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CN115109617A - A downdraft plasma gasification melting device for solid waste recycling - Google Patents

A downdraft plasma gasification melting device for solid waste recycling Download PDF

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Publication number
CN115109617A
CN115109617A CN202210812046.8A CN202210812046A CN115109617A CN 115109617 A CN115109617 A CN 115109617A CN 202210812046 A CN202210812046 A CN 202210812046A CN 115109617 A CN115109617 A CN 115109617A
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grate
downdraft
melting
chamber
push rod
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严圣军
李要建
邹晓鹏
曹建涛
韩豪杰
李政
徐国锋
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Jiangsu Tianying Plasma Technology Co ltd
Jiangsu Tianying Environmental Protection Energy Equipment Co Ltd
China Tianying Inc
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Jiangsu Tianying Plasma Technology Co ltd
Jiangsu Tianying Environmental Protection Energy Equipment Co Ltd
China Tianying Inc
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/58Production of combustible gases containing carbon monoxide from solid carbonaceous fuels combined with pre-distillation of the fuel
    • C10J3/60Processes
    • C10J3/64Processes with decomposition of the distillation products
    • C10J3/66Processes with decomposition of the distillation products by introducing them into the gasification zone
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0913Carbonaceous raw material
    • C10J2300/0946Waste, e.g. MSW, tires, glass, tar sand, peat, paper, lignite, oil shale
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/12Heating the gasifier
    • C10J2300/123Heating the gasifier by electromagnetic waves, e.g. microwaves
    • C10J2300/1238Heating the gasifier by electromagnetic waves, e.g. microwaves by plasma

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Gasification And Melting Of Waste (AREA)

Abstract

本发明公开了一种用于固废资源化处理的下吸式等离子体气化熔融装置,包含下吸式气化炉、熔融室和热处理室,下吸式气化炉的下端灰渣出料口与熔融室进料口连接,下吸式气化炉的下端侧面通过合成气通道与热处理室连接,熔融室的烟气出口与热处理室连接,物料在下吸式气化炉内自上而下依次经过干燥段、热解段、氧化段和还原段,干燥段产生的水蒸气以及热解段产生的热解气与焦油液也与物料运动方向相同。本发明解决现有熔融炉烟气焦油含量高,能源利用效率较低的问题。

Figure 202210812046

The invention discloses a downdraft plasma gasification and melting device for solid waste recycling treatment. The port is connected with the feeding port of the melting chamber, the lower end side of the downdraft gasifier is connected with the heat treatment chamber through the synthesis gas channel, the flue gas outlet of the melting chamber is connected with the heat treatment chamber, and the material flows from top to bottom in the downdraft gasifier. After passing through the drying section, the pyrolysis section, the oxidation section and the reduction section in sequence, the water vapor produced in the drying section and the pyrolysis gas and tar liquid produced in the pyrolysis section are also in the same direction as the material movement. The invention solves the problems of high tar content in the flue gas of the existing melting furnace and low energy utilization efficiency.

Figure 202210812046

Description

一种用于固废资源化处理的下吸式等离子体气化熔融装置A downdraft plasma gasification melting device for solid waste recycling

技术领域technical field

本发明涉及一种气化熔融装置,特别是一种用于固废资源化处理的下吸式等离子体气化熔融装置,属于固废处理技术领域。The invention relates to a gasification and melting device, in particular to a downdraft plasma gasification and melting device for solid waste recycling treatment, and belongs to the technical field of solid waste treatment.

背景技术Background technique

固体废物主要包括:生活垃圾、工业固废、危险废物等。我国在经济飞速增长的同时,固废产生量也逐年攀高,但固体废物的处理,尤其是资源化处理能力却存在严重不足,这导致我国固废的年产生量与年处理量出现显著的不匹配现象。有大量固废未经无害化、资源化处理,而是以填埋等方式进行处置,这样不仅浪费了大量的宝贵土地资源,同时也存在严重的二次污染,例如垃圾渗出液会污染地下水及土壤,垃圾堆放产生的臭气严重影响场地周边的空气质量等。因此,急需固废资源化、无害化处理技术的开发和应用。Solid waste mainly includes: domestic waste, industrial solid waste, hazardous waste, etc. While my country's economy is growing rapidly, the amount of solid waste generated is also increasing year by year, but there is a serious shortage of solid waste treatment, especially the ability to treat it as a resource. matching phenomenon. A large amount of solid waste has not been treated in a harmless and resourceful manner, but is disposed of by landfill, which not only wastes a lot of valuable land resources, but also causes serious secondary pollution, such as landfill leachate. The odor generated by groundwater and soil and garbage dumping seriously affects the air quality around the site. Therefore, the development and application of solid waste recycling and harmless treatment technology is urgently needed.

现已有诸如等离子体气化技术、超临界水氧化技术以及生物法等固废处理领域中的新技术。其中,等离子体气化技术可将固废加热到5000-10000K高温,彻底摧毁固废中有机物并将无机物熔融为物性稳定的玻璃体,在固废资源化、无害化处理域领具有极大的潜力。There are new technologies in the field of solid waste treatment such as plasma gasification technology, supercritical water oxidation technology and biological method. Among them, the plasma gasification technology can heat the solid waste to a high temperature of 5000-10000K, completely destroy the organic matter in the solid waste and melt the inorganic matter into a glass body with stable physical properties, which has great advantages in the field of solid waste recycling and harmless treatment potential.

