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CN115362762A - Mounting substrate manufacturing apparatus and mounting substrate manufacturing method - Google Patents

Mounting substrate manufacturing apparatus and mounting substrate manufacturing method Download PDF

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Publication number
CN115362762A
CN115362762A CN202180024038.0A CN202180024038A CN115362762A CN 115362762 A CN115362762 A CN 115362762A CN 202180024038 A CN202180024038 A CN 202180024038A CN 115362762 A CN115362762 A CN 115362762A
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height position
substrate
solder
electronic component
mounting
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境忠彦
万谷正幸
西中辉明
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Panasonic Intellectual Property Management Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Mechanical Engineering (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

所公开的制造方法包括在焊盘(1b)上形成焊料预涂层(2)的工序、利用第一基板保持部保持基板(1)并取得与焊料预涂层(2)的上表面的高度位置相关的高度位置信息PH1、以及与基板(1)的上表面的高度位置相关的高度位置信息SH1的工序、利用第二基板保持部保持基板(1)并取得与基板(1)的上表面的高度位置相关的高度位置信息SH2的工序、将电子部件(4)搭载于由第二基板保持部保持的基板(1)的焊料预涂层(2)上的工序、以及利用高度位置信息PH1、高度位置信息SH1以及高度位置信息SH2而算出将电子部件(4)搭载于焊料预涂层(2)上时使用的目标高度位置的工序。

Figure 202180024038

The disclosed manufacturing method includes the steps of forming a solder precoat (2) on a pad (1b), holding the substrate (1) with a first substrate holding part and taking the height from the upper surface of the solder precoat (2) The process of position-related height position information PH1 and height position information SH1 related to the height position of the upper surface of the substrate (1) is to use the second substrate holding part to hold the substrate (1) and obtain the upper surface of the substrate (1). The process of height position information SH2 related to the height position, the process of mounting the electronic component (4) on the solder precoat layer (2) of the substrate (1) held by the second substrate holding part, and the process of using the height position information PH1 , height position information SH1, and height position information SH2 to calculate a target height position used when mounting the electronic component (4) on the solder precoat layer (2).

Figure 202180024038

Description

安装基板制造装置及安装基板制造方法Mounted substrate manufacturing device and mounted substrate manufacturing method

技术领域technical field

本发明涉及安装基板制造装置及安装基板制造方法。The present invention relates to a mounting substrate manufacturing device and a mounting substrate manufacturing method.

背景技术Background technique

已知有通过利用钎焊接合在基板安装电子部件而制造电子部件安装基板的电子部件安装方法(例如专利文献1)。专利文献1的方法包括印刷焊膏的工序以及在焊膏上载置电子部件并进行回流焊的工序。然而,在这样的方法中,存在无法应对高密度安装的情况。因此,近年来,在载置电子部件的基板的焊盘预先形成焊料覆膜的方法(焊料预涂法)再次受到注目(例如专利文献2)。所形成的焊料覆膜有时被称为“焊料预涂层”。There is known an electronic component mounting method for manufacturing an electronic component mounted substrate by mounting electronic components on the substrate by soldering (for example, Patent Document 1). The method of Patent Document 1 includes a step of printing a solder paste, and a step of mounting an electronic component on the solder paste and performing reflow soldering. However, such a method may not be able to cope with high-density mounting. Therefore, in recent years, a method (solder precoating method) of forming a solder film in advance on pads of a substrate on which electronic components are placed has attracted attention again (for example, Patent Document 2). The resulting solder film is sometimes referred to as a "solder precoat".

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本特开2013-243222号公报Patent Document 1: Japanese Patent Laid-Open No. 2013-243222

专利文献2:日本特开2018-167297号公报Patent Document 2: Japanese Patent Laid-Open No. 2018-167297

发明内容Contents of the invention

发明要解决的课题The problem to be solved by the invention

制造电子部件安装基板的从业者在欲利用焊料预涂法制造电子部件安装基板的情况下,需要获取预先形成有焊料预涂层的基板。对于该获取方法,有从外部筹备形成有焊料预涂层的基板或者自行准备这样两个方法。然而,若从外部筹备,则电子部件安装基板的制造成本变高。另外,难以迅速地应对电子部件安装基板的设计变更。When a person who manufactures electronic component mounted boards intends to manufacture electronic component mounted boards by the solder precoat method, it is necessary to obtain a board on which a solder precoat has been formed in advance. As for this acquisition method, there are two methods of preparing a board on which a solder precoat is formed externally or preparing one by oneself. However, if it is prepared externally, the manufacturing cost of the electronic component mounting board|substrate will become high. In addition, it is difficult to promptly respond to design changes of electronic component mounting substrates.

另一方面,在自行准备的情况下,将制造电子部件安装基板的安装线挪用于焊料预涂层的形成并非不可能。然而,在该情况下,需要在形成焊料预涂层时和制造电子部件安装基板时变更安装线的设定等,因此运用复杂化而不现实。On the other hand, in the case of self-preparation, it is not impossible to divert the mounting line for manufacturing electronic component mounting substrates to the formation of solder precoat. However, in this case, it is necessary to change the setting of the mounting line when forming the solder pre-coat layer and when manufacturing the electronic component mounting board, so the operation is complicated and unrealistic.

另外,在将电子部件安装于基板时,谋求以良好的成品率准确地将电子部件安装于基板。另一方面,由于电子部件的小型化等,难以以良好的成品率准确地将电子部件安装于基板。In addition, when mounting electronic components on a substrate, it is desired to accurately mount electronic components on a substrate with good yield. On the other hand, due to miniaturization of electronic components, etc., it is difficult to accurately mount electronic components on a substrate with good yield.

在这样的状况下,本发明的目的之一在于,提供能够连续地进行从焊料预涂层的形成到将电子部件钎焊于基板的工序、并且能够以良好的成品率准确地将电子部件安装于基板的安装基板制造装置及安装基板制造方法。Under such circumstances, one object of the present invention is to provide an electronic component that can be continuously performed from the formation of the solder precoat layer to the soldering of the electronic component to the substrate, and that can accurately mount the electronic component with a good yield. A mounting substrate manufacturing device on a substrate and a mounting substrate manufacturing method.

用于解决课题的方案Solution to the problem

本发明的一方面涉及安装基板制造装置。该制造装置为一种安装基板制造装置,其用于制造包括具有焊盘的基板和钎焊于所述焊盘的电子部件的安装基板,其中,所述安装基板制造装置包括:基板搬运线,其搬运具有所述焊盘的所述基板;焊料预涂层形成部,其在所述焊盘上形成焊料预涂层;第一基板保持部,其保持由所述基板搬运线从所述焊料预涂层形成部搬运来的所述基板;第一高度位置计测部,其对于由所述第一基板保持部保持的所述基板通过第一高度位置计测而取得与所述焊料预涂层的上表面的高度位置相关的高度位置信息PH1以及与所述基板的上表面的高度位置相关的高度位置信息SH1;第二基板保持部,其对由所述基板搬运线从所述第一基板保持部搬运来的所述基板进行保持;第二高度位置计测部,其通过第二高度位置计测而取得与由所述第二基板保持部保持的所述基板的上表面的高度位置相关的高度位置信息SH2;电子部件搭载部,其使用部件保持工具将所述电子部件搭载于由所述第二基板保持部保持的所述基板的所述焊料预涂层上;以及算出部,其利用所述高度位置信息PH1、所述高度位置信息SH1以及所述高度位置信息SH2算出保持有所述电子部件的所述部件保持工具为了将所述电子部件搭载于所述焊料预涂层上而朝向所述基板下降时的目标高度位置,所述电子部件搭载部基于所述目标高度位置控制所述部件保持工具的升降动作而将所述电子部件搭载于所述焊料预涂层上。One aspect of the present invention relates to a mounting substrate manufacturing apparatus. The manufacturing device is a mounted substrate manufacturing device for manufacturing a mounted substrate including a substrate having pads and electronic components soldered to the pads, wherein the mounted substrate manufacturing device includes: a substrate transfer line, which conveys the substrate having the pad; a solder precoat forming part which forms a solder precoat on the pad; a first substrate holding part which holds the solder from the substrate conveying line; the substrate conveyed by the precoat forming part; the height position information PH1 related to the height position of the upper surface of the layer and the height position information SH1 related to the height position of the upper surface of the substrate; The substrate held by the substrate holding unit holds the substrate; the second height position measuring unit obtains the height position of the upper surface of the substrate held by the second substrate holding unit through the second height position measurement. related height position information SH2; an electronic component mounting section that mounts the electronic component on the solder precoat of the substrate held by the second substrate holding section using a component holding tool; and a calculation section, Using the height position information PH1 , the height position information SH1 , and the height position information SH2 , the component holding tool that holds the electronic component is calculated to mount the electronic component on the solder precoat layer. And toward the target height position when the substrate is lowered, the electronic component mounting part controls the lifting operation of the component holding tool based on the target height position to mount the electronic component on the solder precoat layer.

本发明的另一方面涉及安装基板制造装置。该制造装置为一种安装基板制造装置,其用于制造包括具有焊盘的基板和钎焊于所述焊盘的电子部件的安装基板,其中,所述安装基板制造装置包括:基板搬运线,其搬运具有所述焊盘的所述基板;焊料预涂层形成部,其在所述焊盘上形成焊料预涂层;基板保持部,其保持由所述基板搬运线从所述焊料预涂层形成部搬运来的所述基板;高度位置计测部,其对于由所述基板保持部保持的所述基板通过高度位置计测而取得与所述焊料预涂层的上表面的高度位置相关的高度位置信息PH2;电子部件搭载部,其使用部件保持工具将所述电子部件搭载于由所述基板保持部保持的所述基板的所述焊料预涂层上;以及算出部,其利用所述高度位置信息PH2算出保持有所述电子部件的所述部件保持工具为了将所述电子部件搭载于所述焊料预涂层上而朝向所述基板下降时的目标高度位置,所述电子部件搭载部基于所述目标高度位置控制所述部件保持工具的升降动作而将所述电子部件搭载于所述焊料预涂层上。Another aspect of the present invention relates to a mounting substrate manufacturing apparatus. The manufacturing device is a mounted substrate manufacturing device for manufacturing a mounted substrate including a substrate having pads and electronic components soldered to the pads, wherein the mounted substrate manufacturing device includes: a substrate transfer line, which conveys the substrate having the pad; a solder precoat forming part which forms a solder precoat on the pad; a substrate holding part which holds the solder precoat by the substrate conveying line the substrate conveyed by the layer forming unit; and the height position measuring unit that obtains a height position correlation with respect to the upper surface of the solder precoat layer by measuring the height position of the substrate held by the substrate holding unit. height position information PH2; an electronic component mounting section that mounts the electronic component on the solder precoat layer of the substrate held by the substrate holding section using a component holding tool; and a calculating section that uses the The height position information PH2 calculates a target height position when the component holding tool holding the electronic component is lowered toward the substrate in order to mount the electronic component on the solder precoat layer. The electronic component is mounted on the solder pre-coat layer by controlling the lifting operation of the component holding tool based on the target height position.

本发明的另一方面涉及安装基板制造方法。该制造方法为一种安装基板制造方法,其用于制造包括具有焊盘的基板和钎焊于所述焊盘的电子部件的安装基板,其中,所述安装基板制造方法依次包括:焊料预涂层形成工序,在该焊料预涂层形成工序中,在所述焊盘上形成焊料预涂层;第一高度位置计测工序,在该第一高度位置计测工序中,在由第一基板保持部保持形成有所述焊料预涂层的所述基板的状态下,通过第一高度位置计测而取得与所述焊料预涂层的上表面的高度位置相关的高度位置信息PH1以及与所述基板的上表面的高度位置相关的高度位置信息SH1;第二高度位置计测工序,在该第二高度位置计测工序中,在由第二基板保持部保持经过了所述第一高度位置计测工序的所述基板的状态下,通过第二高度位置计测而取得与所述基板的上表面的高度位置相关的高度位置信息SH2;以及电子部件搭载工序,在该电子部件搭载工序中,使用部件保持工具将所述电子部件搭载于由所述第二基板保持部保持的所述基板的所述焊料预涂层上,在所述第二高度位置计测工序与所述电子部件搭载工序之间还包括算出工序,在该算出工序中,利用所述高度位置信息PH1、所述高度位置信息SH1、以及所述高度位置信息SH2而算出保持有所述电子部件的所述部件保持工具为了将所述电子部件搭载于所述焊料预涂层上而朝向所述基板下降时的目标高度位置,在所述电子部件搭载工序中,基于在所述算出工序中算出的所述目标高度位置来控制所述部件保持工具的升降动作而将所述电子部件搭载于所述焊料预涂层上。Another aspect of the present invention relates to a mounting substrate manufacturing method. The manufacturing method is a mounting substrate manufacturing method for manufacturing a mounting substrate including a substrate having pads and electronic components soldered to the pads, wherein the mounting substrate manufacturing method sequentially includes: solder pre-coating a layer forming step, in which a solder precoat layer is formed on the pad; a first height position measurement step, in which the first substrate is formed The holding unit holds the substrate on which the solder pre-coat layer is formed, and acquires height position information PH1 related to the height position of the upper surface of the solder pre-coat layer and information related to the height position by the first height position measurement. The height position information SH1 related to the height position of the upper surface of the substrate; the second height position measurement process, in which the second height position measurement process is carried out by the second substrate holding part after passing through the first height position In the state of the substrate in the measuring step, obtaining height position information SH2 related to the height position of the upper surface of the substrate by second height position measurement; and an electronic component mounting step in which the electronic component mounting step wherein, using a component holding tool, the electronic component is mounted on the solder precoat layer of the substrate held by the second substrate holding portion, and the electronic component is mounted in the second height position measurement step. The steps further include a calculation step of calculating the component holding tool holding the electronic component using the height position information PH1, the height position information SH1, and the height position information SH2. In the electronic component mounting step, based on the target height position calculated in the calculation step, The electronic component is mounted on the solder precoat layer by controlling the lifting operation of the component holding tool.

本发明的另一方面涉及安装基板制造方法。该制造方法为一种安装基板制造方法,其用于制造包括具有焊盘的基板和钎焊于所述焊盘的电子部件的安装基板,其中,所述安装基板制造方法依次包括:焊料预涂层形成工序,在该焊料预涂层形成工序中,在所述焊盘上形成焊料预涂层;高度位置计测工序,在该高度位置计测工序中,在利用基板保持部保持形成有所述焊料预涂层的所述基板的状态下,通过高度位置计测而取得与所述焊料预涂层的上表面的高度位置相关的高度位置信息PH2;以及电子部件搭载工序,在该电子部件搭载工序中,使用部件保持工具将所述电子部件搭载于由所述基板保持部保持的所述基板的所述焊料预涂层上,在所述高度位置计测工序与所述电子部件搭载工序之间还包括算出工序,在该算出工序中,利用所述高度位置信息PH2算出保持有所述电子部件的所述部件保持工具为了将所述电子部件搭载于所述焊料预涂层上而朝向所述基板下降时的目标高度位置,在所述电子部件搭载工序中,基于所述目标高度位置来控制所述部件保持工具的升降动作而将所述电子部件搭载于所述焊料预涂层上。Another aspect of the present invention relates to a mounting substrate manufacturing method. The manufacturing method is a mounting substrate manufacturing method for manufacturing a mounting substrate including a substrate having pads and electronic components soldered to the pads, wherein the mounting substrate manufacturing method sequentially includes: solder pre-coating layer forming step, in which solder precoat layer is formed on the pad; Obtaining height position information PH2 related to the height position of the upper surface of the solder precoat layer by height position measurement in the state of the substrate of the solder precoat layer; In the mounting step, the electronic component is mounted on the solder precoat layer of the substrate held by the substrate holding portion using a component holding tool, and the height position measurement step and the electronic component mounting step Furthermore, a calculating step is included in which the orientation of the component holding tool holding the electronic component to mount the electronic component on the solder precoat layer is calculated using the height position information PH2. The target height position when the substrate is lowered. In the electronic component mounting step, the electronic component is mounted on the solder precoat layer by controlling the lifting operation of the component holding tool based on the target height position. .

发明效果Invention effect

根据本发明的安装基板制造装置及安装基板制造方法,能够连续地进行从焊料预涂层的形成到将电子部件钎焊于基板的工序。According to the mounting board manufacturing apparatus and mounting board manufacturing method of the present invention, the steps from formation of the solder pre-coat layer to soldering of electronic components to the board can be continuously performed.

在所附的技术方案中记述本发明的新的特征,关于本发明的结构以及内容两者,结合本发明的其他目的以及特征,通过参照附图的以下的详细说明可以进一步充分理解。The novel features of the present invention are described in the appended technical claims, and both the structure and contents of the present invention, together with other objects and features of the present invention, can be further fully understood from the following detailed description with reference to the accompanying drawings.

附图说明Description of drawings

图1是示意性示出实施方式1的安装基板制造装置的结构的图。FIG. 1 is a diagram schematically showing the configuration of a mounting substrate manufacturing apparatus according to Embodiment 1. As shown in FIG.

图2是示意性示出图1所示的安装基板制造装置的控制系统的一例的图。FIG. 2 is a diagram schematically showing an example of a control system of the mounted substrate manufacturing apparatus shown in FIG. 1 .

图3是示意性示出图1所示的装置所包括的焊料预涂层形成部的一例的结构的图。FIG. 3 is a diagram schematically showing the structure of an example of a solder precoat layer forming part included in the device shown in FIG. 1 .

图4是示意性示出图3所示的焊料预涂层形成部的一部分的图。FIG. 4 is a diagram schematically showing a part of a solder precoat layer formation portion shown in FIG. 3 .

图5是示意性示出使用本实施方式的装置将焊料膏涂布于基板的方法的一工序的图。FIG. 5 is a diagram schematically showing one step of a method of applying solder paste to a substrate using the apparatus of this embodiment.

图6A是示意性示出使用实施方式1的装置形成焊料预涂层的一例的工序的一步骤的剖视图。6A is a cross-sectional view schematically showing one step in the process of forming an example of a solder precoat layer using the apparatus of Embodiment 1. FIG.

图6B是示意性示出接着图6A所示的一步骤进行的一步骤的剖视图。FIG. 6B is a cross-sectional view schematically showing a step performed subsequent to the step shown in FIG. 6A .

图6C是示意性示出接着图6B所示的一步骤进行的一步骤的剖视图。FIG. 6C is a cross-sectional view schematically showing a step performed subsequent to the step shown in FIG. 6B .

图6D是示意性示出接着图6C所示的一步骤进行的一步骤的剖视图。FIG. 6D is a cross-sectional view schematically showing a step performed subsequent to the step shown in FIG. 6C .

图7是示意性示出图1所示的装置所包括的焊料预涂层检查装置的一例的图。FIG. 7 is a diagram schematically showing an example of a solder precoat inspection device included in the device shown in FIG. 1 .

图8是示出焊料预涂层检查装置中的工序的一例的流程图。FIG. 8 is a flowchart showing an example of steps in the solder precoat inspection device.

图9A是示意性示出焊料预涂层检查装置中的基板的保持方法的一例的一步骤的图。9A is a diagram schematically showing one step of an example of a method of holding a substrate in the solder precoat inspection device.

图9B是示意性示出接着图9A所示的一步骤进行的一步骤的图。FIG. 9B is a diagram schematically showing a step performed following the step shown in FIG. 9A .

图10是示意性示出焊料预涂层检查装置中的计测位置等的俯视图。FIG. 10 is a plan view schematically showing measurement positions and the like in the solder precoat inspection device.

图11是用于说明焊料预涂层检查装置中的高度位置计测的示意图。FIG. 11 is a schematic diagram for explaining height position measurement in the solder precoat inspection device.

图12是示意性示出图1所示的装置所包括的电子部件搭载装置的一例的图。FIG. 12 is a diagram schematically showing an example of an electronic component mounting device included in the device shown in FIG. 1 .

