CN114505421A - A kind of automatic cutting equipment for steel wire rope - Google Patents
A kind of automatic cutting equipment for steel wire rope Download PDFInfo
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- CN114505421A CN114505421A CN202210126438.9A CN202210126438A CN114505421A CN 114505421 A CN114505421 A CN 114505421A CN 202210126438 A CN202210126438 A CN 202210126438A CN 114505421 A CN114505421 A CN 114505421A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 145
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 67
- 239000010959 steel Substances 0.000 title claims abstract description 67
- 238000009434 installation Methods 0.000 claims abstract description 109
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 230000032258 transport Effects 0.000 description 4
- 238000009941 weaving Methods 0.000 description 4
- 230000002457 bidirectional effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
本发明提供了一种钢丝绳的自动化裁剪设备,涉及钢丝产品加工技术领域,包括;安装箱;输送装置,设置在安装箱的输入端,输送装置与安装箱固定连接;固定装置,设置在输送装置的输出端,固定装置的输入端与输送装置的输出端固定连接;旋转切割装置,设置在安装箱的内部,旋转切割装置与安装箱固定连接,旋转切割装置的输入端与固定装置的输出端相对设置;剥离装置,设置在安装箱内部,剥离装置与安装箱固定,剥离装置的工作端与旋转切割装置的输出端相对设置;收集盒,收集盒的输入端设置在剥离装置的正下方,本发明可以有效的保证产品的质量。
The invention provides automatic cutting equipment for steel wire ropes, which relates to the technical field of steel wire product processing, including: an installation box; a conveying device, which is arranged at the input end of the installation box, and the conveying device is fixedly connected with the installation box; the fixing device is arranged in the conveying device. The output end of the fixed device is fixedly connected with the output end of the conveying device; the rotary cutting device is arranged inside the installation box, the rotary cutting device is fixedly connected with the installation box, and the input end of the rotary cutting device is fixed with the output end of the fixing device The stripping device is set inside the installation box, the stripping device is fixed with the installation box, and the working end of the stripping device is set opposite the output end of the rotary cutting device; the collection box, the input end of the collection box is set directly below the stripping device, The present invention can effectively guarantee the quality of the product.
Description
技术领域technical field
本发明涉及钢丝产品加工技术领域,尤其涉及一种钢丝绳的自动化裁剪设备。The invention relates to the technical field of steel wire product processing, in particular to an automatic cutting device for steel wire ropes.
背景技术Background technique
由钢丝编织制成的产品在其制作工艺中,在冷冻缠绕后或其他工序中需要根据所需将其转到对应装置上,对其进行生产要求进行裁剪切断。由于切断工序时间短、工序之间衔接具有时间差,并且钢丝编织制成的产品具有一定的柔软性,因此在裁剪切断时候,切口易不平整,且存在效率低下等问题,导致产品的质量无法得到保障。In the production process, the products made of steel wire weaving need to be transferred to the corresponding device according to the needs after freeze winding or other processes, and cut and cut according to the production requirements. Due to the short cutting process time, the time difference between the processes, and the product made of steel wire weaving has a certain degree of flexibility, when cutting and cutting, the incision is easy to be uneven, and there are problems such as low efficiency, resulting in the quality of the product cannot be obtained. Assure.
因此,提供一个设计合理且能够在工业生产中切口更加平整、效率更快的自动化裁剪设备成为目前业界亟需解决的重要课题。Therefore, to provide an automatic cutting equipment with a reasonable design, a smoother incision and a faster efficiency in industrial production has become an important issue that needs to be solved urgently in the industry at present.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供一种钢丝绳的自动化裁剪设备,用以解决现有技术中,切口易不平整且效率低下的缺陷,实现有效地保证钢丝编制产品的质量。In view of this, the present invention provides an automatic cutting equipment for steel wire ropes, which is used to solve the defects of the prior art that the incision is easy to be uneven and the efficiency is low, so as to effectively ensure the quality of the steel wire braided products.
基于上述目的,本发明提供了一种钢丝绳的自动化裁剪设备,包括;Based on the above purpose, the present invention provides an automatic cutting equipment for steel wire rope, including;
安装箱;installation box;
输送装置,设置在安装箱的输入端,输送装置与安装箱固定连接;The conveying device is arranged at the input end of the installation box, and the conveying device is fixedly connected with the installation box;
固定装置,设置在输送装置的输出端,固定装置的输入端与输送装置的输出端固定连接;The fixing device is arranged at the output end of the conveying device, and the input end of the fixing device is fixedly connected with the output end of the conveying device;
旋转切割装置,设置在安装箱的内部,旋转切割装置与安装箱固定连接,旋转切割装置的输入端与固定装置的输出端相对设置;其中,所述旋转切割装置包括可旋转的转盘、设置在所述转盘上的并与转盘同步旋转的切割调节装置以及传动连接在所述切割调节装置上的用于对钢丝绳进行切割的切割盘;The rotary cutting device is arranged inside the installation box, the rotary cutting device is fixedly connected with the installation box, and the input end of the rotary cutting device is arranged opposite to the output end of the fixing device; wherein, the rotary cutting device comprises a rotatable turntable, arranged on the a cutting adjusting device on the turntable and rotating synchronously with the turntable, and a cutting disc drivingly connected to the cutting adjusting device for cutting the wire rope;
剥离装置,设置在安装箱内部,剥离装置与安装箱固定,剥离装置的工作端与旋转切割装置的输出端相对设置;The stripping device is arranged inside the installation box, the stripping device is fixed with the installation box, and the working end of the stripping device is arranged opposite to the output end of the rotary cutting device;
收集盒,其输入端设置在剥离装置的正下方。The collection box, the input end of which is located just below the stripping device.
