CN106477244A - Automatic retractable belt conveyor - Google Patents
Automatic retractable belt conveyor Download PDFInfo
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- CN106477244A CN106477244A CN201611034711.6A CN201611034711A CN106477244A CN 106477244 A CN106477244 A CN 106477244A CN 201611034711 A CN201611034711 A CN 201611034711A CN 106477244 A CN106477244 A CN 106477244A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/14—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of length or configuration of load-carrier or traction element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
Abstract
本发明属于煤矿用伸缩皮带机技术领域,为解决现有伸缩皮带机运营成本高,转载效率低的技术问题,提供了一种自动伸缩皮带机,包括胶带和依次相互铰接的钢桁架列车、过渡列车、伸缩列车和受料导航牵引车,钢桁架列车包括导航机头和若干钢桁架炮车,若干钢桁架炮车之间以及端部的钢桁架炮车与导航机头之间均铰接,导航机头的前端和受料导航牵引车的尾端均安装无人转向机构,导航机头、钢桁架炮车、过渡列车、伸缩列车和受料导航牵引车车轮处均安装车轮平衡机构,胶带安装在钢桁架列车、过渡列车、伸缩列车和受料导航牵引车上。采用本发明提高了系统生产效率,降低了生产成本,运营成本,彻底解决了系统中转载效率低,跟班作业人员多的问题。
The invention belongs to the technical field of telescopic belt conveyors used in coal mines. In order to solve the technical problems of high operating costs and low reloading efficiency of existing telescopic belt conveyors, an automatic telescopic belt conveyor is provided, which includes belts, steel truss trains, transition Trains, telescopic trains and material-receiving navigation tractors, steel truss trains include navigation noses and several steel truss gun carriages, and are hinged between several steel truss gun carriages and between the steel truss gun carriages at the end and the navigation nose. The front end of the nose and the tail end of the receiving and guiding tractor are equipped with unmanned steering mechanism, and the wheels of the guiding nose, steel truss gun carriage, transition train, telescopic train and receiving and guiding tractor are all equipped with wheel balance mechanism, and the belt is installed On steel truss trains, transition trains, telescopic trains and receiving and navigating tractors. Adoption of the present invention improves system production efficiency, reduces production cost and operating cost, and thoroughly solves the problems of low transfer efficiency and many attendant operators in the system.
Description
技术领域technical field
本发明属于煤矿用伸缩皮带机技术领域,具体涉及一种自动伸缩皮带机。The invention belongs to the technical field of telescopic belt conveyors for coal mines, and in particular relates to an automatic telescopic belt conveyor.
背景技术Background technique
随着煤矿采掘工艺的改革创新,煤矿产量大增,由炮采到机采,由掘进机到联合采煤机组,日产量由几百吨到几万吨。在井下采掘系统中,仍然是伸缩皮带机与转载机搭接,再和采掘机组破碎转载机搭接配合使用。(伸缩皮带机应用在第三个环节),在这个发展过程中,采掘效率得到极大提升,而转载效率逐渐成为采掘系统的瓶颈。现有伸缩皮带机存在如下几个问题:1、不能自动伸缩,机架的增或减全靠人工;2、储带长度有限,胶带更换频繁,劳动强度大,效率低;3、与转载机搭接长度短,伸缩需要人员跟班作业,劳动强度大,作业人员多;4、机尾笨重,移动和搬家困难;5、储带仓内托辊车没有限位,导致跟班维护困难;6、机长较长时胶带曲挠强度受限,曲挠损坏严重。人们为了解决这个瓶颈问题,采用了如下几种改进方法:With the reform and innovation of coal mining technology, the output of coal mines has increased greatly, from blast mining to mechanical mining, from roadheaders to combined coal mining units, with daily output ranging from several hundred tons to tens of thousands of tons. In the underground mining system, the telescopic belt conveyor is still overlapped with the loader, and then used in conjunction with the lapped loader of the mining unit crushing loader. (The telescopic belt conveyor is applied in the third link). In this development process, the mining efficiency has been greatly improved, and the reloading efficiency has gradually become the bottleneck of the mining system. The existing telescopic belt conveyor has the following problems: 1. It cannot be automatically retracted, and the increase or decrease of the rack is all manual; 2. The length of the storage belt is limited, the belt is replaced frequently, the labor intensity is high, and the efficiency is low; The length of the lap is short, expansion and contraction requires personnel to work on shifts, the labor intensity is high, and there are many operators; 4. The tail is heavy and difficult to move and move; 5. There is no limit for the idlers in the belt storage warehouse, which makes it difficult to maintain by shifts; 6. When the machine length is long, the flexural strength of the tape is limited, and the flexural damage is serious. In order to solve this bottleneck problem, people have adopted the following improvement methods:
1、机尾前进和后退由回柱绞车完成,伸缩皮带机一般与桥式转载搭接,有效搭接长度为12.5米,即移动一次最大距离12.5米。当掘进机组每班进尺100米时,要移动八次之多。该种方式移动较繁琐,严重影响采掘进度,降低采煤效率,增加采煤成本;另外,移动时需要的工作人员多,增加不安全因素;1. The forward and backward of the tail is completed by the return column winch. The telescopic belt conveyor is generally overlapped with the bridge type transfer. The effective overlapping length is 12.5 meters, that is, the maximum distance of one movement is 12.5 meters. When the tunneling crew advances 100 meters per shift, it needs to move as many as eight times. This method of movement is cumbersome, which seriously affects the mining progress, reduces the coal mining efficiency, and increases the cost of coal mining; in addition, more staff are required during the movement, which increases unsafe factors;
2、人们为了提高机尾移动效率,发明一种自移机尾,常见有马蹄尔自移机尾和迈步式自移机尾。这两种结构操作简单,移动方便,但仍不能改变人工跟班延长或缩短伸缩皮带机机架的问题。2. In order to improve the moving efficiency of the tail, people have invented a self-moving tail, which commonly has a horseshoe self-moving tail and a stepping self-moving tail. These two structures are simple to operate and easy to move, but still cannot change the problem of extending or shortening the frame of the telescopic belt conveyor by manual attendants.
3、采用柔性皮带机转载,这种皮带机其一,不能自动行走,需要掘进机组牵引,带来掘进机组的改进;其二,与伸缩皮带机侧搭接长度较长,移动成蛇行,侧搭接设备间距小,行走事故较多;凹弧半径要求较大,不易约束胶带,胶带跑偏落煤、磨边等严重。3. The flexible belt conveyor is used for reloading. First, this kind of belt conveyor cannot walk automatically, and needs to be pulled by the excavation unit, which brings improvement to the excavation unit; The distance between the overlapping equipment is small, and there are many walking accidents; the radius of the concave arc is large, it is not easy to restrain the tape, and the tape is deviated, coal falling, and edge grinding are serious.
4、采用可弯曲胶带转载机,这种转载机其一,与之搭接的伸缩皮带机机尾庞大,移动、纠偏等繁琐,占用掘进时间,且辅助人员多;其二,胶带凹弧运行伴随凹弧运动不可避免,跑偏落料严重,影响生产;其三,可弯曲胶带转载机骑在伸缩皮带机上,太高不方便维护。4. Use a flexible belt transfer machine. First, the tail of the telescopic belt conveyor overlapped with it is huge, and the movement and deviation correction are cumbersome, which takes up excavation time and many auxiliary personnel; second, the tape runs in a concave arc. Accompanied by the concave arc movement is inevitable, the deviation is serious and the material drop is serious, which affects the production; thirdly, the flexible tape transfer machine rides on the telescopic belt conveyor, which is too high and inconvenient for maintenance.
5、伸缩皮带机的改进,随着巷道的长度增加,伸缩皮带机由原来的一千米增加到4000米,人们不断的改进托辊机构和滚筒直径,来满足胶带曲挠强度的增加,甚至改变胶带的曲挠性能,引进芳纶胶带(造价不菲),但都是由于空间限制,不能得到彻底解决。调查废带显示,80%的胶带为曲挠损坏和磨边。5. The improvement of the telescopic belt conveyor. With the increase of the length of the roadway, the telescopic belt conveyor has increased from the original 1,000 meters to 4,000 meters. Changing the flexibility of the tape and introducing aramid tape (which is expensive) can not be completely solved due to space constraints. A survey of waste tapes revealed that 80% of the tapes were flex damage and edging.
综上所述,如何解决这个瓶颈,提高转载效率,增加生产安全,降低采煤成本,成为煤矿井下急需解决的问题。To sum up, how to solve this bottleneck, improve reloading efficiency, increase production safety, and reduce coal mining cost has become an urgent problem to be solved in underground coal mines.
发明内容Contents of the invention
本发明为解决现有伸缩皮带机运营成本高,转载效率低等问题,提供了一种自动伸缩皮带机。The invention provides an automatic telescopic belt conveyor for solving the problems of high operation cost and low transfer efficiency of the existing telescopic belt conveyor.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
一种自动伸缩皮带机,包括钢桁架列车、过渡列车、伸缩列车、受料导航牵引车和胶带,钢桁架列车、过渡列车、伸缩列车、受料导航牵引车依次采用铰接座和压簧装置铰接,压簧装置对称设置在铰接座的左右两侧;所述钢桁架列车包括导航机头和若干钢桁架炮车,若干钢桁架炮车之间以及端部的钢桁架炮车与导航机头之间均采用铰接座和压簧装置铰接,压簧装置对称设置在铰接座的左右两侧,导航机头的前端和受料导航牵引车的尾端分别安装无人转向机构,导航机头、钢桁架炮车、过渡列车、伸缩列车和受料导航牵引车的车轮处均安装车轮平衡机构,各列车车轮平衡机构通过联通油管联通,所述胶带环形安装在钢桁架列车、过渡列车、伸缩列车和受料导航牵引车上。An automatic telescopic belt conveyor, including a steel truss train, a transition train, a telescopic train, a material-receiving navigation tractor and belts, and the steel truss train, transition train, telescopic train, and material-receiving navigation tractor are articulated sequentially by hinge seats and pressure spring devices , the compression spring device is symmetrically arranged on the left and right sides of the hinged seat; the steel truss train includes a navigation head and a number of steel truss guns, and between the steel truss guns at the end and between the steel truss guns and the navigation head. Both are hinged by hinged seat and compression spring device, and the compression spring device is symmetrically arranged on the left and right sides of the hinged seat. Wheel balance mechanisms are installed on the wheels of the truss gun car, transition train, telescopic train and receiving navigation tractor, and the wheel balance mechanisms of each train are connected through Unicom oil pipes. The receiving and navigating tractor.
所述钢桁架炮车包括钢桁架炮车、支撑油缸、驱动轮轴、从动轮轴和车轮平衡机构,所述钢桁架炮车由两节储带仓架通过上下夹板和侧夹板连接而成,钢桁架炮车下面前后两端的左右两侧分别安装一个支撑油缸,钢桁架中间左右两侧分别安装驱动轮轴或从动轮轴,驱动轮轴或从动轮轴上分别安装车轮平衡机构。储带仓架内由前向后依次设置电气控制箱、改向滚筒A、改向滚筒B、若干托辊车、游动车、前滑轮组、后滑轮组、恒张力绞车、导向轮和泵站系统等,若干托辊车依次分别通过自动卷绳装置串联起来,串联后的托辊车的前端与储带仓架前端的转向架相连,后端与游动车相连,钢桁架炮车上方左右两侧沿钢桁架长度方向间隔均匀安装若干上托辊组;若干钢桁架炮车之间及端部的钢桁架炮车与导航机头之间均采用铰接座和压簧装置铰接,压簧装置对称设置在铰接座的左右两侧。The steel truss gun car includes a steel truss gun car, a supporting oil cylinder, a driving wheel shaft, a driven wheel shaft and a wheel balance mechanism. A support oil cylinder is respectively installed on the left and right sides of the front and rear ends of the truss gun carriage, and the left and right sides of the middle of the steel truss are respectively equipped with a driving wheel shaft or a driven wheel shaft, and a wheel balance mechanism is respectively installed on the driving wheel shaft or the driven wheel shaft. The electrical control box, reversing pulley A, reversing pulley B, a number of idler cars, traveling cars, front pulley block, rear pulley block, constant tension winch, guide wheel and pumping station system are arranged in sequence from front to back in the storage bin , a number of idlers are connected in series through the automatic rope winding device respectively. The front end of the serialized idlers is connected with the bogie at the front end of the storage belt storage frame, and the rear end is connected with the traveling carriage. A number of upper roller groups are installed evenly in the length direction of the steel truss; between several steel truss cannons and between the steel truss cannon at the end and the navigation nose are all hinged by hinged seats and compression spring devices, and the compression springs are symmetrically arranged on the The left and right sides of the hinged seat.