图13是示出图12所示的电子部件搭载装置中的工序的一例的流程图。FIG. 13 is a flowchart showing an example of a process in the electronic component mounting apparatus shown in FIG. 12 .

图14是示意性示出在图12所示的电子部件搭载装置中搭载电子部件的工序的一例的图。FIG. 14 is a diagram schematically showing an example of a process of mounting electronic components in the electronic component mounting apparatus shown in FIG. 12 .

图15A是示意性示出在实施方式1的制造装置中制造安装基板的工序的一例的一步骤的剖视图。15A is a cross-sectional view schematically showing one step of an example of the process of manufacturing a mounting substrate in the manufacturing apparatus according to Embodiment 1. FIG.

图15B是示意性示出接着图15A所示的一步骤进行的一步骤的剖视图。FIG. 15B is a cross-sectional view schematically showing a step performed subsequent to the step shown in FIG. 15A .

图15C是示意性示出接着图15B所示的一步骤进行的一步骤的剖视图。Fig. 15C is a cross-sectional view schematically showing a step performed subsequent to the step shown in Fig. 15B.

图15D是示意性示出接着图15C所示的一步骤进行的一步骤的剖视图。Fig. 15D is a cross-sectional view schematically showing a step performed subsequent to the step shown in Fig. 15C.

图15E是示意性示出接着图15D所示的一步骤进行的一步骤的剖视图。Fig. 15E is a cross-sectional view schematically showing a step performed subsequent to the step shown in Fig. 15D.

图16是示出实施方式2的制造装置所包括的电子部件搭载装置中的工序的一例的流程图。16 is a flowchart showing an example of a process in the electronic component mounting device included in the manufacturing device according to the second embodiment.

图17是用于说明实施方式2的制造装置所包括的电子部件搭载装置中的高度位置计测的示意图。17 is a schematic diagram for explaining height position measurement in the electronic component mounting device included in the manufacturing apparatus according to the second embodiment.

图18是用于说明在实施方式2的制造装置所包括的电子部件搭载装置中搭载电子部件的工序的一例的示意图。18 is a schematic diagram for explaining an example of a process of mounting electronic components on the electronic component mounting device included in the manufacturing apparatus according to Embodiment 2. FIG.

具体实施方式Detailed ways

以下,举例说明本发明的实施方式。需要说明的是,本发明并不限定于以下说明的例子。在本说明书中“高度位置”是指将铅垂方向作为坐标轴时的坐标位置。“高度位置”也可以由相对于成为基准的高度位置的相对高度来表示。Hereinafter, embodiments of the present invention will be described with examples. In addition, this invention is not limited to the example demonstrated below. In this specification, a "height position" means the coordinate position when a vertical direction is made into a coordinate axis. The "height position" may also be represented by a relative height with respect to a reference height position.

(安装基板制造装置)(Installation substrate manufacturing equipment)

本实施方式的制造装置是用于制造安装有多个电子部件的安装基板的装置。安装基板是安装有电子部件的基板。即,本实施方式的制造装置是电子部件安装基板制造装置。以下,对本实施方式的制造装置的两个例子进行说明。有时将这两个例子称为“制造装置(D1)”以及“制造装置(D2)”。The manufacturing apparatus of this embodiment is an apparatus for manufacturing a mounting board on which a plurality of electronic components are mounted. The mounting substrate is a substrate on which electronic components are mounted. That is, the manufacturing apparatus of this embodiment is an electronic component mounted substrate manufacturing apparatus. Hereinafter, two examples of the manufacturing apparatus of the present embodiment will be described. These two examples may be referred to as "manufacturing device (D1)" and "manufacturing device (D2)".

(制造装置(D1))(Manufacturing device (D1))

制造装置(D1)是用于制造包括具有焊盘的基板和钎焊于焊盘的电子部件的安装基板的制造装置。制造装置(D1)包括:基板搬运线,其搬运具有焊盘的基板;焊料预涂层形成部,其在焊盘上形成焊料预涂层;第一基板保持部,其对由基板搬运线从焊料预涂层形成部搬运来的基板进行保持;第一高度位置计测部,其对于由第一基板保持部保持的基板通过第一高度位置计测而取得与焊料预涂层的上表面的高度位置相关的高度位置信息PH1以及与基板的上表面的高度位置相关的高度位置信息SH1;第二基板保持部,其对由基板搬运线从第一基板保持部搬运来的基板进行保持;第二高度位置计测部,其通过第二高度位置计测而取得与由第二基板保持部保持的基板的上表面的高度位置相关的高度位置信息SH2;电子部件搭载部,其使用部件保持工具将电子部件搭载于由第二基板保持部保持的基板的焊料预涂层上;以及算出部,其利用高度位置信息PH1、高度位置信息SH1以及高度位置信息SH2算出保持有电子部件的部件保持工具为了将电子部件搭载于焊料预涂层上而朝向基板下降时的目标高度位置。电子部件搭载部基于目标高度位置而控制部件保持工具的升降动作,并将电子部件搭载于焊料预涂层上。A manufacturing device (D1) is a manufacturing device for manufacturing a mounting substrate including a substrate having pads and electronic components soldered to the pads. The manufacturing device (D1) includes: a substrate conveying line, which conveys a substrate having a pad; a solder precoat forming part, which forms a solder precoat on the pad; a first substrate holding part, which is supported by the substrate conveying line The substrate conveyed by the solder precoat layer forming part is held; the first height position measuring part obtains the distance between the upper surface of the solder precoat layer and the upper surface of the solder precoat layer through the first height position measurement of the substrate held by the first substrate holding part. The height position information PH1 related to the height position and the height position information SH1 related to the height position of the upper surface of the substrate; the second substrate holding part, which holds the substrate conveyed from the first substrate holding part by the substrate conveying line; 2. The height position measurement unit, which acquires height position information SH2 related to the height position of the upper surface of the substrate held by the second substrate holding unit through the second height position measurement; and the electronic component mounting unit, which uses the component holding tool The electronic component is mounted on the solder precoat of the substrate held by the second substrate holding unit; and the calculation unit calculates the component holding tool holding the electronic component by using the height position information PH1, the height position information SH1 and the height position information SH2 The target height position when descending toward the substrate to mount electronic components on the solder precoat. The electronic component mounting unit controls the lifting operation of the component holding jig based on the target height position, and mounts the electronic component on the solder precoat.

利用制造装置(D1),能够连续地进行从焊料预涂层的形成到将电子部件搭载于基板的工序,并且能够以良好的成品率准确地将电子部件安装于基板。The manufacturing device ( D1 ) can continuously perform the steps from the formation of the solder precoat layer to the mounting of the electronic component on the substrate, and can accurately mount the electronic component on the substrate with good yield.

以下,有时根据基板被搬运的方向而使用“上游侧”以及“下游侧”这样的用语。基板被从上游侧朝向下游侧搬运,在该过程中,进行焊料预涂层的形成以及电子部件的安装。从上游侧朝向下游侧依次配置有焊料膏供给部、加热部、焊料助熔剂涂布部、电子部件搭载部、以及回流焊部。第一基板保持部以及第一高度位置计测部可以配置于加热部与焊料助熔剂涂布部(后述)之间,也可以包含于其他结构部。例如,第一基板保持部以及第一高度位置计测部可以组装于焊料预涂层检查装置(后述),也可以组装于焊料助熔剂涂布部。Hereinafter, the terms "upstream side" and "downstream side" may be used depending on the direction in which the substrate is conveyed. The board|substrate is conveyed from an upstream side toward a downstream side, and in this process, formation of a solder pre-coat layer and mounting of an electronic component are performed. A solder paste supply part, a heating part, a solder flux application part, an electronic component mounting part, and a reflow soldering part are arrange|positioned in this order from an upstream side toward a downstream side. The first substrate holding unit and the first height position measuring unit may be arranged between the heating unit and the solder flux application unit (described later), or may be included in other structural units. For example, the first substrate holding unit and the first height position measuring unit may be incorporated in a solder precoat inspection device (described later), or may be incorporated in a solder flux application unit.

基板是供电子部件安装的基板。基板具有供电子部件钎焊的配线部分。例如,基板可以具有供电子部件钎焊的被称为焊盘的部分。基板没有特别限定,也可以是供电子部件安装的公知的基板。The substrate is a substrate on which electronic components are mounted. The substrate has a wiring portion to which electronic components are soldered. For example, a substrate may have portions called pads to which electronic components are soldered. The substrate is not particularly limited, and a known substrate on which electronic components are mounted may be used.

第一基板保持部与第二基板保持部优选为相同的结构。通过将它们设为相同的结构,能够将由第一基板保持部计测出的高度位置信息作为由第二基板保持部保持的基板的高度位置信息而精度良好地利用。The first substrate holding part and the second substrate holding part preferably have the same structure. By setting them in the same configuration, the height position information measured by the first substrate holding unit can be accurately used as the height position information of the substrate held by the second substrate holding unit.

也可以是,制造装置(D1)进一步包括高度位置计测信息存储部,该高度位置计测信息存储部存储由第一高度位置计测部得到的高度位置信息PH1以及高度位置信息SH1。在该情况下,算出部也可以从高度位置计测信息存储部读取高度位置信息PH1以及高度位置信息SH1。根据该结构,能够将由基于第一高度位置计测部的计测而得到的高度位置信息向算出部可靠地传递。The manufacturing device ( D1 ) may further include a height position measurement information storage unit that stores height position information PH1 and height position information SH1 obtained by the first height position measurement unit. In this case, the calculation unit may read altitude position information PH1 and altitude position information SH1 from the altitude position measurement information storage unit. According to this configuration, the height position information obtained by the measurement by the first height position measurement unit can be reliably transmitted to the calculation unit.

也可以是,在基板标注有用于单独辨识基板的辨识信息。并且,也可以是,第一高度位置计测部将通过第一高度位置计测得到的高度位置信息PH1以及高度位置信息SH1与辨识信息一起存储于高度位置计测信息存储部。并且,也可以是,算出部从高度位置计测信息存储部读取辨识信息、高度位置信息PH1以及高度位置信息SH1。根据该结构,能够将适当的高度位置信息PH1以及高度位置信息SH1可靠地传递至算出部。Alternatively, identification information for individually identifying the substrate may be marked on the substrate. In addition, the first altitude position measurement unit may store the altitude position information PH1 and altitude position information SH1 obtained by the first altitude position measurement together with the identification information in the altitude position measurement information storage unit. Moreover, the calculation part may read identification information, height position information PH1, and height position information SH1 from the height position measurement information storage part. According to this configuration, appropriate height position information PH1 and height position information SH1 can be reliably transmitted to the calculation unit.

也可以是,焊料预涂层形成部包括:焊料膏供给部,其向焊盘上供给焊料膏;以及加热部,其对焊料膏进行加热,由此在焊盘上形成焊料预涂层。根据该结构,使用焊料膏而形成焊料预涂层,因此能够使安装基板的制造成本降低。The solder precoat layer forming unit may include: a solder paste supply unit that supplies solder paste onto the pad; and a heating unit that heats the solder paste to form the solder precoat layer on the pad. According to this configuration, since the solder pre-coat layer is formed using solder paste, the manufacturing cost of the mounting substrate can be reduced.

在典型的例子中,焊料预涂层在表面具有焊料膏的残渣。在该情况下,也可以是,第一高度位置计测部计测残渣的上表面的高度。在该结构中,利用第一高度位置计测部计测被残渣覆盖的焊料预涂层。由此能够省略用于从焊料预涂层的表面除去残渣的设备,能够简化安装基板制造装置以及安装基板制造工序。In a typical example, the solder precoat has residues of solder paste on the surface. In this case, the first height position measurement unit may measure the height of the upper surface of the residue. In this structure, the solder precoat layer covered with the residue is measured by the 1st height position measuring part. As a result, equipment for removing residues from the surface of the solder precoat layer can be omitted, and the mounting board manufacturing apparatus and the mounting board manufacturing process can be simplified.

助熔剂的残渣是焊料膏内的助熔剂通过加热而改性并硬化而得到的。与硬化前的助熔剂不同,残渣的光透射性小。因此,与硬化前的助熔剂相比,残渣的表面的高度位置能够通过光学而准确地测定。The flux residue is obtained by modifying and hardening the flux in the solder paste by heating. Unlike the flux before hardening, the light transmission of the residue is small. Therefore, compared with the flux before hardening, the height position of the surface of the residue can be optically and accurately measured.

在电子部件的通常的安装中,优选通过清洗等而除去助熔剂的残渣。然而,在该情况下,需要利用清洗装置进行的清洗工序,有时还需要利用干燥装置进行的干燥工序。因此,在清洗助熔剂的残渣的情况下,安装电子部件的安装系统变得长而复杂。另外,电子部件的安装所需的时间变长。在本实施方式的制造装置以及后述的本实施方式的制造方法(M)中,能够在不除去助熔剂的残渣的情况下安装电子部件。因此,能够省略助熔剂的残渣的除去所需的装置以及工序。In normal mounting of electronic components, it is preferable to remove flux residues by cleaning or the like. However, in this case, a cleaning step by a cleaning device is required, and a drying step by a drying device is sometimes required. Therefore, in the case of cleaning the residue of the flux, the mounting system for mounting the electronic components becomes long and complicated. In addition, the time required for mounting electronic components becomes longer. In the manufacturing apparatus of this embodiment and the manufacturing method (M) of this embodiment mentioned later, an electronic component can be mounted without removing the flux residue. Therefore, it is possible to omit the equipment and steps necessary for the removal of flux residues.

也可以是,制造装置(D1)还包括配置于第一基板保持部与第二基板保持部之间的焊料助熔剂涂布部。该焊料助熔剂涂布部在基板的焊料预涂层上涂布焊料助熔剂。也可以是,第二高度位置计测部在基板中的未被焊料助熔剂覆盖的部分进行第二高度位置计测,由此取得高度位置信息SH2。根据该结构,由于计测未被焊料助熔剂覆盖的基板的表面,因此能够进行准确的计测。The manufacturing apparatus (D1) may further include a solder flux application unit arranged between the first substrate holding unit and the second substrate holding unit. The solder flux coating unit coats the solder flux on the solder pre-coat layer of the substrate. The second height position measurement unit may acquire the height position information SH2 by performing the second height position measurement on a portion of the substrate that is not covered with the solder flux. According to this configuration, since the surface of the substrate not covered with the solder flux is measured, accurate measurement can be performed.

(制造装置(D2))(Manufacturing device (D2))

制造装置(D2)是用于制造包括具有焊盘的基板和钎焊于焊盘的电子部件的安装基板的装置。制造装置(D2)包括:基板搬运线,其搬运具有焊盘的基板;焊料预涂层形成部,其在焊盘上形成焊料预涂层;基板保持部,其保持由基板搬运线从焊料预涂层形成部搬运来的基板;高度位置计测部,其对于由基板保持部保持的基板通过高度位置计测而取得与焊料预涂层的上表面的高度位置相关的高度位置信息PH2;电子部件搭载部,其使用部件保持工具将电子部件搭载于由基板保持部保持的基板的焊料预涂层上;以及算出部,其利用高度位置信息PH2算出保持有电子部件的部件保持工具为了将电子部件搭载于焊料预涂层上而朝向基板下降时的目标高度位置。电子部件搭载部基于目标高度位置控制部件保持工具的升降动作而将电子部件搭载于焊料预涂层上。The manufacturing device (D2) is a device for manufacturing a mounting substrate including a substrate having pads and electronic components soldered to the pads. The manufacturing device (D2) includes: a substrate conveying line that conveys a substrate having a pad; a solder precoat forming section that forms a solder precoat on the pad; a substrate holding section that holds the solder precoat formed by the substrate conveying line The substrate conveyed by the coating forming part; the height position measuring part, which obtains the height position information PH2 related to the height position of the upper surface of the solder precoat layer by measuring the height position of the substrate held by the substrate holding part; A component mounting section that mounts the electronic component on the solder precoat of the substrate held by the substrate holding section using a component holding tool; and a calculation section that calculates the component holding tool that holds the electronic component using the height position information PH2 The target height position when the component is mounted on the solder precoat and lowered toward the substrate. The electronic component mounting unit mounts the electronic component on the solder pre-coat layer by controlling the lifting operation of the component holding jig based on the target height position.

制造装置(D2)能够使用制造装置(D1)的结构的一部分或全部来实现,因此有时重复的说明省略。根据制造装置(D2),能够得到与制造装置(D1)相同的效果。Since the manufacturing device ( D2 ) can be realized using a part or all of the configuration of the manufacturing device ( D1 ), overlapping descriptions may be omitted. According to the manufacturing device (D2), the same effect as that of the manufacturing device (D1) can be obtained.

也可以是,制造装置(D2)还包括配置于焊料预涂层形成部与基板保持部之间的焊料助熔剂涂布部。也可以是,焊料助熔剂涂布部在基板的焊料预涂层上涂布焊料助熔剂。高度位置计测部对被焊料助熔剂覆盖的焊料预涂层进行高度位置计测,由此取得高度位置信息PH2。在该情况下,也可以是,高度位置计测部利用激光进行高度位置计测。The manufacturing device ( D2 ) may further include a solder flux application unit arranged between the solder precoat layer forming unit and the substrate holding unit. The solder flux coating unit may coat the solder flux on the solder pre-coat layer of the substrate. The height position measurement unit measures the height position of the solder pre-coat layer covered with the solder flux, thereby acquiring height position information PH2. In this case, the height position measurement unit may perform height position measurement using laser light.

(安装基板制造方法)(Mounting board manufacturing method)

本实施方式的制造方法是用于制造安装有多个电子部件的安装基板的方法。以下,对本实施方式的制造方法的两个例子进行说明。有时将这两个例子称为“制造方法(M1)”以及“制造方法(M2)”。制造方法(M1)以及制造方法(M2)分别是与制造装置(D1)以及制造装置(D2)对应的方法,因此有时重复的说明省略。根据制造方法(M1)以及制造方法(M2),能够得到与制造装置(D1)以及制造装置(D2)相同的效果。The manufacturing method of this embodiment is a method for manufacturing a mounting board on which a plurality of electronic components are mounted. Two examples of the manufacturing method of this embodiment will be described below. These two examples are sometimes referred to as "manufacturing method (M1)" and "manufacturing method (M2)". The manufacturing method (M1) and the manufacturing method (M2) are methods corresponding to the manufacturing device (D1) and the manufacturing device (D2), respectively, and therefore overlapping descriptions may be omitted. According to the manufacturing method (M1) and the manufacturing method (M2), the same effects as those of the manufacturing device (D1) and the manufacturing device (D2) can be obtained.

(制造方法(M1))(Manufacturing method (M1))

制造方法(M1)是用于制造包括具有焊盘的基板和钎焊于焊盘的电子部件的安装基板的安装基板制造方法。制造方法(M1)依次包括:焊料预涂层形成工序,在该焊料预涂层形成工序中,在焊盘上形成焊料预涂层;第一高度位置计测工序,在该第一高度位置计测工序中,在由第一基板保持部保持形成有焊料预涂层的基板的状态下,通过第一高度位置计测而取得与焊料预涂层的上表面的高度位置相关的高度位置信息PH1以及与基板的上表面的高度位置相关的高度位置信息SH1;第二高度位置计测工序,在该第二高度位置计测工序中,在由第二基板保持部保持经过了第一高度位置计测工序的基板的状态下,通过第二高度位置计测而取得与基板的上表面的高度位置相关的高度位置信息SH2;以及电子部件搭载工序,在该电子部件搭载工序中,使用部件保持工具将电子部件搭载于由第二基板保持部保持的基板的焊料预涂层上。在第二高度位置计测工序与电子部件搭载工序之间还包括算出工序,在该算出工序中,利用高度位置信息PH1、高度位置信息SH1以及高度位置信息SH2而算出保持有电子部件的部件保持工具为了将电子部件搭载于焊料预涂层上而朝向基板下降时的目标高度位置,在电子部件搭载工序中,基于在算出工序中算出的目标高度位置来控制部件保持工具的升降动作而将电子部件搭载于焊料预涂层上。The manufacturing method (M1) is a mounting substrate manufacturing method for manufacturing a mounting substrate including a substrate having lands and electronic components soldered to the lands. The manufacturing method (M1) sequentially includes: a solder precoat forming step of forming a solder precoat on the pad; a first height position measuring step of measuring In the measurement step, height position information PH1 related to the height position of the upper surface of the solder precoat layer is obtained by the first height position measurement while the substrate on which the solder precoat layer is formed is held by the first substrate holding portion. And the height position information SH1 related to the height position of the upper surface of the substrate; the second height position measurement process, in the second height position measurement process, after the first height position gauge is held by the second substrate holding part In the state of the substrate in the measuring process, the height position information SH2 related to the height position of the upper surface of the substrate is obtained by the second height position measurement; and the electronic component mounting process, in which the component holding tool is used The electronic component is mounted on the solder precoat of the substrate held by the second substrate holding unit. Between the second height position measurement step and the electronic component mounting step, a calculation step is further included. In this calculation step, the component holder holding the electronic component is calculated using the height position information PH1, the height position information SH1, and the height position information SH2. The target height position when the tool is lowered toward the substrate in order to mount the electronic component on the solder precoat layer, in the electronic component mounting process, the electronic component holding tool is controlled to move up and down based on the target height position calculated in the calculation process. Components are mounted on a solder precoat.