可选的,所述输送装置包括;Optionally, the conveying device includes;
第一限位轨,竖直设置在安装箱的输入端,第一限位轨与安装箱固定连接,第一限位轨的输入端与安装箱的输入端相对设置;The first limit rail is vertically arranged at the input end of the installation box, the first limit rail is fixedly connected with the installation box, and the input end of the first limit rail is arranged opposite to the input end of the installation box;
安装块,设有数个对称设置在第一限位轨的内部,并与第一限位轨滑动连接;The installation block is provided with several symmetrically arranged inside the first limit rail and slidingly connected with the first limit rail;
输送轮,设有数个并对称分布在安装块上,输送轮与安装块转动连接,输送轮的外侧设有弧形面;The conveying wheel is provided with several and symmetrically distributed on the mounting block, the conveying wheel is rotatably connected with the mounting block, and the outer side of the conveying wheel is provided with an arc surface;
第一旋转驱动器,设置在安装块侧部,第一旋转驱动器与安装块固定连接,第一旋转驱动器的输出端与输送轮固定连接。The first rotary driver is arranged on the side of the mounting block, the first rotary driver is fixedly connected with the mounting block, and the output end of the first rotary driver is fixedly connected with the conveying wheel.
可选的,所述输送装置还包括;Optionally, the conveying device further includes;
限位杆,设有数个并对称设置在第一限位轨两端,限位杆与第一限位轨滑动连接,安装块与限位杆固定连接;The limit rod is provided with several and symmetrically arranged at both ends of the first limit rail, the limit rod is slidably connected with the first limit rail, and the installation block is fixedly connected with the limit rod;
弹簧,设有数个均匀分布套设在限位杆外侧,弹簧一端与第一限位轨抵触,弹簧远离第一限位轨的一端与安装块抵触。The spring is provided with several uniformly distributed sleeves sleeved on the outside of the limit rod, one end of the spring is in conflict with the first limit rail, and one end of the spring away from the first limit rail is in conflict with the mounting block.
可选的,固定装置包括;Optionally, the fixing device includes;
引导管,水平设置在第一限位轨的输出端,引导管与第一限位轨固定连接,引导管与第一限位轨的输出端连通,The guide tube is horizontally arranged at the output end of the first limit rail, the guide tube is fixedly connected with the first limit rail, and the guide tube is communicated with the output end of the first limit rail,
第二限位轨,设置在引导管的输出端,第二限位轨与引导管的输出端固定连接,第二限位轨的输入端与引导管的输出端连通;The second limit rail is arranged at the output end of the guide tube, the second limit rail is fixedly connected with the output end of the guide tube, and the input end of the second limit rail is communicated with the output end of the guide tube;
夹持块,设有数个并对称设置在第二限位轨内部,夹持块与第二限位轨互动连接,夹持块上设有弧形夹持口;The clamping block is provided with several and symmetrically arranged inside the second limit rail, the clamping block is interactively connected with the second limit rail, and the clamping block is provided with an arc-shaped clamping opening;
双向丝杆滑台,设置在第二限位轨的侧部,双向丝杆滑台与第二限位轨固定连接;双向丝杆滑台的工作端与夹持块固定连接。The two-way screw slide table is arranged on the side of the second limit rail, and the two-way screw slide table is fixedly connected with the second limit rail; the working end of the two-way screw slide table is fixedly connected with the clamping block.
可选的,旋转切割装置包括;Optionally, the rotary cutting device includes;
转盘,设置在安装箱上,转盘与安装箱转动连接,转盘的轴心设有开口,转盘的开口处与第二限位轨的输出端相对设置;The turntable is arranged on the installation box, the turntable is rotatably connected with the installation box, the axis of the turntable is provided with an opening, and the opening of the turntable is arranged opposite to the output end of the second limit rail;
旋转驱动装置,设置在安装箱上,旋转驱动装置与安装箱固定连接,旋转驱动装置的输出端与转盘传动连接;The rotary driving device is arranged on the installation box, the rotary driving device is fixedly connected with the installation box, and the output end of the rotary driving device is connected with the turntable in a driving manner;
切割调节装置,设置在转盘上,切割调节装置与转盘固定连接,The cutting adjustment device is arranged on the turntable, and the cutting adjustment device is fixedly connected with the turntable,
第二旋转驱动器,设置在切割调节装置的工作端,第二旋转驱动器与切割调节装置的工作端固定连接;The second rotary driver is arranged on the working end of the cutting adjusting device, and the second rotating driver is fixedly connected with the working end of the cutting adjusting device;
切割轮,设置在切割调节装置的输出端,切割轮与切割调节装置的输出端固定连接。The cutting wheel is arranged at the output end of the cutting adjustment device, and the cutting wheel is fixedly connected with the output end of the cutting adjustment device.
