CN115447981A - A material storage system for automobile pipe processing - Google Patents
A material storage system for automobile pipe processing Download PDFInfo
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- CN115447981A CN115447981A CN202211173830.5A CN202211173830A CN115447981A CN 115447981 A CN115447981 A CN 115447981A CN 202211173830 A CN202211173830 A CN 202211173830A CN 115447981 A CN115447981 A CN 115447981A
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- 238000003754 machining Methods 0.000 claims 9
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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Abstract
本发明公开了一种汽车管材加工储料系统,属于管材制备技术领域;其包括:架体以及设置于架体上且供管材依次穿行的进管牵引组件、换向组件和出管牵引组件;进管牵引组件包括多个导引小车,导引小车与位于上方的水平梁滑动连接,导引小车之间通过等距的牵引绳连接,导引小车上设有用于导引管材的导向件;换向组件包括用于穿设管材的换向件以及移动单元,移动单元与位于中间的水平梁滑动连接,移动单元与换向件固定连接;换向件包括一输入端以及一输出端,输入端与输出端的进给方向相背设置;出管牵引组件包括多个沿位于下方的水平梁设置的导引单元,导引单元能够导引从输出端输出的管材沿水平梁的延伸方向移动。本发明能够增加卷管长度,简化穿管流程。
The invention discloses a material storage system for automobile pipe material processing, which belongs to the technical field of pipe material preparation; it includes: a frame body and a pipe-inlet traction assembly, a reversing assembly, and a pipe-exit traction assembly arranged on the frame body and allowing the pipes to pass sequentially; The pipe inlet traction assembly includes a plurality of guide trolleys, which are slidingly connected to the horizontal beam located above, and the guide trolleys are connected by equidistant traction ropes, and the guide trolleys are equipped with guide pieces for guiding pipes; The reversing assembly includes a reversing piece for piercing pipes and a moving unit, the moving unit is slidably connected to the horizontal beam located in the middle, and the moving unit is fixedly connected to the reversing piece; the reversing piece includes an input end and an output end, the input end The end and the output end are set opposite to the feeding direction; the pipe output traction assembly includes a plurality of guide units arranged along the horizontal beam below, and the guide unit can guide the pipe output from the output end to move along the extension direction of the horizontal beam. The invention can increase the length of the coiled pipe and simplify the pipe threading process.
Description
技术领域technical field
本发明涉及管材制备技术领域,尤其涉及一种汽车管材加工储料系统。The invention relates to the technical field of pipe material preparation, in particular to an automobile pipe material processing storage system.
背景技术Background technique
众所周知,汽车内的零配件有成千上万个,每个零件都必须经过数道工序,才可以成型。其中,汽车内部的管路占据了极大的一部分,制备管路的管材也需要经过各种加工工序才能合格。As we all know, there are thousands of spare parts in the car, and each part must go through several processes before it can be formed. Among them, the pipeline inside the car occupies a huge part, and the pipes for preparing the pipeline also need to go through various processing procedures to be qualified.
在制备管材的生产线上,由于生产线具有极快的加工速度,在管材胚料进入生产线前,需要提前预留一段管材,为工人上料、接管预留时间,确保生产线的连续生产。In the production line for preparing pipes, due to the extremely fast processing speed of the production line, before the pipe blanks enter the production line, it is necessary to reserve a section of pipes in advance to allow time for workers to load and take over, so as to ensure continuous production of the production line.
但是现有的管材上料机构在预留管材的过程中,管材的预留长度有限且不易控制,穿设管道的工作复杂,耗时耗力,降低了管材的生产效率。However, in the process of reserving the pipes in the existing pipe feeding mechanism, the reserved length of the pipes is limited and difficult to control, and the work of piercing the pipes is complicated, time-consuming and labor-intensive, which reduces the production efficiency of the pipes.
发明内容Contents of the invention
有鉴于此,有必要提供一种汽车管材加工储料系统,用以解决现有管材上料机构不便预留待加工管材的问题。In view of this, it is necessary to provide a storage system for automobile pipe material processing, which is used to solve the problem that the existing pipe material feeding mechanism is inconvenient to reserve pipe materials to be processed.