也可以是,制造方法(M1)还包括高度位置信息存储工序,在该高度位置信息存储工序中,将由第一高度位置计测工序得到的高度位置信息PH1以及高度位置信息SH1存储于高度位置计测信息存储部。在该情况下,也可以是,在算出工序中,从高度位置计测信息存储部读取高度位置信息PH1以及高度位置信息SH1。It is also possible that the manufacturing method (M1) further includes a height position information storage step in which the height position information PH1 and the height position information SH1 obtained in the first height position measurement step are stored in the height position meter. Measuring Information Storage Department. In this case, in the calculation step, height position information PH1 and height position information SH1 may be read from the height position measurement information storage unit.

在制造方法(M1)中,也可以是,在基板标注有用于单独辨识基板的辨识信息。在该情况下,也可以是,在第一高度位置计测工序中由第一高度位置计测得到的高度位置信息PH1以及高度位置信息SH1与辨识信息一起被存储于高度位置计测信息存储部。在该情况下,也可以是,在算出工序中,从高度位置计测信息存储部读取辨识信息、高度位置信息PH1以及高度位置信息SH1。In the manufacturing method (M1), identification information for individually identifying the substrate may be attached to the substrate. In this case, the height position information PH1 and the height position information SH1 obtained by the first height position measurement step in the first height position measurement step may be stored in the height position measurement information storage unit together with the identification information. . In this case, in the calculation step, the identification information, height position information PH1 , and height position information SH1 may be read from the height position measurement information storage unit.

在制造方法(M1)中,也可以是,焊料预涂层形成工序包括:焊料膏供给工序,在该焊料膏供给工序中,向焊盘上供给焊料膏;以及加热工序,在该加热工序中,通过加热焊料膏而在焊盘上形成焊料预涂层。In the manufacturing method (M1), the solder precoat layer forming step may include: a solder paste supplying step of supplying the solder paste onto the pad; and a heating step of , forming a solder precoat on the pad by heating the solder paste.

在典型的例子中,焊料预涂层在表面具有焊料膏的残渣。在制造方法(M1)中,也可以是,在第一高度位置计测工序中,对所述残渣的上表面的高度进行计测。In a typical example, the solder precoat has residues of solder paste on the surface. In the manufacturing method (M1), in the first height position measuring step, the height of the upper surface of the residue may be measured.

也可以是,制造方法(M1)在第一高度位置计测工序与第二高度位置计测工序之间还包括焊料助熔剂涂布工序。焊料助熔剂涂布工序是在基板的焊料预涂层上涂布焊料助熔剂的工序。也可以是,在第二高度位置计测工序中,在基板中的未被焊料助熔剂覆盖的部分进行第二高度位置计测,由此取得高度位置信息SH2。The manufacturing method (M1) may further include a solder flux coating step between the first height position measurement step and the second height position measurement step. The solder flux coating step is a step of coating a solder flux on the solder pre-coat layer of the substrate. In the second height position measurement step, the height position information SH2 may be acquired by performing the second height position measurement on a portion of the substrate that is not covered with the solder flux.

(制造方法(M2))(Manufacturing method (M2))

制造方法(M2)是用于制造包括具有焊盘的基板和钎焊于焊盘的电子部件的安装基板的制造方法。制造方法(M2)依次包括:焊料预涂层形成工序,在该焊料预涂层形成工序中,在焊盘上形成焊料预涂层;高度位置计测工序,在该高度位置计测工序中,在利用基板保持部保持形成有焊料预涂层的基板的状态下,通过高度位置计测而取得与焊料预涂层的上表面的高度位置相关的高度位置信息PH2;以及电子部件搭载工序,在该电子部件搭载工序中,使用部件保持工具将电子部件搭载于由基板保持部保持的基板的焊料预涂层上。制造方法(M2)在高度位置计测工序与电子部件搭载工序之间还包括算出工序,在该算出工序中,利用高度位置信息PH2算出保持有电子部件的部件保持工具为了将电子部件搭载于焊料预涂层上而朝向基板下降时的目标高度位置。并且,在电子部件搭载工序中,基于目标高度位置来控制部件保持工具的升降动作而将电子部件搭载于焊料预涂层上。The manufacturing method (M2) is a manufacturing method for manufacturing a mounting substrate including a substrate having pads and electronic components soldered to the pads. The manufacturing method (M2) sequentially includes: a solder precoat forming step of forming a solder precoat on the pad; a height position measuring step of, in the height position measuring step, In the state where the substrate on which the solder precoat is formed is held by the substrate holding part, the height position information PH2 related to the height position of the upper surface of the solder precoat is acquired by height position measurement; and the electronic component mounting process, in In this electronic component mounting step, the electronic component is mounted on the solder precoat of the substrate held by the substrate holding unit using the component holding jig. The manufacturing method (M2) further includes a calculation step between the height position measurement step and the electronic component mounting step. In this calculation step, the component holding tool holding the electronic component is calculated using the height position information PH2. The target height position when the precoat is lowered towards the substrate. And, in the electronic component mounting step, the electronic component is mounted on the solder precoat layer by controlling the lifting operation of the component holding jig based on the target height position.

也可以是,制造方法(M2)在焊料预涂层形成工序与电子部件搭载工序之间还包括焊料助熔剂涂布工序。焊料助熔剂涂布工序是在基板的焊料预涂层上涂布焊料助熔剂的工序。也可以是,在高度位置计测工序中,对被焊料助熔剂覆盖的焊料预涂层进行高度位置计测,由此取得高度位置信息PH2。The manufacturing method (M2) may further include a solder flux coating step between the solder precoat layer forming step and the electronic component mounting step. The solder flux coating step is a step of coating a solder flux on the solder pre-coat layer of the substrate. In the height position measurement step, the height position information PH2 may be acquired by measuring the height position of the solder pre-coat layer covered with the solder flux.

在制造方法(M2)中,也可以是,在高度位置计测工序中,利用激光进行高度位置计测。In the manufacturing method (M2), the height position measurement may be performed using laser light in the height position measurement step.

以下,参照附图具体说明本发明的制造装置以及制造方法的例子。在以下说明的制造装置的构成要素以及制造方法的工序中,能够应用上述的构成要素以及工序。另外,以下说明的制造装置的构成要素以及制造方法的工序能够基于上述的记载来变更。另外,也可以将以下说明的事项应用于上述的实施方式。另外,在以下说明的实施方式中,也可以省略对于本发明的制造装置以及制造方法非必需的构成要素以及工序。需要说明的是,在以下的附图中,为了容易理解,有时省略一部分的构件、一部分的附图标记的图示。Hereinafter, examples of the manufacturing apparatus and manufacturing method of the present invention will be specifically described with reference to the drawings. The above-mentioned constituent elements and steps can be applied to the constituent elements of the manufacturing apparatus and the steps of the manufacturing method described below. In addition, the components of the manufacturing apparatus and the steps of the manufacturing method described below can be changed based on the above description. In addition, matters described below can also be applied to the above-mentioned embodiment. In addition, in the embodiments described below, components and steps that are not essential to the manufacturing apparatus and manufacturing method of the present invention may be omitted. In addition, in the following drawings, illustration of some members and some reference numerals may be omitted for easy understanding.

(实施方式1)(Embodiment 1)

在实施方式1中,对制造装置(D1)的一例以及制造方法(M1)的一例进行说明。在图1中示意性示出实施方式1的安装基板制造装置10的结构。制造装置10是上述的制造装置(D1)的一例。制造装置10包括基板搬运线11、信息处理装置20、装载器50、焊料预涂层形成部90、焊料预涂层检查装置300、助熔剂涂布装置(助熔剂涂布部)400、电子部件搭载装置(电子部件搭载部)501及502、搭载状态检查装置600、回流焊装置700、基板检查装置800以及卸载器900。它们从上游侧向下游侧按照上述顺序配置。也可以对本发明所特有的结构以外的结构应用公知的结构。以下,有时将电子部件搭载装置501及502总称为“电子部件搭载装置500”。In Embodiment 1, an example of a manufacturing apparatus (D1) and an example of a manufacturing method (M1) are demonstrated. FIG. 1 schematically shows the configuration of a mounting substrate manufacturing apparatus 10 according to Embodiment 1. As shown in FIG. The manufacturing apparatus 10 is an example of the above-mentioned manufacturing apparatus (D1). The manufacturing device 10 includes a board transfer line 11, an information processing device 20, a loader 50, a solder precoat forming part 90, a solder precoat inspection device 300, a flux applying device (flux applying part) 400, an electronic component Mounting devices (electronic component mounting units) 501 and 502 , a mounting state inspection device 600 , a reflow soldering device 700 , a substrate inspection device 800 , and an unloader 900 . These are arranged in the order described above from the upstream side to the downstream side. Known structures can also be applied to structures other than those peculiar to the present invention. Hereinafter, electronic component mounting devices 501 and 502 may be collectively referred to as "electronic component mounting device 500".

基板搬运线11在从焊料预涂层形成部90至基板检查装置800的范围内搬运基板1(后述)。基板搬运线11可以不是连续的一条线,也可以由多个搬运线构成。基板搬运线11可以使用公知的基板搬运线。The substrate conveyance line 11 conveys the substrate 1 (described later) within a range from the solder pre-coat layer forming part 90 to the substrate inspection device 800 . The board|substrate conveyance line 11 does not need to be a continuous line, and may consist of several conveyance lines. As the substrate conveyance line 11, a known substrate conveyance line can be used.

在制造装置10中,在图2中示意性示出进行各部分(各装置)的动作和信息的处理的结构。信息处理装置20与各部分(各装置)连接。信息处理装置20包括运算处理装置20a和存储装置20b。焊料预涂层检查装置300包括构成控制部的运算处理装置302a和存储装置302b。电子部件搭载装置501包括构成控制部的运算处理装置501a和存储装置501b。运算处理装置20a、存储装置20b、运算处理装置302a、存储装置302b、运算处理装置501a以及存储装置501b包括图2所示的各部分、或作为图2所示的各部分而发挥功能。需要说明的是,电子部件搭载装置502也与电子部件搭载装置501同样地包括运算处理装置和存储装置。In the manufacturing apparatus 10, FIG. 2 schematically shows a structure for performing operations of each part (each device) and processing of information. The information processing device 20 is connected to each part (each device). The information processing device 20 includes an arithmetic processing device 20a and a storage device 20b. The solder precoat inspection device 300 includes an arithmetic processing device 302a and a storage device 302b constituting a control unit. The electronic component mounting device 501 includes an arithmetic processing device 501a and a storage device 501b constituting a control unit. The arithmetic processing unit 20a, the storage unit 20b, the arithmetic processing unit 302a, the storage unit 302b, the arithmetic processing unit 501a, and the storage unit 501b include or function as the units shown in FIG. 2 . In addition, the electronic component mounting device 502 also includes an arithmetic processing device and a storage device similarly to the electronic component mounting device 501 .

上述的运算处理装置由CPU(中央运算处理装置)等构成。上述的存储装置由一个以上的RAM(随机存取存储器)、硬盘等构成。它们可以由单独的电路、LSI(大规模集成电路)构成,也可以一体构成。信息处理装置20与安装基板制造装置10所包括的其他装置(包括焊料预涂层形成部90、焊料预涂层检查装置300、助熔剂涂布装置400、电子部件搭载装置500、回流焊装置700)以能够通过有线或无线等的局域网20N通信的方式连接。信息处理装置20在这些装置之间进行数据的交互。由此,信息处理装置20对由安装基板制造装置10进行的工序进行管理。The arithmetic processing unit described above is constituted by a CPU (Central Processing Unit) and the like. The storage device described above is composed of one or more RAMs (Random Access Memory), a hard disk, and the like. These may be constituted by individual circuits, LSI (Large Scale Integration), or integrally constituted. The information processing device 20 and other devices included in the mounting substrate manufacturing device 10 (including the solder precoat forming part 90, the solder precoat inspection device 300, the flux coating device 400, the electronic component mounting device 500, and the reflow soldering device 700 ) are connected in such a manner as to enable communication via a wired or wireless local area network 20N. The information processing device 20 performs data exchange among these devices. Thus, the information processing device 20 manages the steps performed by the mounted substrate manufacturing device 10 .

在信息处理装置20的存储装置保存有安装基板制造装置10的各装置所需的程序、各装置所需的数据。例如,作为电子部件搭载装置501、502所需的数据有装配程序、控制参数、工件信息等。装配程序是包括基板1的安装点的坐标(电子部件4的装配坐标)、装配于安装点的电子部件4的信息、电子部件4的供给位置、向基板1装配的装配顺序等的程序。控制参数是电子部件搭载装置501、502的动作控制所需的信息(例如,速度、加速度等)。工件数据至少包括部件的信息和基板的信息。电子部件的信息包括与电子部件的形状、尺寸(宽度、长度、厚度)相关的数据。另外,基板的信息除了与基板的尺寸、厚度相关的数据以外,还包括基准标识的坐标等。焊料预涂层检查装置300所需的数据包括计测程序,该计测程序包括基板1中的测定部位的坐标。作为搭载状态检查装置600所需的数据,包括基板1中的检查对象(电子部件)的坐标、在检查中使用的判定基准、图像处理参数等的检查数据是适合的。作为回流焊装置700所需的数据,包括用于加热基板的加热装置的设定温度、基板1的搬运速度等数据。信息处理装置20将这些程序、数据在运转开始前向构成安装基板制造装置10的各装置发送(下载)。各装置从信息处理装置20下载程序、数据并将其保存于各装置所具备的控制部。需要说明的是,各装置的控制部具备由CPU构成的运算处理装置以及由一个以上的RAM(随机存取存储器)、硬盘等构成的存储装置,并基于下载的程序、数据而在各装置执行规定的处理、作业。In the storage device of the information processing device 20 , programs necessary for installing each device of the substrate manufacturing apparatus 10 and data required for each device are stored. For example, data necessary for the electronic component mounting devices 501 and 502 include an assembly program, control parameters, workpiece information, and the like. The mounting program is a program including coordinates of mounting points of substrate 1 (mounting coordinates of electronic components 4 ), information of electronic components 4 mounted at mounting points, supply positions of electronic components 4 , mounting order for mounting on substrate 1 , and the like. The control parameters are information (for example, speed, acceleration, etc.) necessary for operation control of the electronic component mounting devices 501 and 502 . The workpiece data includes at least component information and substrate information. The information on electronic components includes data related to the shape and size (width, length, thickness) of the electronic components. In addition, the information on the substrate includes the coordinates of the reference mark and the like in addition to the data related to the size and thickness of the substrate. The data required by the solder precoat inspection device 300 includes a measurement program including the coordinates of the measurement site on the substrate 1 . As data required for the mounted state inspection device 600 , inspection data including coordinates of an inspection object (electronic component) on the substrate 1 , criteria used for inspection, image processing parameters, and the like are suitable. Data required for the reflow soldering apparatus 700 include data such as a set temperature of a heating device for heating a substrate, a conveyance speed of the substrate 1 , and the like. The information processing device 20 transmits (downloads) these programs and data to each device constituting the mounted substrate manufacturing device 10 before starting the operation. Each device downloads programs and data from the information processing device 20 and stores them in a control unit included in each device. It should be noted that the control unit of each device is equipped with an arithmetic processing device composed of a CPU and a storage device composed of one or more RAMs (Random Access Memory), a hard disk, etc., and executes in each device based on downloaded programs and data. Prescribed processing and work.

装载器50将收纳于架台(未图示)的基板向焊料预涂层形成部90供给。卸载器900将完成的安装基板回收至架台。从焊料预涂层形成部90到基板检查装置800的各装置包括搬运基板的输送机(基板搬运线11)。各输送机配置为能够从上游侧(装载器50侧)的装置接收基板并将该基板向下游侧(卸载器900侧)的装置移交。The loader 50 supplies the board|substrate accommodated in the stage (not shown) to the solder pre-coat layer forming part 90. As shown in FIG. The unloader 900 recovers the completed mounting substrate to the stand. Each of the devices from the solder pre-coat layer forming unit 90 to the board inspection device 800 includes a conveyor (board transfer line 11 ) for transferring the board. Each conveyor is configured to be able to receive a substrate from an upstream device (loader 50 side) and transfer the substrate to a downstream device (unloader 900 side).

接着,以下说明构成安装基板制造装置10的各部分(各装置)中的焊料预涂层形成部90、焊料预涂层检查装置300、电子部件搭载装置500。Next, the solder precoat forming unit 90 , the solder precoat inspection device 300 , and the electronic component mounting device 500 among the respective units (each device) constituting the mounted substrate manufacturing apparatus 10 will be described below.

(焊料预涂层形成部)(Solder precoat forming part)

在图3中示意性示出实施方式1的焊料预涂层形成部90的结构。需要说明的是,在本说明书中将沿着基板1被搬运的方向的方向设为X轴,将垂直方向设为Z轴,将与X轴以及Z轴垂直的方向设为Y轴。另外,将沿着各个轴的方向设为X方向、Y方向、Z方向。The structure of the solder pre-coat layer formation part 90 of Embodiment 1 is shown schematically in FIG. In this specification, the direction along the direction in which the substrate 1 is conveyed is referred to as the X axis, the vertical direction is referred to as the Z axis, and the direction perpendicular to the X and Z axes is referred to as the Y axis. In addition, let the direction along each axis be an X direction, a Y direction, and a Z direction.

焊料预涂层形成部90是在基板1形成焊料预涂层部的装置。如图3所示,焊料预涂层形成部90包括控制部95、焊料膏供给部100、加热部210、冷却部220。它们在基台101上沿X轴方向排列配置成一列。在它们的内部配置有沿着X轴方向搬运基板的基板搬运部230。搬运部230构成基板搬运线11的一部分。The solder precoat forming part 90 is a device for forming a solder precoat part on the substrate 1 . As shown in FIG. 3 , the solder precoat layer forming unit 90 includes a control unit 95 , a solder paste supply unit 100 , a heating unit 210 , and a cooling unit 220 . These are arranged in a row along the X-axis direction on the base 101 . Inside these, a substrate conveyance unit 230 for conveying a substrate along the X-axis direction is disposed. The transfer unit 230 constitutes a part of the substrate transfer line 11 .