可选的,旋转驱动装置包括;Optionally, the rotary drive device includes;
从动齿圈,套设在转盘上,从动齿圈与转盘固定连接;The driven ring gear is sleeved on the turntable, and the driven ring gear is fixedly connected with the turntable;
第三旋转驱动器,设置在安装箱上上,第三旋转驱动器与安装箱固定连接;The third rotary driver is arranged on the installation box, and the third rotary driver is fixedly connected with the installation box;
主动轮,设置在第三旋转驱动器的输出端,主动轮与第三旋转驱动器的输出端固定连接,主动轮与从动齿圈相啮合。The driving wheel is arranged at the output end of the third rotary driver, the driving wheel is fixedly connected with the output end of the third rotary driver, and the driving wheel is engaged with the driven ring gear.
可选的,切割调节装置包括;Optionally, the cutting adjustment device includes;
安装轴,水平设置在转盘上,安装轴一端与转盘固定连接;The installation shaft is horizontally arranged on the turntable, and one end of the installation shaft is fixedly connected to the turntable;
安装板,设置在第二安装轴上,安装板的中部与第二安装轴转动连接;the installation plate is arranged on the second installation shaft, and the middle part of the installation plate is rotatably connected with the second installation shaft;
第一直线驱动器,设置在转盘上,第一直线驱动器非工作端与转盘转动连接;The first linear driver is arranged on the turntable, and the non-working end of the first linear driver is rotatably connected to the turntable;
第一连接头,设置在第一直线驱动器的输出端,第一连接头一端与第一电动推杆的输出端固定连接,第一连接头远离第一直线驱动器的一端与安装板一端转动连接。The first connector is arranged at the output end of the first linear drive, one end of the first connector is fixedly connected with the output end of the first electric push rod, and the end of the first connector away from the first linear drive rotates with one end of the mounting plate connect.
可选的,剥离装置包括;Optionally, the peeling device includes;
支架,设置在安装箱内部,支架与安装箱固定连接;The bracket is arranged inside the installation box, and the bracket is fixedly connected with the installation box;
滚珠丝杆滑台,水平设置在支架上,滚珠丝杆滑台与支架固定连接;The ball screw sliding table is horizontally arranged on the bracket, and the ball screw sliding table is fixedly connected with the bracket;
移动板,竖直设置在滚珠丝杆滑台的工作端,移动板与滚珠丝杆滑台的工作端固定连接;The moving plate is vertically arranged on the working end of the ball screw sliding table, and the moving plate is fixedly connected with the working end of the ball screw sliding table;
夹持装置,水平设置在移动板上,夹持装置与移动板固定连接。The clamping device is horizontally arranged on the moving plate, and the clamping device is fixedly connected with the moving plate.
可选的,夹持装置包括;Optionally, the clamping device includes;
安装架,设置在移动板上,安装架与移动板固定连接;The mounting frame is arranged on the moving plate, and the mounting frame is fixedly connected with the moving plate;
第三限位轨,设有数个并对称设置在安装架上,第三限位轨与安装架固定连接;The third limit rail is provided with several and symmetrically arranged on the installation frame, and the third limit rail is fixedly connected with the installation frame;
滑块,与第三限位轨一一对应,并滑动连接在对应的第三限位轨滑动连接;The sliders correspond to the third limit rails one-to-one, and are slidably connected to the corresponding third limit rails;
夹具,与滑块一一对应,并与对应的滑块固定连接;The fixture corresponds to the slider one by one, and is fixedly connected with the corresponding slider;
第二直线驱动器,设置在安装架上,第二直线驱动器与安装架固定连接;The second linear driver is arranged on the installation frame, and the second linear driver is fixedly connected to the installation frame;
第二连接头,设置在第二直线驱动器的输出端,第二连接头与第二直线驱动器的输出端固定连接;The second connector is arranged at the output end of the second linear driver, and the second connector is fixedly connected with the output end of the second linear driver;
连接杆,设有数个并对称设置在第二连接头上,连接杆一端与第二连接头转动连接,且,连接杆与滑块一一对应,连接杆远离第二连接头的一端与对应的滑块转动连接。The connecting rod is provided with several and symmetrically arranged on the second connecting head, one end of the connecting rod is rotatably connected with the second connecting head, and the connecting rod and the slider are in one-to-one correspondence, and the end of the connecting rod far away from the second connecting head is connected with the corresponding The slider is rotated to connect.
可选的,夹具上设有多个呈“V”型的夹爪,夹爪在夹具上呈阵列分布。Optionally, the clamp is provided with a plurality of "V"-shaped clamping jaws, and the clamping jaws are distributed in an array on the clamp.
