethylene production according to claim 3, wherein the organic phosphorus compound is selected from the group consisting of hydrocarbyl or halocarbyl esters of orthophosphoric acid, hydrocarbyl or halocarbyl esters of phosphorous acid; preferably trimethyl orthophosphate, triethyl orthophosphate, tributyl orthophosphate, triphenyl orthophosphate, trimethyl phosphite, triethyl phosphite, tributyl phosphite, benzyl phosphite;
The organic alcohol compound is selected from straight-chain alcohol or isomeric alcohol with carbon number of 1-8; preferably at least one of methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, n-octanol and isooctanol.
7. The method for preparing a catalyst component for polyethylene production according to claim 3, wherein the diluent is benzene, toluene, xylene, chlorobenzene or a derivative thereof; the inert solvent is selected from C 5-C15 alkane or C 6-C8 arene, preferably at least one of hexane, heptane and toluene.
8. The method for producing a catalyst component for polyethylene production according to claim 3, wherein the titanium compound has a general formula of Ti (OR ') aX'b, wherein R ' is an aliphatic hydrocarbon group OR an aromatic hydrocarbon group of C 1-C14, X ' is a halogen atom, a is an integer of 0 to 2, b is an integer of 0 to 4, a+b=3 OR 4; the titanium compound is preferably at least one of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, titanium tetrabutoxide, titanium tetraethoxide, titanium monochlorotriethoxide, titanium dichlorodiethoxide, titanium monochloroethoxide and titanium trichloride, more preferably titanium tetrachloride, titanium monochloroethoxide or titanium trichloride.
9. The method for producing a catalyst component for polyethylene production according to claim 3, wherein in the first and second methods, the condition of stirring reaction comprises: stirring speed is 350-500rpm, reaction temperature is 50-60 ℃, and reaction time is 0.5-1.5h; the temperature of the heating is 60-110 ℃.
10. A process for the preparation of a catalyst component for the preparation of polyethylene according to claim 3, wherein in process one, the organic epoxy compound is used in an amount of 0.01 to 10 moles, preferably 0.02 to 4 moles, per mole of magnesium compound; 0.01 to 10 moles, preferably 0.02 to 4 moles of the organic phosphorus compound; the organic alcohol compound is used in an amount of 0.01 to 15 moles, preferably 0.05 to 10 moles; the dosage of the diluent is 0.2-5L; the organoaluminum compound is used in an amount of 0.05 to 0.8 mol, preferably 0.1 to 0.5 mol; the titanium compound is used in an amount of 0.2 to 30 moles, preferably 1 to 20 moles.
11. A process for the preparation of a catalyst component for the preparation of polyethylene according to claim 3, wherein in process two, the organic epoxy compound is used in an amount of 0.01 to 10 moles, preferably 0.02 to 4 moles, per mole of magnesium compound; 0.01 to 10 moles, preferably 0.02 to 4 moles of the organic phosphorus compound; the organic alcohol compound is used in an amount of 0.01 to 15 moles, preferably 0.05 to 10 moles; the dosage of the diluent is 0.2-5L; the organoaluminum compound is used in an amount of 0.005 to 0.2 mol, preferably 0.01 to 0.1 mol; the dosage of the inert solvent is 0.2-5L; the titanium compound is used in an amount of 0.2 to 30 moles, preferably 1 to 20 moles.
12. Use of the catalyst component according to claim 1 or 2, the catalyst component produced by the production process according to any one of claims 3 to 11 in the production of polyethylene, characterized in that ethylene and optionally alpha-olefins are polymerized in the presence of a catalyst to give polyethylene; the catalyst contains the catalyst component and an organoaluminum cocatalyst.
CN202211291170.0A 2022-10-20 2022-10-20 Catalyst component for preparing polyethylene, and preparation method and application thereof Pending CN117946299A (en)

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