目前国内等离子体气化熔融技术已应用于医疗废弃物处理、垃圾焚烧飞灰处理、垃圾气化处理等,但其中大部分存在合成气焦油含量高的问题,例如CN 104711032A “一种高温等离子垃圾气化裂解炉”和CN 110121750A“放射性废物处理装置”,专利中均使用上吸式等离子体气化炉处理固废,固废进入炉体后经历干燥、热解,含有大量焦油的热解气经由炉体上方合成气出口抽出,可能对设备的稳定运行造成影响,甚至影响后续设备的寿命。但是现有固废等离子体处理设备能耗高,能源利用率较低等问题,例如CN 102859280B“倾转炉”,专利中熔融炉无料层,固废进入炉膛直接落入熔池,经等离子体炬加热快速热解,产生大量高温可燃气并被烟气通道抽走,从而导致熔融炉热效率相对较低,处理每吨固废能耗增大,并且固废加入后立即快速热解产生大量烟气,容易导致后处理工况波动大,难以控制。例如CN 114068057A“放射性废物的玻璃固化处理方法”,专利中将废物先进行焚烧,焚烧灰经冷却、转运后进入熔融炉再加热熔融,过程中焚烧灰渣的显热被浪费,降低了能源利用率。At present, domestic plasma gasification melting technology has been applied to medical waste treatment, waste incineration fly ash treatment, waste gasification treatment, etc., but most of them have the problem of high tar content in syngas, such as CN 104711032A "A high-temperature plasma waste "Gasification cracking furnace" and CN 110121750A "Radioactive waste treatment device", both of which use updraft plasma gasification furnace to treat solid waste. Extraction through the syngas outlet above the furnace body may affect the stable operation of the equipment, and even affect the life of subsequent equipment. However, the existing solid waste plasma treatment equipment has problems such as high energy consumption and low energy utilization rate. For example, CN 102859280B "tilting furnace", the melting furnace in the patent has no material layer, and the solid waste enters the furnace and directly falls into the molten pool. The rapid pyrolysis of torch heating produces a large amount of high-temperature combustible gas and is pumped away by the flue gas channel, resulting in relatively low thermal efficiency of the melting furnace, increased energy consumption per ton of solid waste treatment, and rapid pyrolysis immediately after the addition of solid waste to produce a large amount of smoke It is easy to cause large fluctuations in post-processing conditions, which are difficult to control. For example, CN 114068057A "Vitrification treatment method of radioactive waste", in the patent, the waste is incinerated first, and the incineration ash is cooled and transported into a melting furnace and then heated and melted. In the process, the sensible heat of the incineration ash is wasted, which reduces energy utilization. Rate.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是提供一种用于固废资源化处理的下吸式等离子体气化熔融装置,解决现有技术中熔融炉烟气焦油含量高、能源利用效率较低的技术问题。The technical problem to be solved by the present invention is to provide a downdraft plasma gasification and melting device for solid waste recycling treatment, which solves the technical problems of high tar content in melting furnace flue gas and low energy utilization efficiency in the prior art .

为解决上述技术问题,本发明所采用的技术方案是:For solving the above-mentioned technical problems, the technical scheme adopted in the present invention is:

一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:包含下吸式气化炉、熔融室和热处理室,下吸式气化炉的下端灰渣出料口与熔融室进料口连接,下吸式气化炉的下端侧面通过合成气通道与热处理室连接,熔融室的烟气出口与热处理室连接,物料在下吸式气化炉内自上而下依次经过干燥段、热解段、氧化段和还原段,干燥段产生的水蒸气以及热解段产生的热解气与焦油液也与物料运动方向相同。A downdraft plasma gasification and melting device for solid waste recycling treatment is characterized in that: it comprises a downdraft gasifier, a melting chamber and a heat treatment chamber, and the lower end of the downdraft gasifier discharges ash and slag. The port is connected with the feeding port of the melting chamber, the lower end side of the down-draft gasifier is connected with the heat treatment chamber through the synthesis gas channel, the flue gas outlet of the melting chamber is connected with the heat treatment chamber, and the material flows from top to bottom in the down-draft gasifier After passing through the drying section, the pyrolysis section, the oxidation section and the reduction section in sequence, the water vapor generated in the drying section and the pyrolysis gas and tar liquid generated in the pyrolysis section are also in the same direction as the material movement.

进一步地,所述下吸式气化炉包含沿竖直方向设置的炉体,炉体内腔由上之下依次分为干燥段、热解段、氧化段和还原段,炉体上侧侧面对应干燥段设置有进料装置,炉体的下端设置有振动炉排和落渣炉排,炉体下端与灰渣通道一端连接,灰渣通道另一端与熔融室的进料口连接。Further, the downdraft gasification furnace includes a furnace body arranged in a vertical direction, and the furnace body cavity is divided into a drying section, a pyrolysis section, an oxidation section and a reduction section in turn from top to bottom, and the upper side of the furnace body corresponds to the The drying section is provided with a feeding device, the lower end of the furnace body is provided with a vibrating grate and a slag falling grate, the lower end of the furnace body is connected with one end of the ash and slag channel, and the other end of the ash and slag channel is connected with the feeding port of the melting chamber.

进一步地,所述炉体内设置有料位计,并且料位计位于干燥段和热解段交界处;炉体内设置有多组气化剂进气口,多组气化剂进气口沿竖直方向分布在炉体侧壁上,且多组气化剂进气口位于氧化段;炉体内设置有燃烧器,燃烧器位于氧化段和还原段交界处;炉体内设置有压差传感器,压差传感器分别测量振动炉排和落渣炉排上方和下方气压。Further, the furnace body is provided with a material level gauge, and the material level gauge is located at the junction of the drying section and the pyrolysis section; the furnace body is provided with multiple groups of gasification agent inlets, and the multiple groups of gasification agent inlets are vertically arranged. The direction is distributed on the side wall of the furnace body, and multiple groups of gasification agent air inlets are located in the oxidation section; the furnace body is provided with a burner, and the burner is located at the junction of the oxidation section and the reduction section; the furnace body is provided with a pressure difference sensor, the pressure difference Sensors measure the air pressure above and below the vibrating grate and the falling slag grate, respectively.

进一步地,所述炉体的还原段为锥形结构,锥形的倾角α为10-45°。Further, the reduction section of the furnace body has a conical structure, and the inclination angle α of the conical shape is 10-45°.

进一步地,所述振动炉排包含炉排栅格和动力推杆,炉排栅格水平设置在炉体内且炉排栅格一侧通过插销与动力推杆的一端连接,动力推杆另一端连接液压缸或电动推杆由液压缸或电动推杆驱动沿水平方向来回运动,炉排栅格的上侧设置有若干片板筋,板筋沿竖直方向设置且板筋下端固定在炉排栅格上。Further, the vibrating grate includes a grate grid and a power push rod, the grate grid is horizontally arranged in the furnace body, and one side of the grate grid is connected with one end of the power push rod through a latch, and the other end of the power push rod is connected. The hydraulic cylinder or electric push rod is driven by the hydraulic cylinder or electric push rod to move back and forth in the horizontal direction. The upper side of the grate grid is provided with a number of plate ribs, the plate ribs are arranged in the vertical direction, and the lower end of the plate ribs is fixed on the grate grid on the grid.