本发明提供一种汽车管材加工储料系统,包括:架体以及设置于架体上且供管材依次穿行的进管牵引组件、换向组件和出管牵引组件;The invention provides an automobile pipe material processing and storage system, comprising: a frame body and a pipe-entry traction assembly, a reversing assembly, and a pipe-exit traction assembly arranged on the frame body and allowing the pipes to pass sequentially;
所述架体包括三组沿竖直方向依次间隔设置的水平梁,所述水平梁成对设置;The frame body includes three groups of horizontal beams arranged at intervals along the vertical direction, and the horizontal beams are arranged in pairs;
所述进管牵引组件包括多个导引小车,所述导引小车与位于上方的水平梁滑动连接,所述导引小车之间通过等距的牵引绳连接,所述导引小车上设有用于导引管材的导向件;The pipe inlet traction assembly includes a plurality of guide trolleys, the guide trolleys are slidingly connected to the horizontal beam located above, the guide trolleys are connected by equidistant traction ropes, and the guide trolleys are equipped with Guides for guiding pipes;
所述换向组件包括用于穿设管材的换向件以及移动单元,所述移动单元与位于中间的水平梁滑动连接,所述移动单元与所述换向件固定连接;所述换向件包括一输入端以及一输出端,所述输入端与所述输出端的进给方向相背设置;在进管牵引组件中,靠近所述换向件一端的导引小车通过连接绳与所述输入端连接,位于另一端的导引小车通过牵引绳与所述架体连接;The reversing assembly includes a reversing member for passing through pipes and a moving unit, the moving unit is slidably connected to a horizontal beam located in the middle, and the moving unit is fixedly connected to the reversing member; the reversing member It includes an input end and an output end, and the input end is set opposite to the feed direction of the output end; in the inlet pipe traction assembly, the guide trolley close to the end of the reversing element is connected to the input end through a connecting rope. connected at one end, and the guiding trolley at the other end is connected with the frame body through a traction rope;
所述出管牵引组件包括多个沿位于下方的所述水平梁设置的导引单元,所述导引单元能够导引从所述输出端输出的管材沿所述水平梁的延伸方向移动。The pipe output traction assembly includes a plurality of guide units arranged along the horizontal beam located below, and the guide units can guide the pipe material output from the output end to move along the extension direction of the horizontal beam.
进一步的,位于上方的水平梁上设有轨道,所述轨道沿所述水平梁的长度方向延伸,所述导引小车的轮子分别与成对设置的两所述水平梁上的轨道滚动连接。Further, the upper horizontal beam is provided with a track, and the track extends along the length direction of the horizontal beam, and the wheels of the guiding trolley are respectively rollingly connected with the tracks on the two horizontal beams arranged in pairs.
进一步的,所述导向件通过支架与所述导引小车的顶部连接,所述导向件为U槽导轮。Further, the guide piece is connected to the top of the guide trolley through a bracket, and the guide piece is a U-groove guide wheel.
进一步的,所述导引小车的两端设有用于与所述牵引绳连接的连接环。Further, both ends of the guiding trolley are provided with connecting rings for connecting with the traction rope.
进一步的,所述换向件包括换向导管以及滚轮,所述滚轮设置于所述换向导管的内部且与所述换向导管的内壁转动连接,多个所述滚轮沿所述换向导管的延伸方向等距设置,所述滚轮与管材滚动连接。Further, the reversing member includes a reversing guide and rollers, the rollers are arranged inside the reversing guide and are rotatably connected to the inner wall of the reversing guide, and a plurality of the rollers move along the direction of the reversing guide. The extending direction of the rollers is equidistantly arranged, and the rollers are rollingly connected with the pipes.