焊料膏供给部100向基板1供给焊料膏。加热部210将供给到基板1的焊料膏加热而熔融包含于焊料膏的焊料颗粒。冷却部220将熔融了的焊料颗粒(以下,有时称为“熔融焊料”)冷却而固化。基板搬运部230将基板1按照焊料膏供给部100、加热部210、冷却部220的顺序搬运。在基台101的内部配置有用于控制焊料预涂层形成部90的控制部95。控制部95控制焊料膏供给部100、加热部210、冷却部220以及基板搬运部230而使焊料预涂层形成部90执行在基板1形成焊料预涂层部的作业。这样,本发明的焊料预涂层形成部90为一体地具备焊料预涂层形成所需的焊料膏供给部100和加热部210的装置。The solder paste supply unit 100 supplies solder paste to the substrate 1 . The heating unit 210 heats the solder paste supplied to the substrate 1 to melt the solder particles contained in the solder paste. The cooling unit 220 cools and solidifies melted solder particles (hereinafter, sometimes referred to as “molten solder”). The substrate conveyance unit 230 conveys the substrate 1 in the order of the solder paste supply unit 100 , the heating unit 210 , and the cooling unit 220 . A control unit 95 for controlling the solder precoat layer forming unit 90 is disposed inside the base 101 . The control unit 95 controls the solder paste supply unit 100 , the heating unit 210 , the cooling unit 220 , and the substrate conveying unit 230 to cause the solder precoat layer forming unit 90 to execute the operation of forming the solder precoat layer on the substrate 1 . In this way, the solder precoat layer forming part 90 of the present invention is provided integrally with the solder paste supply part 100 and the heating part 210 necessary for solder precoat layer formation.

(焊料膏供给部)(solder paste supply part)

实施方式1所示的焊料膏供给部100通过丝网印刷而将焊料膏供给于基板1上。焊料膏包括焊料(焊料合金)的颗粒和助熔剂。需要说明的是,也可以通过丝网印刷以外的方法来供给焊料膏。为了容易理解,在图3中,示出在焊料膏供给部100、加热部210以及冷却部220分别配置有基板1的一例。The solder paste supply part 100 shown in Embodiment 1 supplies solder paste on the board|substrate 1 by screen printing. Solder paste includes particles of solder (solder alloy) and flux. In addition, solder paste may be supplied by methods other than screen printing. For easy understanding, in FIG. 3 , an example in which the substrate 1 is arranged in the solder paste supply unit 100 , the heating unit 210 , and the cooling unit 220 is shown.

焊料膏供给部100包括移动工作台102、升降机构103、印刷台104、印刷头113、相机部115以及掩模板(掩模)116、印刷台输送机(第一基板搬运部)231、基板搬入输送机234、基板中继输送机(第二基板搬运部)232。The solder paste supply unit 100 includes a moving table 102, an elevating mechanism 103, a printing table 104, a printing head 113, a camera unit 115, a reticle (mask) 116, a printing table conveyor (first substrate conveying unit) 231, and a substrate carrying unit. Conveyor 234 , Substrate Relay Conveyor (Second Substrate Transfer Unit) 232 .

在图4、图5中示出从基板搬入输送机234侧观察印刷台104以及印刷头113的周边部时的示意图。FIG. 4 and FIG. 5 show schematic diagrams when the peripheral parts of the printing table 104 and the printing head 113 are viewed from the substrate carrying-in conveyor 234 side.

在基台101沿X方向隔开间隔地立起设置有一对支承框91。在被支承框91夹着的基台101上配置有移动工作台102。在移动工作台102配置有使印刷台104升降的升降机构103。移动工作台102使升降机构103沿水平方向(沿着X轴以及Y轴的方向以及在以Z轴为旋转轴的水平面内旋转的旋转方向,以下同样)移动,从而使印刷台104沿水平方向移动。升降机构103使印刷台104沿着Z轴移动、即升降。A pair of support frames 91 are erected at intervals along the X direction on the base 101 . A movable table 102 is disposed on a base 101 sandwiched between support frames 91 . An elevating mechanism 103 for elevating and elevating the printing table 104 is disposed on the movable table 102 . The moving table 102 moves the elevating mechanism 103 in the horizontal direction (the direction along the X-axis and the Y-axis and the rotation direction in the horizontal plane with the Z-axis as the rotation axis, hereinafter the same), so that the printing table 104 moves in the horizontal direction. move. The lift mechanism 103 moves the printing table 104 along the Z axis, that is, lifts it up and down.

印刷台104包括与升降机构103结合的基部104a。在基部104a的上表面设置有支柱104b。在支柱104b的上端部结合有沿着X轴延伸的基板引导件104c。在基板引导件104c的内侧配置有包括用于搬运基板1的带的印刷台输送机231。The printing table 104 includes a base 104 a combined with the lifting mechanism 103 . A pillar 104b is provided on the upper surface of the base 104a. A substrate guide 104c extending along the X-axis is coupled to an upper end portion of the support 104b. Inside the substrate guide 104c, a printing table conveyor 231 including a belt for conveying the substrate 1 is disposed.

印刷台输送机231能够在基板搬入输送机234与基板中继输送机232之间移交基板1,该基板搬入输送机234以贯通一方的支承框91的开口部的方式配设,该基板中继输送机232以贯通另一方的支承框91的开口部的方式配设。由基板搬入输送机234搬入的基板1被向印刷台输送机231移交并向焊料膏供给区域PA搬运,由印刷台104保持。在印刷台104中被供给了焊料膏的基板1被从印刷台输送机231的焊料膏供给区域PA搬出,并被移交至基板中继输送机232。The printing table conveyor 231 can transfer the substrate 1 between the substrate carry-in conveyor 234 and the substrate relay conveyor 232. The conveyor 232 is arranged to pass through the opening of the other support frame 91 . The substrate 1 carried in by the substrate carrying conveyor 234 is transferred to the printing table conveyor 231 , conveyed to the solder paste supply area PA, and held by the printing table 104 . The board|substrate 1 to which the solder paste was supplied in the printing table 104 is carried out from the solder paste supply area PA of the printing table conveyor 231, and is handed over to the board relay conveyor 232.

在基部104a的上表面配置有背撑升降机构104e。背撑升降机构104e使从下方支承基板1的背撑部104f升降。通过在基板1被搬入印刷台输送机231的焊料膏供给区域PA的状态下使背撑部104f上升而利用背撑部104f支承基板1的下表面。A back support lifting mechanism 104e is arranged on the upper surface of the base 104a. The backing lift mechanism 104e lifts and lowers the backing portion 104f that supports the substrate 1 from below. The lower surface of the substrate 1 is supported by the backing portion 104 f by raising the backing portion 104 f in a state where the substrate 1 is carried into the solder paste supply area PA of the printing table conveyor 231 .

在一对基板引导件104c的上表面分别设置有沿着X轴延伸的侧夹持件104d。侧夹持件104d通过驱动机构(未图示)而开闭。背撑部104f在支承基板1的下表面的同时使基板1上升到基板1的上表面与侧夹持件104d的上表面对齐的高度。在基板1与侧夹持件104d的高度对齐了的状态下关闭侧夹持件104d,从而利用侧夹持件104d夹持基板1的两侧面,并固定基板1。这样,印刷台104保持基板1。Side grippers 104d extending along the X-axis are respectively provided on the upper surfaces of the pair of substrate guides 104c. The side clamp 104d is opened and closed by a drive mechanism (not shown). The back support 104f raises the substrate 1 to a height at which the upper surface of the substrate 1 is aligned with the upper surface of the side clamp 104d while supporting the lower surface of the substrate 1 . When the side clamps 104d are closed in a state where the heights of the substrate 1 and the side clamps 104d are aligned, both side surfaces of the substrate 1 are clamped by the side clamps 104d, and the substrate 1 is fixed. In this way, the printing table 104 holds the substrate 1 .

在一对支承框91的上端,支承印刷头113的支承梁113a配置为借助直动引导机构11a沿Y方向移动自如。支承梁113a的一端部为与公知的印刷头移动机构91b结合的结构,该印刷头移动机构91b由进给丝杠和使该进给丝杠旋转的马达等构成。通过印刷头移动机构91b驱动,从而使印刷头113沿刮涂方向即Y方向往复移动。On the upper ends of the pair of support frames 91, a support beam 113a that supports the print head 113 is arranged so as to be movable in the Y direction via a linear motion guide mechanism 11a. One end of the support beam 113a is configured to be combined with a known print head moving mechanism 91b composed of a feed screw, a motor that rotates the feed screw, and the like. Driven by the print head moving mechanism 91b, the print head 113 is reciprocated in the Y direction which is the squeegee coating direction.

如图4所示,印刷头113具备从支承梁113a向下方延伸设置的后刮板113b、前刮板113c。通过驱动在支承梁113a的上表面设置的刮板驱动部113d而使后刮板113b、前刮板113c中的任一个相应于刮涂方向下降。As shown in FIG. 4 , the print head 113 includes a rear squeegee 113 b and a front squeegee 113 c extending downward from the support beam 113 a. Either one of the rear scraper 113b and the front scraper 113c is lowered according to the scraping direction by driving the scraper driving part 113d provided on the upper surface of the support beam 113a.

在印刷头113的下方以水平的状态配置有掩模板116。在掩模板116形成有沿厚度方向贯通的开口部116a(参照图6)。焊料膏供给部100利用后刮板113b或前刮板113c中的任一个使供给到掩模板116的上表面的焊料膏P(后述)移动,由此执行将焊料膏P以规定的印刷图案供给到基板1上的丝网印刷。焊料膏P包括焊料合金和助熔剂。A mask plate 116 is arranged horizontally below the print head 113 . An opening 116 a penetrating in the thickness direction is formed in the mask plate 116 (see FIG. 6 ). The solder paste supply unit 100 moves the solder paste P (described later) supplied to the upper surface of the mask plate 116 by using either the rear squeegee 113b or the front squeegee 113c, thereby carrying out printing of the solder paste P in a predetermined printing pattern. Supply to the screen printing on the substrate 1. Solder paste P includes a solder alloy and a flux.

在掩模板116的下方配置有相机部115(参照图3)。相机部115能够通过固定于支承框91的公知的相机移动机构(省略图示)而沿X方向和Y方向移动。相机部115内置有对保持于印刷台104的基板1和掩模板116进行拍摄的相机。在基板1的表面形成有用于识别基板1的位置的基板基准标识(未图示)。另一方面,在掩模板116也形成有同样目的的掩模基准标识或孔。控制部95利用相机部115对基板基准标识和掩模基准标识进行拍摄而取得图像,对所取得的图像进行图像识别并计算基板1与掩模板116的相对的位置偏移。然后,对移动工作台102进行驱动而调节印刷台104的位置以使两者的位置偏移成为零或最小,从而进行基板1与掩模板116的对位,。A camera unit 115 is arranged below the mask plate 116 (see FIG. 3 ). The camera unit 115 is movable in the X direction and the Y direction by a known camera moving mechanism (not shown) fixed to the support frame 91 . The camera unit 115 incorporates a camera for imaging the substrate 1 and the mask plate 116 held on the printing table 104 . A substrate reference mark (not shown) for identifying the position of the substrate 1 is formed on the surface of the substrate 1 . On the other hand, mask reference marks or holes for the same purpose are also formed in the mask plate 116 . The control unit 95 uses the camera unit 115 to capture images of the substrate fiducial marks and the mask fiducial marks, performs image recognition on the acquired images, and calculates a relative positional shift between the substrate 1 and the mask plate 116 . Then, the moving table 102 is driven to adjust the position of the printing table 104 so that the positional deviation between the two becomes zero or the minimum, so that the substrate 1 and the mask plate 116 are aligned.

(加热部)(heating part)

接下来,对加热部210的结构进行说明。加热部210包括:壳体213,其覆盖从焊料膏供给部100延伸的基板中继输送机232的下游侧;以及基板加热装置211和局部加热装置212(加热装置),它们配置于壳体213的内部。在壳体213形成有用于将由加热产生的来自焊料膏的挥发成分排出的通气孔215。Next, the structure of the heating unit 210 will be described. The heating section 210 includes: a casing 213 covering the downstream side of the substrate relay conveyor 232 extending from the solder paste supply section 100; internal. Vent holes 215 are formed in the housing 213 to discharge volatile components derived from the solder paste generated by heating.

局部加热装置212配置于基板中继输送机232的上方,且能够借助配置于壳体213的移动机构216沿水平方向移动。作为局部加热装置212只要是基于微波的加热或感应加热等对基板1局部地进行加热、或对焊料膏P局部地进行加热的装置即可。在基板中继输送机232上设置有加热区域HA,局部加热装置212将位于加热区域HA的基板1的焊料膏P的一部分局部加热而使该一部分的焊料膏P所包含的焊料熔融。基板加热装置211配置于基板中继输送机232的下方,并从下方对位于加热区域HA的基板1的整体进行加热。由基板加热装置211进行的加热是为了使由局部加热装置212进行的焊料的熔融变得容易而辅助地对基板1进行加热。需要说明的是,在即使没有基板加热装置211也能够使焊料膏P内的焊料熔融的情况下,也可以省略基板加热装置211。The local heating device 212 is arranged above the substrate intermediate conveyor 232 and can move in the horizontal direction by the moving mechanism 216 arranged in the casing 213 . The local heating device 212 may be any device that locally heats the substrate 1 or locally heats the solder paste P by microwave heating, induction heating, or the like. A heating area HA is provided on the substrate intermediate conveyor 232 , and the local heating device 212 locally heats a part of the solder paste P on the substrate 1 located in the heating area HA to melt the solder contained in the part of the solder paste P. The substrate heating device 211 is disposed below the substrate intermediate conveyor 232 and heats the entire substrate 1 located in the heating area HA from below. The heating by the substrate heating device 211 assists in heating the substrate 1 in order to facilitate melting of the solder by the local heating device 212 . It should be noted that, when the solder in the solder paste P can be melted without the substrate heating device 211 , the substrate heating device 211 may be omitted.

在基板中继输送机232上接收由焊料膏供给部100供给了焊料膏P的基板1并将其向加热区域HA搬运。并且,当由局部加热装置212进行的焊料的熔融结束时,将基板1从加热区域HA搬出并送向后述的冷却部220。在本实施方式中,基板中继输送机232为在由加热装置进行加热的加热区域HA中搬运基板1的第二基板搬运部。基板中继输送机232从焊料膏供给部100延伸到加热部210,由两者共用。由此,能够顺场地进行基板1的从焊料膏供给部100向加热部210的搬运,能够实现焊料预涂层制造装置的简化以及小型化。需要说明的是,基板中继输送机232也可以由划分为通过加热区域HA的区间和除此以外的区间的多个基板搬运输送机构成。The board|substrate 1 supplied with the solder paste P by the solder paste supply part 100 is received by the board|substrate relay conveyor 232, and it conveys to the heating area HA. Then, when the melting of the solder by the local heating device 212 is completed, the substrate 1 is carried out from the heating area HA and sent to the cooling unit 220 described later. In the present embodiment, the substrate intermediate conveyor 232 is a second substrate conveying unit that conveys the substrate 1 in the heating area HA heated by the heating device. The substrate intermediate conveyor 232 extends from the solder paste supply unit 100 to the heating unit 210 and is shared by both. Thereby, the conveyance of the board|substrate 1 from the solder paste supply part 100 to the heating part 210 can be performed smoothly, and the simplification and miniaturization of a solder precoat manufacturing apparatus can be achieved. It should be noted that the substrate intermediate conveyor 232 may be composed of a plurality of substrate transport conveyors divided into a section passing through the heating area HA and other sections.

(冷却部)(cooling section)

接下来,对冷却部220的结构进行说明。冷却部220包括:壳体224,其覆盖基板搬出输送机233;以及冷却风扇(冷却装置)221,其配置于壳体224的内部。在壳体224形成有用于将冷却用的空气导入以及排出的通气孔220a以及220b。通过使冷却风扇221工作而对基板搬出输送机233上的基板1进行冷却。由此,将由加热部210熔融了的焊料冷却而使其固化。在本实施方式中,基板搬出输送机233构成基板搬运部230的一部分。Next, the configuration of cooling unit 220 will be described. The cooling unit 220 includes a casing 224 covering the substrate unloading conveyor 233 , and a cooling fan (cooling device) 221 disposed inside the casing 224 . Ventilation holes 220 a and 220 b for introducing and discharging air for cooling are formed in the casing 224 . The substrate 1 on the substrate carry-out conveyor 233 is cooled by operating the cooling fan 221 . Thereby, the solder melted by the heating unit 210 is cooled and solidified. In the present embodiment, the substrate carry-out conveyor 233 constitutes a part of the substrate conveyance unit 230 .

参照图6对焊料预涂层的形成工序进行说明。如图6所示,基板1包括板状部1a以及形成于板状部1a上的多个焊盘1b。焊盘1b是配线图案的一部分,且是供焊料预涂层形成的部分。The formation process of the solder pre-coat layer will be described with reference to FIG. 6 . As shown in FIG. 6 , the substrate 1 includes a plate portion 1 a and a plurality of pads 1 b formed on the plate portion 1 a. The pad 1b is a part of the wiring pattern, and is a part where a solder precoat is formed.

在焊料预涂层的形成中,首先,如图6A所示,在基板1上配置掩模板116。如图6A所示,在掩模板116形成有多个开口部116a。开口部116a的位置与焊盘1b的位置对应。其中,在实施方式1所示的一例中,开口部116a比对应的焊盘1b大。即,开口部116a的面积比对应的焊盘1b的面积大。因此,若将基板1以理想的状态与掩模板116完美对位,则焊盘1b位于开口部116a的内侧。In forming the solder precoat layer, first, as shown in FIG. 6A , a mask plate 116 is placed on the substrate 1 . As shown in FIG. 6A , a plurality of openings 116 a are formed in the mask plate 116 . The position of the opening 116a corresponds to the position of the pad 1b. However, in the example shown in Embodiment 1, the opening 116a is larger than the corresponding pad 1b. That is, the area of the opening 116a is larger than the area of the corresponding pad 1b. Therefore, if the substrate 1 is perfectly aligned with the mask plate 116 in an ideal state, the pad 1 b is located inside the opening 116 a.

在焊盘1b的尺寸较小的情况下,若采用具有与焊盘1b相同的形状(即相同的面积)的开口部116a,则存在通过丝网印刷填充于开口部116a的焊料颗粒不足的情况。为了避免该情况,也考虑使用使焊料颗粒的粒径非常小的焊料膏,但在该情况下需要使用高价的焊料膏。因此,通过如本实施方式那样采用比对应的焊盘1b的面积大的开口部116a,从而能够解决焊料不足这样的问题和成本问题。需要说明的是,也可以将开口部116a的大小设为焊盘1b的大小以下。When the size of the pad 1b is small, if the opening 116a having the same shape (that is, the same area) as the pad 1b is used, there may be insufficient solder particles filled in the opening 116a by screen printing. . In order to avoid this, it is conceivable to use a solder paste in which the particle size of the solder particles is very small, but in this case, it is necessary to use an expensive solder paste. Therefore, by employing the opening 116 a larger in area than the corresponding pad 1 b as in the present embodiment, the problem of insufficient solder and the problem of cost can be solved. In addition, the size of the opening part 116a may be made smaller than the size of the pad 1b.

接着,使用后刮板113b或前刮板113c使掩模板116的上表面的焊料膏P在掩模板116上移动。由此,如图6B所示,焊料膏P的通过了开口部116a的部分被填充于开口部116a。Next, the solder paste P on the upper surface of the mask sheet 116 is moved on the mask sheet 116 using the rear squeegee 113b or the front squeegee 113c. Thereby, as shown in FIG. 6B , the portion of the solder paste P that has passed through the opening 116 a is filled in the opening 116 a.

接着,通过驱动升降机构103而使基板1与掩模板116分离。图6C示出掩模板116被分离后的基板1。在焊盘1b上配置有焊料膏P。Next, the substrate 1 is separated from the mask plate 116 by driving the elevating mechanism 103 . FIG. 6C shows the substrate 1 after the mask plate 116 is separated. Solder paste P is arranged on the pad 1b.