所述导航机头包括头架、无人转向机构、车轮平衡机构、驱动轮轴、减速滚筒、齿轮箱、液力耦合器、电机、卸料架、托辊组、头部导料槽、卸载滚筒、头部清扫器,头架的前端底盘上安装无人转向机构和车轮平衡机构及转向轮轴,头架的后端底盘上安装车轮平衡机构和驱动轮轴,头架内部安装减速滚筒、液力耦合器和电机,头架的一侧安装齿轮箱,齿轮箱的一端与减速滚筒无轴承座的一端相连,齿轮箱的另一端与液力耦合器的一端相连,液力耦合器的另一端与电机相连,头架的前端安装卸料架,卸料架及头架上方左右两侧沿卸料架的长度方向间隔均匀安装若干托辊组,卸料架上托辊组的前方依次安装卸载滚筒、头部清扫器和头部导料槽。The navigation head includes a head frame, an unmanned steering mechanism, a wheel balance mechanism, a driving axle, a reduction roller, a gear box, a hydraulic coupling, a motor, an unloading frame, a roller set, a head guide trough, and an unloading roller 1. Head cleaner, unmanned steering mechanism, wheel balance mechanism and steering wheel shaft are installed on the front chassis of the head frame, wheel balance mechanism and driving wheel shaft are installed on the rear chassis of the head frame, and the deceleration roller and hydraulic coupling are installed inside the head frame Gear box is installed on one side of the head frame, one end of the gear box is connected to the end of the deceleration roller without bearing seat, the other end of the gear box is connected to one end of the hydraulic coupling, and the other end of the hydraulic coupling is connected to the motor. Connected, the front end of the head frame is equipped with an unloading frame, and several idler groups are evenly spaced along the length of the unloading frame on the left and right sides above the unloading frame and the head frame, and the front of the idler group on the unloading frame is installed in sequence. Head sweeper and head chute.
所述过渡列车包括若干过渡炮车,所述过渡炮车包括车架I、车轮平衡机构、从动轮轴和过渡托辊组,车架I的中间左右两侧安装从动轮轴,从动轮轴上安装车轮平衡机构,过渡托辊组包括若干组高度不同的过渡托辊,由高到低安装在车架I上方左右两侧;若干过渡炮车依次用铰接座铰接,若干过渡炮车上的过渡托辊组依次由高到低设置。Described transitional train comprises several transitional gun carriages, and described transitional artillery carriage comprises vehicle frame 1, wheel balance mechanism, driven wheel axle and transition idler group, and driven wheel axle is installed in the middle left and right sides of vehicle frame 1, and on the driven wheel axle The wheel balance mechanism is installed, and the transition roller group includes several sets of transition rollers with different heights, which are installed on the left and right sides above the frame I from high to low; The idlers are set from high to low in turn.
所述伸缩列车包括若干相互铰接的伸缩车,所述伸缩车包括车架II、伸缩臂、直线运动球轴承、前横担、后横担、车轮、车轮平衡机构和托辊,车轮平衡机构焊接在车架II的左右两侧,车轮安装在车轮平衡机构上,车架II的前端和后端左右两侧分别设置直线运动球轴承和伸缩臂,伸缩臂穿过直线运动球轴承,伸缩臂的一端轴肩与直线运动球轴承卡死,不能完全伸出,伸缩臂的另一端分别设置前横担和后横担,车架II的上方左右两侧竖向安装有托辊;一台伸缩车的前横担和另一台伸缩车的后横担用销轴连接,销轴俩侧对称安装压簧装置。The telescopic train includes several mutually articulated telescopic vehicles, and the telescopic vehicle includes vehicle frame II, telescopic arms, linear motion ball bearings, front cross arm, rear cross arm, wheels, wheel balance mechanism and supporting rollers, and the wheel balance mechanism is welded On the left and right sides of the vehicle frame II, the wheels are installed on the wheel balance mechanism. The front and rear ends of the vehicle frame II are respectively provided with linear motion ball bearings and telescopic arms on the left and right sides. The telescopic arms pass through the linear motion ball bearings. One end of the shaft shoulder is stuck with the linear motion ball bearing and cannot be fully extended. The other end of the telescopic arm is respectively equipped with a front cross arm and a rear cross arm, and rollers are installed vertically on the left and right sides above the frame II; a telescopic car The front cross arm and the rear cross arm of another telescopic vehicle are connected with pin shafts, and stage clip devices are installed symmetrically on both sides of the pin shaft.
所述受料导航牵引车包括无人转向机构、缓冲托辊、缓冲漏斗、电机驱动轮轴、车架III、从动转向轮轴、改向滚筒和配重,车架III的尾端安装无人转向机构,车架III的尾端下方安装从动转向轮轴,车架III的前端下方安装电机驱动轮轴,车架III的上方左右两侧沿车架III长度方向间隔安装若干缓冲托辊,缓冲托辊的上方安装缓冲漏斗,车架III的上方缓冲托辊的后端安装改向滚筒,车架III的前端驱动轮轴的上方安装配重。The receiving and navigating tractor includes an unmanned steering mechanism, a buffer roller, a buffer hopper, a motor-driven axle, a vehicle frame III, a driven steering wheel axle, a reversing roller and a counterweight, and an unmanned steering wheel is installed at the tail end of the vehicle frame III. Mechanism, the driven steering wheel shaft is installed under the tail end of the frame III, the motor-driven wheel shaft is installed under the front end of the frame III, and a number of buffer rollers are installed at intervals along the length direction of the frame III on the left and right sides of the frame III. The buffer funnel is installed on the top of the vehicle frame III, the rear end of the buffer idler roller on the top of the vehicle frame III is equipped with a redirection roller, and the counterweight is installed above the front end drive wheel shaft of the vehicle frame III.
所述车轮平衡机构,包括若干对称焊接在列车两侧的油缸悬挂,油缸悬挂包括轮轴架、固定架和平衡缸,平衡缸包括缸体和活塞杆,活塞杆的一端设置在缸体内,并与缸体形成一个封闭的油腔,活塞杆的另一端伸出缸体,平衡缸固定在固定架下面,轮轴架的一端通过铰接轴A与固定架铰接,中间通过铰接轴B和活塞杆铰接,轮轴架的另一端安装车轮;其中一个油缸悬挂的平衡缸顶部安装单向补油阀,单向补油阀与平衡缸的油腔相连通,各列列车油缸悬挂通过联通油管连通。The wheel balance mechanism includes a number of oil cylinder suspensions welded symmetrically on both sides of the train. The oil cylinder suspension includes a wheel axle frame, a fixed frame and a balance cylinder. The balance cylinder includes a cylinder body and a piston rod. One end of the piston rod is arranged in the cylinder body, and It forms a closed oil chamber with the cylinder body, the other end of the piston rod protrudes from the cylinder body, the balance cylinder is fixed under the fixed frame, one end of the axle frame is hinged with the fixed frame through the hinge axis A, and the middle is hinged with the piston rod through the hinge axis B , the other end of the axle frame is installed with wheels; one of the oil cylinders is suspended on the top of the balance cylinder to install a one-way oil supply valve, and the one-way oil supply valve is connected with the oil chamber of the balance cylinder, and the oil cylinders of each train are suspended through Unicom oil pipes.
所述无人转向机构,包括自动卷绳装置、伺服减速电机、固定架、滚动压力轴承I、转盘架、双头螺栓、钢套、挡尘套、小齿轮、弧形齿条、转向轮轴、滚动压力轴承II、防尘垫圈、锁板、方向传感器和速度传感器,转盘架的中间底座内安装滚动压力轴承I、挡尘套、钢套、滚动压力轴承II和防尘垫圈,钢套的上部穿出固定架,并在钢套的上部安装锁板,双头螺栓的两端分别穿过转盘架和锁板中间的圆孔将转盘架固定在固定架的中间,转盘架的左边安装弧形齿条,固定架的左边安装与弧形齿条相啮合的小齿轮,小齿轮的上端安装伺服减速电机,转盘架的下方中间安装转向轮轴,固定架的前端安装自动卷绳装置,自动卷绳装置钢丝绳左右俩侧安装方向传感器和速度传感器。The unmanned steering mechanism includes an automatic rope winding device, a servo reduction motor, a fixed mount, a rolling pressure bearing 1, a turntable frame, a stud bolt, a steel sleeve, a dust cover, a pinion, an arc rack, a steering wheel shaft, Rolling pressure bearing II, dust-proof gasket, lock plate, direction sensor and speed sensor, rolling pressure bearing I, dust cover, steel sleeve, rolling pressure bearing II and dust-proof gasket, the upper part of the steel sleeve are installed in the middle base of the turntable frame Pass through the fixed frame and install the lock plate on the upper part of the steel sleeve. The two ends of the stud bolts respectively pass through the round holes in the middle of the turntable frame and the lock plate to fix the turntable frame in the middle of the fixed frame. The left side of the turntable frame is installed with an arc Rack, the left side of the fixed frame is installed with a pinion that meshes with the arc-shaped rack, the upper end of the pinion is installed with a servo reduction motor, the steering wheel shaft is installed in the middle of the lower part of the turntable frame, and the front end of the fixed frame is installed with an automatic rope winding device. A direction sensor and a speed sensor are installed on the left and right sides of the device wire rope.
所述自动卷绳装置,包括瓦座、卷筒、钢丝绳、轴和涡卷弹簧,轴上依次套装涡卷弹簧和卷筒,涡卷弹簧的一端与轴固定,另一端与卷筒固定,钢丝绳缠绕在卷筒上,钢丝绳的一端与卷筒固定,另一端为自由端,瓦座设置在轴的两端。The automatic rope winding device includes a tile seat, a reel, a steel wire rope, a shaft and a scroll spring, and the scroll spring and the reel are sequentially set on the shaft. One end of the scroll spring is fixed to the shaft, and the other end is fixed to the reel. Wound on the reel, one end of the wire rope is fixed to the reel, the other end is a free end, and the tile seats are set at both ends of the shaft.
本发明的有益效果:Beneficial effects of the present invention:
1. 本发明的自动伸缩皮带机的前后两端均设置有无人转向机构,无人转向机构近距离跟随目标,指挥受料导航牵引车牵引伸缩列车自动行驶,保持和目标同步,实现自动伸缩,无需人工跟班作业;指挥钢桁架列车自动行驶,保持和目标一致,实现整机移动(伸缩皮带机复位),快捷方便且节约人工。1. The front and rear ends of the automatic telescopic belt conveyor of the present invention are equipped with an unmanned steering mechanism, which follows the target at close range, directs the receiving and navigation tractor to pull the telescopic train to drive automatically, keeps synchronization with the target, and realizes automatic telescopic , no need for manual follow-up operations; command steel truss trains to run automatically, keep consistent with the goal, and realize the movement of the whole machine (reset of the telescopic belt conveyor), which is fast, convenient and labor-saving.
