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CN115194666B - Electrostatic flocking material suitable for surface grinding and polishing of various materials and manufacturing method - Google Patents

Electrostatic flocking material suitable for surface grinding and polishing of various materials and manufacturing method Download PDF

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Publication number
CN115194666B
CN115194666B CN202210813796.7A CN202210813796A CN115194666B CN 115194666 B CN115194666 B CN 115194666B CN 202210813796 A CN202210813796 A CN 202210813796A CN 115194666 B CN115194666 B CN 115194666B
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electrostatic flocking
base fabric
polishing
propylene resin
resin coating
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CN115194666A (en
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陈猛
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/001Manufacture of flexible abrasive materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0006Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0036Polyester fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/042Acrylic polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0097Web coated with fibres, e.g. flocked

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention provides an electrostatic flocking material suitable for polishing surfaces of various materials and a manufacturing method thereof, the electrostatic flocking material comprises a base fabric, the surface of the base fabric is coated with a propylene resin coating, the propylene resin coating is adhered with a viscose fiber layer through electrostatic flocking, the base fabric is 70D thick polyester woven cloth, the propylene resin coating is made of propylene resin which is scraped on the polyester woven cloth, the propylene resin dosage is 300g/m < 2 >, the electrostatic flocking material adopts viscose fiber with specific specification, the liquid carrying amount of the material in the polishing process can be improved, the polishing efficiency and effect can be effectively improved, the electrostatic flocking material has a simple structure, the production cost is relatively low, the durability and the applicability are greatly improved compared with those of materials such as traditional woven cloth, damping cloth, woolen cloth and the like, and the material is matched with grinding liquid, so that the material can be suitable for polishing operation of various materials, and the applicability of the material is improved.

Description

适用于多种材料表面打磨抛光的静电植绒材料及制造方法Electrostatic flocking material suitable for surface grinding and polishing of various materials and manufacturing method

技术领域Technical Field

本发明属于打磨抛光材料技术领域,具体涉及适用于多种材料表面打磨抛光的静电植绒材料及制造方法。The invention belongs to the technical field of grinding and polishing materials, and in particular relates to an electrostatic flocking material suitable for grinding and polishing the surfaces of various materials and a manufacturing method thereof.

背景技术Background Art

市场上传统用于打磨抛光的材料主要是各种梭织布、阻尼布、羊毛布等,但是上述的材料在实际使用过程,耐磨性较差,效果也不理想,因此提供一种适用于多种材料表面打磨抛光的静电植绒材料是存在较高实用性价值的。The materials traditionally used for grinding and polishing on the market are mainly various woven fabrics, damping fabrics, woolen fabrics, etc. However, the above materials have poor wear resistance and unsatisfactory effects in actual use. Therefore, it is of great practical value to provide an electrostatic flocking material suitable for grinding and polishing the surfaces of various materials.

发明内容Summary of the invention

本发明的目的在于提供适用于多种材料表面打磨抛光的静电植绒材料及制造方法,旨在解决背景技术中提出的问题。The purpose of the present invention is to provide an electrostatic flocking material and a manufacturing method suitable for grinding and polishing the surfaces of various materials, aiming to solve the problems raised in the background technology.

为实现上述目的,本发明提供如下技术方案:适用于多种材料表面打磨抛光的静电植绒材料,包括底布,所述底布的表面涂刷有丙烯树脂涂层,所述丙烯树脂涂层通过静电植绒粘接有粘胶纤维层。To achieve the above purpose, the present invention provides the following technical solution: an electrostatic flocking material suitable for grinding and polishing the surfaces of various materials, comprising a base fabric, the surface of which is coated with an propylene resin coating, and the propylene resin coating is bonded with a viscose fiber layer by electrostatic flocking.

作为本发明一种优选的技术方案,所述底布为70D粗的涤纶梭织布。As a preferred technical solution of the present invention, the base fabric is 70D coarse polyester woven fabric.

作为本发明一种优选的技术方案,所述丙烯树脂涂层由刮涂在涤纶梭织布上的丙烯树脂制成,且丙烯树脂用量为300g/m2。As a preferred technical solution of the present invention, the propylene resin coating is made of propylene resin scraped onto a polyester woven fabric, and the amount of propylene resin used is 300 g/m2.