进一步地,所述落渣炉排包含第一半圆炉排栅格、第二半圆炉排栅格、第一转轴、第二转轴、第一落渣动力推杆和第二落渣动力推杆,第一半圆炉排栅格通过第一转轴转动设置在炉体内壁上,第二半圆炉排栅格通过第二转轴转动设置在炉体内壁上,第一半圆炉排栅格和第二半圆炉排栅格对称设置在炉体内在第一半圆炉排栅格和第二半圆炉排栅格位于水平状态下时构成完整圆形炉排,第一落渣动力推杆一端与第一半圆炉排栅格下侧铰接,第二落渣动力推杆另一端与第二半圆炉排栅格下侧铰接,第一落渣动力推杆和第二落渣动力推杆的另一端分别连接一个液压缸或电动推杆。Further, the slag falling grate comprises a first semicircular grate grid, a second semicircular grate grid, a first rotating shaft, a second rotating shaft, a first slag falling power push rod and a second slag falling power push rod, The first semicircular grate grid is set on the inner wall of the furnace through the rotation of the first rotating shaft, and the second semicircular grate grid is rotated and arranged on the inner wall of the furnace through the second rotating shaft. The first semicircular grate grid and the second semicircular furnace The grids are symmetrically arranged in the furnace body. When the first semi-circular grate grid and the second semi-circular grate grid are in a horizontal state, a complete circular grate is formed. The lower side of the grid is hinged, the other end of the second slag falling power push rod is hinged with the lower side of the second semi-circular grate grid, and the other ends of the first slag falling power push rod and the second slag falling power push rod are respectively connected to a hydraulic cylinder or electric push rod.

进一步地,所述振动炉排和落渣炉排内设置有水冷流道。Further, the vibrating grate and the falling slag grate are provided with water-cooled flow channels.

进一步地,所述熔融室上端设置有等离子体炬或等离子体石墨电弧,熔融室的熔池内设置有电极,熔池底部为金属熔体,熔融室侧壁上对应熔池位置设置有排渣口,熔融室侧壁上对应金属熔体位置设置有排铁口,熔融室侧壁上还设置有熔融室空气进口且熔融室空气进口位于熔池液面上方,熔融室上端开有熔融室烟气出口并通过烟气管道与热处理室连接。Further, the upper end of the melting chamber is provided with a plasma torch or a plasma graphite arc, an electrode is provided in the molten pool of the melting chamber, the bottom of the molten pool is a metal melt, and a slag discharge port is provided on the side wall of the melting chamber corresponding to the position of the molten pool. The side wall of the melting chamber is provided with an iron discharge port corresponding to the position of the metal melt, and the side wall of the melting chamber is also provided with an air inlet of the melting chamber and the air inlet of the melting chamber is located above the liquid level of the molten pool, and the upper end of the melting chamber is opened with a melting chamber smoke The outlet is connected with the heat treatment chamber through the flue gas pipeline.

进一步地,所述热处理室的下端设置有等离子体炬或燃烧器,热处理室的侧边设置有热处理空气进口,热处理室的上端侧面开有热处理空气出口。Further, the lower end of the heat treatment chamber is provided with a plasma torch or a burner, the side of the heat treatment chamber is provided with a heat treatment air inlet, and the upper end of the heat treatment chamber is provided with a heat treatment air outlet.

进一步地,所述合成气通道上设置有高温烟气阀。Further, a high temperature flue gas valve is arranged on the synthesis gas channel.

本发明与现有技术相比,具有以下优点和效果:Compared with the prior art, the present invention has the following advantages and effects:

1、本发明的一种用于固废资源化处理的下吸式等离子体气化熔融装置采用下吸式气化炉,热解气中焦油通过氧化层氧化分解,可显著降低气化炉出口焦油含量,且热解气随物料一起向下运动,不会被热解气带走热量,提高了能源利用效率;1. A downdraft plasma gasification and melting device for solid waste recycling of the present invention adopts a downdraft gasifier, and the tar in the pyrolysis gas is oxidized and decomposed by the oxide layer, which can significantly reduce the outlet of the gasifier The tar content is high, and the pyrolysis gas moves down with the material, so the heat will not be taken away by the pyrolysis gas, which improves the energy utilization efficiency;

2、本发明固废气化后热灰渣通过底部炉排直接落入熔融炉熔成物化性质稳定的玻璃体渣,充分利用灰渣显热并可有效防止灰渣对环境造成二次污染;2. The hot ash and slag after the solid waste gas is transformed into the melting furnace directly falls into the melting furnace through the bottom grate to be melted into vitreous slag with stable physical and chemical properties, which can fully utilize the sensible heat of the ash and slag and can effectively prevent the ash and slag from causing secondary pollution to the environment;

3、本发明气化炉出口烟道设有高温烟气阀,在熔融炉排渣时可关闭烟气阀使可燃气进入熔融炉燃烧,增强熔融炉热负荷,提高熔池温度,有利于熔渣顺利排出,提高热效率;3. The outlet flue of the gasifier of the present invention is provided with a high-temperature flue gas valve, and the flue gas valve can be closed when the slag is discharged from the melting furnace, so that the combustible gas enters the melting furnace for combustion, enhances the heat load of the melting furnace, increases the temperature of the molten pool, and is beneficial to the melting furnace. The slag is discharged smoothly and the thermal efficiency is improved;

4、本发明采用振动炉排和落渣炉排,可以保证形成稳定且疏松的料层,防止还原段料层架桥的同时,还能确保灰渣和不可燃物顺畅排入熔融室中。4. The invention adopts vibrating grate and slag grate, which can ensure the formation of a stable and loose material layer, prevent the material layer from bridging in the reduction section, and also ensure that ash and incombustibles are smoothly discharged into the melting chamber.

附图说明Description of drawings

图1是本发明的一种用于固废资源化处理的下吸式等离子体气化熔融装置的示意图。FIG. 1 is a schematic diagram of a downdraft plasma gasification and melting device for solid waste recycling treatment according to the present invention.

图2是本发明的振动炉排的示意图。Figure 2 is a schematic view of the vibrating grate of the present invention.

图3是本发明的落渣炉排的示意图。Figure 3 is a schematic diagram of the slag grate of the present invention.

图4是本发明的落渣炉排的侧视图。Figure 4 is a side view of the falling slag grate of the present invention.