从上面所述可以看出,本发明提供的钢丝绳的自动化裁剪设备,通过输送装置将钢丝编制产品向安装箱内输送通过剥离装置将工作端的钢丝编制产品固定夹持住,同时,输送装置将钢丝编制产品回拉使钢丝编制产品拉紧,并通过固定装置将拉紧的钢丝编制产品固定夹持住,之后,通过旋转切割装置对固定拉紧的钢丝编制产品需要裁剪的位置进行精准的旋转切割,上述流程可以有效地保证钢丝编制产品裁剪切割后切口的平整度,提高了钢丝编制产品的质量,并且缩短了工艺流程;It can be seen from the above that the automatic cutting equipment for steel wire ropes provided by the present invention transports the steel wire braided products into the installation box through the conveying device, and the steel wire braided products at the working end are fixed and clamped by the stripping device. The braided product is pulled back to tighten the steel wire braided product, and the tensioned steel wire braided product is fixed and clamped by the fixing device. After that, the rotating cutting device is used to precisely rotate and cut the position where the fixed tensioned steel wire braided product needs to be cut. , the above process can effectively ensure the flatness of the incision after cutting and cutting the steel wire braided product, improve the quality of the steel wire braided product, and shorten the process flow;
通过旋转切割装置中的切割调节装置能够适应性地对不同直径的钢丝编制产品进行裁剪加工,使得该自动化裁剪设备适应性更好;Through the cutting adjustment device in the rotary cutting device, the wire braided products of different diameters can be cut adaptively, so that the automatic cutting equipment has better adaptability;
切割完毕后,通过剥离装置带动被夹持固定的钢丝编制产品一端一同移动,使得可能还粘接在一起的被切断的钢丝编制产品的两段相互分离,同时剥离装置将其中一段松开,该段的钢丝编制产品落入收集盒内,进行钢丝编制产品的回收,回收过程全自动进行,节约人力成本;After the cutting is completed, one end of the clamped and fixed steel wire woven product is driven by the peeling device to move together, so that the two sections of the cut steel wire braided product that may still be bonded together are separated from each other, and the peeling device releases one of them. The steel wire braided products of the section fall into the collection box, and the steel wire braided products are recovered. The recycling process is fully automatic, saving labor costs;
输送装置将钢丝编制产品回拉使钢丝编制产品拉紧后,使得后续在裁剪切断时产生的切口平整,固定装置中的双向丝杆滑台带动夹持块相互收缩,夹持块将拉紧的钢丝编制产品固定夹持住,使得后续在裁剪切断时能够顺利平顺地进行。The conveying device pulls back the wire braided product to make the steel wire braided product taut, so that the incision produced in the subsequent cutting and cutting will be flat. The wire braided product is fixed and clamped, so that the subsequent cutting and cutting can be carried out smoothly and smoothly.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明钢丝绳的自动化裁剪设备在安装箱透明状态下的立体图一;Fig. 1 is the perspective view one of the automatic cutting equipment of the wire rope of the present invention under the transparent state of the installation box;
图2为本发明钢丝绳的自动化裁剪设备在安装箱透明状态下的立体图二;Fig. 2 is the perspective view two of the automatic cutting equipment of the wire rope of the present invention under the transparent state of the installation box;
图3为本发明钢丝绳的自动化裁剪设备中输送装置的主视图;Fig. 3 is the front view of the conveying device in the automatic cutting equipment of the wire rope of the present invention;
图4为本发明钢丝绳的自动化裁剪设备中固定装置的立体图;Fig. 4 is the perspective view of the fixing device in the automatic cutting equipment of the wire rope of the present invention;
图5为本发明钢丝绳的自动化裁剪设备中旋转切割装置的立体图;Fig. 5 is the perspective view of the rotary cutting device in the automatic cutting equipment of the wire rope of the present invention;
图6为本发明钢丝绳的自动化裁剪设备中剥离装置的立体图;Fig. 6 is the perspective view of the stripping device in the automatic cutting equipment of the wire rope of the present invention;
图7为本发明钢丝绳的自动化裁剪设备中夹持装置的立体图。FIG. 7 is a perspective view of the clamping device in the automatic cutting equipment of the wire rope of the present invention.
图中标号为:The symbols in the figure are:
1-安装箱;1- installation box;
2-输送装置;2a-第一限位轨;2b-限位杆;2c-安装块;2d-弹簧;2e-输送轮;2f-第一旋转驱动器;2-conveying device; 2a-first limit rail; 2b-limit rod; 2c-installation block; 2d-spring; 2e-conveyor wheel; 2f-first rotary drive;
3-固定装置;3a-引导管;3b-第二限位轨;3c-夹持块;3d-双向丝杆滑台;3-fixing device; 3a-guide tube; 3b-second limit rail; 3c-clamping block; 3d-two-way screw slide table;
4-旋转切割装置;4a-转盘;4b-旋转驱动装置;4b1-从动齿圈;4b2-第三旋转驱动器;4b3-主动轮;4c-切割调节装置;4c1-安装轴;4c2-安装板;4c3-第一直线驱动器;4c4-第一连接头;4d-第二旋转驱动器;4e-切割轮;4-rotating cutting device; 4a-turntable; 4b-rotating drive device; 4b1-driven ring gear; 4b2-third rotary drive; 4b3-drive wheel; 4c-cutting adjustment device; 4c1-installation shaft; 4c2-installation plate ; 4c3 - the first linear drive; 4c4 - the first connector; 4d - the second rotary drive; 4e - the cutting wheel;
5-剥离装置;5a-支架;5b-滚珠丝杆滑台;5c-移动板;5d-夹持装置;5d1-安装架;5d2-第三限位轨;5d3-滑块;5d4-夹具;5d5-第二直线驱动器;5d6-第二连接头;5d7-连接杆;5- stripping device; 5a- bracket; 5b- ball screw slide table; 5c- moving plate; 5d- clamping device; 5d1- mounting frame; 5d2- third limit rail; 5d3- slider; 5d4- clamp; 5d5-the second linear drive; 5d6-the second connector; 5d7-connecting rod;
6-收集盒。6- Collection box.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to specific embodiments and accompanying drawings.