2. 本发明的自动伸缩皮带机下方设置有驱动轮轴及从动轮轴,可以在路面上行走,另外,在车轮处均设置有车轮平衡机构,保证了路面不平整时,虽然车轮不在一个水平面上,但车架横向(左右方向)保持近水平,以至于自动伸缩皮带机可以适应井下顺槽的机采路况,在转载过程中可以保证胶带不跑偏落料,在移动过程中游动车和托辊车正常运行,从而实现自动伸缩和自动行走复位。2. The bottom of the automatic retractable belt conveyor of the present invention is provided with a driving wheel shaft and a driven wheel shaft, which can walk on the road. In addition, a wheel balance mechanism is arranged at the wheels to ensure that when the road surface is uneven, even though the wheels are not on the same level , but the horizontal direction (left and right direction) of the frame is kept close to the level, so that the automatic telescopic belt conveyor can adapt to the machine mining road conditions in the downhole, and can ensure that the belt does not deviate from the blanking during the reloading process. The car is running normally, so as to realize automatic retraction and automatic walking reset.
3. 本发明中的托辊车之间采用自动卷绳装置相连,而且自动卷绳装置中的钢丝绳的长度根据需要设置为固定长度,保证了若干托辊车的间距不大于钢丝绳的长度,有效解决了托辊车自由行走,托辊间距太大维护困难的问题,同时达到储带仓空间增大,增加储带长度的目的。3. The idler trolleys in the present invention are connected by an automatic rope winding device, and the length of the steel wire rope in the automatic rope winding apparatus is set to a fixed length as required, which ensures that the distance between several idler trolleys is not greater than the length of the steel rope, effectively It solves the problem that the roller trolley walks freely and the distance between the rollers is too large and it is difficult to maintain. At the same time, it achieves the purpose of increasing the space of the storage bin and increasing the length of the storage belt.
4. 铰接座两侧对称安装拉簧装置,使列车具有一定的刚度,抵消一部分车轮的侧向受力,增加了列车的平稳性和趋中功能。4. The tension spring devices are installed symmetrically on both sides of the articulated seat, so that the train has a certain rigidity, which offsets the lateral force of a part of the wheels, and increases the stability and centering function of the train.
5. 本发明中的伸缩列车可以自动伸缩,储带仓空间较大,可根据井下两个班的掘进尺度来确定伸缩长度,从而实现无需人工跟班延伸或缩短机架。5. The telescopic train in the present invention can automatically expand and contract, and the belt storage room has a large space. The telescopic length can be determined according to the excavation scale of the two shifts in the mine, so as to realize the extension or shortening of the frame without manual attendants.
6. 由于钢桁架列车比伸缩列车高出较多,两车串联后穿入胶带,势必造成胶带上漂,脱离托辊组,胶带脱离托辊的制约会跑偏落料,本发明通过在钢桁架列车与伸缩列车之间设计一过渡列车,过渡列车上的过渡托辊组高度适应了胶带上漂形成的凹弧轨迹,使胶带入槽,有效解决了胶带上漂,脱离托辊组,导致跑偏落料的技术问题。6. Since the steel truss train is much higher than the telescopic train, the two cars connected in series will penetrate the tape, which will inevitably cause the tape to float up and separate from the idler group, and the tape will deviate from the restriction of the idler and fall off. A transition train is designed between the truss train and the telescopic train. The height of the transition roller set on the transition train is adapted to the concave arc track formed by the floating belt, so that the belt enters the groove, which effectively solves the problem that the belt floats and is separated from the idler set. Technical problems of deviation and blanking.
7、实现自动伸缩后,在胶带不损坏的条件下不需要更换胶带,可以连续作业;7. After the automatic expansion and contraction is realized, there is no need to replace the tape under the condition that the tape is not damaged, and it can work continuously;
8、实现与下级皮带机定点搭接,降低对下一级皮带机的技术要求以及其造价和运营成本。在转载系统中,自动伸缩皮带机应用到第二转载环节,不仅替代了现有转载设备,而且不在要求下级皮带机跟班伸缩。8. Realize fixed-point overlap with the lower-level belt conveyor, reducing the technical requirements for the lower-level belt conveyor as well as its cost and operating cost. In the reloading system, the automatic retractable belt conveyor is applied to the second reloading link, which not only replaces the existing reloading equipment, but also does not require the lower-level belt conveyor to follow the expansion and contraction.
9、与相邻设备前后搭接距离短(不大于3m),左右间隔距离大,又外形尺寸细、长、窄、矮,运行时既不与其它设备干涉,又便于维护。9. The front and back overlapping distance with adjacent equipment is short (not more than 3m), the distance between left and right is large, and the overall size is thin, long, narrow, and short. It does not interfere with other equipment during operation and is easy to maintain.
10、尾部设置缓冲漏斗,降低了运输量峰值,节约了下级运输设备的动力、制造成本和运营成本。10. A buffer funnel is set at the tail, which reduces the peak transportation volume and saves the power, manufacturing cost and operating cost of the lower transportation equipment.
综上所述,自动伸缩皮带机的应用,将增加系统生产效率,降低生产成本,彻底解决系统中转载困难问题。To sum up, the application of the automatic retractable belt conveyor will increase the system production efficiency, reduce the production cost, and completely solve the problem of difficult reloading in the system.
附图说明Description of drawings
图1为本发明的前段主视图;Fig. 1 is front section front view of the present invention;
图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3本发明的中段主视图;The middle section front view of Fig. 3 of the present invention;
图4为本发明的后段主视图;Fig. 4 is rear section front view of the present invention;
图5为导航机头的主视图;Fig. 5 is the front view of navigation head;
图6为导航机头的俯视图;Fig. 6 is the top view of navigation head;
图7为伸缩列车的主视图;Fig. 7 is the front view of telescopic train;
图8为伸缩列车的俯视图;Fig. 8 is the top view of telescopic train;
图9为过渡列车的主视图;Fig. 9 is the front view of transitional train;
图10为受料导航牵引车的主视图;Fig. 10 is the front view of the receiving navigation tractor;
图11为受料导航牵引车的俯视图;Fig. 11 is the top view of the receiving navigation tractor;
图12为车轮平衡机构的主视图;Fig. 12 is the front view of the wheel balancing mechanism;
图13为车轮平衡机构的俯视图;Figure 13 is a top view of the wheel balancing mechanism;
图14为平衡缸的结构示意图;Fig. 14 is the structural representation of balancing cylinder;
图15为自动卷绳装置的主视图;Figure 15 is a front view of the automatic rope winding device;
图16为自动卷绳装置的俯视图;Figure 16 is a top view of the automatic rope winding device;
图17为无人转向机构的主视图;Fig. 17 is the front view of unmanned steering mechanism;
图18为无人转向机构的俯视图;Figure 18 is a top view of the unmanned steering mechanism;
图19为输送带张紧部分胶带缠绕示意图;Fig. 19 is a schematic diagram of tape winding in the tension part of the conveyor belt;
图中:1-头架,2-无人转向机构,3-车轮平衡机构,4-驱动轮轴,5-减速滚筒,6-齿轮箱,7-液力耦合器,8-电机,9-卸料架,10-托辊组,11-头部导料槽,12-卸载滚筒,13-头部清扫器,14-支撑油缸,15-从动轮轴,16-储带仓架,17-上夹板,18-侧夹板,19-电气控制箱,20-改向滚筒A ,21-改向滚筒B ,22-托辊车,23-游动车,24-前滑轮组,25-后滑轮组,26-恒张力绞车,27-导向轮,28-泵站系统,29-自动卷绳装置,30-转向架,31-上托辊组,32-铰接座,33-压簧装置,34-车架I,35-过渡托辊组,36-车架II,37-伸缩臂,38-直线运动球轴承,39-前横担,40-后横担,41-车轮,42-托辊,43-缓冲托辊,44-缓冲漏斗,45-电机驱动轮轴,46-车架III ,47-从动转向轮轴,48-改向滚筒,49-配重,50-轮轴架,51-固定架,52-平衡缸,53-缸体,54-活塞杆,55-油腔,56-铰接轴A,57-铰接轴B,58-单向补油阀,59-联通油管,60-伺服减速电机,61-固定架,62-滚动压力轴承I ,63-转盘架,64-双头螺栓,65-钢套,66-挡尘套,67-小齿轮,68-弧形齿条,69-转向轮轴,70-滚动压力轴承II,71-防尘垫圈,72-锁板,73-方向传感器,74-速度传感器,75-瓦座,76-卷筒,77-钢丝绳,78-轴,79-涡卷弹簧,80-胶带,81-导航机头,82-钢桁架炮车,83-受料导航牵引车,84-过渡列车,85-伸缩列车。In the figure: 1-head frame, 2-unmanned steering mechanism, 3-wheel balance mechanism, 4-drive axle, 5-reduction roller, 6-gearbox, 7-hydraulic coupling, 8-motor, 9-unloader Material rack, 10-roller group, 11-head guide groove, 12-unloading roller, 13-head cleaner, 14-support cylinder, 15-driven wheel shaft, 16-storage belt rack, 17-top Plywood, 18-side splint, 19-electrical control box, 20-reversing roller A, 21-reversing roller B, 22-roller car, 23-traveling car, 24-front pulley block, 25-rear pulley block, 26- Constant tension winch, 27-guide wheel, 28-pumping station system, 29-automatic rope winding device, 30-bogie, 31-upper idler group, 32-articulated seat, 33-pressure spring device, 34-frame I , 35-transition roller group, 36-frame II, 37-telescopic arm, 38-linear motion ball bearing, 39-front cross arm, 40-rear cross arm, 41-wheel, 42-idling roller, 43-buffer Idler roller, 44-buffer funnel, 45-motor drive axle, 46-frame III, 47-driven steering wheel axle, 48-reversing roller, 49-counterweight, 50-axle frame, 51-fixed frame, 52- Balance cylinder, 53-Cylinder body, 54-Piston rod, 55-Oil chamber, 56-Hinge shaft A, 57-Hinge shaft B, 58-One-way oil supply valve, 59-Unicom oil pipe, 60-Servo gear motor, 61 -fixed frame, 62-rolling pressure bearing I, 63-turntable frame, 64-stud bolt, 65-steel sleeve, 66-dust cover, 67-pinion, 68-curved rack, 69-steering wheel shaft, 70-rolling pressure bearing II, 71-dust washer, 72-lock plate, 73-direction sensor, 74-speed sensor, 75-tile seat, 76-drum, 77-wire rope, 78-shaft, 79-scroll Spring, 80-adhesive tape, 81-navigation nose, 82-steel truss gun carriage, 83-received navigation tractor, 84-transition train, 85-telescopic train.