之后,基板1被搬运至加热部210内的加热区域HA。被搬运到加热区域HA的基板1被基板加热装置211加热。由基板加热装置211进行的加热是用于使由局部加热装置212进行的焊料的熔融变得容易的辅助性的加热。控制部95利用局部加热装置212对位于加热区域HA的基板1的焊料膏P进行加热,从而将焊料膏P所包含的焊料熔融。当由基板加热装置211进行的加热经过规定时间时,控制部95使移动机构216工作,从而使局部加热装置212与供给到基板1的焊料膏P依次对置。由此,焊料膏P内的焊料熔融而在焊盘1b的表面润湿扩散。需要说明的是,即使是成为焊料膏P在相邻的焊盘1b之间相连的状态的情况,由于利用局部加热装置212使焊盘1b上的焊料先熔融,因此焊盘1b间的焊料也被向熔融了的焊料拉近。因此,不会产生在焊盘1b间熔融了的焊料连结的所谓的焊料桥。Thereafter, the substrate 1 is conveyed to the heating area HA in the heating unit 210 . The substrate 1 conveyed to the heating area HA is heated by the substrate heating device 211 . The heating by the substrate heating device 211 is auxiliary heating for facilitating melting of the solder by the local heating device 212 . The control part 95 heats the solder paste P of the board|substrate 1 located in the heating area HA by the local heating device 212, and melts the solder contained in the solder paste P. When the heating by the substrate heating device 211 has elapsed for a predetermined time, the control unit 95 operates the moving mechanism 216 so that the local heating device 212 is sequentially opposed to the solder paste P supplied to the substrate 1 . Thereby, the solder in the solder paste P is melted and wetted and diffused on the surface of the pad 1b. It should be noted that, even in the state where the solder paste P is connected between adjacent lands 1b, since the solder on the lands 1b is first melted by the local heating device 212, the solder between the lands 1b is also It is drawn to molten solder. Therefore, a so-called solder bridge in which melted solder connects between the pads 1 b does not occur.

当由局部加热装置212进行的焊料的熔融作业结束时,控制部95使基板中继输送机232和基板搬出输送机233工作而将基板1向冷却部220搬运。冷却部220使冷却风扇221工作而将从通气孔220a和/或通气孔220b取入的空气向基板1吹送而将基板1冷却。需要说明的是,在无需特别冷却基板1的情况下,也可以省略由冷却部220进行的冷却。When the solder melting operation by the local heating device 212 is completed, the control unit 95 operates the substrate relay conveyor 232 and the substrate carry-out conveyor 233 to convey the substrate 1 to the cooling unit 220 . The cooling unit 220 operates the cooling fan 221 to blow the air taken in from the air holes 220 a and/or the air holes 220 b to the substrate 1 to cool the substrate 1 . It should be noted that, when it is not necessary to cool the substrate 1 in particular, the cooling by the cooling unit 220 may be omitted.

通过驱动基板搬出输送机233而将被冷却了的基板1从冷却部220排出。这样,在基板1上的焊盘1b形成焊料预涂层2(图6D)。形成有焊料预涂层2的基板1被基板搬运线11向焊料预涂层检查装置300搬运。The cooled substrate 1 is discharged from the cooling unit 220 by driving the substrate carry-out conveyor 233 . Thus, a solder precoat 2 is formed on the pad 1b on the substrate 1 (FIG. 6D). The board|substrate 1 on which the solder precoat layer 2 was formed is conveyed to the solder precoat inspection apparatus 300 by the board|substrate conveyance line 11.

(焊料预涂层检查装置)(Solder precoat inspection device)

在图7中示意性示出焊料预涂层检查装置300的结构。检查装置300是检查焊料预涂层2是否被适当地形成的装置。检查装置300包括检查头310、第一基板保持部320、基板搬运输送机330。检查头310包括计测高度位置的计测器(第一高度位置计测部)以及相机部。检查头310可借助公知的XY移动装置(省略图示)而沿水平方向移动。第一高度位置计测部包括距离传感器、位移传感器,以非接触的方式来计测高度位置。The structure of the solder precoat inspection device 300 is schematically shown in FIG. 7 . The inspection device 300 is a device for inspecting whether the solder pre-coat layer 2 is properly formed. The inspection apparatus 300 includes an inspection head 310 , a first substrate holding unit 320 , and a substrate transport conveyor 330 . The inspection head 310 includes a measuring device (first height position measurement unit) for measuring a height position, and a camera unit. The inspection head 310 can move in the horizontal direction by a known XY moving device (not shown). The first height position measuring unit includes a distance sensor and a displacement sensor, and measures the height position in a non-contact manner.

基板搬运输送机330设置于沿X方向平行地延伸的一对基板引导件331。基板搬运输送机330构成基板搬运线11的一部分。The substrate transfer conveyor 330 is provided on a pair of substrate guides 331 extending parallel to the X direction. The substrate conveyance conveyor 330 constitutes a part of the substrate conveyance line 11 .

第一基板保持部320包括升降台321、从升降台321朝向上方垂直地延伸的多个背撑销322以及上表面按压件323。升降台321通过升降机构324而上下升降。The first substrate holding unit 320 includes an elevating table 321 , a plurality of back pins 322 vertically extending upward from the elevating table 321 , and an upper surface pressing member 323 . The lift table 321 is lifted up and down by the lift mechanism 324 .

需要说明的是,第一基板保持部320只要能够保持基板1,则也可以是图示的结构以外的结构,也可以除了图示的结构以外还包括其他结构。It should be noted that, as long as the first substrate holding unit 320 can hold the substrate 1 , it may have a structure other than the illustrated structure, and may include other structures in addition to the illustrated structure.

关于焊料预涂层检查装置300中的基板1的处理,参照图8~图10来进行说明。首先,将基板1搬入检查装置300并保持(步骤S301)。基板1被基板搬运输送机330向装置内部的作业区域W1(第一作业位置)搬运,在此被第一基板保持部320保持。在图9A中示出固定基板1之前的状态,在图9B中示出基板1被固定了的状态。如图9B所示,在固定基板1时,使背撑销322上升。上升了的背撑销322抵接于基板1的下表面而使基板1上升。上表面按压件323对借助背撑销322而上升了的基板1的上表面进行按压。通过使背撑销322上升而使基板1被固定在背撑销322与上表面按压件323之间。The processing of the substrate 1 in the solder precoat inspection apparatus 300 will be described with reference to FIGS. 8 to 10 . First, the substrate 1 is carried into and held in the inspection apparatus 300 (step S301). The substrate 1 is conveyed by the substrate conveyance conveyor 330 to the working area W1 (first working position) inside the apparatus, and held by the first substrate holding unit 320 there. FIG. 9A shows the state before the substrate 1 is fixed, and FIG. 9B shows the state where the substrate 1 is fixed. As shown in FIG. 9B , when fixing the substrate 1 , the backing pin 322 is raised. The raised backing pins 322 abut against the lower surface of the substrate 1 to raise the substrate 1 . The upper surface presser 323 presses the upper surface of the substrate 1 raised by the back pin 322 . By raising the back pin 322 , the substrate 1 is fixed between the back pin 322 and the upper surface presser 323 .

需要说明的是,关于基板1的处理所需的数据(与基板1相关的基板信息等),可以预先存储于检查装置300的存储装置302b,也可以从信息处理装置20的存储装置20b下载并存储于存储装置302b。It should be noted that the data required for processing the substrate 1 (substrate information related to the substrate 1, etc.) may be pre-stored in the storage device 302b of the inspection device 300, or may be downloaded from the storage device 20b of the information processing device 20 and stored therein. stored in the storage device 302b.

接着,通过运算处理装置302a的控制,识别基板1的基准标识1r(步骤S302)。具体而言,利用相机部拍摄基板1,并对拍摄到的图像进行识别处理而识别基准标识1r。在图10中示出基板1的一例的俯视图。在基板1形成有多个基准标识1r。根据由识别处理求出的多个基准标识1r的位置,得到保持于第一基板保持部320的基板1的水平位置的信息、即在基板1设定的测定部位的位置。检查头310测定设定于规定的水平位置的测定部位的高度位置,此时,基于基板1的水平位置的信息来调整检查头310的水平位置。Next, the reference mark 1r of the substrate 1 is recognized under the control of the arithmetic processing unit 302a (step S302). Specifically, the substrate 1 is photographed by the camera unit, and the photographed image is subjected to recognition processing to recognize the reference mark 1r. A plan view of an example of the substrate 1 is shown in FIG. 10 . A plurality of reference marks 1r are formed on the substrate 1 . Information on the horizontal position of the substrate 1 held in the first substrate holding unit 320 , that is, the position of the measurement site set on the substrate 1 is obtained from the positions of the plurality of reference marks 1 r obtained by the recognition process. The inspection head 310 measures the height position of a measurement site set at a predetermined horizontal position, and at this time, the horizontal position of the inspection head 310 is adjusted based on information on the horizontal position of the substrate 1 .

接着,运算处理装置302a的高度位置计测处理部控制焊料预涂层检查装置300的第一高度位置计测部(检查头310),对于由第一基板保持部保持的基板1通过第一高度位置计测而取得与焊料预涂层2的上表面的高度位置相关的高度位置信息PH1以及与基板1的上表面的高度位置相关的高度位置信息SH1(步骤S303)。所取得的高度位置信息PH1以及高度位置信息SH1被存储于存储装置302b。此时,高度位置信息PH1以及高度位置信息SH1与单独辨识基板1的辨识信息一起存储。Next, the height position measurement processing part of the arithmetic processing device 302a controls the first height position measurement part (inspection head 310) of the solder precoat inspection device 300, and the substrate 1 held by the first substrate holding part passes through the first height position. The position measurement obtains height position information PH1 related to the height position of the upper surface of the solder precoat layer 2 and height position information SH1 related to the height position of the upper surface of the substrate 1 (step S303 ). The obtained height position information PH1 and height position information SH1 are stored in the storage device 302b. At this time, the height position information PH1 and the height position information SH1 are stored together with identification information for individually identifying the substrate 1 .

在图10中由黑圆点表示与焊料预涂层2的上表面的高度位置相关的高度位置信息PH1的测定部位ph1。测定部位ph1的位置例如选自焊料预涂层2的中央附近(例如中央)的位置。高度位置信息PH1是由第一高度位置计测得到的多个测定部位ph1的高度位置Hp的集合。另外,在图10中以“×”标记表示与基板1的上表面的高度位置相关的高度位置信息SH1的测定部位sh1。测定部位sh1的位置例如是远离形成有焊料预涂层2的焊盘1b的位置,且设定有多个位置。高度位置信息SH1是由第一高度位置计测得到的多个测定部位sh1的高度位置H1的集合。在图10中,以“+”标记表示电子部件的安装位置的中央。需要说明的是,基板1上形成有阻焊剂,但在图10中省略阻焊剂的图示。In FIG. 10 , the measurement site ph1 of the height position information PH1 related to the height position of the upper surface of the solder precoat layer 2 is indicated by a black dot. The position of the measurement site ph1 is selected from, for example, a position near the center (for example, the center) of the solder precoat layer 2 . The height position information PH1 is a collection of height positions Hp of a plurality of measurement points ph1 obtained by the first height position measurement. In addition, in FIG. 10 , the measurement site sh1 of the height position information SH1 related to the height position of the upper surface of the substrate 1 is indicated by a "x" mark. The position of the measurement site sh1 is, for example, a position away from the pad 1b on which the solder precoat layer 2 is formed, and a plurality of positions are set. The height position information SH1 is a collection of height positions H1 of a plurality of measurement locations sh1 obtained by the first height position measurement. In FIG. 10 , the center of the mounting position of the electronic component is indicated by a "+" mark. In addition, although the solder resist is formed on the board|substrate 1, illustration of a solder resist is abbreviate|omitted in FIG.

一例的检查头310包括发光元件和受光元件。发光元件例如是激光元件,受光元件例如是图像传感器、光电二极管(位置检测元件)。从发光元件射出的由测定对象物反射了的光(例如激光)被受光元件接收。受光元件输出与光的受光位置相应的信号。根据受光元件的输出信号,得到所测定的部位的高度位置。为了得到准确的高度位置,在焊料预涂层检查装置300设定有作为高度计测的基准的基准高度位置,预先将对应的受光元件的输出信号与基准高度位置建立对应关系,由此能够得到准确的高度位置。作为高度基准位置,可利用在基板引导件331的上表面等、检查装置300配置的构件的表面。并且,测定部位的高度位置也可以是以基准高度位置为基准的相对高度。上述的结构是公知的,可应用公知的技术。另外,并不限于在此说明的检查头310,只要能够实施本发明所需的测定,则可以使用任意的高度测定器。An example of the inspection head 310 includes a light emitting element and a light receiving element. The light-emitting element is, for example, a laser element, and the light-receiving element is, for example, an image sensor or a photodiode (position detection element). Light emitted from the light emitting element and reflected by the object to be measured (for example, laser light) is received by the light receiving element. The light receiving element outputs a signal corresponding to the light receiving position of the light. Based on the output signal of the light receiving element, the height position of the measured part is obtained. In order to obtain an accurate height position, a reference height position as a reference for height measurement is set in the solder precoat inspection device 300, and the output signal of the corresponding light receiving element is associated with the reference height position in advance, so that accurate height position. As the height reference position, the surface of a member disposed on the inspection apparatus 300 such as the upper surface of the substrate guide 331 can be used. In addition, the height position of the measurement site may be a relative height based on a reference height position. The above-mentioned structure is known, and a known technique can be applied. In addition, it is not limited to the inspection head 310 described here, and any height measuring device can be used as long as the measurement necessary for the present invention can be performed.

接着,运算处理装置302a的合格与否判定部根据测定出的值计算焊料预涂层的厚度(步骤S304)。关于高度位置信息PH1以及高度位置信息SH1的取得与焊料预涂层的厚度的计算,参照图11来进行说明。Next, the pass/fail determination unit of the arithmetic processing unit 302a calculates the thickness of the solder precoat layer from the measured value (step S304). Acquisition of height position information PH1 and height position information SH1 and calculation of the thickness of the solder precoat layer will be described with reference to FIG. 11 .

在检查装置300中,从基准高度H0到焊料预涂层2的上表面的高度位置Hp被第一高度位置计测取得。在焊料预涂层2的表面存在残渣2a,因此有可能各个高度位置Hp成为表示残渣2a的上表面的高度位置的值。然而,鉴于焊料预涂层2的上表面的残渣2a为几微米程度的非常薄的膜、有可能因材质而使光透过从而无法作为高度位置被检测到的情况,将高度位置Hp作为表示焊料预涂层2的高度位置的值来对待也没有任何问题。In the inspection device 300, the height position Hp from the reference height H0 to the upper surface of the solder precoat layer 2 is obtained by the first height position measurement. Since the residue 2a exists on the surface of the solder pre-coat layer 2, each height position Hp may become a value which shows the height position of the upper surface of the residue 2a. However, since the residue 2a on the upper surface of the solder precoat layer 2 is a very thin film of about several microns, and light may pass through depending on the material, and may not be detected as a height position, the height position Hp is represented as The value of the height position of the solder precoat 2 is also treated without any problem.

另外,从基准高度H0到基板1上的阻焊剂1s的上表面的高度位置H1也通过第一高度位置计测取得。在基板1标注有用于单独辨识基板1的辨识信息。检查装置300的存储装置302b的高度位置计测信息存储部存储由第一高度位置计测部得到的多个高度位置Hp(高度位置信息PH1)以及多个高度位置Hs(高度位置信息SH1)、和基板1的辨识信息(高度位置信息存储工序)。需要说明的是,只要能够测定基板1的上表面的高度位置即可,因此也可以测定未形成阻焊剂1s的部分的基板1的上表面的高度位置,而不是阻焊剂1s的上表面的高度位置(在电子部件搭载装置501的高度位置计测中也同样)。Moreover, the height position H1 from the reference height H0 to the upper surface of the solder resist 1s on the board|substrate 1 is also acquired by 1st height position measurement. Identification information for individually identifying the substrate 1 is marked on the substrate 1 . The height position measurement information storage unit of the storage device 302b of the inspection device 300 stores a plurality of height positions Hp (height position information PH1 ) and a plurality of height positions Hs (height position information SH1 ) obtained by the first height position measurement unit, and the identification information of the substrate 1 (height position information storage process). It should be noted that as long as the height position of the upper surface of the substrate 1 can be measured, it is also possible to measure the height position of the upper surface of the substrate 1 where the solder resist 1s is not formed, instead of the height of the upper surface of the solder resist 1s. position (the same applies to the measurement of the height position of the electronic component mounting device 501).

高度位置H1是基板1的上表面的高度位置,是为了推测形成有焊料预涂层2的部分的高度位置而测定。因此,测定部位sh1优选从焊料预涂层2的附近选择。另外,在根据测定结果推定基板1的上表面的形状的情况下,以能够适当推定该形状的方式选择测定部位sh1的数量以及位置。The height position H1 is the height position of the upper surface of the board|substrate 1, and is measured in order to estimate the height position of the part where the solder pre-coat layer 2 was formed. Therefore, the measurement site sh1 is preferably selected from the vicinity of the solder precoat layer 2 . In addition, when estimating the shape of the upper surface of the substrate 1 from the measurement results, the number and positions of the measurement sites sh1 are selected so that the shape can be estimated appropriately.

检查装置300的运算处理装置302a的算出部从高度位置计测信息存储部读取高度位置信息PH1以及高度位置信息SH1。另外,运算处理装置302a的算出部利用读取到的值,算出焊料预涂层2的厚度TP。具体而言,焊料预涂层的厚度TP按照以下的式(1)求出。The calculation unit of the arithmetic processing unit 302a of the inspection device 300 reads the height position information PH1 and the height position information SH1 from the height position measurement information storage unit. Moreover, the calculation part of the arithmetic processing device 302a calculates the thickness TP of the solder precoat layer 2 using the read value. Specifically, the thickness TP of the solder precoat layer is obtained by the following formula (1).

TP=Hp(ph1)-Hs(ph1)-HL···(1)TP=Hp(ph1)-Hs(ph1)-HL...(1)

在此,高度位置Hp(ph1)是测定部位ph1处的从基准高度H0到焊料预涂层2的上表面(残渣2a的上表面)的高度。高度位置Hs(ph1)是测定部位ph1处的从基准高度H0到基板1的上表面的高度。另外,HL是焊盘1b的厚度。焊盘1b的厚度以及阻焊剂1s的厚度Ds作为基板1的信息而被预先取得。Here, the height position Hp(ph1) is the height from the reference height H0 to the upper surface of the solder precoat layer 2 (the upper surface of the residue 2a) at the measurement point ph1. The height position Hs(ph1) is the height from the reference height H0 to the upper surface of the substrate 1 at the measurement point ph1. In addition, HL is the thickness of the pad 1b. The thickness of the pad 1b and the thickness Ds of the solder resist 1s are acquired in advance as information on the substrate 1 .

在测定部位ph1存在焊料预涂层2,因此不可能利用检查头310直接计测测定部位ph1的高度位置Hs(ph1)。然而,高度位置Hs(ph1)能够用测定部位ph1的附近的一个测定部位sh1处的基板1的上表面的高度位置Hs(sh1)来近似取得。在测定部位sh1存在阻焊剂1s的情况下,焊料预涂层的厚度TP按照式(2)求出。Since the solder precoat layer 2 exists at the measurement site ph1 , it is impossible to directly measure the height position Hs(ph1) of the measurement site ph1 by the inspection head 310 . However, the height position Hs(ph1) can be approximated by the height position Hs(sh1) of the upper surface of the substrate 1 at one measurement position sh1 in the vicinity of the measurement position ph1. When the solder resist 1s is present at the measurement site sh1, the thickness TP of the solder precoat layer is obtained according to the formula (2).