需要说明的是,除非另外定义,本发明实施例使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。It should be noted that, unless otherwise defined, the technical or scientific terms used in the embodiments of the present invention shall have the usual meanings understood by those with ordinary skill in the art to which the present disclosure belongs. As used in this disclosure, "first," "second," and similar terms do not denote any order, quantity, or importance, but are merely used to distinguish the various components. "Comprises" or "comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things recited after the word and their equivalents, but do not exclude other elements or things. Words like "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
作为本发明的一个优选实施例,本发明提供一种钢丝绳的自动化裁剪设备,包括:As a preferred embodiment of the present invention, the present invention provides an automatic cutting equipment for wire ropes, including:
安装箱;installation box;
输送装置,设置在安装箱的输入端,输送装置与安装箱固定连接;The conveying device is arranged at the input end of the installation box, and the conveying device is fixedly connected with the installation box;
固定装置,设置在输送装置的输出端,固定装置的输入端与输送装置的输出端固定连接;The fixing device is arranged at the output end of the conveying device, and the input end of the fixing device is fixedly connected with the output end of the conveying device;
旋转切割装置,设置在安装箱的内部,旋转切割装置与安装箱固定连接,旋转切割装置的输入端与固定装置的输出端相对设置;The rotary cutting device is arranged inside the installation box, the rotary cutting device is fixedly connected with the installation box, and the input end of the rotary cutting device is arranged opposite to the output end of the fixing device;
剥离装置,设置在安装箱内部,剥离装置与安装箱固定,剥离装置的工作端与旋转切割装置的输出端相对设置;The stripping device is arranged inside the installation box, the stripping device is fixed with the installation box, and the working end of the stripping device is arranged opposite to the output end of the rotary cutting device;
收集盒,其输入端设置在剥离装置的正下方。The collection box, the input end of which is located just below the stripping device.
该钢丝绳的自动化裁剪设备,通过输送装置将钢丝编制产品向安装箱内输送通过剥离装置将工作端的钢丝编制产品固定夹持住,同时,输送装置将钢丝编制产品回拉使钢丝编制产品拉紧,并通过固定装置将拉紧的钢丝编制产品固定夹持住,之后,通过旋转切割装置对固定拉紧的钢丝编制产品需要裁剪的位置进行精准的旋转切割,上述流程可以有效地保证钢丝编制产品裁剪切割后切口的平整度,提高了钢丝编制产品的质量,并且缩短了工艺流程;The automatic cutting equipment of the steel wire rope conveys the woven wire products into the installation box through the conveying device, and the steel wire woven products at the working end are fixed and clamped by the stripping device. And the tensioned steel wire woven product is fixed and clamped by the fixing device. After that, the rotating cutting device is used to precisely rotate and cut the position where the fixed tensioned steel wire woven product needs to be cut. The above process can effectively ensure the cutting of the steel wire woven product. The flatness of the incision after cutting improves the quality of the wire braided product and shortens the process flow;
通过旋转切割装置中的切割调节装置能够适应性地对不同直径的钢丝编制产品进行裁剪加工,使得该自动化裁剪设备适应性更好;Through the cutting adjustment device in the rotary cutting device, the wire braided products of different diameters can be cut adaptively, so that the automatic cutting equipment has better adaptability;
切割完毕后,通过剥离装置带动被夹持固定的钢丝编制产品一端一同移动,使得可能还粘接在一起的被切断的钢丝编制产品的两段相互分离,同时剥离装置将其中一段松开,该段的钢丝编制产品落入收集盒内,进行钢丝编制产品的回收,回收过程全自动进行,节约人力成本;After the cutting is completed, one end of the clamped and fixed steel wire woven product is driven by the peeling device to move together, so that the two sections of the cut steel wire braided product that may still be bonded together are separated from each other, and the peeling device releases one of them. The steel wire braided products of the section fall into the collection box, and the steel wire braided products are recovered. The recycling process is fully automatic, saving labor costs;
输送装置将钢丝编制产品回拉使钢丝编制产品拉紧后,使得后续在裁剪切断时产生的切口平整,固定装置中的双向丝杆滑台带动夹持块相互收缩,夹持块将拉紧的钢丝编制产品固定夹持住,使得后续在裁剪切断时能够顺利平顺地进行。The conveying device pulls back the wire braided product to make the steel wire braided product taut, so that the incision produced in the subsequent cutting and cutting will be flat. The wire braided product is fixed and clamped, so that the subsequent cutting and cutting can be carried out smoothly and smoothly.
下面结合附图对本发明钢丝绳的自动化裁剪设备的较佳实施例进行说明。The preferred embodiments of the automatic cutting equipment for steel wire ropes of the present invention will be described below with reference to the accompanying drawings.