具体实施方式detailed description
如图1、2、3、4所示,一种自动伸缩皮带机,包括钢桁架列车、过渡列车84、伸缩列车85、受料导航牵引车83和胶带80,钢桁架列车、过渡列车84、伸缩列车85、受料导航牵引车83依次采用铰接座32和压簧装置33铰接,压簧装置33对称设置在铰接座32的左右两侧;所述钢桁架列车包括导航机头81和若干钢桁架炮车82,若干钢桁架炮车82之间以及端部的钢桁架炮车82与导航机头81之间均采用铰接座32和压簧装置33铰接,压簧装置33对称设置在铰接座32的左右两侧,导航机头81的前端和受料导航牵引车83的尾端分别安装无人转向机构2,导航机头81、钢桁架炮车82、过渡列车84、伸缩列车85和受料导航牵引车83下车轮处均安装车轮平衡机构3,各列车车轮平衡机构3通过联通油管59联通,所述胶带80安装在钢桁架列车、过渡列车84、伸缩列车85和受料导航牵引车83上。As shown in Figures 1, 2, 3, and 4, an automatic retractable belt conveyor includes a steel truss train, a transition train 84, a telescopic train 85, a material receiving navigation tractor 83 and an adhesive tape 80, a steel truss train, a transition train 84, The telescopic train 85 and the receiving and navigating tractor 83 are articulated successively using the hinged seat 32 and the clip spring device 33, and the clip spring device 33 is symmetrically arranged on the left and right sides of the hinged seat 32; the steel truss train includes a navigation nose 81 and several steel bars. The truss gun carriage 82, between several steel truss gun carriages 82 and between the steel truss gun carriage 82 at the end and the navigation nose 81 are all hinged by the hinge seat 32 and the compression spring device 33, and the compression spring device 33 is symmetrically arranged on the hinge seat On the left and right sides of 32, the front end of the navigation head 81 and the tail end of the receiving navigation tractor 83 are equipped with unmanned steering mechanism 2 respectively, the navigation head 81, steel truss gun carriage 82, transition train 84, telescopic train 85 and receiving Wheel balance mechanisms 3 are installed at the lower wheels of the material navigation tractor 83, and the wheel balance mechanisms 3 of each train are connected through the Unicom oil pipe 59. The adhesive tape 80 is installed on the steel truss train, the transition train 84, the telescopic train 85 and the material receiving navigation tractor. 83 on.
如图5、6所示,所述导航机头,包括头架1、无人转向机构2、车轮平衡机构3、驱动轮轴4、减速滚筒5、齿轮箱6、液力耦合器7、电机8、卸料架9、托辊组10、头部导料槽11、卸载滚筒12和头部清扫器13,头架1的前端安装无人转向机构2和车轮平衡机构3,头架1的后端安装车轮平衡机构3和驱动轮轴4,头架1内部安装减速滚筒5、液力耦合器7和电机8,头架1的一侧安装齿轮箱6,齿轮箱6的一端与减速滚筒5无轴承座的一端相连,齿轮箱6的另一端与液力耦合器7的一端相连,液力耦合器7的另一端与电机8的驱动轴相连,头架1的上方安装卸料架9,卸料架9上方左右两侧沿卸料架9的长度方向间隔安装若干托辊组10,卸料架9上托辊组10的前方依次安装头部导料槽11、卸载滚筒12和头部清扫器13。As shown in Figures 5 and 6, the navigation head includes a head frame 1, an unmanned steering mechanism 2, a wheel balance mechanism 3, a driving axle 4, a reduction roller 5, a gear box 6, a hydraulic coupling 7, and a motor 8 , unloading rack 9, idler roller group 10, head guide trough 11, unloading drum 12 and head cleaner 13, unmanned steering mechanism 2 and wheel balance mechanism 3 are installed on the front end of head frame 1, and the rear of head frame 1 The wheel balance mechanism 3 and the driving wheel shaft 4 are installed at the end, the reduction drum 5, the hydraulic coupling 7 and the motor 8 are installed inside the head frame 1, and the gear box 6 is installed on one side of the head frame 1, and one end of the gear box 6 is connected to the reduction drum 5. One end of the bearing seat is connected, the other end of the gearbox 6 is connected with one end of the hydraulic coupler 7, the other end of the hydraulic coupler 7 is connected with the drive shaft of the motor 8, and the unloading frame 9 is installed above the head frame 1. A number of idler groups 10 are installed at intervals along the length direction of the unloading rack 9 on the left and right sides above the unloading rack 9, and the front of the idler groups 10 on the unloading rack 9 is sequentially installed with a head guide trough 11, an unloading roller 12 and a head cleaning Device 13.
导航机头有四个功能:1、驱动自动伸缩皮带机运转,把物料从机尾运输到机头卸掉,设计选型同通用带式输送机,其特征在于齿轮箱承担了轴承座、联轴器和改向的功能,把减速滚筒、电机、液力耦合器等安装在头架内腔,缩小了机头的外形尺寸,便于行走;2、安装在钢桁架列车前端,和钢桁架炮车一起构成钢桁架列车,其特征在于头架下面安装了油缸悬挂、驱动轮轴和转向轮轴,成为钢桁架列车多点驱动中的一个驱动单元。机头所有部件成为该驱动的配重; 3、无人导航,保证列车同目标步调一致;其特征在于安装了无人转向机构,有效监测到相邻设备的运动轨迹并取向一致,从而实现自动伸缩皮带机的自动复位和自动行走; 4、支撑固定自动伸缩皮带机。自动伸缩皮带机运转时,支撑油缸伸出,顶紧地面,油缸底部设有抓丁,支撑固定导航机头,保证皮带机的正常运行和自动伸缩。The navigation head has four functions: 1. Drive the automatic telescopic belt conveyor to run, transport the material from the tail to the head and unload it. The design and selection are the same as the general belt conveyor. The function of the axis device and the redirection, the deceleration roller, the motor, the hydraulic coupler, etc. are installed in the inner cavity of the head frame, which reduces the overall size of the machine head and facilitates walking; 2. Installed on the front end of the steel truss train, and the steel truss cannon Cars form a steel truss train together, which is characterized in that oil cylinder suspension, driving axle and steering axle are installed under the head frame, and become a drive unit in the multi-point drive of the steel truss train. All parts of the nose become the counterweight of the drive; 3. Unmanned navigation ensures that the train is in step with the target; it is characterized by the installation of an unmanned steering mechanism, which can effectively monitor the movement trajectory of adjacent equipment and have the same orientation, so as to realize automatic Automatic reset and automatic walking of the telescopic belt conveyor; 4. Support and fix the automatic telescopic belt conveyor. When the automatic telescopic belt conveyor is running, the supporting oil cylinder is stretched out and pressed against the ground. There is a catch at the bottom of the oil cylinder to support and fix the navigation head to ensure the normal operation and automatic expansion and contraction of the belt conveyor.
如图1、2、3所示,所述钢桁架炮车包括钢桁架、支撑油缸14、驱动轮轴4、从动轮轴15和车轮平衡机构3,所述钢桁架由两节储带仓架16通过上夹板17和侧夹板18连接而成,钢桁架下面前后两端的左右两侧分别安装一个支撑油缸14,钢桁架中间左右两侧分别安装驱动轮轴4或从动轮轴15,驱动轮轴4或从动轮轴15上分别安装车轮平衡机构3,储带仓架16内由前向后依次设置电气控制箱19、改向滚筒A20、改向滚筒B21、若干托辊车22、游动车23、前滑轮组24、后滑轮组25、恒张力绞车26、导向轮27和泵站系统28,若干托辊车22依次分别通过自动卷绳装置29串联起来,串联后的托辊车22的前端与储带仓架16的转向架30相连,串联后的托辊车22的后端与游动车23相连,钢桁架上方左右两侧沿钢桁架长度方向间隔安装若干上托辊组31。As shown in Figures 1, 2, and 3, the steel truss gun carriage includes a steel truss, a support cylinder 14, a driving wheel shaft 4, a driven wheel shaft 15 and a wheel balance mechanism 3, and the steel truss is composed of two storage belt warehouse frames 16 It is formed by connecting the upper splint 17 and the side splint 18. A supporting oil cylinder 14 is respectively installed on the left and right sides of the front and rear ends of the steel truss. The wheel balance mechanism 3 is respectively installed on the driving wheel shaft 15, and the electric control box 19, the reversing roller A20, the reversing roller B21, a number of idlers 22, the traveling car 23, and the front pulley block are arranged in sequence in the storage belt storage rack 16. 24. Rear pulley block 25, constant tension winch 26, guide wheel 27 and pumping station system 28, several roller carts 22 are connected in series through automatic rope winding device 29 respectively, and the front ends of the idler carts 22 connected in series are connected to the belt storage rack The bogies 30 of 16 are connected, the rear end of the idler trolley 22 connected in series is connected with the traveling carriage 23, and several upper idler groups 31 are installed at intervals on the left and right sides of the steel truss along the length direction of the steel truss.
一般在最后一个钢桁架炮车下面安装驱动轮轴4,其余钢桁架炮车下面都安装从动轮轴15,头尾两点驱动;在行走路面较差,坡度大于±6°时,可以在列车中间的钢桁架炮车下面安装驱动轮轴4,形成三点驱动。钢桁架列车上的驱动轮轴全部连锁,统一接收指令;铰接座32在三个方向留有间隙,其两侧都安装压簧装置33,行走时有自定中心的功能,减小蛇行的摆动角度;Generally, the driving wheel shaft 4 is installed under the last steel truss gun car, and the driven wheel shaft 15 is installed under the rest of the steel truss gun cars, and the head and tail are driven at two points; when the walking surface is poor and the slope is greater than ±6°, it can be in the middle of the train Drive axle 4 is installed below the steel truss gun carriage to form a three-point drive. The driving axles on the steel truss train are all interlocked to receive commands uniformly; the hinged seat 32 has gaps in three directions, and compression spring devices 33 are installed on both sides, which have the function of self-centering when walking, reducing the swing angle of snakes ;
钢桁架列车的主要功能是:1、承载和固定自动伸缩皮带机的导航机头、驱动装置、托辊车、游动小车、恒张力绞车、泵站、托辊组、胶带、导料槽、清扫器及运输物料等;2、建立托辊车和游动小车行走平台,建立较大储带空间,实现托辊车和游动车的有序行驶,达到自动储存和释放胶带的目的;3、实现整机自动行走,自动恢复到工作状态,实现不换件连续作业的目的。4、所有支撑油缸伸出顶紧地面,油缸托盘底部设有抓丁,固定自动伸缩皮带机,保证皮带机的正常运行和自动伸缩。The main functions of the steel truss train are: 1. Carrying and fixing the navigation head, driving device, roller car, traveling trolley, constant tension winch, pumping station, roller group, belt, guide trough, Cleaner and transport materials, etc.; 2. Establish a walking platform for roller carts and traveling trolleys, and establish a large storage space to realize the orderly driving of roller carts and traveling carts, and achieve the purpose of automatically storing and releasing tapes; 3. Realize the automatic walking of the whole machine, automatically return to the working state, and realize the purpose of continuous operation without changing parts. 4. All supporting oil cylinders are stretched out against the ground, and the bottom of the oil cylinder tray is equipped with catches to fix the automatic telescopic belt conveyor to ensure the normal operation and automatic expansion of the belt conveyor.
钢桁架列车作为自动伸缩皮带机的一部分,分析自动伸缩皮带机的动态才可知钢桁架列车的动态。The steel truss train is a part of the automatic telescopic belt conveyor. Only by analyzing the dynamics of the automatic telescopic belt conveyor can the dynamics of the steel truss train be known.