TP=Hp(ph1)-[H1(sh1)-Ds]-HL···(2)TP=Hp(ph1)-[H1(sh1)-Ds]-HL···(2)

在此H1(sh1)为测定部位sh1处的基板上表面的高度位置,因此若从H1(sh1)减去阻焊剂1s的厚度Ds,则能够求出Hs(sh1)。即,若能够将Hs(sh1)视作Hs(ph1),则能够根据通过第一高度位置计测取得的高度位置信息SH1、高度位置信息PH1以及基板1的信息(焊盘1b的厚度HL以及阻焊剂1s的厚度Ds)求出焊料预涂层的厚度TP。或者,Hs(ph1)也可以用测定部位ph1的附近的多个测定部位sh1处的基板1的上表面的高度位置Hs(sh1)的平均值来近似取得。该情况的计算式将式(2)的“H1(sh1)”置换为多个测定部位sh1的高度位置的平均值即可。或者,也可以根据多个测定部位sh1处的Hs(sh1)推定基板1的上表面的形状,并基于推定出的形状(假想平面)算出Hs(ph1)。那样的假想平面的推定可通过公知的方法来进行。对于该情况下的计算式,只要将式(1)的“Hs(ph1)”置换为基于假想平面推定出的Hs(ph1)即可。Here, H1(sh1) is the height position of the upper surface of the substrate at the measurement point sh1, and therefore Hs(sh1) can be obtained by subtracting the thickness Ds of the solder resist 1s from H1(sh1). That is, if Hs(sh1) can be regarded as Hs(ph1), it can be obtained from the height position information SH1 obtained by the first height position measurement, the height position information PH1, and the information of the substrate 1 (thickness HL of the pad 1b and Thickness Ds of solder resist 1s) Find the thickness TP of the solder precoat. Alternatively, Hs(ph1) may be approximated by an average value of height positions Hs(sh1) of the upper surface of the substrate 1 at a plurality of measurement locations sh1 in the vicinity of the measurement location ph1. In the calculation formula in this case, "H1(sh1)" in the formula (2) may be replaced by the average value of the height positions of a plurality of measurement sites sh1. Alternatively, the shape of the upper surface of the substrate 1 may be estimated from Hs(sh1) at a plurality of measurement locations sh1, and Hs(ph1) may be calculated based on the estimated shape (virtual plane). Estimation of such a virtual plane can be performed by a known method. In the calculation formula in this case, what is necessary is just to replace "Hs(ph1)" of formula (1) with Hs(ph1) estimated based on the virtual plane.

接着,运算处理装置302a的合格与否判定部基于算出的焊料预涂层2的厚度TP,判定焊料预涂层2合格与否(步骤S305)。在焊料预涂层2的厚度TP处于预先设定的适当范围内的情况下判定为合格,否则判定为不合格。为了修正不合格的焊料预涂层2,将被判定为焊料预涂层2不合格的基板1从制造装置(D1)取出,在修正结束后再次投入焊料预涂层检查装置300并向剩余的工序输送。被判定为焊料预涂层2合格的基板1被实施之后的工序。Next, the pass/fail judgment unit of the arithmetic processing device 302a judges the pass/fail of the solder precoat layer 2 based on the calculated thickness TP of the solder precoat layer 2 (step S305). When the thickness TP of the solder pre-coat layer 2 is within a predetermined appropriate range, it is judged as passing, otherwise it is judged as unacceptable. In order to correct the unqualified solder precoat 2, the substrate 1 judged to be unqualified solder precoat 2 is taken out from the manufacturing device (D1), put into the solder precoat inspection device 300 again after the correction is completed, and send to the remaining substrate 1. Process delivery. Substrates 1 judged to be acceptable for solder precoat 2 are subjected to subsequent processes.

接着,运算处理装置302a将包括高度位置信息PH1以及SH1、焊料预涂层2的合格与否判定结果、算出的焊料预涂层2的厚度TP、接受了检查的基板1的辨识信息在内的检查结果信息向信息处理装置20的存储装置20b上传(步骤S306)。在焊料预涂层2的检查结束后,解除基板1的保持并搬出基板1(步骤S307)。Next, the arithmetic processing unit 302a calculates the information including the height position information PH1 and SH1, the pass/fail judgment result of the solder precoat layer 2, the calculated thickness TP of the solder precoat layer 2, and the identification information of the substrate 1 that has been inspected. The inspection result information is uploaded to the storage device 20b of the information processing device 20 (step S306). After the inspection of the solder precoat layer 2 is completed, the holding of the substrate 1 is released and the substrate 1 is carried out (step S307).

(助熔剂涂布装置)(Flux coating device)

由检查装置300检查了的基板1被基板搬运线11向助熔剂涂布装置400搬入。在助熔剂涂布装置400中,用于利用回流焊进行的钎焊的助熔剂被涂布于焊料预涂层2上。助熔剂的涂布方法并没有特别限定,也可以利用公知的方法(例如丝网印刷法)涂布。涂布了助熔剂的基板1被基板搬运线11向电子部件搭载装置501搬运。The substrate 1 inspected by the inspection device 300 is carried into the flux coating device 400 by the substrate transfer line 11 . In the flux coating device 400 , a flux used for soldering by reflow is coated on the solder pre-coat layer 2 . The method of applying the flux is not particularly limited, and it may be applied by a known method (for example, a screen printing method). The substrate 1 coated with flux is conveyed to the electronic component mounting device 501 by the substrate conveyance line 11 .

(电子部件搭载装置)(Electronic component mounting device)

在图12中示意性示出电子部件搭载装置501的结构。需要说明的是,电子部件搭载装置502具有与电子部件搭载装置501相同的结构以及同样的功能,因此省略重复的说明。The configuration of the electronic component mounting device 501 is schematically shown in FIG. 12 . In addition, since the electronic component mounting apparatus 502 has the same structure and the same function as the electronic component mounting apparatus 501, repeated description is abbreviate|omitted.

电子部件搭载装置501在由助熔剂(未图示)覆盖的焊料预涂层2搭载电子部件4。电子部件搭载装置501具备搬运基板1的基板搬运输送机521、在基板搬运输送机521的侧方配置的多个部件供给单元580、搭载头542以及第二基板保持部550。基板搬运输送机521设置于沿X方向平行地延伸的一对基板引导件520。基板搬运输送机521构成基板搬运线11的一部分。The electronic component mounting apparatus 501 mounts the electronic component 4 on the solder precoat 2 covered with a flux (not shown). The electronic component mounting apparatus 501 includes a substrate conveyance conveyor 521 for conveying the substrate 1 , a plurality of component supply units 580 disposed on the side of the substrate conveyance conveyor 521 , a mounting head 542 , and a second substrate holder 550 . The substrate transfer conveyor 521 is provided on a pair of substrate guides 520 extending parallel to the X direction. The substrate conveyance conveyor 521 constitutes a part of the substrate conveyance line 11 .

基板搬运输送机521从下方支承基板1的Y方向的两端部,被未图示的驱动源驱动而将基板1沿X方向搬运。基板搬运输送机521的X方向上的中间部分成为向基板1搭载电子部件4的作业区域W2(第二作业位置)。在该作业区域W2的下方配置有从下方支承基板1的构件(基板保持部550的一部分)。The substrate conveyance conveyor 521 supports both ends of the substrate 1 in the Y direction from below, and is driven by a drive source not shown to convey the substrate 1 in the X direction. The middle part in the X direction of the board|substrate conveyance conveyor 521 becomes the work area W2 (2nd work position) where the electronic component 4 is mounted on the board|substrate 1. As shown in FIG. A member (a part of the substrate holding unit 550 ) that supports the substrate 1 from below is disposed below the work area W2 .

基板保持部550包括:多个背撑销552,它们支承基板1的下表面;升降台551,其配置有背撑销552;升降部553,其使升降台551升降;以及上表面按压件554。当在基板1借助基板搬运输送机521被搬入到作业区域W2的状态下驱动背撑销升降部553时,背撑销552将基板1推起,且将其Y方向的两端部的上表面按压于上表面按压件554。由此,基板1以被多个背撑销552与一对上表面按压件554从上下夹持的状态暂时固定于作业区域W2。电子部件搭载装置501的基板搬运输送机521将从上游接收到的基板1向装置内的作业区域W2搬入,并将结束了电子部件4的搭载的基板1向下游的装置搬出。The substrate holding portion 550 includes: a plurality of back support pins 552 that support the lower surface of the substrate 1; an elevating table 551 on which the back supporting pins 552 are disposed; an elevating portion 553 that elevates the elevating table 551; and an upper surface pressing member 554. . When the substrate 1 is carried into the work area W2 by the substrate transport conveyor 521, when the back support pin lifting part 553 is driven, the back support pin 552 pushes up the substrate 1 and lifts the upper surfaces of both ends in the Y direction. Press on the pressing part 554 on the upper surface. Thereby, the board|substrate 1 is temporarily fixed to the work area W2 in the state sandwiched from the upper and lower sides by the several back support pin 552 and a pair of upper-surface presser 554. As shown in FIG. The board conveyance conveyor 521 of the electronic component mounting apparatus 501 carries the board|substrate 1 received from upstream into the work area W2 in an apparatus, and carries out the board|substrate 1 which mounted the electronic component 4 to the downstream apparatus.

电子部件搭载装置501包括搭载头542、使搭载头542沿X方向和Y方向移动的移动机构(未图示)、高度位置计测单元543以及公知的基板相机(未图示)。高度位置计测单元543和基板相机装配于搭载头542,并借助使搭载头542移动的移动机构而沿X方向和Y方向移动。搭载头542内置有吸引并保持电子部件4的多个吸嘴541以及使吸嘴541进行升降动作和以Z轴为中心旋转的吸嘴驱动机构(未图示)。搭载头542执行利用吸嘴541保持由部件供给单元580供给的电子部件4,并将该电子部件4向涂布有助熔剂的焊料预涂层2上搭载的作业。高度位置计测单元543(第二高度位置计测部)通过第二高度位置计测而取得与由第二基板保持部(基板保持部550)保持的基板1的上表面的高度位置相关的高度位置信息SH2。高度位置计测单元543可应用以第一高度位置计测部说明了的结构。The electronic component mounting apparatus 501 includes a mounting head 542 , a moving mechanism (not shown) for moving the mounting head 542 in the X direction and the Y direction, a height position measuring unit 543 , and a known substrate camera (not shown). The height position measurement unit 543 and the substrate camera are attached to the mounting head 542 and moved in the X direction and the Y direction by a moving mechanism that moves the mounting head 542 . The mounting head 542 incorporates a plurality of suction nozzles 541 for sucking and holding the electronic components 4 , and a suction nozzle drive mechanism (not shown) for moving the suction nozzles 541 up and down and rotating around the Z-axis. The mounting head 542 holds the electronic component 4 supplied from the component supply unit 580 by the suction nozzle 541 and mounts the electronic component 4 on the solder pre-coat layer 2 coated with flux. The height position measurement unit 543 (second height position measurement unit) acquires the height related to the height position of the upper surface of the substrate 1 held by the second substrate holding unit (substrate holding unit 550 ) by the second height position measurement. The location information SH2. The height position measuring unit 543 can apply the configuration described as the first height position measurement unit.

关于电子部件搭载装置501的动作,参照图13来进行说明。图13示出向一张基板1搭载电子部件的作业的流程。首先,电子部件搭载装置501的运算处理装置501a从信息处理装置20的存储装置20b下载所需的数据,并更新存储装置501b的存储部(步骤S501)。作为被下载的数据,至少包括后述的目标高度位置算出所需的数据即可。在本实施方式中下载检查结果信息。The operation of the electronic component mounting device 501 will be described with reference to FIG. 13 . FIG. 13 shows the flow of work for mounting electronic components on one substrate 1 . First, the arithmetic processing device 501a of the electronic component mounting device 501 downloads necessary data from the storage device 20b of the information processing device 20, and updates the storage unit of the storage device 501b (step S501). The data to be downloaded may include at least data necessary for calculation of the target height position described later. In this embodiment, the inspection result information is downloaded.

接着,通过运算处理装置501a等的控制,将基板1搬入电子部件搭载装置501,并利用第二基板保持部(基板保持部550)保持基板1(步骤S502)。Next, the substrate 1 is carried into the electronic component mounting apparatus 501 under the control of the arithmetic processing unit 501a and the like, and the substrate 1 is held by the second substrate holding unit (substrate holding unit 550) (step S502).

接着,运算处理装置501a控制搭载头542的相机,识别基板1的基准标识1r(步骤S503)。由此,求出由基板保持部550保持的基板1的水平位置。根据基板1的水平位置,进行规定的部位的高度位置计测和电子部件4的配置。Next, the arithmetic processing unit 501a controls the camera of the mounting head 542 to recognize the reference mark 1r of the substrate 1 (step S503). Thus, the horizontal position of the substrate 1 held by the substrate holding unit 550 is obtained. Based on the horizontal position of the substrate 1, the height position measurement of a predetermined location and the arrangement of the electronic component 4 are performed.

接着,运算处理装置501a的基板高度位置计测处理部通过第二高度位置计测而取得与由第二基板保持部(基板保持部550)保持的基板1的上表面的高度位置相关的高度位置信息SH2(步骤S504)。关于高度位置信息SH2的取得,参照图14来进行说明。Next, the substrate height position measurement processing unit of the arithmetic processing unit 501a acquires the height position related to the height position of the upper surface of the substrate 1 held by the second substrate holding unit (substrate holding unit 550 ) by the second height position measurement. Information SH2 (step S504). Acquisition of the altitude position information SH2 will be described with reference to FIG. 14 .

在电子部件搭载装置501中,测定规定的测定部位sh2处的阻焊剂1s的上表面的高度。具体而言,利用高度位置计测单元543测定从基准高度H0到阻焊剂1s的上表面的高度(高度位置H2(sh2))(第二高度位置计测)。由第二高度位置计测取得的高度位置信息SH2包括多个测定部位sh2的高度位置H2(sh2)。In the electronic component mounting apparatus 501, the height of the upper surface of the solder resist 1s at the predetermined measurement point sh2 is measured. Specifically, the height (height position H2 (sh2)) from the reference height H0 to the upper surface of the solder resist 1s is measured by the height position measuring unit 543 (second height position measurement). The height position information SH2 obtained by the second height position measurement includes height positions H2 (sh2) of a plurality of measurement points sh2.

在焊料预涂层检查装置300与电子部件搭载装置500之间确保测定结果的整合性的情况下,测定部位sh2优选设定于与测定部位sh1相同的部位。另外,为了避免因焊料助熔剂3引起的误检测而优选将测定部位sh2设定于未涂布焊料助熔剂3的部位。即,第二高度位置计测部也可以在基板1中的未被焊料助熔剂3覆盖的部分进行第二高度位置计测从而取得高度位置信息SH2。通过在未涂布焊料助熔剂3的部位进行测定,能够进行更准确的测定。测定部位sh2也可以是未形成阻焊剂1s的位置。When ensuring consistency of measurement results between the solder precoat inspection device 300 and the electronic component mounting device 500 , it is preferable that the measurement site sh2 is set at the same site as the measurement site sh1 . In addition, in order to avoid erroneous detection due to the solder flux 3 , it is preferable to set the measurement site sh2 to a site where the solder flux 3 is not applied. That is, the second height position measurement unit may perform the second height position measurement on a portion of the substrate 1 not covered with the solder flux 3 to obtain the height position information SH2. More accurate measurement can be performed by performing measurement on a portion where the solder flux 3 is not applied. The measurement site sh2 may be a position where the solder resist 1s is not formed.

接着,运算处理装置501a的算出部算出吸嘴541(部件保持工具)朝向基板1下降时的目标高度位置NH(步骤S505)。具体而言,运算处理装置501a算出吸附有电子部件4的吸嘴541将电子部件4搭载于焊料预涂层2(更详细而言为涂布有焊料助熔剂3的焊料预涂层2上)时的、吸嘴541的最下端的目标高度位置NH。Next, the calculating part of the arithmetic processing device 501a calculates the target height position NH when the suction nozzle 541 (component holding tool) descends toward the board|substrate 1 (step S505). Specifically, the arithmetic processing unit 501a calculates that the suction nozzle 541 holding the electronic component 4 mounts the electronic component 4 on the solder precoat 2 (more specifically, on the solder precoat 2 coated with the solder flux 3 ). , the target height position NH of the lowermost end of the suction nozzle 541.

包括测定部位ph1的安装点处的目标高度位置NH根据由焊料预涂层检查装置300取得的焊料预涂层2的厚度TP、测定部位ph1处的基板1的上表面的高度位置Hs(ph1)、焊盘1b的厚度HL以及电子部件4的厚度TE,按照以下的式(3)求出。需要说明的是,在一个安装点存在多个焊盘1b,且能够利用多个高度位置Hs(ph1)的情况下,采用最高的高度位置Hs(ph1)并且将测定出所采用的高度位置Hs(ph1)的测定部位ph1的焊料预涂层2的厚度TP用于目标高度位置NH的计算。The target height position NH at the mounting point including the measurement position ph1 is based on the thickness TP of the solder precoat layer 2 acquired by the solder precoat inspection device 300, and the height position Hs(ph1) of the upper surface of the substrate 1 at the measurement position ph1 , the thickness HL of the land 1b, and the thickness TE of the electronic component 4 are obtained according to the following formula (3). It should be noted that, in the case where there are multiple pads 1b at one mounting point and multiple height positions Hs(ph1) can be used, the highest height position Hs(ph1) is used and the adopted height position Hs(ph1) is measured. The thickness TP of the solder precoat layer 2 at the measurement point ph1 of ph1) is used for the calculation of the target height position NH.

NH=Hs(ph1)+HL+TP+TE···(3)NH=Hs(ph1)+HL+TP+TE...(3)

在此,测定部位ph1处的基板1的上表面的高度位置Hs(ph1)可以用位于包括测定部位ph1的安装点的附近的一个测定部位sh2的高度位置来近似取得。该情况下的目标高度位置NH按照式(4)求出。Here, the height position Hs(ph1) of the upper surface of the substrate 1 at the measurement point ph1 can be approximated by the height position of one measurement point sh2 located near the mounting point including the measurement point ph1. The target height position NH in this case is calculated|required according to Formula (4).

NH=[H2(sh2)--Ds]+HL+TP+TE···(4)NH=[H2(sh2)--Ds]+HL+TP+TE...(4)

在此H2(sh2)是测定部位sh2处的高度位置,若从H2(sh2)减去阻焊剂1s的厚度Ds则能够求出Hs(sh2)。因此,根据式(4),电子部件搭载装置500可根据由第二高度位置计测取得的高度位置信息SH2、工件信息(焊盘1b的厚度HL、阻焊剂1s的厚度Ds、电子部件4的厚度TE)、由S501下载的检查结果信息所包括的焊料预涂层2的厚度TP而求出目标高度位置NH。需要说明的是,焊料预涂层2的厚度TP利用与焊料预涂层2的上表面的高度位置相关的高度位置信息PH1以及与基板1的上表面的高度位置相关的高度位置信息SH1而算出。即,若将式(2)应用于式(4),则能够导出式(5)。Here, H2(sh2) is the height position at the measurement point sh2, and Hs(sh2) can be obtained by subtracting the thickness Ds of the solder resist 1s from H2(sh2). Therefore, according to the formula (4), the electronic component mounting apparatus 500 can obtain the height position information SH2 obtained by the second height position measurement, the workpiece information (the thickness HL of the pad 1b, the thickness Ds of the solder resist 1s, the thickness of the electronic component 4 Thickness TE) and the thickness TP of the solder pre-coat layer 2 included in the inspection result information downloaded in S501 to obtain the target height position NH. It should be noted that the thickness TP of the solder precoat layer 2 is calculated using the height position information PH1 related to the height position of the upper surface of the solder precoat layer 2 and the height position information SH1 related to the height position of the upper surface of the substrate 1 . That is, if equation (2) is applied to equation (4), equation (5) can be derived.

NH=H2(sh2)--H1(sh1)+Hp(ph1)+TE···(5)NH=H2(sh2)--H1(sh1)+Hp(ph1)+TE···(5)

根据式(5),电子部件搭载装置500能够根据由第一高度位置计测得到的高度位置信息PH1和高度位置信息SH1、由第二高度位置计测得到的高度位置信息SH2、以及电子部件4的尺寸(厚度)而算出NH。According to the formula (5), the electronic component mounting apparatus 500 can use the height position information PH1 and the height position information SH1 obtained by the first height position measurement, the height position information SH2 obtained by the second height position measurement, and the electronic component 4 NH is calculated from the size (thickness).