具体实施方式Detailed ways

为了详细阐述本发明为达到预定技术目的而所采取的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清晰、完整地描述,显然,所描述的实施例仅仅是本发明的部分实施例,而不是全部的实施例,并且,在不付出创造性劳动的前提下,本发明的实施例中的技术手段或技术特征可以替换,下面将参考附图并结合实施例来详细说明本发明。In order to elaborate the technical solutions adopted by the present invention to achieve the predetermined technical purpose, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described implementation The examples are only some of the embodiments of the present invention, not all of the embodiments, and the technical means or technical features in the embodiments of the present invention can be replaced without creative work. The following will refer to the accompanying drawings in conjunction with Examples are given to illustrate the present invention in detail.

如图1所示,本发明的一种用于固废资源化处理的下吸式等离子体气化熔融装置,包含下吸式气化炉1、熔融室2和热处理室3,下吸式气化炉1的下端灰渣出料口与熔融室2进料口连接,下吸式气化炉1的下端侧面通过合成气通道4与热处理室3连接,熔融室2的烟气出口与热处理室3连接,物料在下吸式气化炉1内自上而下依次经过干燥段5、热解段6、氧化段7和还原段8,干燥段5产生的水蒸气以及热解段6产生的热解气与焦油液也与物料运动方向相同,自上而下经历氧化段与还原段。合成气通道4上设置有高温烟气阀38。As shown in FIG. 1, a downdraft plasma gasification and melting device for solid waste recycling treatment according to the present invention comprises a downdraft gasifier 1, a melting chamber 2 and a heat treatment chamber 3, and a downdraft gas The ash discharge port at the lower end of the furnace 1 is connected with the feed port of the melting chamber 2, the lower end side of the downdraft gasifier 1 is connected with the heat treatment chamber 3 through the synthesis gas channel 4, and the flue gas outlet of the melting chamber 2 is connected with the heat treatment chamber. 3 is connected, the material passes through the drying section 5, the pyrolysis section 6, the oxidation section 7 and the reduction section 8 from top to bottom in the down-draft gasifier 1, the water vapor generated by the drying section 5 and the heat generated by the pyrolysis section 6. The degassing and tar liquid are also in the same direction as the material, and go through the oxidation section and the reduction section from top to bottom. A high temperature flue gas valve 38 is provided on the synthesis gas channel 4 .

下吸式气化炉1包含沿竖直方向设置的炉体,炉体内腔由上之下依次分为干燥段5、热解段6、氧化段7和还原段8,炉体上侧侧面对应干燥段5设置有进料装置9,固废从进料装置9加入下吸式气化炉1内。炉体的下端设置有振动炉排10和落渣炉排11,炉体下端与灰渣通道12一端连接,灰渣通道12另一端与熔融室2的进料口连接。灰渣通道12与竖直方向存在倾角β,β=30-60°。The downdraft gasifier 1 includes a furnace body arranged in the vertical direction. The furnace body cavity is divided into a drying section 5, a pyrolysis section 6, an oxidation section 7 and a reduction section 8 in turn from top to bottom. The upper side of the furnace body corresponds to the The drying section 5 is provided with a feeding device 9 , and the solid waste is fed into the downdraft gasifier 1 from the feeding device 9 . The lower end of the furnace body is provided with a vibrating grate 10 and a slag dropping grate 11 . There is an inclination angle β between the ash channel 12 and the vertical direction, and β=30-60°.

炉体内设置有料位计13,并且料位计13位于干燥段5和热解段6交界处,下吸式气化炉1内的固废料层高度维持在料位计13位置处。炉体内设置有多组气化剂进气口14,多组气化剂进气口14沿竖直方向分布在炉体侧壁上,且多组气化剂进气口14位于氧化段7。炉体内设置有燃烧器15,燃烧器15位于氧化段7和还原段8交界处。炉体内设置有压差传感器16,压差传感器16分别测量振动炉排10和落渣炉排11上方和下方气压。A material level gauge 13 is arranged in the furnace body, and the material level gauge 13 is located at the junction of the drying section 5 and the pyrolysis section 6 . The furnace body is provided with multiple groups of gasification agent inlets 14 , which are distributed on the side wall of the furnace body along the vertical direction, and are located in the oxidation section 7 . A burner 15 is arranged in the furnace body, and the burner 15 is located at the junction of the oxidation section 7 and the reduction section 8 . A differential pressure sensor 16 is arranged in the furnace body, and the differential pressure sensor 16 measures the air pressure above and below the vibrating grate 10 and the falling slag grate 11 respectively.

炉体的还原段8为锥形结构,锥形的倾角α为10-45°。通过锥形的缩径结构,增强气化强度。The reduction section 8 of the furnace body has a conical structure, and the inclination angle α of the conical shape is 10-45°. Through the tapered diameter reduction structure, the gasification strength is enhanced.

氧化段7中空气或氧气从气化剂进口14进入并将物料中有机质与热解气中的焦油氧化,形成CO2、CO、H2O等小分子气体。氧化段7需维持温度在800-1000℃之间,为还原段8提供足够热量并确保绝大部分焦油被氧化。氧化段7中的燃烧器15用于装置开车时烘炉预热,同时在气化温度不足时补充一定热量。在还原段8中未反应碳与CO2和H2O发生还原反应生成CO、H2、CO2。还原段温度维持在700-900℃之间,以确保还原反应反应速率足够,物料反应后形成的灰渣与不可燃物经过振动炉排10和落渣炉排11后,从灰渣通道12落入熔融室2。通过落渣炉排11后的合成气,温度约700-900℃,通过合成气通道4进入热处理室3中。In the oxidation section 7, air or oxygen enters from the gasification agent inlet 14 and oxidizes the organic matter in the material and the tar in the pyrolysis gas to form small molecular gases such as CO 2 , CO, and H 2 O. The oxidation section 7 needs to maintain the temperature between 800-1000° C. to provide sufficient heat for the reduction section 8 and ensure that most of the tar is oxidized. The burner 15 in the oxidation section 7 is used to preheat the oven when the device is started up, and at the same time to supplement a certain amount of heat when the gasification temperature is insufficient. In the reduction section 8, the unreacted carbon undergoes a reduction reaction with CO 2 and H 2 O to generate CO, H 2 and CO 2 . The temperature of the reduction section is maintained between 700-900 °C to ensure that the reduction reaction rate is sufficient, and the ash and incombustibles formed after the material reacts pass through the vibrating grate 10 and the slag-dropping grate 11, and then fall from the ash and slag channel 12. into the melting chamber 2. The temperature of the synthesis gas after passing through the slag grate 11 is about 700-900° C., and enters the heat treatment chamber 3 through the synthesis gas passage 4 .