自动伸缩皮带机一般可用在井下顺槽转载系统中第二个环节,其头部(卸载部)与下级皮带机尾部搭接,尾部与破碎转载机或刮板转载机搭接,头尾俩端的无人转向机构钢丝绳自由端与相邻设备的中心点连接。有两种工况:一种是掘进工况,自动伸缩皮带机伸长,另一种是回踩工况,自动伸缩皮带机缩短。在这两种工况下,其功能都是转载,即把掘进或回踩的混煤转载到下级皮带机上。掘进工况时,伸缩列车缩到最短,跟到破碎转载机组后面,随着掘进机组(包括破碎转载机)进尺而伸长,一般伸出长度为两个采掘班的进尺(200米)时效率最高。伸长工况:钢桁架列车抓紧地面不动,尾部无人转向机构钢丝绳自由短与破碎转载机中点连接,掘进机组前进时,拉动与破碎转载机连接的导航钢丝绳,触动速度传感器,受料导航牵引车驱动轮轴接收到这个信号后启动,向尾部方向行驶,行驶方向由方向传感器控制,这时,胶带张力增加,当胶带张力大于设定值范围后,恒张力绞车反转,进入泵工作状态,释放钢丝绳,游动小车被胶带拉回,行驶向机头方向,托辊车在自动卷绳装置的作用下依次向机头方向靠拢,胶带释放出来,伸缩列车被拉长。直到伸缩列车与掘进机组同步;当伸缩列车较快,超过掘进机组速度时,速度传感器触头反转,受料导航牵引车驱动轮轴接收到这个信号后减速,直到伸缩列车与掘进机组再次同步。储带仓内胶带全部伸出时,第一个托辊车触动限位开关,受料导航牵引车驱动轮轴断电停车,刹车抱死。胶带张力减小到设定值范围时,恒张力绞车堵转。此时正好进入维修班,需要伸长的伸缩列车缩短到最短状态,进入下一个循环。缩短工况:其尾部(受料导航牵引车)抱死不动,钢桁架列车油缸收起,进入行走工况,驱动轮轴通电,向尾部方向行驶,依次推动伸长的伸缩列车缩短,此时,胶带松弛,胶带张力小于设定值,储带仓架内恒张力绞车正转,(进入马达状态)依次牵引游动小车、托辊车向机尾方向行驶,把松弛的胶带拉入储带仓架内储存,缩短到最短时,胶带不再松弛,当胶带张力达到设定值范围时,恒张力绞车堵转,游动小车、托辊车停车,储带仓内最后一个托辊车触碰到限位开关,驱动轮轴断电停车,刹车抱死。伸出油缸顶紧地面,车轮离地,调平钢桁架。延长下级皮带机与之搭接,进入伸长工况(掘进工况)。至此,自动伸缩皮带机完成一次自动延伸和自动恢复到掘进工况,周而复始,直到顺槽掘进完毕。The automatic retractable belt conveyor can generally be used in the second link of the downhole transfer system. Its head (unloading part) overlaps with the tail of the lower belt conveyor, and the tail overlaps with the crushing transfer machine or scraper transfer machine. The free end of the wire rope of the unmanned steering mechanism is connected with the center point of the adjacent equipment. There are two working conditions: one is the excavation condition, the automatic telescopic belt conveyor is extended, and the other is the stepping back condition, and the automatic telescopic belt conveyor is shortened. In these two working conditions, its function is to transfer, that is, to transfer the mixed coal for excavation or stepping back to the lower belt conveyor. During the excavation working condition, the telescopic train is shortened to the shortest, follows the crushing and reloading unit, and elongates with the advance of the excavation unit (including the crushing and reloading machine). Generally, the extension length is the footage (200 meters) of two mining teams. Efficiency Highest. Elongation working condition: the steel truss train grasps the ground and does not move, and the steel wire rope of the unmanned steering mechanism at the tail is freely short and connected to the midpoint of the crushing loader. The driving wheel shaft of the navigation tractor starts after receiving this signal, and drives towards the tail. The driving direction is controlled by the direction sensor. At this time, the tension of the tape increases. When the tension of the tape is greater than the set value range, the constant tension winch reverses and enters the pump. state, the wire rope is released, the swimming trolley is pulled back by the tape, and travels to the direction of the machine head, and the roller car moves closer to the direction of the machine head under the action of the automatic rope winding device, the tape is released, and the telescopic train is elongated. Until the telescopic train is synchronized with the tunneling unit; when the telescopic train is faster and exceeds the speed of the tunneling unit, the contact of the speed sensor is reversed, and the drive axle of the receiving and guiding tractor receives this signal and decelerates until the telescopic train and the tunneling unit are synchronized again. When the tape in the storage bin is fully stretched out, the first roller car touches the limit switch, and the driving wheel shaft of the receiving navigation tractor is powered off and stopped, and the brake is locked. When the tape tension decreases to the set value range, the constant tension winch is blocked. At this time, just entering the maintenance class, the telescopic train that needs to be stretched is shortened to the shortest state, and enters the next cycle. Shortening working condition: the tail (receiving and navigating tractor) is locked and does not move, the oil cylinder of the steel truss train is retracted, and enters the running working condition, the driving wheel shaft is powered on, and drives towards the tail, and the stretched telescopic train is sequentially pushed to shorten. , the tape is slack, the tape tension is less than the set value, the constant tension winch in the tape storage rack rotates forward, (entering the motor state) sequentially pulls the swimming trolley and the roller car to the tail direction, and pulls the loose tape into the storage tape Stored in the warehouse rack, when the tape is shortened to the shortest, the tape will no longer slack. When the tape tension reaches the set value range, the constant tension winch will stall, the traveling trolley and roller car will stop, and the last roller car in the storage bin will touch When the limit switch is touched, the driving axle is powered off and stopped, and the brake is locked. Stretch out the oil cylinder to press against the ground, keep the wheels off the ground, and level the steel truss. Extend the lower belt conveyor to overlap with it, and enter the elongation working condition (excavation working condition). So far, the automatic telescopic belt conveyor completes an automatic extension and automatic recovery to the excavation working condition, and it goes round and round until the excavation along the groove is completed.
这个缩短工况把自动伸缩皮带机由最长状态压缩到最短状态,整机向机尾方向移动了一个伸缩距离。以下把这个缩短工况概述为:掘进时自动伸缩皮带机的自动复位和自动行走。This shortening condition compresses the automatic retractable belt conveyor from the longest state to the shortest state, and the whole machine moves a telescopic distance toward the tail. This shortening working condition is summarized as below: automatic reset and automatic walking of the automatic retractable belt conveyor during excavation.
回踩工况时,伸缩列车伸长到最长,头部与下级皮带机尾部搭接,尾部与自动破碎转载机搭接,随着回踩工作面进尺而缩短。如伸缩长度同前,一般每天进尺12至20米,约十天后,伸缩列车缩到最短,进入维修班。缩短工况:钢桁架列车油缸顶紧地面固定不动,尾部无人转向机构的钢丝绳自由端与自动破碎转载机中点连接,自动破碎转载机向前移动时,钢丝绳松弛自动缩短,速度传感器感知这个信号后,控制受料导航牵引车驱动装置向机头方向行驶,直到与自动破碎转载机同步,同时推动伸缩列车缩短,(伸缩列车自身有导向功能),此时胶带松弛,胶带张力小于设定值,恒张力绞车正转(马达工作状态),牵引游动车。托辊车向机尾方向行驶,把胶带储存在储带仓内;当伸缩列车较快,超过自动破碎转载机速度时,速度传感器触头反转,受料导航牵引车驱动装置接收到这个信号后减速,直到与自动破碎转载机再次同步。当储带仓内胶带储满时,最后一个托辊车触碰限位开关,受料导航牵引车驱动装置断电停车抱死,胶带张力增大到设定值,恒张力绞车堵转。此时完成全部缩短工况,进入维修班,需要把缩短的自动伸缩皮带机调整到最长工况,进入下一个循环。伸长工况:先将下级皮带机缩短,平整地面。自动伸缩皮带机尾部不动,钢桁架列车油缸收起,无人转向机构钢丝绳联接下级皮带机尾部中点,进入行走工况,向下级皮带机方向行驶,拉伸缩短的伸缩列车,此时胶带张力大于设定值,恒张力绞车反转,进入泵工作状态,游动车被胶带拉向机头方向,托辊车自动靠拢,储带仓释放胶带,胶带全部释放时拉到最长,第一个托辊车触碰限位开关,钢桁架列车断电,停车抱死,储带仓内胶带已全部释放出来,胶带张力随之减小到设定值,恒张力绞车堵转。使其机头与下级皮带机机尾搭接,钢桁架列车已停止,伸出油缸顶紧地面,车轮离地,调平钢桁架,进入缩短工况。至此自动伸缩皮带机完成一次自动缩短和自动恢复到回踩工况。周而复始,直到采区完工。When stepping back, the telescopic train stretches to the longest, the head overlaps with the tail of the lower belt conveyor, and the tail overlaps with the automatic crushing and reloading machine, and shortens as the stepping back progresses. If the telescopic length is the same as before, the daily footage is generally 12 to 20 meters. After about ten days, the telescopic train will be shortened to the shortest and enter the maintenance class. Shortening working condition: the steel truss train cylinder is fixed against the ground, and the free end of the steel wire rope of the unmanned steering mechanism at the tail is connected to the midpoint of the automatic crushing and reloading machine. After receiving this signal, control the driving device of the receiving and navigating tractor to drive towards the nose until it is synchronized with the automatic crushing and reloading machine, and at the same time push the telescopic train to shorten (the telescopic train itself has a guiding function), at this time the tape is loose, and the tape tension is less than the set Fixed value, the constant tension winch rotates forward (motor working state), and pulls the traveling car. The idler trolley runs towards the rear of the machine and stores the tape in the belt storage bin; when the telescopic train is fast and exceeds the speed of the automatic crushing and reloading machine, the contact of the speed sensor reverses, and the driving device of the receiving and guiding tractor receives this signal Then decelerate until it is synchronized with the automatic breaker and loader again. When the tape in the tape storage bin is full, the last roller car touches the limit switch, the driving device of the receiving navigation tractor is powered off and locked, the tape tension increases to the set value, and the constant tension winch is blocked. At this time, all shortened working conditions are completed, and when entering the maintenance class, it is necessary to adjust the shortened automatic telescopic belt conveyor to the longest working condition, and enter the next cycle. Elongation working condition: first shorten the lower belt conveyor and level the ground. The tail of the automatic telescopic belt conveyor does not move, the steel truss train cylinder is retracted, the steel wire rope of the unmanned steering mechanism is connected to the middle point of the tail of the lower belt conveyor, and enters the running condition, driving in the direction of the lower belt conveyor, stretching the shortened telescopic train, at this time the belt When the tension is greater than the set value, the constant tension winch reverses and enters the working state of the pump. The traveling car is pulled towards the head of the machine by the tape, the roller car automatically moves closer, and the tape storage warehouse releases the tape. A roller trolley touches the limit switch, the steel truss train is powered off, the parking lock is locked, the tape in the storage bin has been released, the tape tension is reduced to the set value, and the constant tension winch is locked. Make its nose overlap with the tail of the lower belt conveyor, the steel truss train has stopped, stretch out the oil cylinder to press against the ground, the wheels are off the ground, level the steel truss, and enter the shortening working condition. At this point, the automatic telescopic belt conveyor completes an automatic shortening and automatically returns to the stepping back working condition. Repeatedly, until the mining area is completed.
这个伸长工况把自动伸缩皮带机由最短状态拉长到最长状态,整机向机头方向移动了一个伸缩距离。以下把这个伸长工况概述为:回踩时自动伸缩皮带机的自动复位和自动行走。This elongation condition elongates the automatic retractable belt conveyor from the shortest state to the longest state, and the whole machine moves a telescopic distance toward the machine head. This elongation working condition is summarized as below: automatic reset and automatic walking of the automatic retractable belt conveyor when stepping back.