需要说明的是,上述式(3)、(4)也可以包括高度位置信息、工件信息以外的项,例如也可以包括加减任意的裕度、加减用于使将吸嘴541向基板1侧压入的弹性体变形的参数的项(在其他实施方式中也相同)。It should be noted that the above formulas (3) and (4) may also include items other than height position information and workpiece information, for example, may also include addition and subtraction of any margin, and addition and subtraction are used to make the suction nozzle 541 toward the substrate 1 The term of the parameter of the elastic body deformation of the lateral press (the same applies to the other embodiments).

需要说明的是,式(4)、式(5)的“H2(sh2)”也可以用包括测定部位ph1的安装点的附近的多个测定部位sh2处的基板1的上表面的高度位置Hs(sh2)的平均值来近似取得。或者,也可以基于根据多个测定部位sh2处的高度位置Hs(sh2)推定出的假想平面来算出Hs(ph1),并将其应用于式(3)。那样的假想平面的推定可通过公知的方法来进行。需要说明的是,式(3)~式(5)中使用的检查结果信息使用包括保持于第二基板保持部(基板保持部550)的基板1的辨识信息的检查结果信息。It should be noted that "H2(sh2)" in the formulas (4) and (5) may also be the height position Hs of the upper surface of the substrate 1 at a plurality of measurement positions sh2 in the vicinity of the mounting point of the measurement position ph1. (sh2) to approximate the average value. Alternatively, Hs(ph1) may be calculated based on a virtual plane estimated from the height positions Hs(sh2) at a plurality of measurement locations sh2, and may be applied to the formula (3). Estimation of such a virtual plane can be performed by a known method. In addition, the inspection result information used in Formula (3) - Formula (5) uses the inspection result information containing the identification information of the board|substrate 1 held in the 2nd board|substrate holding part (substrate holding|maintenance part 550).

接着,运算处理装置501a的电子部件搭载处理部基于算出的目标高度位置,控制吸嘴541(部件保持工具)的升降动作而将电子部件4搭载于焊料预涂层2上(更详细而言为涂布有焊料助熔剂3的焊料预涂层2上)(步骤S506)。具体而言,运算处理装置501a的电子部件搭载处理部基于目标高度位置NH使吸嘴驱动机构驱动,由此进行使保持有电子部件4的吸嘴541朝向基板1的安装点下降的动作。通过这样控制吸嘴541的动作,能够在适当的高度位置释放电子部件4。其结果是,能够减少电子部件4的搭载不良。Next, the electronic component mounting processing section of the arithmetic processing device 501a controls the lifting operation of the suction nozzle 541 (component holding tool) based on the calculated target height position, and mounts the electronic component 4 on the solder precoat layer 2 (more specifically: on the solder pre-coat layer 2 coated with the solder flux 3) (step S506). Specifically, the electronic component mounting processing unit of the arithmetic processing device 501a drives the nozzle driving mechanism based on the target height position NH, thereby performing an operation of lowering the suction nozzle 541 holding the electronic component 4 toward the mounting point of the substrate 1 . By controlling the operation of the suction nozzle 541 in this way, the electronic component 4 can be discharged at an appropriate height position. As a result, mounting defects of electronic components 4 can be reduced.

在被搬入电子部件搭载装置501的基板1的焊料预涂层2上涂布有焊料助熔剂3。有时难以准确地测定涂布有焊料助熔剂3的焊料预涂层2的上表面的高度位置。在实施方式1中,由于在涂布焊料助熔剂3前的状态下计测焊料预涂层2的上表面的高度位置,因此能够更准确地算出焊料预涂层2的厚度。因此,根据实施方式1的制造装置以及制造方法,能够将电子部件4以良好的成品率和精度搭载于焊料预涂层2上。Solder flux 3 is applied to solder precoat layer 2 of substrate 1 carried into electronic component mounting apparatus 501 . Sometimes it is difficult to accurately measure the height position of the upper surface of the solder pre-coat layer 2 coated with the solder flux 3 . In Embodiment 1, since the height position of the upper surface of solder precoat layer 2 is measured in the state before solder flux 3 is applied, the thickness of solder precoat layer 2 can be calculated more accurately. Therefore, according to the manufacturing apparatus and manufacturing method of Embodiment 1, the electronic component 4 can be mounted on the solder pre-coat layer 2 with good yield and precision.

在电子部件搭载装置501中的电子部件4的搭载完成后,解除基板1的保持,基板1被从电子部件搭载装置501搬出(步骤S507)。这样,电子部件搭载装置501中的基板1的处理结束。在下面的电子部件搭载装置502中,也同样地搭载电子部件4。After the mounting of the electronic component 4 in the electronic component mounting apparatus 501 is completed, the holding of the substrate 1 is released, and the substrate 1 is carried out from the electronic component mounting apparatus 501 (step S507 ). In this way, the processing of the substrate 1 in the electronic component mounting apparatus 501 ends. In the following electronic component mounting apparatus 502, the electronic component 4 is mounted similarly.

全部电子部件4的搭载完成的基板1被基板搬运线11向搭载状态检查装置600搬运。搭载状态检查装置600检查基板1中的电子部件4的搭载状态。作为检查项目有电子部件4的搭载偏移、姿势不良、有无等。搭载状态检查装置600使用相机、三维计测机等光学计测装置识别电子部件4的搭载位置、姿势、有无等搭载状态,并判断是否满足预先确定的基准。在发现了存在未适当搭载的电子部件4的基板1的情况下,也可以将该基板1从之后的处理中除外。或者,也可以在修正了该电子部件4的搭载不良后,继续之后的处理。The substrate 1 on which all electronic components 4 have been mounted is conveyed to the mounted state inspection device 600 by the substrate conveyance line 11 . The mounting state inspection device 600 inspects the mounting state of the electronic component 4 on the substrate 1 . The inspection items include misalignment, poor posture, and presence or absence of the electronic component 4 . The mounting state inspection device 600 recognizes the mounting state of the electronic component 4 such as the mounting position, posture, and presence or absence using an optical measuring device such as a camera or a three-dimensional measuring machine, and judges whether or not a predetermined criterion is satisfied. When the board|substrate 1 in which the electronic component 4 which was not mounted suitably exists is found, this board|substrate 1 may be excluded from a subsequent process. Alternatively, after the mounting defect of the electronic component 4 is corrected, the subsequent processing may be continued.

结束了检查的基板1被基板搬运线11向回流焊装置700搬运。回流焊装置700将搭载有电子部件4的基板1加热而将焊料预涂层2熔融,并将电子部件4钎焊于焊盘1b。这样,安装有电子部件4的安装基板1x得以制造。The inspected substrate 1 is conveyed to the reflow apparatus 700 by the substrate conveyance line 11 . The reflow apparatus 700 heats the board|substrate 1 mounted with the electronic component 4, melts the solder pre-coat layer 2, and solders the electronic component 4 to the pad 1b. In this way, the mounting substrate 1x on which the electronic components 4 are mounted is manufactured.

回流焊装置700中的处理结束了的安装基板1x被基板搬运线11向基板检查装置800搬运并进行检查。结束了在基板检查装置800中的检查的安装基板1x被基板搬运线11向卸载器900搬运。卸载器900将完成的安装基板1x回收至架台。The mounted substrate 1 x that has been processed in the reflow soldering apparatus 700 is conveyed to the substrate inspection apparatus 800 by the substrate conveyance line 11 and inspected. The mounted substrate 1 x that has been inspected by the substrate inspection apparatus 800 is conveyed to the unloader 900 by the substrate conveyance line 11 . The unloader 900 recovers the completed mounting substrate 1x to the stand.

参照图15A~15E来说明安装基板1x的制造工序的整体。首先,准备图15A所示的基板1。基板1包括焊盘1b。在基板1的表面形成有阻焊剂1s。The overall manufacturing process of the mounting substrate 1 x will be described with reference to FIGS. 15A to 15E . First, the substrate 1 shown in FIG. 15A is prepared. The substrate 1 includes pads 1b. Solder resist 1 s is formed on the surface of substrate 1 .

接着,如图15B所示那样,在焊盘1b上形成焊料预涂层2。焊料预涂层2包括表面的残渣2a。需要说明的是,由基板保持部保持的基板1存在产生翘曲等变形的情况。因此,为了在电子部件搭载装置501中准确搭载电子部件4,优选考虑基板1的翘曲而算出目标高度位置。根据本发明的制造装置以及制造方法,能够考虑基板1的翘曲而算出目标高度位置。Next, as shown in FIG. 15B, a solder precoat layer 2 is formed on the pad 1b. The solder precoat 2 includes residues 2a on the surface. It should be noted that the substrate 1 held by the substrate holding portion may be warped or otherwise deformed. Therefore, in order to accurately mount the electronic component 4 on the electronic component mounting apparatus 501 , it is preferable to calculate the target height position in consideration of the warpage of the substrate 1 . According to the manufacturing apparatus and manufacturing method of the present invention, the target height position can be calculated in consideration of the warpage of the substrate 1 .

接着,如图15C所示那样,在焊料预涂层2上涂布焊料助熔剂3。接着,如图15D所示那样,向涂布有焊料助熔剂3的焊料预涂层2上搭载电子部件4。接着,如图15E所示那样,使焊料预涂层2在熔融后固化,从而经由焊料2x将焊盘1b与电子部件4的端子部钎焊接合。这样,安装有电子部件4的安装基板1x得以制造。Next, as shown in FIG. 15C , solder flux 3 is applied on solder precoat layer 2 . Next, as shown in FIG. 15D , the electronic component 4 is mounted on the solder precoat layer 2 coated with the solder flux 3 . Next, as shown in FIG. 15E , the solder precoat layer 2 is melted and then solidified to solder the land 1 b and the terminal portion of the electronic component 4 via the solder 2 x . In this way, the mounting substrate 1x on which the electronic components 4 are mounted is manufactured.

(实施方式2)(Embodiment 2)

在实施方式2中,说明制造装置(D2)的一例以及制造方法(M2)的一例。实施方式2的安装基板制造装置以及安装基板制造方法仅电子部件搭载部中的目标高度位置的取得方法与实施方式1的装置以及方法不同,因此省略重复的说明。实施方式2的安装基板制造装置的结构也可以应用与实施方式1的安装基板制造装置10的结构相同的结构。In Embodiment 2, an example of a manufacturing apparatus (D2) and an example of a manufacturing method (M2) are demonstrated. The mounting substrate manufacturing apparatus and mounting substrate manufacturing method of Embodiment 2 differ from the apparatus and method of Embodiment 1 only in the method of obtaining the target height position in the electronic component mounting portion, and thus redundant descriptions are omitted. The structure of the mounted substrate manufacturing apparatus of the second embodiment can also be applied with the same structure as that of the mounted substrate manufacturing apparatus 10 of the first embodiment.

实施方式2的制造装置包括在由基板保持部保持的基板中通过高度位置计测而取得与焊料预涂层的上表面的高度位置相关的高度位置信息PH2的高度位置计测部。基板保持部以及高度位置计测部能够使用实施方式1的电子部件搭载装置501的基板保持部(第二基板保持部550)以及高度位置计测部(高度位置计测单元543)。即,实施方式2的制造装置中的电子部件搭载部能够应用实施方式1的制造装置10的电子部件搭载部(电子部件搭载装置500)。The manufacturing apparatus according to Embodiment 2 includes a height position measurement unit that acquires height position information PH2 related to the height position of the upper surface of the solder precoat layer by height position measurement on the substrate held by the substrate holding unit. As the substrate holding unit and the height position measuring unit, the board holding unit (second substrate holding unit 550 ) and the height position measuring unit (height position measuring unit 543 ) of the electronic component mounting apparatus 501 according to Embodiment 1 can be used. That is, the electronic component mounting part (electronic component mounting apparatus 500 ) of the manufacturing device 10 of Embodiment 1 can be applied to the electronic component mounting part in the manufacturing apparatus of Embodiment 2.

关于电子部件搭载装置501中的动作(电子部件搭载工序),参照图16来进行说明。需要说明的是,电子部件搭载装置502中的动作也可以设为相同。The operation (electronic component mounting process) in the electronic component mounting apparatus 501 will be described with reference to FIG. 16 . In addition, the operation|movement in the electronic component mounting apparatus 502 may also be made the same.

首先,电子部件搭载装置501的运算处理装置501a下载所需的数据并更新存储装置501b的存储部(步骤S1501)。被下载的数据包括焊料预涂层检查结果、即合格与否判定结果。其中,在实施方式2中,与实施方式1不同,与焊料预涂层的厚度相关的值、与由第一高度位置计测得到的高度位置相关的数据对于目标高度位置的算出是不需要的。因此,可以不下载这些值。First, the arithmetic processing device 501a of the electronic component mounting device 501 downloads necessary data and updates the storage unit of the storage device 501b (step S1501). The downloaded data includes solder precoat inspection results, ie pass/fail judgment results. However, in Embodiment 2, unlike Embodiment 1, the value related to the thickness of the solder precoat layer and the data related to the height position obtained by the first height position measurement are unnecessary for the calculation of the target height position. . Therefore, these values may not be downloaded.

接着,通过运算处理装置501a等的控制,将基板1搬入电子部件搭载装置501,并利用第二基板保持部(基板保持部550)对基板1进行保持(步骤S1502)。接着,运算处理装置501a控制搭载头542的相机而对基板1的基准标识1r进行识别(步骤S1503)。步骤S1502以及步骤S1503是与步骤S502以及步骤S503相同的工序。Next, the substrate 1 is carried into the electronic component mounting apparatus 501 under the control of the arithmetic processing unit 501a, and the substrate 1 is held by the second substrate holding unit (substrate holding unit 550) (step S1502). Next, the arithmetic processing device 501a controls the camera of the mounting head 542 to recognize the reference mark 1r of the substrate 1 (step S1503). Step S1502 and step S1503 are the same steps as step S502 and step S503.

接着,运算处理装置501a的基板高度位置计测处理部对由基板保持部保持的基板1通过高度位置计测而取得与焊料预涂层2的上表面的高度位置Hp相关的高度位置信息PH2(步骤S1504)。关于高度位置信息PH2的取得,参照图17来进行说明。Next, the substrate height position measurement processing unit of the arithmetic processing unit 501a acquires height position information PH2 ( Step S1504). Acquisition of the altitude position information PH2 will be described with reference to FIG. 17 .

在实施方式2中,在测定部位ph1处,通过高度位置计测单元543取得涂布有焊料助熔剂3的焊料预涂层2的上表面(残渣2a的上表面)的高度位置Hp(ph1)。高度位置Hp(ph1)是以基准高度H0为基准的高度。高度位置Hp(ph1)是高度位置信息PH2。测定部位ph1的位置例如从焊料预涂层2的中央附近(例如中央)的位置中选择。如上所述,高度位置计测单元543也可以使用激光进行计测。In Embodiment 2, the height position Hp (ph1) of the upper surface (the upper surface of the residue 2a) of the solder precoat layer 2 coated with the solder flux 3 is obtained by the height position measuring unit 543 at the measurement point ph1. . The height position Hp(ph1) is a height based on the reference height H0. The height position Hp(ph1) is height position information PH2. The position of the measurement site ph1 is selected, for example, from positions near the center (for example, the center) of the solder precoat layer 2 . As described above, the height position measurement unit 543 may perform measurement using laser light.

接着,运算处理装置501a的算出部算出吸嘴541(部件保持工具)朝向基板1下降时的目标高度位置NH(步骤S1505)。例如,也可以是,运算处理装置501a算出吸附有电子部件4的吸嘴541使电子部件4移动至焊料预涂层2上(更详细而言为涂布有焊料助熔剂3的焊料预涂层2上)并释放电子部件4时的、吸嘴541的最下端的目标高度位置NH。Next, the calculating part of the arithmetic processing device 501a calculates the target height position NH when the suction nozzle 541 (component holding tool) descends toward the board|substrate 1 (step S1505). For example, the arithmetic processing unit 501a may calculate that the suction nozzle 541 holding the electronic component 4 moves the electronic component 4 onto the solder precoat layer 2 (more specifically, the solder precoat layer coated with the solder flux 3 ). 2) and release the electronic component 4, the target height position NH of the lowermost end of the suction nozzle 541.

测定部位ph1处的目标高度位置NH根据测定出的高度位置Hp(ph1)和电子部件4的厚度TE,按照以下的式(6)求出。The target height position NH at the measurement point ph1 is obtained by the following formula (6) from the measured height position Hp(ph1) and the thickness TE of the electronic component 4 .

NH=Hp(ph1)+TE···(6)NH=Hp(ph1)+TE...(6)

在实施方式2的制造装置以及制造方法中,无需在电子部件搭载装置501中计测基板1的上表面的高度位置。因此,能够缩短电子部件的搭载所需的时间。In the manufacturing apparatus and manufacturing method of Embodiment 2, it is not necessary to measure the height position of the upper surface of the substrate 1 in the electronic component mounting apparatus 501 . Therefore, the time required for mounting the electronic component can be shortened.

接着,如图18所示那样,运算处理装置501a的电子部件搭载处理部基于算出的目标高度位置NH控制吸嘴541(部件保持工具)的升降动作而将电子部件4搭载于焊料预涂层2上(更详细而言为涂布有焊料助熔剂3的焊料预涂层2上)(步骤S1506)。步骤S1506与步骤S506相同。Next, as shown in FIG. 18 , the electronic component mounting processing unit of the arithmetic processing device 501 a controls the lifting operation of the suction nozzle 541 (component holding tool) based on the calculated target height position NH, and mounts the electronic component 4 on the solder precoat layer 2 . (more specifically, on the solder pre-coat layer 2 coated with the solder flux 3) (step S1506). Step S1506 is the same as step S506.

在电子部件搭载装置501中的电子部件4的搭载完成后,基板1的保持被解除,基板1被从电子部件搭载装置501搬出(步骤S1507)。步骤S1507与步骤S507相同。这样,电子部件搭载装置501中的电子部件4的搭载得以实施。After the electronic component 4 is mounted on the electronic component mounting apparatus 501, the holding of the substrate 1 is released, and the substrate 1 is carried out from the electronic component mounting apparatus 501 (step S1507). Step S1507 is the same as step S507. In this way, the mounting of the electronic component 4 in the electronic component mounting apparatus 501 is implemented.

搭载有电子部件4的基板1被与实施方式1同样地处理。这样,在实施方式2中,安装有电子部件4的安装基板1x也得以制造。The substrate 1 on which the electronic component 4 is mounted is processed in the same manner as in the first embodiment. In this way, also in Embodiment 2, the mounting board 1x on which the electronic component 4 is mounted is manufactured.

这样,在实施方式2的制造装置(D2)中,通过高度位置计测单元543来取得被焊料助熔剂3覆盖的焊料预涂层2的上表面的高度位置Hp。因此,在制造装置(D2)中能够使用的焊料助熔剂3被限制为用于高度位置计测的光容易透过的焊料助熔剂。这点虽对于实施方式1的制造装置(D1)不利,但由于利用电子部件搭载装置500进行焊料预涂层2的高度位置的计测,从而对于制造装置(D1)在生产率方面是有利的。Thus, in the manufacturing apparatus ( D2 ) of Embodiment 2, the height position Hp of the upper surface of the solder precoat layer 2 covered with the solder flux 3 is obtained by the height position measuring unit 543 . Therefore, the solder flux 3 that can be used in the manufacturing device ( D2 ) is limited to the solder flux that easily transmits light for height position measurement. This point is disadvantageous for the manufacturing device ( D1 ) of Embodiment 1, but it is advantageous for the manufacturing device ( D1 ) in terms of productivity because the height position of the solder precoat layer 2 is measured by the electronic component mounting device 500 .

工业实用性Industrial Applicability

本实施方式能够利用于安装基板制造装置以及安装基板制造方法。This embodiment can be utilized in a mounting substrate manufacturing apparatus and a mounting substrate manufacturing method.