作为本发明一种优选的技术方案,所述粘胶纤维层由5D粗、1mm长的黏胶纤维通过静电植绒粘接方式与丙烯树脂粘接而成。As a preferred technical solution of the present invention, the viscose fiber layer is formed by bonding 5D thick and 1mm long viscose fibers with propylene resin through electrostatic flocking bonding.

作为本发明一种优选的技术方案,所述丙烯树脂的用量为300g/m2。As a preferred technical solution of the present invention, the amount of the propylene resin used is 300g/m2.

适用于多种材料表面打磨抛光的静电植绒材料的制造方法,用于制造上述中任意一项所述的适用于多种材料表面打磨抛光的静电植绒材料,具体包括以下步骤:A method for manufacturing an electrostatic flocking material suitable for grinding and polishing the surface of various materials, which is used to manufacture any of the above-mentioned electrostatic flocking materials suitable for grinding and polishing the surface of various materials, specifically comprises the following steps:

S1,对底布退卷整平,并进行加热干燥;S1, unwinding and leveling the base fabric, and heating and drying it;

S2,对加热烘干后的底布进行单面涂胶,并形成丙烯树脂涂层;S2, applying glue on one side of the heated and dried base fabric to form an acrylic resin coating;

S3,利用静电植绒机对丙烯树脂涂层进行进行静电植绒,形成将粘胶纤维层;S3, using an electrostatic flocking machine to electrostatically flock the acrylic resin coating to form a viscose fiber layer;

S4,对植绒后的静电植绒材料进行加温烘干,裁切。S4, heating and drying the electrostatic flocking material after flocking, and cutting it.

作为本发明一种优选的技术方案,所述S1步骤中对底布的加热温度为80-95℃,加热时间为1-3min。As a preferred technical solution of the present invention, in the step S1, the base fabric is heated to a temperature of 80-95° C. and the heating time is 1-3 min.

作为本发明一种优选的技术方案,所述S4步骤中的加温烘干为150℃,烘干时间为5min,对烘干后的静电植绒材料进行清洗。As a preferred technical solution of the present invention, the heating and drying in step S4 is 150° C., the drying time is 5 minutes, and the electrostatic flocking material after drying is cleaned.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1)该静电植绒材料采用特定规格的粘胶纤维,可以提高材料在抛光打磨过程中的带液量,有效提高抛光打磨效率和效果,而且本发明的静电植绒材料结构简单,生产成本也相对较低,在耐用性和适用性上较于传统的梭织布、阻尼布、羊毛布等材料有着很大的提高,而且该材料配合研磨液,可以适用于多种材质的打磨抛光作业,提高该材料的适用性;1) The electrostatic flocking material adopts viscose fibers of specific specifications, which can increase the amount of liquid carried by the material during the polishing and grinding process, effectively improve the polishing and grinding efficiency and effect, and the electrostatic flocking material of the present invention has a simple structure and a relatively low production cost. Compared with traditional woven fabrics, damping fabrics, woolen fabrics and other materials, the durability and applicability are greatly improved, and the material can be used in combination with abrasive fluids for polishing operations of various materials, thereby improving the applicability of the material;

2)由多根5D粗、1mm长的黏胶纤维形成的粘胶纤维层在进行植绒时,丙烯树脂涂层与短纤维之间粘接更为稠密,有效避免纤维出现倒塌,保证材料的立绒感,同时避免出现短纤维脱落的情况,而且稠密的纤维件还可以携带粘连更多研磨液,有效保证对加工件抛光打磨的效率,同时有效避免纤维因干燥摩擦出现烧蚀,提高该静电植绒材料的使用寿命;2) When flocking, the viscose fiber layer formed by multiple 5D thick and 1mm long viscose fibers has a denser bonding between the acrylic resin coating and the short fibers, which effectively prevents the fiber from collapsing, ensures the material's velvety feel, and prevents the short fibers from falling off. In addition, the dense fiber pieces can also carry and adhere more abrasive liquid, effectively ensuring the efficiency of polishing and grinding the workpiece, and effectively preventing the fiber from being burned due to dry friction, thereby increasing the service life of the electrostatic flocking material.