钢桁架列车工况:1、钢桁架列车行驶在机采路面上,其不平整度为三米尺最大高差100毫米;2、掘进工况时,钢桁架列车向机尾行驶,由伸缩列车导向,保证其直线行驶,使自动伸缩皮带机恢复到最短(掘进工况),并向机尾方向行进了一个伸缩距离;3、回踩工况时,钢桁架列车向下级皮带机行驶,由无人转向机构导航,保证其直线行驶,使伸缩皮带机恢复到最长(回踩工况),并机头方向行进了一个伸缩距离;4、联通油管把所有油缸悬挂的平衡缸联通,平衡缸缸径对应钢桁架炮车载荷调整后,在路面不平整的情况下,钢桁架横向在一个近水平平面上,保证了游动小车和托辊车正常行驶Working conditions of the steel truss train: 1. The steel truss train is running on the road surface of machine mining, and its unevenness is 100mm at the maximum height difference of three meters; guide to ensure that it runs straight, so that the automatic telescopic belt conveyor returns to the shortest (excavation working condition), and travels a telescopic distance toward the tail of the machine; The unmanned steering mechanism navigates to ensure that it travels in a straight line, restores the telescopic belt conveyor to the longest (back-stepped working condition), and travels a telescopic distance in the direction of the nose; After the bore of the cylinder is adjusted to correspond to the load of the steel truss gun car, the steel truss is placed horizontally on a near-horizontal plane when the road surface is uneven, which ensures the normal driving of the traveling trolley and roller trolley
综上所述,尽管钢桁架列车前有导航,后有导向,但是在路面不平整的影响下,列车仍有蛇行误差,这个误差是由于钢桁架炮车偏载,俩个车轮阻力不相等造成的。在这种工况下,完全消除这个误差是比较困难,但缩小这个误差达到使用目的比较容易实现。因此钢桁架列车在结构上做如下安排。 钢桁架列车具有如下特征:To sum up, although the steel truss train has navigation at the front and guidance at the rear, under the influence of uneven road surface, the train still has a meandering error. This error is caused by the unbalanced load of the steel truss gun car and the unequal resistance of the two wheels. of. In this working condition, it is more difficult to completely eliminate this error, but it is easier to reduce this error to achieve the purpose of use. Therefore, the steel truss train is structurally arranged as follows. Steel truss trains have the following characteristics:
1、钢桁架炮车架由两个储带仓架组成,储带仓架由多个单片钢结构螺栓联接而成。其主要目的是便于井下运输和安装;1. The steel truss gun frame is composed of two storage belt storage frames, which are connected by multiple single-piece steel structure bolts. Its main purpose is to facilitate underground transportation and installation;
2、钢桁架列车由钢桁架炮车铰接而成,铰接座具有三个方向(上下左右旋转)的活动间隙。其主要目的是:1)、尽可能使较多车轮压紧地面,所受阻力接近相等,减小蛇行误差,保证车轮寿命;2)、分散侧向力,减小车轮侧向受力,避免侧滑;3)、间隙不能太大,满足以上两个目的即可,反之会影响列车的平稳性。2. Steel truss trains are hinged by steel truss gun carriages, and the hinged seats have movable gaps in three directions (rotating up, down, left, and right). Its main purpose is: 1) Make as many wheels as possible to press against the ground, and the resistances are close to equal, reduce the snake error, and ensure the life of the wheels; 2) Disperse the lateral force, reduce the lateral force of the wheel, and avoid Side slip; 3) The gap should not be too large, as long as the above two purposes are met, otherwise it will affect the stability of the train.
3、铰接座两侧对称安装拉簧装置,使列车具有一定的刚度,抵消一部分车轮的侧向受力,起到自定中心的功能,原理同火车转向架。3. The tension spring devices are installed symmetrically on both sides of the articulated seat, so that the train has a certain rigidity, which offsets the lateral force of a part of the wheels, and plays the function of self-centering. The principle is the same as that of the train bogie.
如图9所示,所述过渡列车,包括若干过渡炮车,所述过渡炮车包括车架I34、车轮平衡机构3、从动轮轴15和过渡托辊组35,车架I34的中间左右两侧安装从动轮轴15,从动轮轴15上安装车轮平衡机构3,过渡托辊组35包括若干组高度不同的过渡托辊,由高到低安装在车架I34上方左右两侧;若干过渡炮车依次用铰接座32铰接,若干过渡炮车上的过渡托辊组35依次由高到低设置,所述过渡托辊组35的上端左右两侧均安装挡轮。其特征在于:1、过渡托辊组高度适应了胶带上漂形成的凹弧轨迹,使胶带入槽;2、由于自动伸缩皮带机上载荷变化,会引起胶带蠕动,这个蠕动在凹弧段表现尤为突出,因此在过渡托辊组俩侧都安装挡轮;以上两个特征都是为了防止胶带跑偏造成落料、划边等不良后果。As shown in Figure 9, the transitional train includes several transitional gun carriages. The transitional artillery carriages include a vehicle frame I34, a wheel balance mechanism 3, a driven wheel shaft 15 and a transition idler roller group 35. The left and right sides of the vehicle frame I34 The driven wheel shaft 15 is installed on the side, and the wheel balance mechanism 3 is installed on the driven wheel shaft 15. The transition roller group 35 includes several sets of transition rollers with different heights, which are installed on the left and right sides above the frame I34 from high to low; Cars are articulated with articulated seats 32 successively, and the transition idler roller groups 35 on some transition gun carriages are arranged from high to low successively, and retaining wheels are all installed on the left and right sides of the upper end of the transition idler roller groups 35 . Its characteristics are: 1. The height of the transition idler group adapts to the concave arc track formed by the floating belt on the belt, so that the belt enters the groove; 2. Due to the change of the load on the automatic retractable belt conveyor, the belt creep will be caused, and this creep is especially manifested in the concave arc section Therefore, retaining wheels are installed on both sides of the transition idler group; the above two features are to prevent adverse consequences such as falling and scratching caused by belt deviation.
如图7、8所示,所述伸缩列车,包括若干相互铰接的伸缩车,所述伸缩车包括车架II36、伸缩臂37、直线运动球轴承38、前横担39、后横担40、车轮41、车轮平衡机构3和托辊42,车轮平衡机构3焊接在车架II36的左右两侧,车轮41安装在车轮平衡机构3上,车架II36的前端和后端左右两侧分别设置直线运动球轴承38和伸缩臂37,伸缩臂37穿过直线运动球轴承38,伸缩臂37的一端轴肩与直线运动球轴承38卡死,不能完全伸出,伸缩臂37的另一端分别设置前横担39和后横担40,车架II36的上方左右两侧竖向安装有托辊42;一台伸缩车的前横担39和另一台伸缩车的后横担40用销轴连接。As shown in Figures 7 and 8, the telescopic train includes several mutually articulated telescopic vehicles, and the telescopic vehicle includes vehicle frame II36, telescopic arm 37, linear motion ball bearing 38, front cross arm 39, rear cross arm 40, Wheel 41, wheel balance mechanism 3 and supporting roller 42, wheel balance mechanism 3 is welded on the left and right sides of vehicle frame II36, wheel 41 is installed on wheel balance mechanism 3, and the front and rear ends of vehicle frame II36 are respectively provided with straight lines on the left and right sides Motion ball bearing 38 and telescopic arm 37, telescopic arm 37 pass linear motion ball bearing 38, one end shaft shoulder of telescopic arm 37 is stuck with linear motion ball bearing 38, can not stretch out fully, the other end of telescopic arm 37 is provided with front respectively. Cross arm 39 and rear cross arm 40, the top left and right sides of vehicle frame II36 are vertically equipped with carrying roller 42;
在自动伸缩皮带机中,伸缩列车前端与过渡列车连接,后端与受料导航牵引车相连。受料导航牵引车前后行驶,达到伸缩列车伸缩的目的。不难想象这种列车由于没有轨道限制和地面不平整的影响,伸缩运动时会成蛇行,但在车轮平衡机构和压簧机构的控制下,在行驶速度较慢时,这种蛇行偏离中心会较小,并且相邻伸缩车的这种偏离方向相反,对于自动伸缩皮带机来说,这种偏离相互抵消,不影响皮带机的正常运行。In the automatic telescopic belt conveyor, the front end of the telescopic train is connected with the transition train, and the rear end is connected with the receiving and guiding tractor. The receiving and navigating tractor drives forward and backward to achieve the telescopic purpose of the telescopic train. It is not difficult to imagine that this kind of train will snake when it is stretching due to the lack of track restrictions and uneven ground. However, under the control of the wheel balance mechanism and the compression spring mechanism, when the speed is slow, this snake will be off-center. Smaller, and the deviation direction of the adjacent telescopic car is opposite. For the automatic telescopic belt conveyor, this deviation cancels each other out and does not affect the normal operation of the belt conveyor.
如图10、11所示,所述受料导航牵引车,包括无人转向机构2、缓冲托辊43、缓冲漏斗44、电机驱动轮轴45、车架III46、从动转向轮轴47、改向滚筒48和配重49,车架III46的尾端安装无人转向机构2,无人转向机构2的下方安装从动转向轮轴47,车架III46的前端下方安装电机驱动轮轴45,车架III46的上方左右两侧沿车架III46长度方向间隔安装若干缓冲托辊43,缓冲托辊用于直接支撑胶带,缓冲受料时物料对胶带和车架的冲击,缓冲托辊43的上方安装缓冲漏斗44,缓冲漏斗44下口安装导料板和流量控制器,引导控制物料流量。车架III46的上方缓冲托辊43的后端安装改向滚筒48,车架III46的前端安装配重49,所述配重49用来增加电机驱动轮轴的正压力,使电机驱动轮轴有足够的驱动力。As shown in Figures 10 and 11, the receiving and navigating tractor includes an unmanned steering mechanism 2, a buffer idler roller 43, a buffer funnel 44, a motor-driven axle 45, a vehicle frame III 46, a driven steering axle 47, and a reversing roller. 48 and counterweight 49, unmanned steering mechanism 2 is installed at the tail end of vehicle frame III46, driven steering wheel shaft 47 is installed under unmanned steering mechanism 2, motor drive wheel shaft 45 is installed under the front end of vehicle frame III46, and the top of vehicle frame III46 A number of buffer rollers 43 are installed at intervals along the length direction of the vehicle frame III46 on the left and right sides. The buffer rollers are used to directly support the tape and buffer the impact of the material on the tape and the frame when receiving materials. A buffer funnel 44 is installed above the buffer roller 43. A material guide plate and a flow controller are installed at the bottom of the buffer funnel 44 to guide and control the material flow. The rear end of the buffer idler roller 43 above the vehicle frame III46 is equipped with a reversing roller 48, and the front end of the vehicle frame III46 is equipped with a counterweight 49. The counterweight 49 is used to increase the positive pressure of the motor-driven wheel shaft, so that the motor-driven wheel shaft has enough driving force.
受料导航牵引车的工作原理:受料导航牵引车与采掘机组后端的自动破碎转载机(或刮板转载机)搭接,安装时使受料导航车的缓冲漏斗前端三分之一处对中与之搭接的破碎转载机卸料端,拉出钢丝绳与破碎转载机的中点连接。当采掘机组前进后退时,将拉动钢丝绳,速度传感器感知后将这个信号传递给电机驱动轮轴的控制系统,指挥电机驱动轮轴启动,跟随采掘机组前进后退,并保持步调一致,当受料导航车蛇行摆动时,钢丝绳随之摆动,方向传感器感知后将这个信号传递给无人转向机构,指挥无人转向机构跟随采掘机组直线行驶。其主要特征在于:1、直线行驶,不偏离目标中心并与目标步调一致;2、牵引伸缩列车伸缩;3、由于采掘机组平均采煤量和峰值采煤量差距较大,缓冲漏斗可以降低运输量峰值,节约系统能量和设备造价。The working principle of the material receiving navigation tractor: the material receiving navigation tractor is overlapped with the automatic crushing transfer machine (or scraper transfer machine) at the rear end of the mining unit. When installing, the front third of the buffer funnel of the material receiving navigation vehicle The unloading end of the crushing and reloading machine overlapped with it in the center, and the wire rope is pulled out to connect with the midpoint of the crushing and reloading machine. When the mining unit moves forward and backward, the steel wire rope will be pulled, and the speed sensor will pass this signal to the control system of the motor-driven axle, command the motor to drive the axle to start, follow the mining unit forward and backward, and keep in step, when the receiving navigation vehicle snakes When swinging, the steel wire rope swings accordingly, and the direction sensor senses and transmits this signal to the unmanned steering mechanism, commanding the unmanned steering mechanism to follow the mining unit in a straight line. Its main features are: 1. Traveling in a straight line without deviating from the center of the target and in step with the target; 2. Pulling the telescopic train to expand and contract; 3. Due to the large gap between the average coal consumption and the peak coal consumption of the mining unit, the buffer funnel can reduce the transportation cost. Peak volume, saving system energy and equipment cost.