参照图1所示,本发明提供一种钢丝绳的自动化裁剪设备,该设备包括;Referring to Fig. 1, the present invention provides an automatic cutting equipment for wire ropes, the equipment includes;
安装箱1;
输送装置2,设置在安装箱1的输入端,输送装置2与安装箱1固定连接;The conveying
固定装置3,设置在输送装置2的输出端,固定装置3的输入端与输送装置2的输出端固定连接;The fixing
旋转切割装置4,设置在安装箱1的内部,旋转切割装置4与安装箱1固定连接,旋转切割装置4的输入端与固定装置3的输出端相对设置;The
剥离装置5,设置在安装箱1内部,剥离装置5与安装箱1固定,剥离装置5的工作端与旋转切割装置4的输出端相对设置;The stripping
收集盒6,收集盒6的输入端设置在剥离装置5的正下方。The
本发明的工作原理为:工作人员将钢丝编制产品需要裁切切断的一端插入输送装置2,之后启动输送装置2将钢丝编制产品向安装箱1内输送,钢丝编制产品向内延伸的一端依次穿过固定装置3和旋转切割装置4与剥离装置5的工作端抵触。剥离装置5将工作端的钢丝编制产品固定夹持住,输送装置2将钢丝编制产品回拉使钢丝编制产品拉紧。固定装置3将拉紧的钢丝编制产品固定夹持住。旋转切割装置4对固定拉紧的钢丝编制产品需要裁剪的位置进行精准的旋转切割;切割完毕后,启动剥离装置5,剥离装置5工作时,其工作端水平移动带动被夹持固定的钢丝编制产品一端一同移动,使得可能还粘接在一起的被切断的钢丝编制产品的两段相互分离,同时剥离装置5将其中一段松开,该段的钢丝编制产品落入收集盒6内;固定装置3回归原位,输送装置2将剥离好的钢丝编制产品输送出去。通过上述流程可以有效地保证钢丝编制产品裁剪切割后切口的平整度,并且通过旋转切割装置4中的切割调节装置4c能够适应性地对不同直径的钢丝编制产品进行裁剪加工,提高了钢丝编制产品的质量,并且缩短了工艺流程。The working principle of the present invention is as follows: the staff inserts the end of the wire braided product that needs to be cut into the conveying
参照图3所示,输送装置2包括;3, the conveying
第一限位轨2a,竖直设置在安装箱1的输入端,第一限位轨2a与安装箱1固定连接,第一限位轨2a的输入端与安装箱1的输入端相对设置;限位杆2b,设有数个并对称设置在第一限位轨2a两端,限位杆2b与第一限位轨2a滑动连接;安装块2c,设有数个并对称设置在第一限位轨2a的内部,安装块2c与限位杆2b固定连接;弹簧2d,设有数个均匀分布套设在限位杆2b外侧,弹簧2d一端与第一限位轨2a抵触,弹簧2d远离第一限位轨2a的一端与安装块2c抵触;输送轮2e,设有数个并对称分布在安装块2c上,输送轮2e与安装块2c转动连接,输送轮2e的外侧设有弧形面;第一旋转驱动器2f,设置在安装块2c侧部,第一旋转驱动器2f与安装块2c固定连接,第一旋转驱动器2f的输出端与输送轮2e固定连接。The first limit rail 2a is vertically arranged at the input end of the installation box 1, the first limit rail 2a is fixedly connected with the installation box 1, and the input end of the first limit rail 2a is arranged opposite to the input end of the installation box 1; The limit rod 2b is provided with several and symmetrically arranged at both ends of the first limit rail 2a, and the limit rod 2b is slidably connected with the first limit rail 2a; the installation block 2c is provided with several and symmetrically arranged at the first limit Inside the rail 2a, the mounting block 2c is fixedly connected with the limit rod 2b; the spring 2d is provided with several evenly distributed sleeves on the outside of the limit rod 2b, one end of the spring 2d collides with the first limit rail 2a, and the spring 2d is far from the One end of the limit rail 2a collides with the mounting block 2c; the conveying wheel 2e is provided with several and symmetrically distributed on the mounting block 2c, the conveying wheel 2e is rotatably connected with the mounting block 2c, and the outer side of the conveying wheel 2e is provided with an arc surface; A rotary driver 2f is arranged on the side of the mounting block 2c, the first rotary driver 2f is fixedly connected with the mounting block 2c, and the output end of the first rotary driver 2f is fixedly connected with the conveying wheel 2e.