进一步的,所述移动单元包括位于两水平梁之间的载体以及导向轮组,至少两组所述导向轮组沿所述载体的长度方向间隔设置于所述载体上,所述导向轮组包括设置于所述水平梁上下两侧的导轮,所述导轮均与所述水平梁滚动连接,所述载体通过支架与所述换向导管连接。Further, the mobile unit includes a carrier located between two horizontal beams and a guide wheel set, at least two sets of the guide wheel sets are arranged on the carrier at intervals along the length direction of the carrier, and the guide wheel set includes The guide wheels arranged on the upper and lower sides of the horizontal beam, the guide wheels are rollingly connected with the horizontal beam, and the carrier is connected with the reversing guide through a bracket.
进一步的,位于中间的水平梁与所述移动单元之间设有固定单元,所述固定单元包括设置于所述水平梁上的定位孔以及固定杆,多个所述定位孔沿所述水平梁等距设置,所述固定杆经所述定位孔插装于所述载体中。Further, a fixing unit is provided between the horizontal beam in the middle and the moving unit, and the fixing unit includes a positioning hole and a fixing rod arranged on the horizontal beam, and a plurality of positioning holes are arranged along the horizontal beam. Equidistantly arranged, the fixing rods are inserted into the carrier through the positioning holes.
进一步的,所述导引单元包括多个导向辊轮,所述导向辊轮沿所述水平梁等距设置。Further, the guiding unit includes a plurality of guiding rollers, and the guiding rollers are equidistantly arranged along the horizontal beam.
进一步的,所述架体还包括成对设置的竖直柱以及连接件,所述竖直柱设置于成对设置的水平梁的两侧且与所述水平梁固定连接,所述连接件的两端分别与竖直柱固定连接。Further, the frame body also includes vertical columns arranged in pairs and connectors, the vertical columns are arranged on both sides of the horizontal beams arranged in pairs and fixedly connected with the horizontal beams, the connectors The two ends are respectively fixedly connected with the vertical columns.
进一步的,位于远离所述换向件一端的导引小车通过牵引绳与所述竖直柱连接。Further, the guide trolley located at the end away from the reversing element is connected to the vertical column through a traction rope.
与现有技术相比,本发明具有的有益效果为:Compared with prior art, the beneficial effect that the present invention has is:
(1)本发明的一种汽车管材加工储料系统,设有进管牵引组件,进管牵引组件包括多个导引小车,导引小车与位于上方的水平梁滑动连接,导引小车可以沿着水平梁自由移动,导引小车之间通过等距的牵引绳连接,导引小车上设有用于导引管材的导向件,导引小车之间的间隔距离最大不超过牵引绳的长度,在这个范围内,管材可以凭借自身的强度横跨间隔距离,不会在重力下发生弯曲,与架体发生干涉,造成管材的变形和损伤。(1) A kind of automobile pipe processing and storage system of the present invention is provided with a pipe-inlet traction assembly, which includes a plurality of guide trolleys, and the guide trolleys are slidably connected to the horizontal beam located above, and the guide trolleys can be moved along the The horizontal beam moves freely, and the guide trolleys are connected by equidistant traction ropes. The guide trolleys are equipped with guides for guiding the pipes. The maximum distance between the guide trolleys does not exceed the length of the traction ropes. Within this range, the pipe can span the distance with its own strength, and will not bend under gravity, interfere with the frame, and cause deformation and damage to the pipe.
(2)本发明的一种汽车管材加工储料系统,设有换向组件,换向组件包括用于穿设管材的换向件以及移动单元,移动单元与位于中间的水平梁滑动连接,移动单元与换向件固定连接,移动单元可以带动换向件沿着水平梁相对移动。换向件包括一输入端以及一输出端,输入端与输出端的进给方向相背设置,穿过换向件的管材被转换方向,实现二倍长度的管路存储预留,提高了上料支架整体的卷管长度。(2) A kind of automobile pipe material processing and storage system of the present invention is provided with a reversing assembly, which includes a reversing member for piercing the pipe and a moving unit, the moving unit is slidably connected with the horizontal beam located in the middle, and the moving unit The unit is fixedly connected with the reversing element, and the moving unit can drive the reversing element to move relatively along the horizontal beam. The reversing element includes an input end and an output end. The feeding direction of the input end and the output end is set opposite to each other. The pipe passing through the reversing element is reversed to realize the double-length pipeline storage reservation and improve the feeding efficiency. The overall coiled tube length of the bracket.