如图12、13、14所示,所述车轮平衡机构,包括若干对称焊接在车架两侧的油缸悬挂,油缸悬挂包括轮轴架50、固定架51和平衡缸52,平衡缸52包括缸体53和活塞杆54,活塞杆54的一端设置在缸体53内,并与缸体53形成一个封闭的油腔55,活塞杆54的另一端伸出缸体53,平衡缸52固定在固定架51下面,轮轴架50的一端通过铰接轴A56与固定架51铰接,中间通过铰接轴B57和活塞杆54铰接;其中一个油缸悬挂的平衡缸52顶部安装单向补油阀58,单向补油阀58与平衡缸52的油腔55相连通,所有油缸悬挂通过联通油管59连通,用手动管道泵把乳化液通过单向补油阀58泵入油腔55,至活塞杆有效长度(由地面不平整度决定)伸出一半,车轮平衡机构的主要特征是,在行驶速度小于等于20m/min的条件下,地面不平整时,保持伸缩车车架水平,车轮受力均等。As shown in Figures 12, 13, and 14, the wheel balance mechanism includes a number of oil cylinder suspensions welded symmetrically on both sides of the vehicle frame. The oil cylinder suspension includes a wheel axle frame 50, a fixed frame 51 and a balance cylinder 52, and the balance cylinder 52 includes a cylinder body. 53 and the piston rod 54, one end of the piston rod 54 is arranged in the cylinder body 53, and forms a closed oil chamber 55 with the cylinder body 53, the other end of the piston rod 54 extends out of the cylinder body 53, and the balance cylinder 52 is fixed on the fixed frame Below 51, one end of the axle frame 50 is hinged with the fixed frame 51 through the hinge shaft A56, and the middle is hinged with the hinge shaft B57 and the piston rod 54; the top of the balance cylinder 52 suspended by one of the oil cylinders is equipped with a one-way oil supply valve 58, one-way oil supply The valve 58 is connected with the oil chamber 55 of the balance cylinder 52, and all oil cylinders are suspended through the Unicom oil pipe 59, and the emulsion is pumped into the oil chamber 55 through the one-way replenishment valve 58 by a manual pipeline pump until the effective length of the piston rod (from the ground) The main feature of the wheel balance mechanism is that when the driving speed is less than or equal to 20m/min, when the ground is uneven, the frame of the telescopic vehicle is kept level and the wheels are evenly stressed.
车轮平衡机构的工作原理:1、由于若干平衡缸52用联通油管59联通,形成连通器,缸径对应机架水平时承担的载荷,如果乳化液液面压力相等时,液面保持水平,机架近水平;2、伸缩车对称制作,在水平地面时,四个车轮受力均等,即乳化液液面压力相等,机架近水平,这个压力来源于伸缩车自重和所载物料;当地面不平整时,四个车轮受力不均,液体(乳化液)总是流向压力小的地方,受力小的车轮活塞杆54伸出,受力大的车轮活塞杆54收回,直至液面压力相等,这时,四个车轮不在一个水平面,但伸缩车车架保持近水平。对于自动伸缩皮带机来说,对应的路况是井下顺槽。一般的来说,顺槽的横向是近水平的,纵向是有倾斜的,有时也有凹弧和凸弧路面。在这种路况下,车轮平衡机构也只能保持列车的横向近水平。这就足可以保证皮带机不至于因为机架左右倾斜导致跑偏落料。对于纵向来说,钢桁架列车由钢桁架炮车铰接而成,伸缩列车由伸缩车铰接而成,这种结构既能适应路面的凹凸弧,又能共同承担由此带来的载荷变化,由此自动伸缩皮带机在纵向形成的凹凸弧变化接近路面的凹凸弧变化。这种凹凸弧半径一般都比较大,不会引起胶带上漂而导致胶带跑偏。当然,这种凹凸弧半径较小时,以至于引起胶带上漂而导致胶带跑偏,则该自动伸缩皮带机不能使用,需要针对设计,解决胶带上漂带来的问题和各列车对凹凸弧路况的适应问题。The working principle of the wheel balance mechanism: 1. Since several balance cylinders 52 are connected with the Unicom oil pipe 59 to form a communicator, the cylinder bore corresponds to the load borne when the frame is horizontal. Nearly horizontal; 2. The telescopic car is made symmetrically. When the ground is level, the four wheels are equally stressed, that is, the pressure of the emulsion liquid surface is equal, and the frame is close to horizontal. This pressure comes from the self-weight of the telescopic car and the materials it carries; when the ground is not When leveling, the force on the four wheels is uneven, the liquid (emulsion) always flows to the place with low pressure, the piston rod 54 of the wheel with small force is stretched out, and the piston rod 54 of the wheel with large force is retracted until the liquid surface pressure is equal , At this time, the four wheels are not in a horizontal plane, but the frame of the telescopic vehicle remains nearly horizontal. For the automatic retractable belt conveyor, the corresponding road condition is downhole trough. Generally speaking, the transverse direction of the trough is nearly horizontal, the longitudinal direction is inclined, and sometimes there are concave and convex arcs. Under this road condition, the wheel balancing mechanism also can only keep the lateral near level of train. This is enough to ensure that the belt conveyor will not cause deviation and drop due to the left and right tilt of the rack. For the longitudinal direction, steel truss trains are hinged by steel truss cannon carriages, and telescopic trains are hinged by telescopic carriages. This structure can not only adapt to the uneven arc of the road surface, but also share the resulting load changes. The variation of the concave-convex arc formed by the automatic telescopic belt conveyor in the longitudinal direction is close to the variation of the concave-convex arc of the road surface. The radius of the concave-convex arc is generally relatively large, which will not cause the tape to float up and cause the tape to deviate. Of course, when the radius of the concave-convex arc is small, so that it causes the tape to float up and cause the tape to deviate, then the automatic telescopic belt conveyor cannot be used. It needs to be designed to solve the problems caused by the tape’s float and the road conditions of each train on the concave-convex arc. adaptation problem.
如图15、16所示,所述自动卷绳装置29包括瓦座75、卷筒76、钢丝绳77、轴78和涡卷弹簧79,轴78上依次套装涡卷弹簧79和卷筒76,涡卷弹簧79的一端与轴78固定,另一端与卷筒76固定,钢丝绳77缠绕在卷筒76上,钢丝绳77的一端与卷筒76固定,另一端为自由端,瓦座75设置在轴78的两端。As shown in Figures 15 and 16, the automatic rope winding device 29 includes a tile seat 75, a reel 76, a steel wire rope 77, a shaft 78 and a scroll spring 79, and the scroll spring 79 and the scroll spring 76 are successively set on the shaft 78. One end of coil spring 79 is fixed with axle 78, and the other end is fixed with reel 76, and wire rope 77 is wound on reel 76, and one end of wire rope 77 is fixed with reel 76, and the other end is free end, and tile seat 75 is arranged on axle 78 both ends.
自动卷绳装置29的工作原理为:钢丝绳77受到一定外力时涡卷弹簧79压缩,钢丝绳77被拉出,反之,涡卷弹簧79胀大,钢丝绳77收回。其工作原理同卷尺。The working principle of automatic rope winding device 29 is: when steel wire rope 77 is subject to certain external force, scroll spring 79 compresses, and steel rope 77 is pulled out, otherwise, scroll spring 79 expands, and steel rope 77 retracts. It works on the same principle as a tape measure.
在本发明中,自动卷绳装置29用来控制托辊车22的间距,在储带仓架中,通过自动卷绳装置29的瓦座75安装固定在托辊车22的一端,钢丝绳77吊环一端与另一个托辊车22的另一端固定,钢丝绳77的有效伸出长度控制为3米。如此反复把托辊车22串联起来,串联后的托辊车22前端与转向架30连接,后端与游动车23连接,连接方法同前。在没有外力时,自动卷绳装置29把托辊车22拉紧,靠拢在一起。伸缩皮带机伸长时,游动车23向机尾行走,依次牵引托辊车22行走,第一个自动卷绳装置29的钢丝绳77被拉出,钢丝绳77伸出3米后,不在伸出,将牵引下一个托辊车22行走,拉出下一个自动卷绳装置29的钢丝绳;以此类推,伸缩皮带机完成全部伸长时,把托辊车22全部拉开,将进入下一个循环。反之,伸缩皮带机缩短时,游动车23向机头行驶,钢丝绳77松弛,涡卷弹簧79胀大,钢丝绳77收回。以此类推,伸缩皮带机完成全部缩短时,托辊车22全部靠拢,将进入下一个循环。自动卷绳装置29可以保证若干托辊车22间距不大于钢丝绳77的长度3米,解决托辊车22自由行走,托辊间距太大维护困难的问题。In the present invention, the automatic rope winding device 29 is used to control the spacing of the idler trolley 22. In the storage belt storage rack, the tile seat 75 of the automatic rope winding device 29 is installed and fixed on one end of the idler trolley 22, and the steel wire rope 77 suspension ring One end is fixed with the other end of another idler car 22, and the effective extension length control of steel wire rope 77 is 3 meters. In this way, the idler trolleys 22 are connected in series repeatedly, and the front end of the serially connected idler trolleys 22 is connected with the bogie 30, and the rear end is connected with the trolley 23, and the connection method is the same as before. When there was no external force, the automatic rope winding device 29 tightened the idler car 22 and moved closer together. When the telescopic belt conveyor is extended, the traveling car 23 walks to the tail, and the traction roller car 22 walks successively. The steel rope 77 of the first automatic rope winding device 29 is pulled out, and after the steel rope 77 stretches out 3 meters, it does not stretch out. Will traction next roller trolley 22 walks, pull out the steel wire rope of next automatic rope winding device 29; By analogy, when telescoping belt conveyor completes all elongation, idler trolley 22 is all pulled away, will enter next cycle. Otherwise, when telescopic belt conveyor shortens, traveling car 23 travels to nose, and steel wire rope 77 is slack, and scroll spring 79 expands, and steel wire rope 77 retracts. By analogy, when the telescopic belt conveyor completes all shortening, the idler trolley 22 all draws close, and will enter the next cycle. The automatic rope winding device 29 can guarantee that the spacing of some idlers 22 is no greater than the length 3 meters of the wire rope 77, which solves the problem that the idlers 22 walk freely and the interval between the idlers is too large and difficult to maintain.