3)该静电植绒材料采用静电植绒的方式加工粘胶纤维层,可以使得多根纤维在丙烯树脂涂层上分布更为均匀,加工方式简单,工艺简洁,有效提高静电植绒材料生产的效率。3) The electrostatic flocking material uses electrostatic flocking to process the viscose fiber layer, so that multiple fibers can be distributed more evenly on the propylene resin coating. The processing method is simple, the process is concise, and the efficiency of electrostatic flocking material production is effectively improved.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

图1为本发明的结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;

图2为本发明图1位于A处放大示意图。FIG. 2 is an enlarged schematic diagram of point A in FIG. 1 of the present invention.

图中:1、底布;2、丙烯树脂涂层;3、粘胶纤维层。In the figure: 1. base fabric; 2. acrylic resin coating; 3. viscose fiber layer.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-2,本发明提供以下技术方案:适用于多种材料表面打磨抛光的静电植绒材料,包括底布1,底布1的表面涂刷有丙烯树脂涂层2,丙烯树脂涂层2通过静电植绒粘接有粘胶纤维层3。Please refer to Figures 1-2. The present invention provides the following technical solutions: an electrostatic flocking material suitable for grinding and polishing the surfaces of various materials, comprising a base fabric 1, the surface of the base fabric 1 is coated with an propylene resin coating 2, and the propylene resin coating 2 is bonded with a viscose fiber layer 3 by electrostatic flocking.

具体的,采用三层式的结构设置,在保证静电植绒材料整体轻薄性的同时,也方便对该静电植绒材料进行加工,提高该材料的加工效率。Specifically, a three-layer structure is adopted, which ensures the overall lightness and thinness of the electrostatic flocking material while facilitating the processing of the electrostatic flocking material and improving the processing efficiency of the material.

在本实施例中:底布1为70D粗的涤纶梭织布,由于涤纶梭织布由高强度的纤维的编织而成,使得底部1具有很好的强度和韧性,不容易损坏,加上它高弹性的特点,即使是经历了反复搓揉,也不会变形,会恢复原型,是本发明的作为打磨抛光底部材料优选,当然根据实际的打磨抛光需求,在进行静电植绒材料加工时也不局限于涤纶梭织布。In this embodiment: the base fabric 1 is a 70D coarse polyester woven fabric. Since the polyester woven fabric is woven from high-strength fibers, the bottom 1 has good strength and toughness and is not easy to be damaged. In addition, due to its high elasticity, it will not be deformed even after repeated rubbing and will restore its original shape. It is the preferred material for grinding and polishing the bottom of the present invention. Of course, according to the actual grinding and polishing requirements, the electrostatic flocking material processing is not limited to polyester woven fabric.

在本实施例中:丙烯树脂涂层2由刮涂在涤纶梭织布上的丙烯树脂制成,且丙烯树脂用量为300g/m2。In this embodiment: the acrylic resin coating 2 is made of acrylic resin coated on a polyester woven fabric, and the amount of acrylic resin used is 300g/m2.

具体的,丙烯树脂具有优异的丰满度、光泽、硬度、耐溶剂性、耐候性、在高温烘烤时不变色、不泛黄的特点,同时在刮涂时更好的形成均匀的胶涂层。Specifically, acrylic resin has excellent fullness, gloss, hardness, solvent resistance, weather resistance, no discoloration and no yellowing when baked at high temperatures, and can better form a uniform adhesive coating when scraped.

在本实施例中:粘胶纤维层3由5D粗、1mm长的黏胶纤维通过静电植绒粘接方式与丙烯树脂粘接而成,丙烯树脂的用量为300g/m2。In this embodiment, the viscose fiber layer 3 is made of 5D thick and 1mm long viscose fibers bonded with propylene resin by electrostatic flocking bonding, and the amount of propylene resin used is 300g/m2.