(3)本发明的一种汽车管材加工储料系统,通过收拢进管牵引组件的导引小车,可以大幅缩短穿管距离,简化穿管流程,降低工人的工作量,提高生产效率。(3) A storage system for automobile pipe material processing according to the present invention can greatly shorten the pipe threading distance, simplify the pipe threading process, reduce the workload of workers, and improve production efficiency by retracting the guide trolley of the pipe feeding traction assembly.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1为本发明整体的主视结构示意图;Fig. 1 is the overall front view structure schematic diagram of the present invention;
图2是本发明整体的侧视结构示意图;Fig. 2 is the overall side view structural representation of the present invention;
图3是图1的A处局部放大的结构示意图;Fig. 3 is a partially enlarged schematic structural view of A in Fig. 1;
图中,架体100、水平梁110、竖直柱120、连接件130、进管牵引组件200、导引小车210、导向件211、牵引绳220、轨道230、换向组件300、换向件310、输入端311、输出端312、换向导管313、滚轮314、移动单元320、载体321、导向轮组322、固定单元330、定位孔331、固定杆332、出管牵引组件400、导引单元410、导向辊轮411、管材500。In the figure,
具体实施方式detailed description
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。Preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the application and together with the embodiments of the present invention are used to explain the principle of the present invention and are not intended to limit the scope of the present invention.
请参阅图1至图3,本实施例中的一种汽车管材加工储料系统,包括:架体100以及设置于架体100上且供管材500依次穿行的进管牵引组件200、换向组件300和出管牵引组件400;Please refer to Fig. 1 to Fig. 3, an automobile pipe material processing and storage system in this embodiment includes: a
架体100包括三组沿竖直方向依次间隔设置的水平梁110,水平梁110成对设置,水平梁110承载着各个组件,辅助各组件的运行。The
进管牵引组件200包括多个导引小车210,导引小车210与位于上方的水平梁110滑动连接,导引小车210可以沿着水平梁110自由移动,导引小车210之间通过等距的牵引绳220连接,导引小车210上设有用于导引管材500的导向件211,导引小车210之间的间隔距离最大不超过牵引绳220的长度,在这个范围内,管材500可以凭借自身的强度横跨间隔距离,不会在重力下发生弯曲,与架体100发生干涉,造成管材500的变形和损伤。The pipe
换向组件300包括用于穿设管材500的换向件310以及移动单元320,移动单元320与位于中间的水平梁110滑动连接,移动单元320与换向件310固定连接,移动单元320可以带动换向件310沿着水平梁110相对移动。换向件310包括一输入端311以及一输出端312,输入端311与输出端312的进给方向相背设置,穿过换向件310的管材500被转换方向,实现二倍长度的管材存储预留,提高了上料支架整体的卷管长度。在进管牵引组件200中,靠近换向件310一端的导引小车210通过连接绳与输入端311连接,位于另一端的导引小车210通过牵引绳220与架体100连接,通过拉动换向件310改变换向件310的位置导引小车210跟随换向件310移动,可以根据需要改变支架整体的卷管长度,同时保证管材500不会在重力下发生弯曲,与架体100发生干涉。The
出管牵引组件400包括多个沿位于下方的水平梁110设置的导引单元410,导引单元410能够导引从输出端312输出的管材500沿着水平梁110的延伸方向移动,定位管材500在上料支架上的输出位置,并最终与生产线的入口对接。The