如图17、18所示,所述无人转向机构2,包括自动卷绳装置29、伺服减速电机60、固定架61、滚动压力轴承I62、转盘架63、双头螺栓64、钢套65、挡尘套66、小齿轮67、弧形齿条68、转向轮轴69、滚动压力轴承II70、防尘垫圈71、锁板72、方向传感器73和速度传感器74,转盘架63的中间底座内安装滚动压力轴承I62、挡尘套66、钢套65、滚动压力轴承II70和防尘垫圈71,钢套65的上部穿出固定架61,并在钢套65的上部安装锁板72,双头螺栓64的两端分别穿过转盘架63和锁板72中间的圆孔将转盘架63固定在固定架61的中间,转盘架63的左边安装弧形齿条68,固定架61的左边安装与弧形齿条68相啮合的小齿轮67,小齿轮67的上端安装伺服减速电机60,转盘架63的下方中间安装转向轮轴69,转向轮轴69通过垫木和U形螺栓固定在转盘架63的中间,转盘架63左右两边用拉簧装置与固定架61联接,固定架61的前端安装自动卷绳装置29,自动卷绳装置29上安装方向传感器73和速度传感器74。As shown in Figures 17 and 18, the unmanned steering mechanism 2 includes an automatic rope winding device 29, a servo reduction motor 60, a fixed frame 61, a rolling pressure bearing 162, a turntable frame 63, a stud bolt 64, a steel sleeve 65, Dust cover 66, pinion 67, arc rack 68, steering wheel shaft 69, rolling pressure bearing II70, dustproof gasket 71, lock plate 72, direction sensor 73 and speed sensor 74, the middle base of turntable frame 63 is installed rolling Pressure bearing I62, dust cover 66, steel sleeve 65, rolling pressure bearing II70 and dustproof gasket 71, the upper part of steel sleeve 65 passes through fixed frame 61, and lock plate 72 and stud bolt 64 are installed on the upper part of steel sleeve 65 The two ends of the two ends pass through the circular hole in the middle of the turntable frame 63 and the lock plate 72 to fix the turntable frame 63 in the middle of the fixed frame 61, the left side of the rotary table frame 63 is equipped with an arc rack 68, and the left side of the fixed frame 61 is installed with an arc. The pinion 67 that gear rack 68 meshes, and the upper end of pinion 67 is installed servo reduction motor 60, and the steering wheel shaft 69 is installed in the middle of the bottom of turntable frame 63, and steering wheel shaft 69 is fixed in the middle of turntable frame 63 by skids and U-shaped bolts, Turntable frame 63 left and right sides are connected with fixed mount 61 with extension spring device, and the front end of fixed mount 61 is equipped with automatic winding rope device 29, and direction sensor 73 and speed sensor 74 are installed on automatic winding rope device 29.
所述无人转向机构2的主要功能是无人转向机构2安装在导航车前端,近距离跟随目标行驶并与目标同步,实现无人驾驶。The main function of the unmanned steering mechanism 2 is that the unmanned steering mechanism 2 is installed on the front end of the navigation vehicle to follow the target at close range and synchronize with the target to realize unmanned driving.
无人转向机构的工作原理:无人转向机构2安装在导航车前端,拉出钢丝绳77与目标中点连接。当目标前进后退时,将拉动钢丝绳77,速度传感器74感知后将这个信号传递给导航车电机驱动轮轴的控制系统,指挥导航车电机驱动轮轴启动,跟随目标前进后退,当导航车速度超过目标速度时,速度传感器74触头滑轮反转,并将这个信号传递给导航车电机驱动轮轴的控制系统,导航车减速,直到与目标再次同步。当导航车偏离运行方向时,钢丝绳77随之摆动,方向传感器73感知后将这个信号传递给无人转向机构控制系统,指挥无人转向机构纠正导航车行驶方向,跟随掘进机组行驶。The working principle of the unmanned steering mechanism: the unmanned steering mechanism 2 is installed on the front end of the navigation vehicle, and the wire rope 77 is pulled out to connect with the target midpoint. When the target moves forward and backward, the wire rope 77 will be pulled, and the speed sensor 74 will pass this signal to the control system of the motor-driven axle of the navigation vehicle after sensing, command the motor-driven axle of the navigation vehicle to start, and follow the target forward and backward. When the speed of the navigation vehicle exceeds the target speed , the speed sensor 74 contact pulley reverses, and this signal is delivered to the control system of the motor drive axle of the navigation car, and the navigation car decelerates until it is synchronized with the target again. When the navigation vehicle deviates from the running direction, the wire rope 77 swings accordingly, and the direction sensor 73 senses and transmits this signal to the control system of the unmanned steering mechanism to direct the unmanned steering mechanism to correct the driving direction of the navigation vehicle and follow the driving unit.
本发明的组装及使用前的准备:第一步,依次用铰接座、压簧装置把钢桁架列车、凹弧过渡列车、伸缩列车和受料导航牵引车连接起来;第二步,按照图19中的胶带缠绕方式穿入胶带,胶带接头可以采用硫化接头;第三步,依次把各电缆(包括输入电缆、行走电缆、制动电缆、转向电缆、绞车电缆、泵站电缆、控制电缆和主机电缆)悬挂固定在列车一侧,先接通电机与电气控制箱,再接入自移动力站,接通电源;第四步,再次调节(增减)平衡油缸乳化液液面,使胶带全部入槽;第五步,依次调试泵站电机,油缸,主电机,绞车电机,皮带机,转向电机,行走电机,全部正常后投入使用。The preparation before assembly and use of the present invention: the first step, connect the steel truss train, the concave arc transition train, the telescopic train and the receiving navigation tractor with the hinged seat and the compression spring device in turn; the second step, according to Fig. 19 The tape winding method in the tape is inserted into the tape, and the tape joints can be vulcanized joints; the third step is to connect the cables (including input cables, travel cables, brake cables, steering cables, winch cables, pump station cables, control cables and host Cable) is suspended and fixed on one side of the train, first connect the motor and the electrical control box, then connect to the self-moving power station, and connect the power supply; the fourth step, adjust (increase or decrease) the emulsion liquid level of the balance cylinder again, so that the tape is completely Enter the tank; the fifth step is to debug the pump station motor, oil cylinder, main motor, winch motor, belt conveyor, steering motor, and travel motor in sequence, and put them into use after they are all normal.
本发明的有益效果:Beneficial effects of the present invention:
1. 本发明的自动伸缩皮带机的前后两端均设置有无人转向机构,无人转向机构近距离跟随目标,指挥受料导航牵引车牵引伸缩列车自动行驶,保持和目标同步,实现自动伸缩,无需人工跟班作业;指挥钢桁架列车自动行驶,保持和目标一致,实现自动复位和自动行走,快捷方便且节约人工。1. The front and rear ends of the automatic telescopic belt conveyor of the present invention are equipped with an unmanned steering mechanism, which follows the target at close range, directs the receiving and navigation tractor to pull the telescopic train to drive automatically, keeps synchronization with the target, and realizes automatic telescopic , without manual follow-up operations; command steel truss trains to run automatically, keep consistent with the target, realize automatic reset and automatic walking, fast and convenient, and save labor.
2. 本发明的自动伸缩皮带机下方设置有驱动轮轴及从动轮轴,可以在路面上行走,另外,在车轮处均设置有车轮平衡机构,保证了路面不平整时,虽然车轮不在一个水平面上,但车架横向保持近水平,以至于在转载过程中可以保证胶带不跑偏落料,在移动过程中游动车和托辊车正常运行,从而实现自动伸缩和自动复位。2. The bottom of the automatic retractable belt conveyor of the present invention is provided with a driving wheel shaft and a driven wheel shaft, which can walk on the road. In addition, a wheel balance mechanism is arranged at the wheels to ensure that when the road surface is uneven, even though the wheels are not on the same level , but the frame is kept nearly horizontal in the horizontal direction, so that the tape can be guaranteed not to deviate from the blanking during the reloading process, and the traveling car and roller car run normally during the moving process, so as to realize automatic expansion and reset.
3. 本发明中的托辊车之间采用自动卷绳装置相连,而且自动卷绳装置中的钢丝绳的长度根据需要设置为固定长度,保证了若干托辊车的间距不大于钢丝绳的长度,有效解决了托辊车自由行走,托辊间距太大维护困难的问题,同时达到储带仓空间增大,增加储带长度的目的。3. The idler trolleys in the present invention are connected by an automatic rope winding device, and the length of the steel wire rope in the automatic rope winding apparatus is set to a fixed length as required, which ensures that the distance between several idler trolleys is not greater than the length of the steel rope, effectively It solves the problem that the roller trolley walks freely and the distance between the rollers is too large and it is difficult to maintain. At the same time, it achieves the purpose of increasing the space of the storage bin and increasing the length of the storage belt.
4. 铰接座两侧对称安装拉簧装置,使列车具有一定的刚度,抵消一部分车轮的侧向受力,增加了列车的平稳性和趋中功能。4. The tension spring devices are installed symmetrically on both sides of the articulated seat, so that the train has a certain rigidity, which offsets the lateral force of a part of the wheels, and increases the stability and centering function of the train.
5. 本发明中的伸缩列车可以自动伸缩,储带仓空间较大,可根据井下两个班的掘进尺度来确定伸缩长度,从而实现无需人工跟班延伸或缩短机架。5. The telescopic train in the present invention can automatically expand and contract, and the belt storage room has a large space. The telescopic length can be determined according to the excavation scale of the two shifts in the mine, so as to realize the extension or shortening of the frame without manual attendants.
6. 由于钢桁架列车比伸缩列车高出较多,两车串联后穿入胶带,势必造成胶带上漂,脱离托辊组,胶带脱离托辊的制约会跑偏落料,本发明通过在钢桁架列车与伸缩列车之间设计一过渡列车,过渡列车上的过渡托辊组高度适应了胶带上漂形成的凹弧轨迹,使胶带入槽,有效解决了胶带上漂,脱离托辊组,导致跑偏落料的技术问题。6. Since the steel truss train is much higher than the telescopic train, the two cars connected in series will penetrate the tape, which will inevitably cause the tape to float up and separate from the idler group, and the tape will deviate from the restriction of the idler and fall off. A transition train is designed between the truss train and the telescopic train. The height of the transition roller set on the transition train is adapted to the concave arc track formed by the floating belt, so that the belt enters the groove, which effectively solves the problem that the belt floats and is separated from the idler set. Technical problems of deviation and blanking.
7、实现自动伸缩后,在胶带不损坏的条件下不需要更换胶带,可以连续作业;7. After the automatic expansion and contraction is realized, there is no need to replace the tape under the condition that the tape is not damaged, and it can work continuously;
8、实现定点搭接,降低对下一级皮带机的技术要求以及其造价和运营成本。在转载系统中,自动伸缩皮带机应用到第二转载环节,不仅替代了现有转载设备,而且不在要求下级皮带机伸缩。8. Realize fixed-point overlapping, reduce the technical requirements for the next-level belt conveyor as well as its cost and operating cost. In the reloading system, the automatic retractable belt conveyor is applied to the second reloading link, which not only replaces the existing reloading equipment, but also does not require the lower belt conveyor to expand and contract.
9、与相邻设备前后搭接距离短(不大于3m),左右间隔距离大,又外形尺寸细、长、窄、矮,运行时既不与其它设备干涉,又便于维护。9. The front and back overlapping distance with adjacent equipment is short (not more than 3m), the distance between left and right is large, and the overall size is thin, long, narrow, and short. It does not interfere with other equipment during operation and is easy to maintain.
10、尾部设置缓冲漏斗,降低了运输量峰值,节约了下级运输设备的动力、制造成本和运营成本。10. A buffer funnel is set at the tail, which reduces the peak transportation volume and saves the power, manufacturing cost and operating cost of the lower transportation equipment.
综上所述,自动伸缩皮带机的应用,将增加系统生产效率,降低生产成本,彻底解决系统中转载困难问题。To sum up, the application of the automatic retractable belt conveyor will increase the system production efficiency, reduce the production cost, and completely solve the problem of difficult reloading in the system.
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