工作人员将钢丝编制产品需要裁切切断的一端插入数个输送轮2e之间,输送轮2e通过限位杆2b和弹簧2d的配合使输送轮2e将钢丝编制产品夹持固定住,优选的,第一旋转驱动器2f可以为伺服电机,伺服电机带动输送轮2e转动,输送轮2e转动的同时带动钢丝编制产品向安装箱1内部输送。The staff inserts the end of the wire braided product that needs to be cut between several conveying
参照图4所示,固定装置3包括;4, the fixing
引导管3a,水平设置在第一限位轨2a的输出端,引导管3a与第一限位轨2a固定连接,引导管3a与第一限位轨2a的输出端连通;第二限位轨3b,设置在引导管3a的输出端,第二限位轨3b与引导管3a的输出端固定连接,第二限位轨3b的输入端与引导管3a的输出端连通;夹持块3c,设有数个对称设置在第二限位轨3b内部,夹持块3c与第二限位轨3b互动连接,夹持块3c上设有弧形夹持口;双向丝杆滑台3d,设置在第二限位轨3b的侧部,双向丝杆滑台3d与第二限位轨3b固定连接;双向丝杆滑台3d的工作端与夹持块3c固定连接。The
输送装置2将钢丝编制产品向引导管3a输送,引导管3a将钢丝编制产品引导输送,钢丝编制产品依次穿过第二限位轨3b和旋转切割装置4,钢丝编制产品与剥离装置5工作端抵触,剥离装置5将工作端的钢丝编制产品固定夹持住,输送装置2将钢丝编制产品回拉使钢丝编制产品拉紧,使得后续在裁剪切断时产生的切口平整。双向丝杆滑台3d带动夹持块3c相互收缩,夹持块3c将拉紧的钢丝编制产品固定夹持住,使得后续在裁剪切断时能够顺利平顺地进行。The conveying
参照图2所示,旋转切割装置4包括;2, the
转盘4a,设置在安装箱1上,转盘4a与安装箱1转动连接,转盘4a的轴心设有开口,转盘4a的开口处与第二限位轨3b的输出端相对设置;旋转驱动装置4b,设置在安装箱1上,旋转驱动装置4b与安装箱1固定连接,旋转驱动装置4b的输出端与转盘4a固定连接;切割调节装置4c,设置在转盘4a上,切割调节装置4c与转盘4a固定连接,第二旋转驱动器4d,设置在切割调节装置4c的工作端,第二旋转驱动器4d与切割调节装置4c的工作端固定连接;切割轮4e,设置在第三旋转驱动器4b2的输出端,切割轮4e与第三旋转驱动器4b2的输出端固定连接。The
经过上述的剥离装置5将工作端的钢丝编制产品固定夹持住,输送装置2将钢丝编制产品回拉使钢丝编制产品拉紧,以及固定装置3将拉紧的钢丝编制产品固定夹持住后。启动旋转切割装置4,优选的,第二旋转驱动器4d为伺服电机,第二旋转驱动器4d工作时带动切割轮4e转动,切割调节装置4c工作时负责带动转动的切割轮4e移动至切割位置,旋转驱动装置4b则带动转盘4a转动,转盘4a带动切割轮4e一同转动位置,切割轮4e将钢丝编制产品进行有效裁剪切割。The above-mentioned stripping
参照图5所示,在本实施例中,旋转驱动装置4b包括;5, in this embodiment, the
从动齿圈4b1,套设在转盘4a上,从动齿圈4b1与转盘4a固定连接;第三旋转驱动器4b2,设置在安装箱1上,第三旋转驱动器4b2与安装箱1固定连接;主动轮4b3,设置在第三旋转驱动器4b2的输出端,主动轮4b3与第三旋转驱动器4b2的输出端固定连接,主动轮4b3与从动齿圈4b1相啮合。The driven ring gear 4b1 is sleeved on the
优选的,第三旋转驱动器4b2可以为伺服电机,第三旋转驱动器4b2工作时,带动主动轮4b3转动,主动轮4b3带动从动齿圈4b1转动,从动齿圈4b1带动转盘4a转动。Preferably, the third rotary driver 4b2 can be a servo motor. When the third rotary driver 4b2 works, it drives the driving wheel 4b3 to rotate, the driving wheel 4b3 drives the driven ring gear 4b1 to rotate, and the driven ring gear 4b1 drives the
参照图5所示,切割调节装置4c包括;5, the cutting
安装轴4c1,水平设置在转盘4a上,安装轴4c1一端与转盘4a固定连接;安装板4c2,设置在第二安装轴4c1上,安装板4c2的中部与第二安装轴4c1转动连接;第一直线驱动器4c3,设置在转盘4a上,第一直线驱动器4c3非工作端与转盘4a转动连接;第一连接头4c4,设置在第一直线驱动器4c3的输出端,第一连接头4c4一端与第一电动推杆的输出端固定连接,第一连接头4c4远离第一直线驱动器4c3的一端与安装板4c2一端转动连接。The installation shaft 4c1 is horizontally arranged on the
优选的,第一直线驱动器4c3可以为电动推杆,第一直线驱动器4c3工作时推动第一连接头4c4移动,第一连接头4c4推动安装板4c2移动,安装板4c2移动时带动第二旋转驱动器4d和切割轮4e一同移动,通过第一直线驱动器4c3可有效控制切割刀移动位置。Preferably, the first linear driver 4c3 can be an electric push rod. When the first linear driver 4c3 works, it pushes the first connector 4c4 to move, the first connector 4c4 pushes the mounting plate 4c2 to move, and the mounting plate 4c2 moves the second The
参照图6所示,剥离装置5包括;6, the
支架5a,设置在安装箱1内部,支架5a与安装箱1固定连接;滚珠丝杆滑台5b,水平设置在支架5a上,滚珠丝杆滑台5b与支架5a固定连接;移动板5c,竖直设置在滚珠丝杆滑台5b的工作端,移动板5c与滚珠丝杆滑台5b的工作端固定连接;夹持装置5d,水平设置在移动板5c上,夹持装置5d与移动板5c固定连接。The
输送装置2将钢丝编制产品向安装箱1内输送,钢丝编制产品向内延伸的一端依次穿过固定装置3和旋转切割装置4与夹持装置5d的工作端抵触,夹持装置5d将钢丝编制产品夹持固定住,输送装置2将钢丝编制产品回拉使钢丝编制产品拉紧。固定装置3将拉紧的钢丝编制产品固定夹持住。旋转切割装置4对固定拉紧的钢丝编制产品外覆盖层进行精准的旋转切割。切割完毕,滚珠丝杆滑台5b带带动移动板5c移动,移动板5c带动夹持装置5d移动,被夹持固定的钢丝编制产品一端一同移动,使得可能还粘接在一起的被切断的钢丝编制产品的两段相互分离,同时剥离装置5将其中一段松开,夹持装置5d将其中一段松开,该段的钢丝编制产品落入收集盒6内,回收过程全自动进行,节约人力成本。The conveying