具体的,在进行静电植绒时,采用特定规格的黏胶纤维,使得多根黏胶纤维与丙烯树脂涂层2之间粘接更为稠密,有效避免纤维出现倒塌,保证材料的立绒感,同时避免出现短纤维脱落的情况,而且稠密的纤维件还可以携带粘连更多研磨液,有效保证对加工件抛光打磨的效率。Specifically, when performing electrostatic flocking, viscose fibers of specific specifications are used to make the bonding between multiple viscose fibers and the acrylic resin coating 2 denser, effectively preventing the fibers from collapsing, ensuring the material's velvety feel, and preventing the short fibers from falling off. In addition, dense fiber pieces can also carry and adhere to more abrasive liquid, effectively ensuring the efficiency of polishing and grinding the workpiece.

适用于多种材料表面打磨抛光的静电植绒材料的制造方法,用于制造上述中任意一项的适用于多种材料表面打磨抛光的静电植绒材料,具体包括以下步骤:A method for manufacturing an electrostatic flocking material suitable for grinding and polishing the surface of various materials, which is used to manufacture any of the above-mentioned electrostatic flocking materials suitable for grinding and polishing the surface of various materials, specifically comprises the following steps:

S1,对底布1退卷整平,并进行加热干燥;S1, unwinding and flattening the base fabric 1, and heating and drying it;

S2,对加热烘干后的底布1进行单面涂胶,并形成丙烯树脂涂层2;S2, applying glue on one side of the heated and dried base fabric 1 to form an acrylic resin coating 2;

S3,利用静电植绒机对丙烯树脂涂层2进行进行静电植绒,形成将粘胶纤维层3;S3, using an electrostatic flocking machine to perform electrostatic flocking on the acrylic resin coating 2 to form a viscose fiber layer 3;

S4,对植绒后的静电植绒材料进行加温烘干,裁切。S4, heating and drying the electrostatic flocking material after flocking, and cutting it.

在本实施例中:S1步骤中对底布1的加热温度为80-95℃,加热时间为1-3min。In this embodiment: in step S1, the base fabric 1 is heated to a temperature of 80-95° C. and a heating time of 1-3 min.

具体的,通过对底布1进行加热干燥,确保底布1可以在涂胶之前保证干燥和平整。Specifically, by heating and drying the base fabric 1, it is ensured that the base fabric 1 can be dry and flat before gluing.

S4步骤中的加温烘干为150℃,烘干时间为5min,对烘干后的静电植绒材料进行清洗。The heating and drying in step S4 is 150° C. and the drying time is 5 minutes. The electrostatic flocking material after drying is cleaned.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (4)

1. The electrostatic flocking material suitable for polishing surfaces of various materials comprises a base fabric (1), and is characterized in that the surface of the base fabric (1) is coated with an acrylic resin coating (2), and the acrylic resin coating (2) is adhered with a viscose fiber layer (3) through electrostatic flocking;
the base fabric (1) is 70D thick polyester woven cloth;
the propylene resin coating (2) is made of propylene resin which is knife-coated on the polyester woven cloth, and the dosage of the propylene resin is 300g/m 2;
the viscose fiber layer (3) is formed by bonding 5D thick and 1mm long viscose fibers with acrylic resin in an electrostatic flocking bonding mode;
The dosage of the propylene resin is 300g/m 2.
2. A method for manufacturing an electrostatic flocking material suitable for polishing surfaces of a plurality of materials, for manufacturing the electrostatic flocking material suitable for polishing surfaces of a plurality of materials according to any one of claim 1, characterized in that: the method specifically comprises the following steps:
s1, unreeling and leveling the base fabric (1), and heating and drying;
s2, single-sided gluing is carried out on the heated and dried base fabric (1), and an acrylic resin coating (2) is formed;
s3, carrying out electrostatic flocking on the acrylic resin coating (2) by using an electrostatic flocking machine to form a viscose fiber layer (3);
And S4, heating, drying and cutting the flocked electrostatic flocking material.
3. The method for manufacturing an electrostatic flocking material adapted for polishing surfaces of a plurality of materials according to claim 2, wherein: the heating temperature of the base fabric (1) in the step S1 is 80-95 ℃ and the heating time is 1-3min.
4. The method for manufacturing an electrostatic flocking material adapted for polishing surfaces of a plurality of materials according to claim 2, wherein: and (4) heating and drying in the step S4 to 150 ℃ for 5min, and cleaning the dried electrostatic flocking material.
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