如图2所示,振动炉排10包含炉排栅格17和动力推杆18,炉排栅格17水平设置在炉体内且炉排栅格17一侧通过插销19与动力推杆18的一端连接,动力推杆18另一端连接液压缸或电动推杆由液压缸或电动推杆驱动沿水平方向来回运动,炉排栅格17的上侧设置有若干片板筋20,板筋20沿竖直方向设置且板筋20下端固定在炉排栅格上,以防止发生架桥现象。炉排栅格17上开有20-100mm尺寸孔洞,以便灰分和固废中夹带的部分不可燃物通过,且在往复运动中可疏松料层并破碎未反应残碳,防止堵塞并增强气化反应。本发明中,板筋20采用三角形结构,多块板筋20沿着振动炉排10的来回运动方向相互平行设置,随着振动炉排10进行往复运动,防止上部料层架桥。As shown in FIG. 2 , the vibrating grate 10 includes a grate grid 17 and a power push rod 18 . The grate grid 17 is horizontally arranged in the furnace body, and one side of the grate grid 17 passes through a latch 19 and one end of the power push rod 18 . Connection, the other end of the power push rod 18 is connected to a hydraulic cylinder or an electric push rod, which is driven by the hydraulic cylinder or the electric push rod to move back and forth in the horizontal direction. It is arranged in a straight direction and the lower end of the rib 20 is fixed on the grate grid to prevent bridging. There are 20-100mm holes on the grate grid 17, so that some incombustibles entrained in ash and solid waste can pass, and in the reciprocating motion, the material layer can be loosened and the unreacted carbon residue can be broken, preventing clogging and enhancing gasification reaction. In the present invention, the plate ribs 20 adopt a triangular structure, and a plurality of plate ribs 20 are arranged parallel to each other along the reciprocating movement direction of the vibrating grate 10, and the reciprocating motion of the vibrating grate 10 prevents the upper material layer from bridging.

如图3和图4所示,落渣炉排11包含第一半圆炉排栅格21、第二半圆炉排栅格22、第一转轴23、第二转轴24、第一落渣动力推杆25和第二落渣动力推杆26,第一半圆炉排栅格21通过第一转轴23转动设置在炉体内壁上,第二半圆炉排栅格22通过第二转轴24转动设置在炉体内壁上,第一半圆炉排栅格21和第二半圆炉排栅格22对称设置在炉体内在第一半圆炉排栅格21和第二半圆炉排栅格22位于水平状态下时构成完整圆形炉排,并且完整圆形炉排的尺寸为振动炉排10的1/10-1/3。第一落渣动力推杆25一端与第一半圆炉排栅格21下侧铰接,第二落渣动力推杆26另一端与第二半圆炉排栅格22下侧铰接,第一落渣动力推杆25和第二落渣动力推杆26的另一端分别连接一个液压缸或电动推杆。As shown in FIG. 3 and FIG. 4 , the falling slag grate 11 includes a first semicircular grate grid 21 , a second semicircular grate grid 22 , a first rotating shaft 23 , a second rotating shaft 24 , and a first slag falling power push rod 25 and the second slag falling power push rod 26, the first semicircular grate grid 21 is rotated and arranged on the inner wall of the furnace through the first rotating shaft 23, and the second semicircular grate grid 22 is rotated and arranged in the furnace through the second rotating shaft 24. On the wall, the first semicircular grate grid 21 and the second semicircular grate grid 22 are symmetrically arranged in the furnace body. Circular grate, and the size of the complete circular grate is 1/10-1/3 of the vibrating grate 10. One end of the first slag falling power push rod 25 is hinged with the lower side of the first semi-circular grate grid 21, and the other end of the second slag falling power push rod 26 is hinged with the lower side of the second semi-circular grate grid 22. The other ends of the push rod 25 and the second slag falling power push rod 26 are respectively connected with a hydraulic cylinder or an electric push rod.

振动炉排10和落渣炉排11内设置有水冷流道,对振动炉排10和落渣炉排11进行降温从而提高炉排的使用寿命。本发明的中,震动炉排10的水冷流道具体为,炉排栅格17内设置循环的冷却水流道,动力推杆18采用套管式结构,套管内外层分别开冷却水进口和冷却水出口,套管内外层分别与炉排栅格17内的冷却水流道的两端连接,形成完整的水冷流道。落渣炉排11的水冷流道具体为,第一半圆炉排栅格21和第二半圆炉排栅格22中分别设置循环的冷却水流道,第一转轴23和第二转轴24的两端分别开设冷却水进口和冷却水出口,转轴内部分别连接第一半圆炉排栅格21和第二半圆炉排栅格22内部冷却水流道连接形成完整的水冷流道。The vibrating grate 10 and the slag-falling grate 11 are provided with a water-cooled flow channel to cool the vibrating grate 10 and the slag-falling grate 11 so as to improve the service life of the grate. In the present invention, the water-cooling flow channel of the vibrating grate 10 is specifically, a circulating cooling water flow channel is arranged in the grate grid 17, the power push rod 18 adopts a casing type structure, and the inner and outer layers of the casing are respectively opened for cooling water inlet and cooling water. The water outlet, the inner and outer layers of the casing are respectively connected with both ends of the cooling water channel in the grate grid 17 to form a complete water cooling channel. The water cooling channels of the slag grate 11 are specifically, the first half-circle grate grid 21 and the second half-circle grate grid 22 are respectively provided with circulating cooling water channels, the two ends of the first rotating shaft 23 and the second rotating shaft 24 The cooling water inlet and the cooling water outlet are respectively opened, and the inside of the rotating shaft is connected with the cooling water flow channels of the first half-circle grate grid 21 and the second half-circle grate grid 22 respectively to form a complete water cooling channel.