参照图7所示,夹持装置5d包括;7, the
安装架5d1,设置在移动板5c上,安装架5d1与移动板5c固定连接;第三限位轨5d2,设有数个并对称设置在安装架5d1上,第三限位轨5d2与安装架5d1固定连接;滑块5d3,与第三限位轨5d2一一对应,并滑动连接在对应的第三限位轨5d2滑动连接;夹具5d4,与滑块5d3一一对应,并与对应的滑块5d3固定连接;第二直线驱动器5d5,设置在安装架5d1上,第二直线驱动器5d5与安装架5d1固定连接;第二连接头5d6,设置在第二直线驱动器5d5的输出端,第二连接头5d6与第二直线驱动器5d5的输出端固定连接;连接杆5d7,设有数个并对称设置在第二连接头5d6上,连接杆5d7一端与第二连接头5d6转动连接,且,连接杆5d7与滑块5d3一一对应,连接杆5d7远离第二连接头5d6的一端与对应的滑块5d3转动连接。The installation frame 5d1 is arranged on the
在本实施例中,夹具5d4上设有多个呈“V”型的夹爪,夹爪在夹具5d4上呈阵列分布。In this embodiment, the clamp 5d4 is provided with a plurality of "V"-shaped clamping jaws, and the clamping jaws are distributed in an array on the clamp 5d4.
优选的,第二直线驱动器5d5也可以为电动推杆,第二直线驱动器5d5带动第二连接头5d6收缩移动,第二连接头5d6带动连接杆5d7收缩移动,连接杆5d7带动滑块5d3收缩移动,滑块5d3带动夹具5d4相对收缩夹持。Preferably, the second linear driver 5d5 can also be an electric push rod. The second linear driver 5d5 drives the second connecting head 5d6 to shrink and move, the second connecting head 5d6 drives the connecting rod 5d7 to shrink and move, and the connecting rod 5d7 drives the slider 5d3 to shrink and move. , the slider 5d3 drives the clamp 5d4 to shrink and clamp relatively.
因此,该设备通过以下步骤实现本发明的功能,进而解决了本发明提出的技术问题;Therefore, the device realizes the functions of the present invention through the following steps, thereby solving the technical problem proposed by the present invention;
步骤一、工作人员将钢丝编制产品需要裁切切断的一端插入输送装置2;
步骤二、输送装置2将钢丝编制产品向安装箱1内输送,钢丝编制产品向内延伸的一端依次穿过固定装置3和旋转切割装置4与剥离装置5的工作端抵触;
步骤三、剥离装置5将工作端的钢丝编制产品固定夹持住,输送装置2将钢丝编制产品回拉使钢丝编制产品拉紧;Step 3: The stripping
步骤四、固定装置3将拉紧的钢丝编制产品固定夹持住;
步骤五、旋转切割装置4对固定拉紧的钢丝编制产品需要裁剪的位置进行精准的旋转切割;
步骤六、切割完毕后,启动剥离装置5,剥离装置5工作时,其工作端水平移动带动被夹持固定的钢丝编制产品一端一同移动,使得可能还粘接在一起的被切断的钢丝编制产品的两段相互分离,同时剥离装置5将其中一段松开,该段的钢丝编制产品落入收集盒6内;
步骤七、剥离装置5将脱离钢丝编制产品的外覆盖松开,钢丝编制产品的外覆落入收集盒6内;Step 7, the
步骤八、固定装置3回归原位,输送装置2将裁剪切换的钢丝编制产品输送出去。Step 8: The fixing
所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本公开的范围(包括权利要求)被限于这些例子;在本发明的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本发明的不同方面的许多其它变化,为了简明它们没有在细节中提供。Those of ordinary skill in the art should understand that the discussion of any of the above embodiments is only exemplary, and is not intended to imply that the scope of the present disclosure (including the claims) is limited to these examples; under the spirit of the present invention, the above embodiments or There may also be combinations between technical features in different embodiments, steps may be carried out in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity.
本发明的实施例旨在涵盖落入所附权利要求的宽泛范围之内的所有这样的替换、修改和变型。因此,凡在本发明的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本发明的保护范围之内。Embodiments of the present invention are intended to cover all such alternatives, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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