在使用过程中,推动移动单元320带动换向件310移动,可以人为控制上料支架的卷管长度。导引小车210被一个接着一个前拉出,导引小车210之间的距离始终保持一致,确保管材500可以凭借自身强度抵抗重力弯曲。During use, pushing the moving
请参阅图2,位于上方的水平梁110上设有轨道230,轨道230沿水平梁110的长度方向延伸,轨道230具体为嵌设于水平梁110中的凹槽,导引小车210的轮子分别与成对设置的两水平梁110上的轨道230滚动连接,凹槽可以限制轮子的移动方向,确保导引小车210只能沿着水平梁110的长度方向运动。另外,成对设置的两水平梁110上的凹槽同时与导引小车210的轮子配合,增强了导引小车210的移动稳定性。Please refer to Fig. 2, be provided with
作为进一步的实施放方式,导向件211通过支架与导引小车210的顶部连接,导向件211为U槽导轮。U槽导轮既可以承载管材500,还可以限制管材500的左右偏移,使得管材500以确定的方向移动。导引小车210的两端设有用于与牵引绳220连接的连接环,牵引绳220与连接环的连接可以解开,既可以控制导引小车210的数量,也可以改变牵引绳220的长度,针对不同管材500的强度和预留长度做出调整和改变。As a further implementation manner, the
请参阅图1至图3,换向件310包括换向导管313以及滚轮314,滚轮314设置于换向导管313的内部且与换向导管313的内壁转动连接,多个滚轮314沿换向导管313的延伸方向等距设置,滚轮314与管材500滚动连接。管材500在穿过换向导管313的过程中,管材500的外壁与滚轮314接触并相对滚动,可以降低管材500与换向导管313的内壁之间的摩擦,减小管材500外壁的磨损。1 to 3, the reversing
请参阅图1,移动单元320包括位于两水平梁110之间的载体321以及导向轮组322,至少两组导向轮组322设置于载体321上,导向轮组322包括设置于水平梁110上下两侧的导轮,导轮的两侧与水平梁110抵接,可以限制载体321的上下移动,并且在双侧同时设置导轮,使得载体321可以承受上下两个方向的荷载。导向轮组322沿载体321的长度方向间隔设置,可以增加载体321的受力点,避免载体321的倾翻。Referring to Fig. 1, the
请参阅图2,位于中间的水平梁110与移动单元320之间设有固定单元330,固定单元330包括设置于水平梁110上的定位孔331以及固定杆332,多个定位孔331沿水平梁110等距设置,可以根据需要从相应的定位孔331中插入固定杆332与载体321连接,对载体321进行固定,从而改变上料支架中卷绕的管材500长度。Please refer to Fig. 2, between the
请参阅图1,导引单元410包括多个导向辊轮411,导向辊轮411沿水平梁110等距设置,导向辊轮411可以承载管材500并将管材500按照预定的路径送出上料支架,进入到生产线中。Please refer to Fig. 1, the guide unit 410 includes a plurality of
请参阅图1和图2,架体100还包括成对设置的竖直柱120以及连接件130,竖直柱120设置于成对设置的水平梁110的两侧且与水平梁110固定连接,竖直柱120的底部与地面固定连接,成对设置的竖直柱120通过连接件130连接,连接件130具体为一体的连接板。竖直柱120与连接件130的设置,可以加强水平梁110的位置准确度和结构稳定性。Referring to Fig. 1 and Fig. 2, the
需要特别说明的是:位于远离换向件310一端的导引小车210通过牵引绳220与竖直柱120连接,此处的导引小车210作为进管牵引组件200的起点,导引小车210的位置需要相对固定,导引小车210的两端分别通过牵引绳220与位于两侧的竖直柱120连接,牵引绳220的两端等高设置,在牵引绳220被拉直后,不会造成导引小车210的倾翻脱轨。It should be noted that: the
工作流程:首先将所有的导引小车210聚集到架体100输入管材的一侧,推动载体321和换向件310与位于末端的导引小车210对接,管材500依次经过导引小车210上的导向件211、输入端311、换向导管313、输出端312以及引导单元上的导向辊轮411。然后,固定管材500与生产线的连接端,推动载体321和换向件310远离导引小车210,导引小车210之间的牵引绳220一个接着一个被拉直,直到载体321到达预定的位置,利用固定杆332将载体321固定在水平梁110上。Workflow: First gather all the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the present invention.
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