还原段中,物料反应后形成的灰渣与不可燃物首先经过振动炉排10,振动炉排10在液压缸或电动推杆的驱动下,在炉内还原段8料层做往复运动,振动炉排10的炉排栅格17和板筋20在振动时会将灰渣或残碳等大颗粒破碎并防止还原段料层出现架桥现象。粒度小于炉排栅格17的灰渣与不可燃物将通过振动炉排10落到落渣炉排11上。物料经气化缩核反应后形成较小颗粒的灰渣经落渣炉排11的第一半圆炉排栅格21和第二半圆炉排栅格22落下,并经过灰渣通道12落入熔融室2中。当落渣炉排11上方因某些因素发生堵塞或积累较多较大的不可燃物后,落渣炉排11在液压缸或电动推杆的驱动下,第一半圆炉排栅格21和第二半圆炉排栅格22可以向下翻转30-60°,将灰渣与不可燃物直接倾倒入熔融室2中。下吸式气化炉1炉底设有差压传感器16测量振动炉排10上部料层和落渣炉排11下部气相空间的差压,以此控制振动炉排10运动频率以及落渣炉排11的翻转。值得注意,进入下吸式气化炉1的不可燃固体废物的尺寸大小不可大于振动炉排10的栅格。当存在较大尺寸的不可燃废物时,应考虑分选并直接投入熔融室2。In the reduction section, the ash and incombustibles formed by the reaction of the materials first pass through the vibrating grate 10, and the vibrating grate 10 is driven by a hydraulic cylinder or an electric push rod to reciprocate in the 8 material layers of the reduction section in the furnace, vibrating. When the grate grid 17 and the plate bars 20 of the grate 10 vibrate, large particles such as ash or carbon residue will be broken, and the bridging phenomenon of the material layer in the reduction section will be prevented. Ashes and incombustibles with a particle size smaller than the grate grid 17 will fall on the slag grate 11 through the vibrating grate 10 . After the material undergoes gasification and nucleation reaction, smaller particles of ash and slag fall through the first semi-circular grate grid 21 and the second semi-circular grate grid 22 of the slag-dropping grate 11, and fall into the melting chamber through the ash channel 12. 2 in. When the top of the slag grate 11 is blocked due to some factors or a large amount of incombustibles is accumulated, the first semi-circular grate grid 21 and the second half-circle grate 11 are driven by the hydraulic cylinder or the electric push rod. The two half-circle grate grids 22 can be turned downward by 30-60°, and the ash and incombustibles are directly poured into the melting chamber 2 . The bottom of the downdraft gasifier 1 is provided with a differential pressure sensor 16 to measure the differential pressure between the upper material layer of the vibrating grate 10 and the gas phase space below the slag grate 11, so as to control the movement frequency of the vibrating grate 10 and the slag grate 11 flips. It is worth noting that the size of the non-combustible solid waste entering the downdraft gasifier 1 cannot be larger than the grid of the vibrating grate 10 . When there is a larger size of non-combustible waste, it should be considered to be sorted and put directly into the melting chamber 2.

熔融室2上端设置有等离子体炬或等离子体石墨电弧27,熔融室的熔池28内设置有电极29,电极材料可以是石墨、铜、硅、钼等,优选为钼电极(熔池还原气氛)、Inconel693、Inconel 690、碳化硅。熔池底部为金属熔体30,熔融室2侧壁上对应熔池位置设置有排渣口31,熔融室2侧壁上对应金属熔体30位置设置有排铁口32,熔融室2侧壁上还设置有熔融室空气进口33且熔融室空气进口33位于熔池28液面上方,熔融室2上端开有熔融室烟气出口34并通过烟气管道与热处理室3连接。The upper end of the melting chamber 2 is provided with a plasma torch or a plasma graphite arc 27, an electrode 29 is provided in the molten pool 28 of the melting chamber, and the electrode material can be graphite, copper, silicon, molybdenum, etc. ), Inconel693, Inconel 690, silicon carbide. The bottom of the molten pool is the metal melt 30, the side wall of the melting chamber 2 is provided with a slag discharge port 31 corresponding to the position of the molten pool, the side wall of the melting chamber 2 is provided with an iron discharge port 32 corresponding to the position of the metal melt 30, and the side wall of the melting chamber 2 is provided with a discharge port 32. There is also a melting chamber air inlet 33 located above the liquid level of the molten pool 28. The upper end of the melting chamber 2 is provided with a melting chamber smoke outlet 34 and is connected to the heat treatment chamber 3 through a flue gas pipeline.

灰渣和不可燃物经存在一定倾角的灰渣通道12后,会落入熔融室2中熔池的中心区域。灰渣和不可燃物在熔融室2顶部等离子体炬或等离子体石墨电弧27和电极29的加热作用下熔化。等离子体炬使用空气、氮气、氧气、氩气作为载气,优选为空气,成本低廉且可将灰渣中可能残存的碳彻底氧化。熔融室2设有熔融室空气进口33,可在必要时通入额外空气或氧气,以确保残碳的彻底氧化熔融室设有排渣口31,每次排渣后熔融室2中存留一定量熔渣以防止热震现象。熔融室2底部会沉积一定量密度较大的金属熔体,因此熔融室2底部设有排铁口32。熔融室2通过定期开启排铁口32的方式将金属熔体排出,防止熔池底部沉积过多金属导致电极短路损坏。熔融室2产生的烟气,温度约1100-1200℃,通过熔融室烟气出口34将烟气导入热处理室3中。The ash and incombustibles will fall into the central area of the molten pool in the melting chamber 2 after passing through the ash channel 12 with a certain inclination angle. The ash and incombustibles are melted under the heating action of the plasma torch or the plasma graphite arc 27 and the electrode 29 at the top of the melting chamber 2 . The plasma torch uses air, nitrogen, oxygen, and argon as the carrier gas, preferably air, which is low in cost and can completely oxidize the carbon that may remain in the ash. The melting chamber 2 is provided with a melting chamber air inlet 33, and additional air or oxygen can be introduced when necessary to ensure the complete oxidation of carbon residues. Slag to prevent thermal shock. A certain amount of metal melt with relatively high density will be deposited at the bottom of the melting chamber 2 , so the bottom of the melting chamber 2 is provided with an iron discharge port 32 . The melting chamber 2 discharges the metal melt by regularly opening the iron discharge port 32 to prevent the electrode from being short-circuited and damaged due to excessive metal deposition at the bottom of the molten pool. The temperature of the flue gas generated in the melting chamber 2 is about 1100-1200° C., and the flue gas is introduced into the heat treatment chamber 3 through the flue gas outlet 34 of the melting chamber.