关于当前时间点的优选的实施方式对本发明进行了说明,但不能限定性地解释这种公开。对于属于本发明的技术领域中的本领域技术人员而言,通过阅读上述公开,各种变形以及改变都应无误地变得明确。因此,在不脱离本发明的本质思想以及范围的情况下,应解释为附加的技术方案包括全部变形以及改变。The present invention has been described with respect to preferred embodiments at the current point in time, but this disclosure should not be construed limitedly. For those skilled in the art pertaining to the technical field of the present invention, various modifications and changes will definitely become clear from reading the above disclosure. Therefore, without departing from the essence and scope of the present invention, it should be interpreted that the additional technical solutions include all modifications and changes.

附图标记说明Explanation of reference signs

1:基板1: Substrate

1b:焊盘1b: Pad

1x:安装基板1x: mounting substrate

2:焊料预涂层2: Solder precoat

2a:残渣2a: Residue

2x:焊料2x: Solder

3:焊料助熔剂3: Solder Flux

4:电子部件4: Electronic components

10:安装基板制造装置10: Installation of substrate manufacturing equipment

11:基板搬运线11: Substrate handling line

90:焊料预涂层形成部90: Solder precoat formation part

100:焊料膏供给部100: Solder paste supply part

210:加热部210: heating department

320:第一基板保持部320: first substrate holding part

500、501、502:电子部件搭载装置(电子部件搭载部)500, 501, 502: electronic component mounting device (electronic component mounting part)

550:第二基板保持部。550: the second substrate holding part.

Claims (18)

1.一种安装基板制造装置,其用于制造包括具有焊盘的基板和钎焊于所述焊盘的电子部件的安装基板,其中,1. A mounting substrate manufacturing apparatus for manufacturing a mounting substrate comprising a substrate having pads and electronic components soldered to the pads, wherein, 所述安装基板制造装置包括:The mounting substrate manufacturing device includes: 基板搬运线,其搬运具有所述焊盘的所述基板;a substrate transfer line that transfers the substrate having the pads; 焊料预涂层形成部,其在所述焊盘上形成焊料预涂层;a solder precoat forming part that forms a solder precoat on the pad; 第一基板保持部,其保持由所述基板搬运线从所述焊料预涂层形成部搬运来的所述基板;a first substrate holding section holding the substrate conveyed from the solder pre-coat layer forming section by the substrate conveying line; 第一高度位置计测部,其对于由所述第一基板保持部保持的所述基板通过第一高度位置计测而取得与所述焊料预涂层的上表面的高度位置相关的高度位置信息PH1以及与所述基板的上表面的高度位置相关的高度位置信息SH1;A first height position measurement unit for obtaining height position information related to a height position of an upper surface of the solder precoat layer by first height position measurement of the substrate held by the first substrate holding unit. PH1 and height position information SH1 related to the height position of the upper surface of the substrate; 第二基板保持部,其保持由所述基板搬运线从所述第一基板保持部搬运来的所述基板;a second substrate holding section holding the substrate conveyed from the first substrate holding section by the substrate conveying line; 第二高度位置计测部,其通过第二高度位置计测而取得与由所述第二基板保持部保持的所述基板的上表面的高度位置相关的高度位置信息SH2;a second height position measurement unit that acquires height position information SH2 related to the height position of the upper surface of the substrate held by the second substrate holding unit by second height position measurement; 电子部件搭载部,其使用部件保持工具将所述电子部件搭载于由所述第二基板保持部保持的所述基板的所述焊料预涂层上;以及an electronic component mounting section that mounts the electronic component on the solder precoat of the substrate held by the second substrate holding section using a component holding tool; and 算出部,其利用所述高度位置信息PH1、所述高度位置信息SH1以及所述高度位置信息SH2算出保持有所述电子部件的所述部件保持工具为了将所述电子部件搭载于所述焊料预涂层上而朝向所述基板下降时的目标高度位置,A calculation unit that calculates the component holding tool that holds the electronic component by using the height position information PH1 , the height position information SH1 , and the height position information SH2 to mount the electronic component on the solder preparation unit. Coating is positioned on the target height while descending towards the substrate, 所述电子部件搭载部基于所述目标高度位置控制所述部件保持工具的升降动作而将所述电子部件搭载于所述焊料预涂层上。The electronic component mounting unit mounts the electronic component on the solder pre-coat layer by controlling the lifting operation of the component holding tool based on the target height position. 2.根据权利要求1所述的安装基板制造装置,其中,2. The mounting substrate manufacturing apparatus according to claim 1, wherein: 所述安装基板制造装置还包括存储由所述第一高度位置计测部得到的所述高度位置信息PH1以及所述高度位置信息SH1的高度位置计测信息存储部,The mounting substrate manufacturing apparatus further includes a height position measurement information storage unit storing the height position information PH1 and the height position information SH1 obtained by the first height position measurement unit, 所述算出部从所述高度位置计测信息存储部读取所述高度位置信息PH1以及所述高度位置信息SH1。The calculation unit reads the height position information PH1 and the height position information SH1 from the height position measurement information storage unit. 3.根据权利要求2所述的安装基板制造装置,其中,3. The mounting board manufacturing apparatus according to claim 2, wherein: 在所述基板标注有用于单独辨识所述基板的辨识信息,Identification information for individually identifying the substrate is marked on the substrate, 所述第一高度位置计测部将通过所述第一高度位置计测得到的所述高度位置信息PH1以及所述高度位置信息SH1与所述辨识信息一起存储于所述高度位置计测信息存储部,The first altitude position measurement unit stores the altitude position information PH1 and the altitude position information SH1 obtained by the first altitude position measurement together with the identification information in the altitude position measurement information storage. department, 所述算出部从所述高度位置计测信息存储部读取所述辨识信息、所述高度位置信息PH1以及所述高度位置信息SH1。The calculation unit reads the identification information, the height position information PH1 , and the height position information SH1 from the height position measurement information storage unit. 4.根据权利要求1~3中任一项所述的安装基板制造装置,其中,4. The mounted substrate manufacturing apparatus according to claim 1, wherein: 所述焊料预涂层形成部包括:The solder precoat forming part includes: 焊料膏供给部,其向所述焊盘上供给焊料膏;以及a solder paste supply unit that supplies solder paste onto the pad; and 加热部,其对所述焊料膏进行加热,由此在所述焊盘上形成所述焊料预涂层。and a heating section that heats the solder paste, thereby forming the solder precoat layer on the pad. 5.根据权利要求4所述的安装基板制造装置,其中,5. The mounting substrate manufacturing apparatus according to claim 4, wherein: 所述焊料预涂层在表面具有所述焊料膏的残渣,the solder precoat has residues of the solder paste on the surface, 所述第一高度位置计测部对所述残渣的上表面的高度进行计测。The first height position measuring unit measures the height of the upper surface of the residue. 6.根据权利要求1~5中任一项所述的安装基板制造装置,其中,6. The mounting board manufacturing apparatus according to any one of claims 1 to 5, wherein: 所述安装基板制造装置还包括配置于所述第一基板保持部与所述第二基板保持部之间的焊料助熔剂涂布部,The mounting substrate manufacturing apparatus further includes a solder flux application unit disposed between the first substrate holding unit and the second substrate holding unit, 所述焊料助熔剂涂布部在所述基板的所述焊料预涂层上涂布焊料助熔剂,the solder flux coating section coats a solder flux on the solder pre-coat layer of the substrate, 所述第二高度位置计测部在所述基板中的未被所述焊料助熔剂覆盖的部分进行所述第二高度位置计测,由此取得所述高度位置信息SH2。The second height position measurement unit acquires the height position information SH2 by performing the second height position measurement on a portion of the substrate not covered with the solder flux. 7.一种安装基板制造装置,其用于制造包括具有焊盘的基板和钎焊于所述焊盘的电子部件的安装基板,其中,7. A mounting substrate manufacturing apparatus for manufacturing a mounting substrate including a substrate having pads and electronic components soldered to the pads, wherein, 所述安装基板制造装置包括:The mounting substrate manufacturing device includes: 基板搬运线,其搬运具有所述焊盘的所述基板;a substrate transfer line that transfers the substrate having the pads; 焊料预涂层形成部,其在所述焊盘上形成焊料预涂层;a solder precoat forming part that forms a solder precoat on the pad; 基板保持部,其保持由所述基板搬运线从所述焊料预涂层形成部搬运来的所述基板;a substrate holding section holding the substrate conveyed from the solder precoat forming section by the substrate conveying line; 高度位置计测部,其对于由所述基板保持部保持的所述基板通过高度位置计测而取得与所述焊料预涂层的上表面的高度位置相关的高度位置信息PH2;a height position measurement unit that acquires height position information PH2 related to the height position of the upper surface of the solder precoat layer by measuring the height position of the substrate held by the substrate holding unit; 电子部件搭载部,其使用部件保持工具将所述电子部件搭载于由所述基板保持部保持的所述基板的所述焊料预涂层上;以及an electronic component mounting section that mounts the electronic component on the solder precoat of the substrate held by the substrate holding section using a component holding tool; and 算出部,其利用所述高度位置信息PH2算出保持有所述电子部件的所述部件保持工具为了将所述电子部件搭载于所述焊料预涂层上而朝向所述基板下降时的目标高度位置,A calculation unit that calculates a target height position when the component holding tool holding the electronic component is lowered toward the substrate in order to mount the electronic component on the solder pre-coat layer using the height position information PH2 , 所述电子部件搭载部基于所述目标高度位置控制所述部件保持工具的升降动作而将所述电子部件搭载于所述焊料预涂层上。The electronic component mounting unit mounts the electronic component on the solder pre-coat layer by controlling the lifting operation of the component holding tool based on the target height position. 8.根据权利要求7所述的安装基板制造装置,其中,8. The mounting substrate manufacturing apparatus according to claim 7, wherein: 所述安装基板制造装置还包括配置于所述焊料预涂层形成部与所述基板保持部之间的焊料助熔剂涂布部,The mounting board manufacturing apparatus further includes a solder flux applying unit disposed between the solder precoat forming unit and the board holding unit, 所述焊料助熔剂涂布部在所述基板的所述焊料预涂层上涂布焊料助熔剂,the solder flux coating section coats a solder flux on the solder pre-coat layer of the substrate, 所述高度位置计测部对被所述焊料助熔剂覆盖的所述焊料预涂层进行所述高度位置计测,由此取得所述高度位置信息PH2。The height position measuring unit acquires the height position information PH2 by measuring the height position of the solder pre-coat layer covered with the solder flux. 9.根据权利要求8所述的安装基板制造装置,其中,9. The mounting substrate manufacturing apparatus according to claim 8, wherein: 所述高度位置计测部利用激光进行所述高度位置计测。The height position measurement unit performs the height position measurement using laser light. 10.一种安装基板制造方法,其用于制造包括具有焊盘的基板和钎焊于所述焊盘的电子部件的安装基板,其中,10. A mounting substrate manufacturing method for manufacturing a mounting substrate including a substrate having pads and electronic components soldered to the pads, wherein, 所述安装基板制造方法依次包括:The manufacturing method of the mounting substrate sequentially includes: 焊料预涂层形成工序,在该焊料预涂层形成工序中,在所述焊盘上形成焊料预涂层;A solder precoat layer forming step of forming a solder precoat layer on the pad; 第一高度位置计测工序,在该第一高度位置计测工序中,在由第一基板保持部保持形成有所述焊料预涂层的所述基板的状态下,通过第一高度位置计测而取得与所述焊料预涂层的上表面的高度位置相关的高度位置信息PH1以及与所述基板的上表面的高度位置相关的高度位置信息SH1;In the first height position measuring step, in the first height position measurement step, the substrate on which the solder pre-coat layer is formed is held by the first substrate holding part, by the first height position measurement. Obtaining height position information PH1 related to the height position of the upper surface of the solder precoat layer and height position information SH1 related to the height position of the upper surface of the substrate; 第二高度位置计测工序,在该第二高度位置计测工序中,在由第二基板保持部保持经过了所述第一高度位置计测工序的所述基板的状态下,通过第二高度位置计测而取得与所述基板的上表面的高度位置相关的高度位置信息SH2;以及In the second height position measurement step, in the second height position measurement step, the substrate passing through the first height position measurement step is held by the second substrate holding part, and the substrate is passed through the second height position. Obtaining height position information SH2 related to the height position of the upper surface of the substrate by position measurement; and 电子部件搭载工序,在该电子部件搭载工序中,使用部件保持工具将所述电子部件搭载于由所述第二基板保持部保持的所述基板的所述焊料预涂层上,an electronic component mounting step in which the electronic component is mounted on the solder precoat of the substrate held by the second substrate holding portion using a component holding tool, 在所述第二高度位置计测工序与所述电子部件搭载工序之间还包括算出工序,在该算出工序中,利用所述高度位置信息PH1、所述高度位置信息SH1、以及所述高度位置信息SH2而算出保持有所述电子部件的所述部件保持工具为了将所述电子部件搭载于所述焊料预涂层上而朝向所述基板下降时的目标高度位置,A calculation step is further included between the second height position measurement step and the electronic component mounting step. In the calculation step, the height position information PH1, the height position information SH1, and the height position information information SH2 to calculate a target height position when the component holding tool holding the electronic component is lowered toward the substrate in order to mount the electronic component on the solder precoat layer, 在所述电子部件搭载工序中,基于在所述算出工序中算出的所述目标高度位置来控制所述部件保持工具的升降动作而将所述电子部件搭载于所述焊料预涂层上。In the electronic component mounting step, the electronic component is mounted on the solder precoat layer by controlling the lifting motion of the component holding tool based on the target height position calculated in the calculating step. 11.根据权利要求10所述的安装基板制造方法,其中,11. The mounting substrate manufacturing method according to claim 10, wherein, 所述安装基板制造方法还包括高度位置信息存储工序,在该高度位置信息存储工序中,将由所述第一高度位置计测工序得到的所述高度位置信息PH1以及所述高度位置信息SH1存储于高度位置计测信息存储部,The mounting substrate manufacturing method further includes a height position information storage step of storing the height position information PH1 and the height position information SH1 obtained in the first height position measurement step in a Altitude position measurement information storage unit, 在所述算出工序中,从所述高度位置计测信息存储部读取所述高度位置信息PH1以及所述高度位置信息SH1。In the calculation step, the height position information PH1 and the height position information SH1 are read from the height position measurement information storage unit. 12.根据权利要求11所述的安装基板制造方法,其中,12. The mounting substrate manufacturing method according to claim 11, wherein, 在所述基板标注有用于单独辨识所述基板的辨识信息,Identification information for individually identifying the substrate is marked on the substrate, 在所述第一高度位置计测工序中由所述第一高度位置计测得到的所述高度位置信息PH1以及所述高度位置信息SH1与所述辨识信息一起被存储于所述高度位置计测信息存储部,The height position information PH1 and the height position information SH1 obtained by the first height position measurement in the first height position measurement step are stored in the height position measurement together with the identification information. Information Storage Department, 在所述算出工序中,从所述高度位置计测信息存储部读取所述辨识信息、所述高度位置信息PH1、以及所述高度位置信息SH1。In the calculation step, the identification information, the height position information PH1 , and the height position information SH1 are read from the height position measurement information storage unit. 13.根据权利要求10~12中任一项所述的安装基板制造方法,其中,13. The mounting substrate manufacturing method according to any one of claims 10 to 12, wherein: 所述焊料预涂层形成工序包括:Described solder precoat formation process comprises: 焊料膏供给工序,在该焊料膏供给工序中,向所述焊盘上供给焊料膏;以及a solder paste supplying step of supplying solder paste onto the pad; and 加热工序,在该加热工序中,通过加热所述焊料膏而在所述焊盘上形成所述焊料预涂层。and a heating step of forming the solder pre-coat layer on the pad by heating the solder paste. 14.根据权利要求13所述的安装基板制造方法,其中,14. The mounting substrate manufacturing method according to claim 13, wherein, 所述焊料预涂层在表面具有所述焊料膏的残渣,the solder precoat has residues of the solder paste on the surface, 在所述第一高度位置计测工序中,对所述残渣的上表面的高度进行计测。In the first height position measuring step, the height of the upper surface of the residue is measured. 15.根据权利要求10~14中任一项所述的安装基板制造方法,其中,15. The mounting substrate manufacturing method according to any one of claims 10 to 14, wherein: 在所述第一高度位置计测工序与所述第二高度位置计测工序之间还包括焊料助熔剂涂布工序,A solder flux coating step is further included between the first height position measurement step and the second height position measurement step, 所述焊料助熔剂涂布工序是在所述基板的所述焊料预涂层上涂布焊料助熔剂的工序,The solder flux coating step is a step of coating a solder flux on the solder pre-coat layer of the substrate, 在所述第二高度位置计测工序中,在所述基板中的未被所述焊料助熔剂覆盖的部分进行所述第二高度位置计测,由此取得所述高度位置信息SH2。In the second height position measurement step, the height position information SH2 is obtained by performing the second height position measurement on a portion of the substrate not covered with the solder flux. 16.一种安装基板制造方法,其用于制造包括具有焊盘的基板和钎焊于所述焊盘的电子部件的安装基板,其中,16. A mounting substrate manufacturing method for manufacturing a mounting substrate including a substrate having pads and electronic components soldered to the pads, wherein, 所述安装基板制造方法依次包括:The manufacturing method of the mounting substrate sequentially includes: 焊料预涂层形成工序,在该焊料预涂层形成工序中,在所述焊盘上形成焊料预涂层;A solder precoat layer forming step of forming a solder precoat layer on the pad; 高度位置计测工序,在该高度位置计测工序中,在利用基板保持部保持形成有所述焊料预涂层的所述基板的状态下,通过高度位置计测而取得与所述焊料预涂层的上表面的高度位置相关的高度位置信息PH2;以及A height position measuring step in which the height of the solder precoat layer is obtained by measuring the height position while the substrate on which the solder precoat layer is formed is held by a substrate holder. height position information PH2 related to the height position of the upper surface of the layer; and 电子部件搭载工序,在该电子部件搭载工序中,使用部件保持工具将所述电子部件搭载于由所述基板保持部保持的所述基板的所述焊料预涂层上,an electronic component mounting step of mounting the electronic component on the solder precoat of the substrate held by the substrate holding portion using a component holding tool, 在所述高度位置计测工序与所述电子部件搭载工序之间还包括算出工序,在该算出工序中,利用所述高度位置信息PH2算出保持有所述电子部件的所述部件保持工具为了将所述电子部件搭载于所述焊料预涂层上而朝向所述基板下降时的目标高度位置,Between the height position measurement step and the electronic component mounting step, a calculation step is further included in which the component holding tool holding the electronic component is calculated using the height position information PH2 so as to a target height position when the electronic component is mounted on the solder pre-coat layer and descends toward the substrate, 在所述电子部件搭载工序中,基于所述目标高度位置来控制所述部件保持工具的升降动作而将所述电子部件搭载于所述焊料预涂层上。In the electronic component mounting step, the electronic component is mounted on the solder pre-coat layer by controlling the lifting operation of the component holding tool based on the target height position. 17.根据权利要求16所述的安装基板制造方法,其中,17. The mounting substrate manufacturing method according to claim 16, wherein, 在所述焊料预涂层形成工序与所述电子部件搭载工序之间还包括焊料助熔剂涂布工序,A solder flux coating step is further included between the solder precoat layer forming step and the electronic component mounting step, 所述焊料助熔剂涂布工序是在所述基板的所述焊料预涂层上涂布焊料助熔剂的工序,The solder flux coating step is a step of coating a solder flux on the solder pre-coat layer of the substrate, 在所述高度位置计测工序中,对被所述焊料助熔剂覆盖的所述焊料预涂层进行所述高度位置计测,由此取得所述高度位置信息PH2。In the height position measuring step, the height position information PH2 is acquired by performing the height position measurement on the solder pre-coat layer covered with the solder flux. 18.根据权利要求17所述的安装基板制造方法,其中,18. The mounting substrate manufacturing method according to claim 17, wherein, 在所述高度位置计测工序中,利用激光进行所述高度位置计测。In the height position measurement step, the height position measurement is performed using laser light.
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