熔融室2在进行排渣时需要适当增大等离子体炬或等离子体石墨电弧27以及电极29的功率,以提高熔池温度,降低熔渣黏度,保证顺畅排渣。此时,关闭合成气通道4上设置的高温烟气阀门38,使下吸式气化炉1中产生的合成气通过灰渣通道进入熔融室2中,并从熔融室空气进口33导入一定量空气使之完全燃烧。通过合成气在熔融室2中燃烧以提高熔融室热负荷,提高熔池温度,降低电能消耗。The power of the plasma torch or the plasma graphite arc 27 and the electrode 29 needs to be appropriately increased during the slag discharge in the melting chamber 2 to increase the temperature of the molten pool, reduce the viscosity of the slag, and ensure smooth slag discharge. At this time, the high temperature flue gas valve 38 set on the synthesis gas channel 4 is closed, so that the synthesis gas generated in the downdraft gasifier 1 enters the melting chamber 2 through the ash channel, and a certain amount is introduced from the air inlet 33 of the melting chamber. Air burns it completely. By burning the syngas in the melting chamber 2, the heat load of the melting chamber is increased, the temperature of the molten pool is increased, and the power consumption is reduced.

热处理室3的下端设置有等离子体炬或燃烧器35,热处理室3的侧边设置有热处理空气进口36,热处理室3的上端侧面开有热处理空气出口37。The lower end of the heat treatment chamber 3 is provided with a plasma torch or burner 35 , the side of the heat treatment chamber 3 is provided with a heat treatment air inlet 36 , and the upper end of the heat treatment chamber 3 is provided with a heat treatment air outlet 37 .

下吸式气化炉1产生合成气与熔融室2产生烟气从热处理室3侧部通入。热处理室3底部设有等离子体炬或燃烧器35,用于开车时预热热处理室3或在热处理室3温度不足时提供热量。热处理室3设有热处理空气进口36,可依据需求通入一定量空气或氧气燃烧合成气以提供热量。运行过程中热处理室3需要维持在850℃-1100℃(根据处理物料不同,相关规定有所不同)。如处理林木生物质垃圾或生活垃圾时,下吸式气化炉1出口合成气约800-850℃,熔融室2出口烟气约1100-1200℃,热处理室3几乎不需要或只需提供少量热量使热处理室3维持在850℃以上,合成气通过后续的净化可用作其他用途。如处理危险废弃物时,通过热处理空气进口36通入足量氧气,使合成气完全燃烧,将热处理室3温度维持在1100℃以上,以做到无害化处理。The synthesis gas generated by the downdraft gasifier 1 and the flue gas generated by the melting chamber 2 are introduced from the side of the heat treatment chamber 3 . The bottom of the heat treatment chamber 3 is provided with a plasma torch or burner 35, which is used to preheat the heat treatment chamber 3 during startup or to provide heat when the temperature of the heat treatment chamber 3 is insufficient. The heat treatment chamber 3 is provided with a heat treatment air inlet 36, and a certain amount of air or oxygen can be introduced to combust the synthesis gas to provide heat according to requirements. During operation, the heat treatment chamber 3 needs to be maintained at 850°C-1100°C (relevant regulations vary according to different materials to be processed). For example, when processing forest biomass waste or domestic waste, the synthesis gas at the outlet of the downdraft gasifier 1 is about 800-850°C, the flue gas at the outlet of the melting chamber 2 is about 1100-1200°C, and the heat treatment chamber 3 hardly needs or only needs to provide a small amount of The heat maintains the heat treatment chamber 3 above 850°C, and the syngas can be used for other purposes through subsequent purification. For example, when dealing with hazardous waste, a sufficient amount of oxygen is introduced through the heat treatment air inlet 36 to completely burn the syngas, and the temperature of the heat treatment chamber 3 is maintained above 1100°C to achieve harmless treatment.

以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质,在本发明的精神和原则之内,对以上实施例所作的任何简单的修改、等同替换与改进等,均仍属于本发明技术方案的保护范围之内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. The technical personnel, within the scope of the technical solution of the present invention, can make some changes or modifications by using the technical content disclosed above to be equivalent examples of equivalent changes, but if they do not depart from the technical solution content of the present invention, according to the present invention Within the spirit and principle of the present invention, any simple modifications, equivalent replacements and improvements made to the above embodiments still fall within the protection scope of the technical solutions of the present invention.

Claims (10)

1.一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:包含下吸式气化炉、熔融室和热处理室,下吸式气化炉的下端灰渣出料口与熔融室进料口连接,下吸式气化炉的下端侧面通过合成气通道与热处理室连接,熔融室的烟气出口与热处理室连接,物料在下吸式气化炉内自上而下依次经过干燥段、热解段、氧化段和还原段,干燥段产生的水蒸气以及热解段产生的热解气与焦油液也与物料运动方向相同。1. a downdraft plasma gasification and melting device for solid waste recycling treatment, characterized in that: comprising downdraft gasifier, melting chamber and heat treatment chamber, the lower end ash of downdraft gasifier The discharge port is connected with the feed port of the melting chamber, the lower end side of the downdraft gasifier is connected with the heat treatment chamber through the synthesis gas channel, the flue gas outlet of the melting chamber is connected with the heat treatment chamber, and the material flows upward in the downdraft gasifier. The lower part passes through the drying section, the pyrolysis section, the oxidation section and the reduction section in sequence. 2.根据权利要求1所述的一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:所述下吸式气化炉包含沿竖直方向设置的炉体,炉体内腔由上之下依次分为干燥段、热解段、氧化段和还原段,炉体上侧侧面对应干燥段设置有进料装置,炉体的下端设置有振动炉排和落渣炉排,炉体下端与灰渣通道一端连接,灰渣通道另一端与熔融室的进料口连接。2 . The downdraft plasma gasification and melting device for solid waste recycling according to claim 1 , wherein the downdraft gasifier comprises a furnace body arranged in a vertical direction. 3 . The cavity of the furnace body is divided into drying section, pyrolysis section, oxidation section and reduction section from top to bottom. For the grate, the lower end of the furnace body is connected with one end of the ash slag channel, and the other end of the ash slag channel is connected with the feeding port of the melting chamber. 3.根据权利要求2所述的一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:所述炉体内设置有料位计,并且料位计位于干燥段和热解段交界处;炉体内设置有多组气化剂进气口,多组气化剂进气口沿竖直方向分布在炉体侧壁上,且多组气化剂进气口位于氧化段;炉体内设置有燃烧器,燃烧器位于氧化段和还原段交界处;炉体内设置有压差传感器,压差传感器分别测量振动炉排和落渣炉排上方和下方气压。3. A downdraft plasma gasification and melting device for solid waste recycling treatment according to claim 2, characterized in that: the furnace body is provided with a material level gauge, and the material level gauge is located in the drying section and the At the junction of the pyrolysis section; the furnace body is provided with multiple groups of gasification agent inlets, which are distributed on the side wall of the furnace body in the vertical direction, and the multiple groups of gasification agent inlets are located in the oxidizing agent. A burner is arranged in the furnace body, and the burner is located at the junction of the oxidation section and the reduction section; a pressure difference sensor is arranged in the furnace body, and the pressure difference sensor measures the air pressure above and below the vibrating grate and the slag grate respectively. 4.根据权利要求2所述的一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:所述炉体的还原段为锥形结构,锥形的倾角α为10-45°。4 . The downdraft plasma gasification and melting device for solid waste recycling according to claim 2 , wherein the reduction section of the furnace body is a conical structure, and the inclination angle of the cone is α . 5 . is 10-45°. 5.根据权利要求2所述的一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:所述振动炉排包含炉排栅格和动力推杆,炉排栅格水平设置在炉体内且炉排栅格一侧通过插销与动力推杆的一端连接,动力推杆另一端连接液压缸或电动推杆由液压缸或电动推杆驱动沿水平方向来回运动,炉排栅格的上侧设置有若干片板筋,板筋沿竖直方向设置且板筋下端固定在炉排栅格上。5. A downdraft plasma gasification and melting device for solid waste recycling treatment according to claim 2, characterized in that: the vibrating grate comprises a grate grid and a power push rod, and the grate The grid is set horizontally in the furnace body, and one side of the grate grid is connected with one end of the power push rod through a latch, and the other end of the power push rod is connected to a hydraulic cylinder or an electric push rod, which is driven by the hydraulic cylinder or electric push rod to move back and forth in the horizontal direction. The upper side of the grate grid is provided with a plurality of plate ribs, the plate ribs are arranged in the vertical direction, and the lower end of the plate ribs is fixed on the grate grid. 6.根据权利要求2所述的一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:所述落渣炉排包含第一半圆炉排栅格、第二半圆炉排栅格、第一转轴、第二转轴、第一落渣动力推杆和第二落渣动力推杆,第一半圆炉排栅格通过第一转轴转动设置在炉体内壁上,第二半圆炉排栅格通过第二转轴转动设置在炉体内壁上,第一半圆炉排栅格和第二半圆炉排栅格对称设置在炉体内在第一半圆炉排栅格和第二半圆炉排栅格位于水平状态下时构成完整圆形炉排,第一落渣动力推杆一端与第一半圆炉排栅格下侧铰接,第二落渣动力推杆另一端与第二半圆炉排栅格下侧铰接,第一落渣动力推杆和第二落渣动力推杆的另一端分别连接一个液压缸或电动推杆。6 . The downdraft plasma gasification and melting device for solid waste recycling according to claim 2 , wherein the slag falling grate comprises a first semicircular grate grid, a second The semicircular grate grid, the first rotating shaft, the second rotating shaft, the first slag falling power push rod and the second slag falling power push rod, the first semi-circular grate grid is rotated and arranged on the inner wall of the furnace through the first rotating shaft, Two semicircular grate grids are rotated and arranged on the inner wall of the furnace through the second rotating shaft. The first semicircular grate grid and the second semicircular grate grid are symmetrically arranged in the furnace body. When the grate grid is in a horizontal state, a complete circular grate is formed. One end of the first slag falling power push rod is hinged with the lower side of the first semi-circular grate grid, and the other end of the second slag falling power push rod is connected to the second semi-circular furnace. The lower side of the grid is hinged, and the other ends of the first slag falling power push rod and the second slag falling power push rod are respectively connected with a hydraulic cylinder or an electric push rod. 7.根据权利要求5或6所述的一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:所述振动炉排和落渣炉排内设置有水冷流道。7. A downdraft plasma gasification and melting device for solid waste recycling treatment according to claim 5 or 6, characterized in that: a water cooling flow is arranged in the vibrating grate and the falling slag grate road. 8.根据权利要求1所述的一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:所述熔融室上端设置有等离子体炬或等离子体石墨电弧,熔融室的熔池内设置有电极,熔池底部为金属熔体,熔融室侧壁上对应熔池位置设置有排渣口,熔融室侧壁上对应金属熔体位置设置有排铁口,熔融室侧壁上还设置有熔融室空气进口且熔融室空气进口位于熔池液面上方,熔融室上端开有熔融室烟气出口并通过烟气管道与热处理室连接。8 . The downdraft plasma gasification and melting device for solid waste recycling according to claim 1 , wherein the upper end of the melting chamber is provided with a plasma torch or a plasma graphite arc to melt Electrodes are arranged in the molten pool of the chamber, the bottom of the molten pool is metal melt, a slag discharge port is set on the side wall of the melting chamber corresponding to the position of the molten pool, and an iron discharge port is set on the side wall of the melting chamber corresponding to the position of the metal melt. The wall is also provided with an air inlet of the melting chamber and the air inlet of the melting chamber is located above the liquid level of the molten pool. The upper end of the melting chamber is provided with a melting chamber smoke outlet and is connected to the heat treatment chamber through a smoke pipe. 9.根据权利要求1所述的一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:所述热处理室的下端设置有等离子体炬或燃烧器,热处理室的侧边设置有热处理空气进口,热处理室的上端侧面开有热处理空气出口。9 . The downdraft plasma gasification and melting device for solid waste recycling according to claim 1 , wherein the lower end of the heat treatment chamber is provided with a plasma torch or a burner, and the heat treatment chamber is provided with a plasma torch or a burner. 10 . The side of the heat treatment chamber is provided with a heat treatment air inlet, and the upper end side of the heat treatment chamber is provided with a heat treatment air outlet. 10.根据权利要求1所述的一种用于固废资源化处理的下吸式等离子体气化熔融装置,其特征在于:所述合成气通道上设置有高温烟气阀。10 . The downdraft plasma gasification and melting device for solid waste recycling treatment according to claim 1 , wherein a high-temperature flue gas valve is arranged on the synthesis gas channel. 11 .
CN202210812046.8A 2022-07-12 2022-07-12 A downdraft plasma gasification melting device for solid waste recycling Pending CN115109617A (en)

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Application publication date: 20220927